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PWI-60D6D2
User Manual
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Contec PWI-60D6D2 User Manual

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Page 1
IPC Series
DC/DC Converter Power Supply
PWI-60D6D2
User’s Manual
CONTEC CO., LTD.
Page 2
PWI-60D6D2
Name
Pcs.
BOX-PC
1
The attachment fittings
2*1
Power Connector (4pin)
Power Connector (8pin)
Contact
16
USB Cable (1.8m)
1
USB Cable Attachment
1
Product gui de
1
IPC Precaution List
1
Warranty Certificate
1
Serial Number Label
1
Thank you f or purc hasing the CO N TEC pr o duct. The product consists of the items listed below. Check, with the following list, that your package is complete. If you discover damaged or missing items, contact your retailer.
Product Config uration List
Power s upply connector complete set
*1 It is attached to the main body. * With it, since inf ormation such as a setup of hardware , each c omponent function is indicated, please refer to it if
needed.
2
1
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Warranty
XXXXXXXXXXXXX
XXXXXXXXXXXXX
IPC Precaution List
Product 
Guide
The main body
Power Connector
(4pin)
Power Connector
(8pin)
Contact USB Cable
(1.8m)
Product GuideUSB Cable
Attachment
IPC Precaution List Warranty
Certificate
Serial Number Label
Product Config uration Image
* See the Product Configuration List to check if all the components are included for the specified number of units.

Copyright

Copyright 2016 CONTEC CO ., LT D . ALL RIGHT S RES ER V ED. No part of thi s d o cument may be copi e d or repr o duced in any f orm by a n y m eans wi thout pr i or writ ten
consent of CONTEC CO., LTD. CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document. The information in this document is subject to change without notice. All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD. Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document or for results obtained by the user as a result of using this product.

Trademarks

Intel, Intel Atom, Intel Core and Celeron are registered trademarks of Intel Corporation. MS, Microsoft and Windows are trademarks of Microsof t Corpora ti on. Other brand and product names are trademarks of their respective holder.
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Table of Contents

Check your packa g e ..................................................................................................................................... i
Copyright ..................................................................................................................................................... ii
Trademarks .................................................................................................................................................. ii
Table of Contents ....................................................................................................................................... iii
1. INTRODUCTION 1
About the Product........................................................................................................................................ 1
Features ................................................................................................................................................. 1
Customer Support ........................................................................................................................................ 3
Web Site................................................................................................................................................ 3
Limite d O n e -Yea r Warranty ...................................................................................................................... 3
How to Obtain Service ................................................................................................................................ 3
Liability ........................................................................................................................................................ 3
Safety Precautions ....................................................................................................................................... 4
Safety Information ............................................................................................................................... 4
2. SYSTEM REFERENCE 7
Specifications............................................................................................................................................... 7
Physical Dimensions ................................................................................................................................. 10
3. HARDWARE SETUP 11
What Is Setup? ........................................................................................................................................... 11
Step1 Hardware setting ............................................................................................................................. 12
Component Name .............................................................................................................................. 12
Stetp2 Installati on of the software ........................................................................................................... 13
Step3 Installation of the hardware ........................................................................................................... 17
Connecting the Product ..................................................................................................................... 17
Step4 Initial settings of the software ....................................................................................................... 20
Step5 How to operate the software .......................................................................................................... 21
Uninstall software ..................................................................................................................................... 22
When You Cannot Perform Setup Correctly .......................................................................................... 23
Hardware Setup ......................................................................................................................................... 24
Attaching the Attachment Fi tt ings.................................................................................................... 24
Installation Requirements.................................................................................................................. 25
4. EACH COMPONENT F UNCTION 29
Component Name ...................................................................................................................................... 29
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Front View .......................................................................................................................................... 29
System Configuration ............................................................................................................................... 30
Component Function ................................................................................................................................. 31
LED: LED 1, LED 2 .......................................................................................................................... 31
DC Power Input Connector: DC-IN ................................................................................................. 31
DC Power Input Connector: DC-OUT (PC), DC-OUT (OTHER) ................................................ 32
Seria l p ort interface: SERIAL .......................................................................................................... 32
5. APPENDIX 33
Operation Flow .......................................................................................................................................... 33
Power sequence ......................................................................................................................................... 36
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1. Introduction
1. Introduction About the Pr oduct
This product is a power supply unit that generates a stable power supply from a 12VDC or 24VDC car battery power supply.
Even though it has a compact, slitless case with dimensions of 86 (W) × 155 (D) × 44 (H) mm, it supports a wide range of temperatur es from -20 to 70°C. This product can be used to protect computer systems from unstable power supply environments in which problems such as surges, voltage fluctuations, and instantaneous voltage drops occur randomly.
It is equipp e d w i th a sepa rate p o w e r supply output for externa l d e vices o t h er than a c o m puter, so it can provide stable power to other devices in the same manner as the stable power that is provided to the PC.
If you install on your computer the utility software (which can be downloaded free of charge) for use in Windows, you can start and shut down the computer by linki ng to the ignition switch.
This product can be used with the CONTEC models shown below.
BOX-PC : BX-955SD-DCxxxx, BX-220D-DCxxxxxx, BX-830D-DC7xxxxx BX-956SD-DC7xxxxx
*1: Use a consumption power of 24V/1.5A when performing cranking with the BX-956S Series.
*1

Features

Supports the voltage drops that occur when an engine starts When an engine starts, the battery voltage drops and may remain at a low voltage for a fixed length of time. This product continues to provide the BOX-PC with a stable power supply even during this period of time.
Applicable models: BOX-PC BX-220 Series, BOX-PC BX-955S Series BOX-PC BX-830 Series BOX-PC BX-956S Series
*1: Use a consumption power of 24V/1.5A when performing cranking with the BX-956S Series.
Power supply monitoring utility software is available for managing the power supply to industrial equipment The s ta r ting and shutting down of BOX-PCs can be linked to the operation of the ignition switch. BOX­PCs can be connected to this product by way of a serial or USB interface.
Supports a wide range of temperatures with operations guaranteed from -20 to 70°C * Stable operations of this product are possible over a wide range of temperatures from -20 to 70°C.
* After checking the temperature deratin g, adjust the load factor to match the usage environment. A USB cable attachment is available to prevent problems caused by cable disconnections
The USB cable attachment enables you to prevent disconnections of the included USB cable, which enables you to prevent problems from occurring.
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1. Introduction
Contributes to the miniaturization and weight reduction of equipment and supports front access This product has a case size of 86 (W) × 155 (D) × 44 (H) mm and a weight of 650g. It supports front access, which makes maintenance easy to perform.
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1. Introduction

Custo mer Suppo rt

CONTEC provides the following support services for you to use CONTEC products more efficiently and comfortably.

Web Site

Japanese http: //www.contec.co.jp/ English http: //www.contec.com/ Chinese http: //www.contec.com.cn/
Latest product info rmation CONTEC provides up-to-date information on products.
CONT EC als o provides pr o duct ma nuals and various technical documents in the PDF. Free download You can download updated driver software and differential files as well as sample programs available in
several languages. Not e! For pr o duct in f ormat io n Contact your retailer if you have any technical question about a CONTEC product or need its price,
delivery time, or estimate information.

Limited One-Year Warranty

CONTEC pr oducts are warranted by CONTEC CO., LTD. to be free from defects in material and workmanship for up to one year from the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a copy of the ori gi na l invoice and a Retu rn Mer c handis e Autho rizati on to the distr ibutor or th e CONTEC group office, from wh i c h it was pu rcha s e d.
This warrant y is not applicable for scratches or normal wear, but only for the electronic circuitry and original products. The warranty is not applicable if the device has been tampered with or damaged through abuse, mistreatment, neglect, or unreason a ble use, or if the origin al invoice is not included, in which case repairs will be considered beyond the warranty policy.

How to Obtain Service

For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you purchased before returning any produ ct.
* No pr oduct will b e a c c e pted by C O N TEC gr oup without the RMA number.

Liability

The obligation of the warrantor is solely to repair o r re place the product. In no even t will the warran tor be liable for an y incidental or consequential damages due to such d efect or consequences that arise from inexperienced usage, misuse, or malfunction of this device.
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1. Introduction
DANGER
WA
RNING
CA
U
TI
O
N
WA
RNING

Safety Precautions

Understand the following definitions and precautions to use the product safely.

Safety Info rmation

This docu ment provides safety information using the following symbols to prevent accidents resulting in injury or death and the destru ction of equipment and resources. Understand the meanings of these labels to operate the equipment safely.
DANGER indicat es an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potenti ally hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.
Handling Precautions
- Do not use the product in locations exposed to a flammable or corrosive gas. It may cause explosion, fire, electrical shock, or malfunction.
- If you sense abnormality (smoke, odor, or noise), immediately unplug the power cord from the wall outlet and contact the CONTEC sales representative or sales office.
- To avoid electrocution, do not use the product with a wet hand.
- Be sure to connect the product to the stipulated power supply voltage. Connecting to a different vol tage m ight cause a fire or elect rical shock.
- Do not use the product with the other power device. It may cau se fire or malfunction.
- When t h e cable or m a in bod y is dama g e d, sto p u s ing an d repair i t immedi ately. Using it as it is may cause fire, electrical shock or malfunction.
- Use the product with the specified models by the CONTEC. Not doing so may cause fire or malfunction.
- Use the product in the specified operating condit ion ( tempe r a ture and humidity)
- Always check that the power supply is turned off before connectin g or disconnecting power cables.
- Do not modify the product.
- This product is not intended for use in aerospace, space, nuclear power, medical equipment, or other applications that require a very high level of reliability. Do not use the product in such applications.
- Before using this product in applications related to safety such as devices used in trains, disaster prev e ntion, or cri m e preve ntion, c o ntact your retailer.
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1. Introduction
CAUTION
- Do not u se or store this product in a location exposed to high or low temperature that exceeds range of specification or su sceptible to rapid temperature changes. Example: - Exposure to direct sun
- In the vicinity of a heat source
- Do not use this produ c t i n extre mely humid or dusty locati o ns. It i s e xtrem el y dangerous t o use this product with its interior penetrated by water or any other fluid or conductive dust. If this product must be used in such an environment, install it on a dust-proof control panel, for example.
- Avoid using or storing this product in locations subject to shock or vibration that exceeds rang e of specification.
- Do not use this product in the vicinity of devices that generate strong magnetic force or noise. Such products will cause this product to malfunction.
- Do not u se or store this produ ct in the presence of chemicals.
- To clean this product, wipe it gently with a soft cloth dampened with either water or mild detergent. Do not use chemicals or a volatile solvent, such as benzene or thinner, to prevent pealing or discoloration of the paint.
- This product’s case may become hot. To avoid being burned, do not touch that section while this product is in operation or immediately after turning off the power. Avoid installation in a location where people may come into contact with that section.
- CONTEC reserves the right to refuse to service a product modified by the user.
- In the event of failure or abnormality (foul smells or excessive heat generation), unplug the power cord immediately and contact your retailer.
- If the fuse needs to be replaced, the product will have to be repaired. In this situation, contact your retailer.
ECE R10.05 compliance
The ECE R10.05 test has been performed on this product as an aftermarket device that is not related to the immunity function.
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1. Introduction
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Signal line / ±1kV (IEC61000-4-4 Level 3, EN61000-4-4 Level 3 )
resistance
(JIS C60068-2-6compliant, IEC68-2-6-compliant)
Syste m Reference
2.

Specifications

Model PWI-60D6D2
Power Specifications
Rated input voltage 10.8 ~ 26.4VDC (12V -10% ~ 24V +10%) (conti nuous in put) *1*2
Range of input voltage 8 ~ 28V DC (instantaneous i nput) *1*3
Input curre nt upper limit 10A (Mini blade fuse)
Dark current 10.8V DC 3mA / 26.4V DC 2mA
Rated output voltage
Rated output current 2.5 (Max.) *5
Overcurrent p rotection 3.0A
Ambient specifications
Operati ng temperature
Storage temperature Ope rating : 10 - 90%RH, S torage : 10 - 90%RH (N o condens ation)
Floating dust particles Not to be excessive
Corrosive gases None
Line noise
Line-noi se resistance
Static electricity
+24VDC±5% *1*4
Operati ng : -20 - +70°C *6 (See the temperature derating), Storage : -20 - +70°C
DC line / ±2kV,
Contact discharge / ±4kV (IEC61000-4-2 Level 2, EN61000-4-2 Level 2) Atmosphe ric discharge / ±8kV (I EC61000-4-2 Level 3, EN61000-4-2 Level 3)
2. System Reference
Vibration resistance
Impact resistance 100G, half -sine shock f or 6 ms i n x, y, and z directi ons
Grounding SG-F G / contin uity
Other
Physical dimensions (mm) 86(W) x 155(D) x 44 (H) (Not includi ng connect or protrusions, No pr otrusions)
Weight About 0.65kg
Standard
*1: This is the voltage value of the power supply connector.
*2: If a voltage that is less than the mi nimum rated input voltage is applie d for a certain p eriod of time, the output
voltage will be forcibly shut down.
Sweep resistance
10 - 57Hz/semi-amplit ude 0.375 m m 57 - 500Hz/5.0 G 60 min. each in x, y, and z di rections
(JIS C60068-2-27-compliant, IEC60068-2-27-compliant)
VCCI Class A, CE Marking (RoHS Directi ve), ECE R10.05
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2. System Reference
Voltage
Time
trt6t7t8tf
U
B
Ua
US
Parameters 12V system 24V system
UB 12V 24V US 8V 8V Ua 8.6V 12V
tr 5ms 10ms t6 40ms 100ms t7 50ms 50ms t8 20s 20s tf 100ms 100ms
0
10
20
30
40
50
60
70
80
90
100
-20 -10 0 10 20 30 40 50 60 70
Load factor(%)
Temperature(℃)
Temperature derating
Installation Requirements (1): Natural air c ooling Installation Requirements (1): forced air cooling
Installation Requirements (2): forced air coo ling
*3: The range of input voltage is the range over which voltage fluctuations caused by cranking are permitted.
Cran king pulse
*4: Use a power cable shorter than 3m.
*5: Ensure t hat the t otal cons umption c urrent f or the PC power su pply output and the OTHER power suppl y output is
2.5A or less.
*6: After checking the temperature derating shown below, adjust the load factor to match the usage environment.
When operating the product with forced air cooling, use the product i n an envi ronment in which the entire product is
subject to air blown at a speed of 0.5m/s.
Temperature derating
Load fac to r Installation Requirements (1): Natural air cooling, Installation Requirements (1): forced air cooling,
Installation Requirements (2): forced air cooling
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Installation Requirements (1)
DC-OUT
DC-IN
FUSE
SW
1 2
PC
OTHER
DC-OUT
DC-IN
FUSE
SW
1 2
PC
OTHER
Installation Requirements (2)
2. System Reference
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2. System Reference
86
155
110
44
(54)
DC-OUT
DC-IN
FUSE
SW
1 2
PC
OTHER
100
100
75
27.5
12.5
8-
Φ
5
[mm]

Physical Dimensions

PWI-60D6D2
Figure 2.1. PWI-60D6D2
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3. Hardware Setup
3. Hardware Setup
This chapt er explains how to set up the product.

What Is Setu p?

Setup re f ers to t h e operations that are required to enable the use of the product and that must be performed before using the product.
There are operations that need to be performed on the software and operations that need to be performed on the hardware.
You can prepare the software and the hardware by using the power supply monitoring utility software and performing the operations according to the steps explained in this chapter. You can download this software from the CONTEC web site.
Step 1 Hardware setting Step 2 Installation of software Step 3 Installation of the hardwa re Step 4 Initial settings of the software Step 5 How to operate the software
Also, if you cannot perform setup correctly, see "When You Cannot Perform Setup Correctly" in this chapter.
Supported OS
®
* Windows * Windows * Windows
Embedded Standard 7 32bit
®
Embedded Standard 7 64bit
®
Embedded 8.1 Industry Pro 64bit
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3. Hardware Setup
DC-OUT
DC-IN
FUSE
SW
1 2
PC
OTHER
OTHER
PC
Serial
LED1
miniUSB
LED2
DC-IN
FUSE

Step1 Hardware setting

This section explains the procedure for setting this product and connecting it to a PC.

Comp o nent N ame

PWI-60D6D2
Figure 3.1. Component Name (Body surface)
Use the USB cable included with the target CONTEC product or a straight-through RS-232C cable (not included) to connect this product to a PC.
For details on the component names, see "Chapter 4, Each Component Function."
12
PWI-60D6D2 User’s manual
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3. Hardware Setup

Stetp2 Installation of the software

Install the software. Download the power supply monitoring uti li ty f rom the CONTEC website, and then run "install.bat." (1) The Visual C++ library in staller starts.
If you accept the terms of the license agreement, select the "I agree to the license terms and conditions" chec k box, and then clic k "Install."
If the Visual C++ library has already been installed, click "Close," and then contin ue from step (3).
(2) When the installation of the Visual C++ library completes, click "Close."
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3. Hardware Setup
(3) The power supply monitoring utility installer starts.
Click "Next."
(4) Select "Everyone" or "Just me," and then click "Next." * Do not change the folder. Doing so will prevent the software from operating correctly.
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(5) Click "Next."
(6) This completes the installation of the power supply monitoring utility.
Click "Close."
3. Hardware Setup
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3. Hardware Setup
(7) When the installation is finished, the power supply monitoring utility is displayed.
Select the port number from the "Port" combo box, and then click "Adapt." For USB communication, a driver must be installed separately. Install the driver according to the instructions in "Step 3 Installation of the hardware."
(8) When the installation is completed normally, "Connection status" is set to "OPEN," and the
product's information is displayed.
(9) This completes the installation. If the software does not operate normally, check the port number,
and then restart the software.
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3. Hardware Setup
CAUTION

Step3 Installation of the hardware

In Windows, it is necessary to have the OS recognize the peripheral equipment. This is known as the installation of the hardware. This step is not necessary when you are usin g serial communication.

Connecti n g t h e P ro duct

(1) Use the USB cable to connect the target CONTEC product to this product. (2) Tur n o n this pr oduct. (3) If you install the USB cable attachment, it will become difficult to disconnect the USB cable from
the produ ct .
- You cannot use the USB cable attachment with anything other than the included cable.
- With the USB cable attachment installed, do not repeatedly disconnect and connect the USB cable on the product side. Doing so may damage the USB cable attachment or lead to injury.
Install the driver software.
Download the PWI-60D6D2 driver from the CONTEC website, and then run "CDM v2.12.00 WHQL Certified.exe."
(1) When you start the program, the following screen is displayed. To continue, click [Extract].
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3. Hardware Setup
(2) Click "Next."
(3) If you agree to the terms of the license agreement, select [I accept this agreement], and then click
[Next].
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(4) The installation begins. When the installation completes, click [Finish].
This completes the installati on of the hardware.
3. Hardware Setup
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3. Hardware Setup

Step4 Initial settings of the software

The COM port has already been assigned by the hardware installation. If you want to check or change the COM port or if you want to set the COM port communication,
Device Manager as shown below.
Starting Device Manager (1) From [Control Panel], select [System], and then start [Device Manager].
start
(2) Check that the recognized USB devices are displayed in the [USB] folder. (3) Check that the added COM port is displayed in the [Port] folder.
This completes the initial settings of the software.
Updating the Settings. (1) If you want to change the port number, display the properties of the port that you want to change,
and then click [Advanced] on the [Port Settings] tab.
(2) You can change the COM port number from the [Com Port Number] combo box.
This completes the initial settings of the software.
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3. Hardware Setup
① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ ⑪ ⑫ ⑬ ⑭ ⑮
⑯ ⑰ ⑱

Step5 How to operate the software

(1) Displays the firmware version of the product. (2) You can use this to select the COM port number. (3) Displays the baud rate. You cannot change this value. (4) Displays the COM connection status . (5) Displays the ON/OFF state of the ignition switch. (6) Select whether to enable balloon notifications when the ignition switch turns off. (7) You can use this to set the balloon notification start time. (8) Displays the input volt age being applied to the product. (9) Displays the low battery detection status. (10) Select whether to enable balloon notifications when a low battery state is detected. (11) Displ ays th e l o w ba ttery thres h old. You can no t c hange this value. (12) You ca n use this to run the speci fied program . (13) You can use this to set the time until the OS shuts down. (14) You can use this to set the time until the product's output turns off. The setting range is 0 to 255
seconds. You cannot set this to a value that is shorter than the "Time until the OS shuts down"
setting. (15) Return the settings to thei r initial values . (16) Return the s e t t ing to i t s previously s e t value. (17) Save the settings. (18) Close the power supply monitoring utility screen.
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3. Hardware Setup

Uninstall software

To uninstall the power supply monitoring utility that you have set up, follow the procedure shown below.
(1) From the list of programs on the Start menu, click "Uninstaller" under "Battery Monitor Utility."
(2) Select "Remove," and then click "Finish."
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3. Hardware Setup
(3) Click "Close."

When You Cannot Perform Setup Correctly

Contact us from http://www.contec.com/contact/ on the CONTEC website.
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3. Hardware Setup
CAUTION

Hardware Setup

- Before you start, be sure that the power is turned off.
- Remove only those screws that are explained. Do not move any other screw.

Attaching the Attachment Fittings

(1) Use screws to attach the bundled attachment fittings with a screw.
Do not tighten screws with excess forc e.
Figure 3.2. Attaching the Attac h men t Fi tti ngs
Screw holes may be damaged if screws are tightened with a torque greater than the specified torque.
The specified tighte ning torque is 5 - 6kgf⋅cm.
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3. Hardware Setup
DC-OUT
DC-IN
FUSE
SW
1
2
PC
OTHER
DC-OUT
DC-IN
FUSE
SW
1 2
PC
OTHER
DC-OUT
DC-IN
FUSE
SW
1 2
PC
OTHER
DC-OUT
DC-IN
FUSE
SW
1 2
PC
OTHER
(1)
(2)
(3)
(4)
(5)
(6)
CAUTION

Installation Requirements

There are limits to the ambient temperature range depending on the installation orientation. Be sure that the operating temperature is within the range specified in the installation environment
requirement by making space between the product and device that generates heat or exhaust air. Also, after checking the temperature derating, adjust the load factor to match the usage environment.
Installable directions at operating temperature -20
to 70°C: (1), (2), (3), (4), (5), (6)
°C
Figure 3.3 Installation Orientation
Note that even though the ambient temperature is within the specified range, an operational
malfunction may occur if there is other device generating high heat; the radiation will influence the
prod uct to increase its temperatu re.
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3. Hardware Setup
- Horizontal installation
DC-OUT
DC-IN FUSE
SW
1 2
PC OT HER
75mm or more
75mm or more
50mm
or more
100mm or more
- Vertical installation
75mm
or more
CAUTION
Distances between this product and its vicinity
Figure 3.4. Distances between this product and its vicinity
- Maintain a wall temperature that is less than or equal to the product's guaranteed temperature.
- Adjust the air flow to ensure that heat radiated from the product does not stay in the vicinity of the product.
- Note that even though the ambient temperature is within the specified range, an operational malfunction may occur if there is other device generating high heat; the radiation will influence the prod uct to increase its temperatu re.
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3. Hardware Setup
-
Vertical installation
- Horizontal installation
DC-OUT
DC-IN FUSE
SW
1
2
PC OTHE R
Operating temperature In this product, the operating temperature is decided from the multiple measurement points as shown below. When making use of the product, the air current should be adjusted to preven t th at all the temperatures measured at the measurement points exceed the specified temperature.
Figure 3.5. Operating temperature
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3. Hardware Setup
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4. Each Component Function
Name
Function
LED 1
Status LED
LED 2
Power ON display LED
DC-IN
DC power input connector
DC-OUT(PC)
DC power output connector (PC side)
DC-OUT(OTHER)
DC power output connector (OTHER side)
miniUSB TYPE-B
miniUSB port TYPE-AB connector x 1
SERIAL
Serial port A connector (9 pin D-SUB, male)
FUSE
Fuse socket (10A With a mini blade fuse)
DC-OUT
DC-IN
FUSE
SW
1 2
PC
OTHER
OTHER
PC
Serial
LED1
miniUSB
LED2
DC-IN
FUSE

Component Name

Front View

PWI-60D6D2
4. Each Component Function
Figure 4.1. Component Name Table 4.1. Co mponent F unctio n
* Setting of D IPSW Please do not change.
PWI-60D6D2 User’s manual
29
Page 35
4. Each Component Function
Flat panel display
BOX-PC
Serial Cable
[PC]
[OTHER]
or
USB Cable
Car Battery

System Configuration

PWI-60D6D2
Figure 4.2. System Configuration
PWI-60D6D2 User’s manual
30
Page 36

Component Function

LED name
State
Display c ontents
LED 1
OFF
Indicates that the input voltage being applied to the product is not
ON (Oran ge) 0.5sec
Indicates that the input voltage being applied to the product is in interval
abnormal.
LED 2
OFF
Indicate s that the product's power s upply is off or that the pr oduct
ON (Gree n) Inte rvals of
Indicate s that the input voltage is abnormal.
ON (Gree n) 0.5sec
Indicate s that the ignition switch has been changed to the off state.
switch was changed to the off state.
ON (Gree n)
Indicate s that the product's power s upply output is on.
LED1, LED2
Simulta neous Blinki ng
Indicates that the product's output voltage is abnormal.
Connector t ype
9360-08P(mfd. by ALEX)
Pin No.
Signal name
Pin No.
Signal name
1
GND 5 12 - 24V
2
GND 6 12 - 24V
3
ACC (+)
7
IGNITION ( +)
4
GND
8
POWER-SW (-)

LED: LED 1, LED 2

There are 2 L ED in fro nt of thi s produ ct .
Table 4.2. Display Contents of LED
4. Each Component Function
abnormal.
interval
ON (Oran ge) 0.25sec
3sec from 1sec
interval
ON (Gree n) 0.25sec Indicates that the shutdown timer has e lapsed after the i gnition
0.25sec interval
the low battery state.
Indicates that the input voltage being applied to the product is
is in the power-savi ng sta ndby st ate.
If this state continues, the product may be malfunctioning, so contact the general CONTEC information desk.

DC Power Input Con nector: DC-IN

To supply the power, always use the power supply listed below. Rated input voltage : 10.8 – 26.4VDC (continuous input) Range of input voltage : 8 - 28VDC (instantaneous input) * The rated input voltage and range of input voltage to ACC and IGNITION are also the same.
Table 4.3. DC Power Connector
ACC : Connect this to the accessory signal of the ignition switch. IGNITION : Connect this to the ignition signal of the ignition switch. POWER-SW: Y ou can use this to enable/disable the ACC and IGNITION functions.
This pin is normally shorted with the GND pin. To disable the above functions, open this
PWI-60D6D2 User’s manual
pin.
31
Page 37
4. Each Component Function
Connector t ype
P4-I42001 (mfd. by WST)
Pin No.
Signal name
1
GND
2
GND 3 24V 4 24V
9-pin D-SUB (MALE)
Pin No.
Signal
CAUTION
4 3
2
1
51
6
9
No.4-40UN C Inch scre
w
threads
To control the power supply turning on/off with just the ACC or IGNITION signal, short the
POWER-SW and GND pins.
Applicable connector on the connector side Housing : 9357-08 (mfd. by ALEX) or 5557-08R (mfd. by MOLEX)
Contact : 4256T2-LF (AWG18-24) (mfd. by ALEX) or 5556 (AWG18-24) (mfd. by MOLEX)

DC Power Input Connector: DC-OUT (PC), DC-OUT (OTHER)

Use this to connect the target BOX-PC to the PC side. On the OTHER side, if the input voltage drops to 8V or less, the output is for c ibly turned o f f.
Table 4.4. DC Power Connector PC side, OTHER side
Applicable connector on the connector side Housing : 9357-04 (mfd. by ALEX) or 5557-04R (mfd. by MOLEX)
Contact : 4256T2-LF (AWG18-24) (mfd. by ALEX) or 5556 (AWG18-24) (mfd. by MOLEX)

Seria l port interface: S E RI AL

Table 4.5. Serial Port Connector
Connector t ype
name
1 CD Low battery notification Output
2 RD Received data Input
3 TD Transmitted data Output
4 DTR Reserved -----
5 GND S ignal gro und -----
6 DSR Reserved -- ---
7 RTS Reserved -----
8 CTS Shutd own notific ation Output
9 RI Reserved -----
PWI-60D6D2 User’s manual
32
Meaning Direction
Page 38
5. Appendix
ACC or IGNI check
No
Yes
Yes
No
Is ACC or IGNI ON and is
PWRSW shorted?
Seq 3
Seq 0
Seq 3
ACC + IGNI
check
BATT vol tage c heck (s tart
Is the BATT vol tage wi thin
the s tarti ng vol tage ra nge
（10 to 28V）?
COM control line negation
CTS, DCD negati on
Power s upply output enabli ng
Power s upply output
（PC si de）Enabl e
Power s upply output
（OTHER
side） Enabl e
Seq 1
ACC or IGNI check
No
Yes
Yes
No
Is ACC or IGNI ON and is
PWRSW shorted?
Seq 3
Seq 0
Seq 3
ACC + IGNI
check
BATT vol tage c heck (s tart
Is the BATT vol tage wi thin
the s tarti ng vol tage ra nge
（10 to 28V）?
COM control line negation
CTS, DCD negati on
Power s upply output enabli ng
Power s upply output
（PC si de）Enabl e
Power s upply output
（OTHER
side） Enabl e
Seq 1

Operation Flow

Seq0 Starting flow
5. Appendix
Figure 5.1. Star ti ng flow
PWI-60D6D2 User’s manual
33
Page 39
5. Appendix
No
No
Yes
Yes
No
Yes
No
Yes
No
Output voltage check
Seq 1
Yes
Is the output voltage abnormal
for 5 seconds or more?
Extern al PC s tatus ch eck
Has the externa l PC shut down?
ACC/IGNI/PWRSW check
Are ACC an d IGNI OFF or i s
PWRSW open?
PC notification
Notificati on of car body key
operation
CTS, DCD assertion
Seq 2
BATT vol tage c heck
（shut down voltage）
Has an abnormal BATT voltage
(8V or lower) continued
PC notification
Generate a low battery
notification
DCD assertion
BATT vol tage c heck
（Power suppl y off voltage）
Hav e 5 sec onds or
more p as sed
sinc e the abnor mal BATT voltage?
Seq 3
Seq 1
Seq 3
Seq 3
Seq 2
No
No
Yes
Yes
Seq 2
Extern al PC s ta tus chec k
Has the PC shut down?
Seq 3
Time up check
Shut down timer
Seq 2
Seq 3
Ti merSet
Set the shutdown timer
（default val ue：90seconds）
No
No
Yes
Yes
Seq 2
Extern al PC s ta tus chec k
Has the PC shut down?
Seq 3
Time up check
Shut down timer
Seq 2
Seq 3
Ti merSet
Set the shutdown timer
（default val ue：90seconds）
Seq1 Monitoring flow
Figure 5.2. Monitoring flow
Seq2 Completion flow
Figure 5.3. Completion flow
PWI-60D6D2 User’s manual
34
Page 40
Seq3 Power-saving mode flow
No Yes
Seq 0
Seq 3
Transi tion to power-savi ngmod e
Transition
Seq 0
Output power s upply
Power s upply output
（PC si de） Di sable
Power supply output
（OTHER si de）Disable
ACC + IGNIcheck
Are ACC and IGNI ON and is
PWRSW s horted?
Figure 5.4. Power-saving mode flow
5. Appendix
PWI-60D6D2 User’s manual
35
Page 41
5. Appendix
10V <
OFF ON OFF
initial power-sav ing active power-s aving
mode mode
CTS signal：High CT S signal：Low
DCD signal：High DCD signal：Low
100ms
ON:0.25s OFF ON ON: 0.5s ON:0.25s OFF
OFF:0.25s OFF:0.5s OFF:0.25s
OFF
Set t he shutdown t imer Tim e-up 5sec*
*Proces sing of time -up only
Power out put (OTHER)
LED (Green)
LED (Ora nge)
Battery voltage
ACC/IGNI
Microcomputer operat ion
Notification of
shut down (C TS)
Notification of
low battery (DCD)
Power output (PC)
10V
8V
ON
active
CTS signal: High
DCD signal: High DCD signal: Low DCD signal: High
ON ON:0.25se c ON: 1sec ON
OFF:0.25s ec OFF:3sec
OFF ON:0.5se c OFF
OFF:0.5s ec
30sec 5sec
Notification of low bat tery Output int errupted Sequence initialized Batt ery voltage restored
Power s upply output
(OTHER)
LED (Green)
LED (Ora nge)
The shut down timer has elapsed
or the P C has shut down.
Power s upply output
(PC)
Battery voltage
ACC/IGNI
Microcomputer
operation
Notification of
shut down (C TS)
Notification of
low battery (DCD)

Power sequence

ACC / IGN during operation
BATT voltage low battery
36
PWI-60D6D2 User’s manual
Page 42
BATT voltage abnormality
32V
28V
8V 10V
4V
ON
active
CTS signal：High
DCD signal：High
ON ON:1s ec ON ON:1sec ON
OFF:3sec OFF:3sec
OFF ON :0.25sec OFF ON:0.25se c OFF
OFF:0.25s ec OFF:0.25s ec
5sec
5sec
Voltage abnormality Output interrupte d Voltage abnormal return Voltage abnormality Output interrupte d Voltage abnormal return
Sequence initialized Sequence initialized
Power supply
output (O THER)
LED (Green)
LED (Ora nge)
Battery voltage
ACC/IGNI
Microcomputer operat ion
Notification of
shut down (C TS)
Notification of
low battrery (DCD)
Power supply
output (P C)
OFF ON
active
CTS signal：High
DCD signal：High
5sec 5s ec
100ms
OFF ON:0.25s ON
OFF:0.25s
OFF ON:0.25s OFF
OFF:0.25s
retry retry Out put normal r eturn
Output a bnormal occur rence *As lo ng as the output does not bec ome norma l, it continue s to retr y.
Power supply
output ( OTHER)
LED (Green)
LED (Ora nge)
Battery voltage
ACC/IGNI
Microcomputer operat ion
Notification of
shut down (C TS)
Notification of
low battery (DCD)
Power supply
output ( PC)
Output voltage abnormality
5. Appendix
PWI-60D6D2 User’s manual
37
Page 43
PWI-60D6D2
User’s Manual
CONTEC CO., LTD. February 2017 Edition
3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan Japanese http: //www.conte c.co.jp/ English http: //www.contec.com/ Chinese http: //www.contec.com.cn/
No par t of thi s d o cument may be co pied or reproduc e d i n a ny for m by a ny mean s wi thout prior writt e n consent of CONTEC CO., LTD. [06272016]
[02152017] Management No. NA04435 Parts No. LYTD561
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