Contemporary Control Systems AI-USB User Manual

AI-USB Series

A Line of ARCNET® Fixed-Port Active Hubs with USB Interface

INSTALLATION GUIDE

INTRODUCTION

The AI-USB Series of hubs work like AI Series hubs, but also
provide computer access via USB. Each device acts as a hub
with three-ports, two external and one internal. The internal
port connects to USB ARCNET adapter circuitry within the
hub. A USB front panel socket gives access to a laptop or
desktop PC.

The AI-USB complies with the USB 2.0 and USB 1.1 standards
to provide fast, convenient access to an ARCNET LAN with no
need of a network interface module in the computer.

The AI-USB can permanently connect to the ARCNET
network as a bus extender while giving a laptop computer
temporary access. Thus, field wiring is undisturbed while a
computer connects to monitor, configure or test the devices on
the ARCNET network. There are coaxial, twisted-pair and
AC- or DC-coupled EIA-485 models.

The internal USB adapter consists of a COM20022 ARCNET
controller and high-speed microcontroller. The 128K bytes of
receiver buffering aids reception of broadcast messages. With
a 480 Mbps USB link, dropped ARCNET packets are rare.

The AI-USB has the same power connectors as the AI Series of
hubs and requires only low-voltage power from either an AC
(8–24 volts) or DC (10–30 volts) source. Approved companion
transformers are available for UL and CE Mark applications.
Provisions exist for redundant power connections. Each unit is
shipped with both panel and DIN-rail mounting hardware and a
disk containing AI-USB software for
USB cable is also provided.

Windows® 2000/XP

. A

SPECIFICATIONS

Electrical

Input voltage: 10–36 volts 8–24 volts
Input power: 7 W 7 VA
Input frequency: N/A 47–63 Hz

DC AC

Environmental

Operating temperature: 0°C to +60°C
Storage temperature: –40°C to +85°C
Humidity: 10% to 95%, non-condensing

ARCNET Data Rates

Table 1 — ARCNET Data Rates

Shipping Weight

1 lb. (.45 kg)

Compatibility

ANSI/ATA 878.1

LED Indicators

Port Activity — green
Recon — yellow
Status — green
USB — green

Regulatory Compliance

CE Mark; CFR 47, Part 15 Class A
UL 508 Listed Device (intended for use with Class 2 circuits)

Connector Pin Assignments (

485 485X
A Line + Line

B Line – Line
SH Shield Shield

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5-pin screw terminal

Figure 1 — 5-pin Screw Terminal

2

)

MECHANICAL

Figure 2 — AI-USB Dimensions

Daughter Board Jumper Blocks
for EIA Bias and Termination

Figure 3

DC-Coupled

Figure 4

AC-Coupled

Figure 5 — EIA-485

Data Rate Switch

EIA-485 ROTARY DATA RATE SWITCH

Although the switch in Figure 5 displays stops for only 3 data
rates, every rate in Table 1 has a stop. Count the clicks to
determine the five unlabelled rates. At one stop clockwise past
the 5.00 position, you get 10 Mbps. The next clockwise stop
selects the 78 kbps rate — then 156 kbps, 312 kbps and 625
kbps in turn — until the 1.25 (Mbps) label is reached.

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INSTALLATION

Mounting

The AI-USB is designed for mounting in a wiring closet or an
industrial enclosure using either set of the provided mounting
hardware listed below:

TS-35 DIN Rail Mounting

DIN rail clip
DIN rail clip support bracket
4-40 screws, pan-head (2)

Panel Mounting

Panel mounting bracket
4-40 screws, flat-head (4)

For quick snap-mounting to 35 mm DIN rail, a reinforced DIN
rail clip is pre-attached to the back of the enclosure with two
#4-40 pan-head screws. If the clip is removed, the unit can be
panel-mounted by extending the top and bottom brackets which
are shipped in retracted position. The extended brackets can
then anchor the unit to a wall or other flat vertical surface with
two #8 pan-head screws (not provided). The left illustration of
Figure 6 shows a rear view of the AI-USB with brackets in
retracted position. The right illustration of

Figure 6

shows the
brackets extended and secured to the AI-USB enclosure with
the same screws that were used in the retracted position.

Figure 6 — Using the Panel-Mounting Brackets

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+

+

+

Software

Driver installation instructions are provided in the readme file
located on the disk that accompanies the product.

Powering The AI-USB

The AI-USB requires low voltage AC or DC power applied to
its four-pin removable keyed plug. Consult the Specifications
page for the power requirements. Several methods to provide
power are described below.

DC Powered

Make connections as shown in
DC-DC converter that accepts a wide range of voltage (
which it converts for internal use. The “0 Vdc” terminal is not
connected to chassis within the AI-USB. The input connections
are reverse-voltage protected.

Figure 7

. The AI-USB uses a

10–30 VDC

)

0Vdc

Figure 7 — DC Powered

Redundant DC Powered

Redundant diode-isolated DC power inputs are provided on the
AI-USB for when a concern exists that the AI-USB remain
operational in the event of a primary power failure. Make the
connections as shown in

Figure 8

. Each power supply must be
capable of powering the AI-USB. Do not assume that input
currents from the two supplies will be balanced.

0Vdc

Figure 8 — Redundant DC Power

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+

AC Powered

If AC power is desirable, the AI-USB can be powered by the
secondary of a low-voltage transformer (

Figure 9

) whose
primary is connected to the AC mains. The secondary voltage
must be in the range of 8–24 VAC and must not be grounded.
When using a grounded secondary transformer, refer to Figure

10. For convenience, two AC power adapters are available
from Contemporary Controls: the AI-XFMR is for 120 VAC
primary power and the AI-XFMR-E is for 230 VAC primary
power.

0Vdc

Figure 9 — AC Powered

0Vdc

Figure 10 — AC Power with Grounded Secondary

AC Powered with Battery Backup

The AI-USB can also be powered from both an AC and DC
source. Usually the DC source is from a battery connected as
the DC-powered option. Refer to
this application the AI-USB does not charge the battery, so
separate provisions are required for charging. If the AC source
fails, the AI-USB will operate from the battery.

0Vdc

Figure 11 — AC Power with Battery Backup

Figure 11

for details. In

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Indicator Lights

PORT (#s): Any of the three port activity LEDs will glow
green whenever data is passing through its associated port.

RECON: This LED will flash yellow in response to any
ARCNET reconfiguration event. Repeated flashing of this
LED indicates a fault with cabling or a node device.

STATUS: During boot, this LED flashes green to indicate that
the AI-USB is in standby mode. Once traffic is received on
one of the ARCNET ports and the hub begins to regenerate the
traffic, this LED glows solid to indicate the unit is operational.

USB: This LED glows green so long as a valid active USB
connection exists to an attached computer. This connection is
required before the port 3 LED can turn on.

Electromagnetic Compatibility

All AI-USB units comply with Class A radiated and conducted
emissions as defined by EN55022 and CFR 47, Part 15. This
equipment is intended for use in non-residential areas.

Warning

This is a Class A product as defined in EN55022. In a domestic
environment this product may cause radio interference in which
case the user may be required to take adequate measures.

Field Connections

The AI-USB Series is available in four transceiver options for
connecting to an ARCNET LAN with a particular type of
cable. Each transceiver is identified by a three-character suffix
(CXS, TB5, 485 or 485X) separated from the model number by
a forward slash mark.

The implementation considerations of the various transceiver
options are described in the following pages.

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CXS Coaxial Star

There are generally two types of coaxial cables that are used
with ARCNET, RG-59/u and RG-62/u. RG-59/u is 75-ohm
cable which does not match the impedance of the transceivers
used on the AI ports. This cable will work, but communication
distances are reduced compared to RG-62/u because of the
higher attenuation of RG-59/u cable. We recommend RG-62/u
because it is a better match to the transceivers and a full 2000
foot segment distance can be achieved using this cable. Both
cables support male BNC connectors which the CXS port
accommodates. When connecting to a CXS port, do not apply
a terminator or BNC “T” connector to the port. Simply connect
the coaxial cable directly to the BNC port.

Figure 12 — Typical Connections for the AI-USB/CXS

TB5 Twisted-pair Bus

The TB5 transceiver accommodates twisted-pair cabling via a
pair of RJ-45 jacks. This option allows the insertion of a hub at
any point along a bus segment. Usually IBM type 3 unshielded
twisted-pair cable (UTP) is used, although shielded cable can
be used as well. End devices require a passive terminator that
matches the impedance of the cable (typically 100 ohms).

The dual connectors allows daisy-chaining of the hub at any
location on the bus segment and provides continuous shielding
between devices. When the TB5 port is located at the end of a
bus segment, passive termination to match the cable impedance
is required at the unused jack. For this purpose, a 100-ohm
terminator in an RJ-45 module (part number TB5-TER) is
supplied with the hub.

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485 DC-Coupled EIA-485

A removable 5-position screw connector (

Figure 1

) is provided
for each DC-coupled EIA-485 segment. Two terminals are
provided for differential signal phase A and two for phase B.
The middle pin connects directly to chassis (the enclosure). A
DC-coupled segment can be up to 900 feet of IBM type 3 (or
better) STP or UTP cable, and as many as 17 nodes can occupy
a segment. Make sure the phase integrity of the wiring remains
intact. All phase A signals on the network interface modules
and hubs must be connected together. The same applies to
phase B. If shielded cable is used, the shield should tie to the
middle pin on the connector. Be sure the data rate is the same
for all network devices (see

Figure 5

and associated explanation).

Termination

Each end of the 485 segment must be terminated in the
characteristic impedance of the cable. An internal resistance
can be invoked with a jumper on the EIA-485 daughter board.
With the middle jumper inserted at E1 on the daughter board,
120 ohms of resistance is applied across the twisted-pair. With
the jumper removed, no termination is applied. To apply
external termination instead, remove this jumper and install a
120-ohm 1/4 watt resistor across pins A and B of the screw
ter m i nal connector. A valu e under 120 ohms is not recommended
because it may excessively load the EIA-485 transceivers.

Bias

In addition to termination, bias must be applied to the ends of a
twisted-pair network (and nowhere else) so that when the line is
floated, differential receivers will not assume an invalid logic
state. There are two precision bias resistors of equal value on
the daughter board, one tied to +5 V and the other to ground.
Each resistor has a jumper associated with it. If both jumpers
are installed, the resistor tied to +5 V is connected to the (+)
signal and the grounded resistor is connected to the (–) line.

The termination and bias rules are simple: If the AI-USB is at
the segment end, install all three jumpers at location E1 on the
daughter board (

Figure 3

). Otherwise, remove all jumpers.

To use external termination, remove the middle jumper at E1.

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Ground

For EIA-485 DC operation, it is important that all devices on
the segment be referenced to the same ground potential so the
common mode voltage requirement (+/–7 Vdc) of the EIA-485
specification is achieved. This can be accomplished by a
separate ground wire tied to all devices or using the third wire
ground of the power connector. Alternately, connect the DC
common of each node to a cold water pipe. Connected systems
having different grounds, can cause unreliable communications
or can damage the drivers. Therefore, adequate grounding
must be implemented. A ground connection can be made to
the middle terminal of .

485X AC-Coupled EIA-485

The AC-coupled EIA-485 transceiver offers advantages over
the DC-coupled version. No bias adjustments are needed and
wiring polarity is unimportant. Much higher common mode
voltage levels can be achieved with AC coupling because the
transformer coupling has a breakdown rating of 1000 VDC.

However, AC-coupling also has disadvantages. AC-coupled
segments are shorter (700 feet max) and are limited to 13 nodes
compared to the 17 nodes of DC-coupling. Also, AC-coupled
transceivers operate only at 1.25, 2.5 and 5.0 Mbps while DC­coupled transceivers function over all six standard data rates.

Cabling rules for 485X are similar to those for 485. Wire nodes
in a daisy-chain fashion. On the end devices, insert a jumper at
E1 on both 485X daughter boards (

Figure 4

) to invoke 120
ohms of termination or leave the jumpers open and install a
120-ohm, ¼ watt resistor across pins A and B of the screw
terminals at each end of the bus segment. Refer to for
connector wiring. Termination should not be applied to any
device located between the two ends of the segment. Do not
mix 485 and 485X devices on the same segment; however,
bridging the technologies is possible with active hubs having
appropriate transceivers. To extend 485X segments, use a hub
as discussed under the 485 section, but the active hub ports
must now be 485X types. Cable inversion is insignificant. Be

.

sure that the data rate is the same for all network devices (see

Figure 5

and its associated explanation).

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NEED MORE HELP INSTALLING THIS PRODUCT?

More information can be found at www.arccontrol.com. This
includes our online technical manuals, downloadable software
drivers and utility programs that can test the product. When
contacting one of our offices, just ask for Technical Support.

Warranty

Contemporary Controls (CC) warrants its product to the original
purchaser for two years from the product’s shipping date. Product
returned to CC for repair is warranted for one year from the date that
the repaired product is shipped back to the purchaser or for the
remainder of the original warranty period, whichever is longer.

If a CC product fails to operate in compliance with its specification
during the warranty period, CC will, at its option, repair or replace the
product at no charge. The customer is responsible for shipping the
product; CC assumes no responsibility for the product until it is received.

CC’s limited warranty covers products only as delivered and does not
cover repair of products that have been damaged by abuse, accident,
disaster, misuse, or incorrect installation. User modification may
void the warranty if the product is damaged by the modification, in
which case this warranty does not cover repair or replacement.

This warranty in no way warrants suitability of the product for any
specific application. In no event will cc be liable for any damages

including lost profits, lost savings, or other incidental or
consequential damages arising out of the use or inability to use
the product even if cc has been advised of the possibility of such
damages, or for any claim by any party other than the purchaser.

The above warranty is in lieu of any and all other warranties, expressed
or implied or statutory, including the warranties of merchantability,
fitness for particular purpose or use, title and noninfringement.

Returning Products for Repair

Before returning a product for repair, contact Customer Service.
A representative will instruct you on our return procedure.

Contemporary Control Systems, Inc.
2431 Curtiss Street
Downers Grove, Illinois 60515 USA
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]
WWW: http://www.ccontrols.com

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Contemporary Controls Ltd
Sovereign Court Two, UWSP
Sir William Lyons Road
Coventry CV4 7EZ UK
Tel: [phone]
Fax: [phone]
E-mail: [e-mail]

11

DECLARATION OF CONFORMITY

Applied Council Directives:

Electromagnetic Compatibility Directive, 89/336/EEC Council
Directive as amended by Council Directive 92/31/EEC &
Council Directive 93/68/EEC

General Product Safety Directive 92/59/EEC

Standards to which Conformity is Declared

EN 55022:1995 CISPR22: 1993, Class A, Limits and Methods
of Measurement of Radio Disturbance Characteristics of
Information Technology Equipment

EN 55024:1998, Information Technology Equipment — Immunity
Characteristics — Limits and Methods of Measurement

Manufacturer: Authorized Representative:

Contemporary Control Systems, Inc.
2431 Curtiss Street
Downers Grove, IL 60515 USA

Contemporary Controls Ltd
Sovereign Court Two, UWSP
Sir William Lyons Road
Coventry CV4 7EZ UK

Type of Equipment:

Industrial local area network hub

Models:

AI-USB/CXS
AI-USB/TB5
AI-USB/485
AI-USB/485X

I, the undersigned, hereby declare that the products specified
above conform to the listed directives and standards.

George M. Thomas, President July, 2005

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