Copyright 2003 CONTEC CO., LTD. ALL RIGHTS RESERVED
No part of this document may be copied or reproduced in any form by any means
without prior written consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information
contained in this document.
The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should
you notice an omission or any questionable item in this docu ment, pleas e feel fr ee to
notify
CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsib ility for an y
errors that may appear in this document or for results obtained by the user as a result of
using this product.
Trademarks
User’s Manual
Intel and Pentium are registered trademarks of Intel Corporation.
MS, Microsoft, MS-DOS and Windows are trademarks of Microsoft Corporation.
Other brand and product names are trademarks of their respective holder.
i
Table of Contents
Copyright ......................................................................... i
Trademarks ...................................................................... i
Table of Contents ............................................................ ii
I/O Port Addresses ........................................................ 88
Interrupt Level List ...................................................... 89
7.List of Options.............................................. 91
User’s Manual
iii
User’s Manual
iv
1. Introduction
1. Introduction
The IPC-BX/M630(PCI) is an IBM PC/AT compatible, box computer designed for
industrial use based on a low-power-consumption CPU of the Low Voltage Intel(R)
Pentium(R) III Processor, to operate as a completely nature-cooled (fanless) system.
The box computer provides a variety of interfaces including th e USB, 10 0BASE-TX,
and RS-232C ports, capable of serving for a wide range of applications as a compact
platform based on a general-purpose PC OS. As this series incorporates handpicked
components such as the em bedded types of CPU and chi pset, it excel s in environm ental
resistance and remains in stable supply for an extended period of time. You can
therefore use the box computer un der severe operating condi tions such as FA with ease.
The box computer (BOX-PC series) is available in the following three models:
Base Model
IPC-BX/M630(PCI)C
Model with Expansion Slot
IPC-BX/M630(PCI)CP (Expansion Slot(PCI x 2)type)
IPC-BX/M630(PCI)C4P (Expansion Slot (PCI x 4)type)
User’s Manual
1
1. Introduction
Features
- Equipp ed with th e Lo w Voltage Intel(R) Pentium(R) III Processo r 800 MH z (FS B
133MHz) CPU and memory conforming 256MB as standard
- Fan-less operation achieved by natural air-cooling
- High reliability and completely silent ru nning (when fitte d with the silicon dis k from
CONTEC)
- Long, reliable supply (The CPU and chip set are embedded versions.)
- Adoption of BIOS (Phoenix Technologies, Ltd.) customized by CONTEC to support
the BIOS level
- Other than the conforming PC I/F , equipped with the PCMCIA (for CardBus), Audio
(AC97 conforming), 100BASE-TX and RAS I/F as a standard
- Equipped with a secondary- IDE connector to allo w an optional externa l CD-ROM to
be connected
- DVI video output (VGA conversion adapter included)
- Capable of starting up, even with the battery dead, using CMOS data retained by
EEPROM
- IPC-BX/M630(PCI) Series is compatible with IPC-BX/M600(PCW) Series
Compatible Operating Systems
- Windows 2000 Professional
- Windows NT Workstation 4.0(SP6a)
- Windows XP Embedded
- Windows NT Embedded 4.0
Limited One-Year Warranty
CONTEC Interface boards are warranted by CONTEC CO., LTD. to be free from
defects in material and workmanship for up to one year from the date of purchase by
the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a
copy of the original invoice and a Return Merchandise Authorization to the distributor
or the CONTEC group office, from which it was purchased.
This warranty is not applicable for scratches or normal wear , but only for the electronic
circuitry and original boards. The warranty is not applicable if the device has been
tampered with or damaged through abuse, mistreatment, neglect, or unreasonable use,
or if the original invoice is not included, in which case repairs will be considered
beyond the warranty policy.
2
User’s Manual
1. Introduction
How to Obtain Service
For replacement or repair, return the device freight prepaid, wit h a copy of the origi nal
invoice. Please obtain a Return Merchandise Authorization Number (RMA) from the
CONTEC group office where you purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the
warrantor be liable for any incidental or consequential damages due to such defect or
consequences that arise from inexperienced usage, misuse, or malfunction of this device.
User’s Manual
3
1. Introduction
Handling Precautions
Take the following precautions when handling this product.
WA RN IN G
- Always check t hat the power supp ly is turned o ff bef ore connectin g or discon necting
power cables.
- Do not modify th e product.
- Always turn off the power before inserting or removing circuit boards or cables.
- This product is not intended for use in aerospace, space, nuclear power, medical
equipment, or other applications that require a very high level of reliability. Do not
use the product in such applications.
- If using this product in applications where safety is critical such as in railways,
automotive, or disaster prevention or security systems, please contact your retailer.
- Do not attempt to replace the battery as inappropriate battery replacement poses a
risk of explosion.
- For battery r eplacem ent, contact your retailer as it must be perform ed as a process o f
repair.
- When disposing of a used battery, follow the disposal procedures stipulated under
the relevant laws and municipal ordinances.
CAUTION
- Do not use or store the product in a location exposed to extremely high or low
temperature or susceptible to rapid temperature changes.
Example: - Exposure to direct sun
- In the vicinity of a heat source
- Do not use the product in extremely humid or dusty locations. It is extremely
dangerous to use the product with its interior penetrated by water or any other fluid
or conductive dust. If the product must be used in such an environment, install it on
a dust-proof control panel, for example.
- Avoid using or storing the device in locations subject to shock or vibration.
- Do not use the product in the vicinity of de vices t hat ge nerate str on g magne tic f orce
or noise. Such devices w ill cau se th is de vic e to ma lf un ction .
- Do not use or store the product in the presence of chemicals.
- The lower center of the left face (seen from the connector's front surface) may
become hot. T o avoid being bur ned, do not touc h that section while the prod uct is in
operation or immediately after turning off the power . Avoid installation in a location
where people may come into contact with that section.
- To clean the BOX-PC, wipe it gently with a soft clot h dampened with eit her water or
mild detergent. Do not use chemicals or a volatile solvent, such as benzene or
thinner, to prevent pealing or discoloration of the paint.
4
User’s Manual
1. Introduction
- 2.5 inches hard disk drive (HDD) of our co mpany has not guaranteed use by
continuation and continuation power for 24 hours. When it is used by continuation
operation and continuation power a life fails extremely. In the case of a 24-hours
operation system, use of our company silicon disk drive (SDD) is recommended.
- Before installing or uninstalling an expansion board (the CP model) or connecti ng or
disconnecting a connector, be sure to unplug the power cable from the wall outlet.
- CONTEC reserves the right to refuse to service a product modified by the user.
- In the event of failure or abnormality (foul smells or excessive heat generation),
unplug the power cord immediately and cont act the sal es re p res ent ati ve you
purchased the product from or the CONTEC Information Center.
- Use an AC cable that is compatible with both the rated supply voltage and the
receptacle. (The cable provided with the product is for 125VAC.)
- Component Life:
1. Power supply--- Estimated life is about 10 years based on continual operation at
40°C (horizontal installation). However, (higher) operating
temperatures will result in shorter life.
2. Battery--- The internal calendar clock and CMOS RAM are backed by a
Lithium primary battery. The backup time at a temperature of 25°C
with the power disconnected is 10 years or more.
* Replacement of expendables is handled as a repair (there will be a charge).
- Regarding “FCC PART15 Class A Notice”
The ferrite core must be installe d in the following each cable so t hat this product m ay
suit the above-mentioned st anda rd.
- USB cable, speaker connection cable
Optional Ferrite Core (FRC2009A-6) or SEIWA E04SR200935A (or an
equivalent product)
Open the ferrite core case and wind the cable around it once near the connector and
close it.
- Regarding “VCCI Class A, EMC Instruction Class A Notice”
The ferrite core must be installe d in the following each cable so t hat this product m ay
suit the above-mentioned st anda rd.
- Speaker connection cable
Optional Ferrite Core (FRC2009A-6) or SEIWA E04SR200935A (or an
equivalent product)
Open the ferrite core case and wind the cable around it once near the connector and
close it.
User’s Manual
5
1. Introduction
- Image diagram
Ferrite core
FCC PART 15 Class A Notice
NOTE
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference at his own expense.
WARNING TO USER
Change or modifications not expressly approved the manufacturer can void the user's authority to
operate this equipment.
Note!
To connect with peripherals, use a grounded, shielded cable.
About the Manual
This manual consists of the following chapters:
Chapter 1 Introduction
Chapter 2 Overview
Chapter 3 Hardware Setup
Chapter 4 BIOS Setup
Chapter 5 Each Component Function
Chapter 6 Appendix
Chapter 7 List of Options
6
User’s Manual
2. Overview
2. Overview
Specifications
Table 2.1. Functional Specifications < 1 / 2 >
Model IPC-BX/M630(PCI)C IPC-BX/M630(PCI)CP IPC-BX/M630(PCI)C4P
CPU Low Voltage Intel(R) Pentium(R) III Processor, FSB133MHz
AC97 compliant
LINE IN: φ3.5 Stereo mini jack
Full-scale input level 1.3Vrms(Typ.)
LINE OUT: φ3.5 Stereo mini jack
Full-scale input level 1.0Vrms(Typ.)
MIC UN: φ3.5 monaural mini jack
Full-scale input level 1.3Vrms(Typ.)
Equipped with a dedicated 26pin, half-pitch connector: 2 modes
(Optional FDD: PC-FDD25BH)
Ultra DMA/100
2.5 inch IDE HDD or silicon disk drive: 1 internal unit
(One more unit can be added. Either of the two must be a silicon disk drive.)
Equipped with a dedicated 40pin, half-pitch connector
(for connection of an optional CD-ROM) (right surface)
RS-232C(general-purpose): 2ch (SERIAL PORT1,2) 9pin, D-SUB connector
RS-232C(touch panel): 1ch (SERIAL PORT3) [inside the DVI connector] *3 *4
RS-422/485(general-purpose): 1ch (SERIAL PORT4) [inside the RAS connector] *4
PCMCIA Type I, II × 2 or III × 1 (Startup from ATA card not allowed)
CardBus correspondence
3 Optocoupler isolated inputs and outputs
(However, one output also serves as an external WDT output and one input also serves
as remote reset. They become available when switched.)
User’s Manual
7
2. Overview
Table 2.1. Functional Specifications < 2 / 2 >
Model IPC-BX/M630(PCI)C IPC-BX/M630(PCI)CP IPC-BX/M630(PCI)C4P
RAS function *4
Expansion board slot None
RTC/CMOS Lithium backup battery life: 10 years or more
Weight Approx. 3.3kg Approx. 4.2kg Approx. 5.0kg
*1 A 256 MB memory module is plugged in one socket.
*2 The interface can connect the PC to a CONTEC Panel Link input type display (using an optional cable) or an ordinary analog RGB
input display (using the bundled DVI-analog RGB adapter).
*3 The interface is used for the CONTEC Panel Link or touch panel type display.
*4 Serial ports 3 and 4 c an b e us e d as gen e r al-purpose RS-232C ports b y replacing the bracket(Bundled). In that case, the touch panel,
RAS functions (WDT time-out output and remote reset input), RS-422/485, general-purpose inputs, and parallel interfaces are
disabled.
Current
consumption
Expansion board
power-supply
capacity
WDT: 1sec - 255sec (RESET or external output is allowed at time expiration)
Remote reset: External input signal
10 - 57Hz/semi-amplitude 0.15mm 57 - 150Hz/2.0G
80 min. each in x, y, and z directions
(JIS C0040-compliant, IEC68-2-6-compliant)
10G, half-sine shock for 11 ms in x, y, and z directions
(JIS C0041-compliant, IEC68-2-27-compliant)
User’s Manual
9
2. Overview
System Configuration
2.5inch hard (silicon) disk drive
Main memory
144pin SO-DIMM
Printer
Panel Link compliant I/F LCD
*Using an optional DVI-Panel
Link conversion cable
General-purpose analog input
display
*Using the bundled DVI-analog
RGB adapter
Display
PCMCIA card slot (C, CP and C4P models)
PCMCIA types I, II x 2, or III x 1
Expansion slot
(CP and C4P models)
PC-HELPER
series
PCI full-size boards
When three or more slots are needed, select
the C4P model. To use five or more slots or
a full-size board, connect the FA-PA(PC) series.
Expansion
bus adapter
Buil
RAS
IPC-BX/M630(PCI)CP
USB
LAN
RS-232C
Dedicated FD Drive
FA-PAC(PC)
series
MIC
PC-FDD25BH
LINE IN
LINE OUT
Mouse
Keyboard
Option CD-ROM
Figure 2.1. System Configuration
10
User’s Manual
2. Overview
Physical Dimensions
IPC-BX/M630(PCI)C
302
284
262
262
170
126
56
68
2281717
4-φ5
R
-
5
2
5
R
20
User’s Manual
5
.
2
23.2
5
.
55
Figure 2.2. IPC-BX/M630(PCI)C
[mm]
11
2. Overview
IPC-BX/M630(PCI)CP
302
284
262
262
170
126
56
68
2281717
23.2
5
.
4-φ5
20
2
R
-
5
2
5
.
5
R
115
Figure 2.3. IPC-BX/M630(PCI)CP
12
[mm]
User’s Manual
2. Overview
IPC-BX/M630(PCI)C4P
302
284
262
262
170
126
56
68
17
228
17
4-φ5
20
User’s Manual
23.2
5
.
2
R
-
5
2
5
.
5
R
180
Figure 2.4. IPC-BX/M630(PCI)C4P
[mm]
13
2. Overview
14
User’s Manual
3. Hardware Setup
3. Hardware Setup
Before Using the BOX-PC for the First Time
Follow the next steps to set up the BOX-PC:
STEP1 Install the hard disk and expansion main memory (DIMM) and set
jumper switches.
By referring to the infor mati on in th i s ch ap ter, set the B OX-P C.
STEP2 Connect cables.
Connect necessary external devices, such as a printer and a CRT, to
the BOX-PC using appropriate cables.
STEP3 Turn on the power.
After verifying that you have correctly fol lowed steps 1 and 2, turn on
the power. If you feel something is wrong after turning on the power,
turn off the power immediately and check to see if the BOX-PC has
been set up correctly.
STEP4 Set up BIOS.
By referring to Chapter 4, set up BIOS. This setup requires a
keyboard and a display.
Note!
User’s Manual
* Before using the BOX-PC, be sure to execute " LOAD SETUP
DEFAULTS" to in it ia liz e th e B IOS se ttin gs to the ir def au lt va lues .
(See Chapter 4, "Main Menu.")
If your BOX-PC is a Windows preinstalled model, be sure to connect the keyboard and
mouse to it before turning the pow er on for th e f irst ti me .
15
3. Hardware Setup
Hardware Setup
Removing the Top Cover and HDD Bracket
- Before you start, be sure that the power is turned off.
- Remove only those screws that are explained. Do not move any other screw.
(1) Remove the top cover.
Figure 3.1. Removing the Top Cover
16
User’s Manual
3. Hardware Setup
(2) Remove the hard disk bracket.
Figure 3.2. Removing the HDD Bracket
User’s Manual
17
3. Hardware Setup
Locations and Settings of Internal Connectors and Jumpers
When you remove the top cover and hard disk bracket, the connectors, jumpers, and
switches are laid out as shown in the figure below:
3
12
CN6
M1
JP1
87
CN20
654321
ON
S1
CN14
CN16 SERIAL4
123
Figure 3.3. Locations and Settings of Jumpers, Connectors, and Switches
inside the Top Cover
18
CN19 SERIAL3
JP3
User’s Manual
3. Hardware Setup
Table 3.1. Jumper List
No. Function Factory setting Reference PageRemarks
JP1 Clear CMOS. 1 - 2 shorted ---- Short 2-3 to clear CMOS.
JP3 Sets RS-485 termination 2 - 3 shorted 52
Select the use of serial ports C
S1
and D.
1 - 8 OFF 77
Table 3.2. Internal Connector List
Name Function Reference page
CN6 Primary IDE connector (44pin, pin header) 78
M1 Expansion memory set (3.3V, 144pin SO-DIMM) 21
CN20 Printer Connector 65
CN14 RAS Connector 66
CN16 SERIAL4 Connector 50
CN19 SERIAL3 Connector 50
User’s Manual
19
3. Hardware Setup
Installing the Hard Disk
(1) Connect the provided HDD cable to the hard disk (silicon disk).
Note!
Connect the HDD cable in alignment with pins from the left end of the
connector on the HDD side.
Four master/slave setting pins are left unconnected on the right side. Be
aware that connecting the power with the connector misaligned will damage
the cable.
(2) By threading the cable through the hole on the base of the hard disk bracket,
fasten the disk to its brac ket using fo ur sc rews .
- Fasten the disk using the outer or inner hole dependi ng on the model you are
using. (The figure below shows an example that uses the inner screw hole.)
Note!
When installing two drives in the HDD bracket, you can place either the hard
disk drive (HDD) or silicon disk drive (SDD) in the upper position and only
the SDD in the lower position. If you install two disk drives, set the ir jum pers
according to the instructions in their manuals to assign them as the master and
slave devices.
20
User’s Manual
3. Hardware Setup
HDD or SDD
SDD
Red Line
Figure 3.4. Installing the Hard Disk
(3) Connect the HDD cable to CN6 on the unit and fasten the hard disk bracket to the
unit using four screws.
(4) Close the top cover and secure it with screws.
Installing the Main Memory (DIMM)
Compatible DIMM Types
Obtain the following special option produ cts .
- Package type :144pin Small Outline DIMM
- Specifications :3.3V, PC133/CL3
- Capacity :256MB
- Type :SDRAM
- Optional memories * :PC-MSD256-144V
* Operation is not guaranteed if memory parts other than CONTEC option products
are used.
User’s Manual
21
3. Hardware Setup
Main Memory (DIMM) Installation Procedure
The mounted SO-DIMM sockets vary depending on the type of the circuit board used.
<Board type with single sockets on its front and back>
This type of circuit board has single sockets on its front and back. The socket on the
back is equipped with standard memory. To add more memory, install it to the socket
on the front of the board.
Follow the next steps to fit the memory into the DIMM socket:
(1) Insert the DIMM into its socket with the notch positioned on the right side. (See
the note.)
SO-DIMM socket
1
Notch
(Note)
Insert SO-DIMMs at an angle of about 30 degrees.
An attempt to insert them at inappropriate angles as
marked with X above may break the SO-DIMM sockets.
About 30°
(2) Press in the direction indicated by the arrow. You hear a click as the memory fits
into the socket.
Figure 3.5. Installing the SO DIMM
22
User’s Manual
3. Hardware Setup
<Board type with a double socket on its front>
This product has a double socket on the front of its circuit board. Standard memory is
installed in the low er so ck et. To add more memory, install it to the upper sock e t.
Note!
SO-DIMM Disconnection Procedure
Open the levers on both si des sl ig htly to th e l eft a nd righ t. You should be able to
remove the DIMM.
Lever
Figure 3.6. Uninstalling the SO-DIMM
The SO DIMM socket plugging/unplugging life is 30 times. The operation of an SO
DIMM socket is not guaranteed once an SO DIMM has been plugged and unplugged
more than 30 times.
User’s Manual
23
3. Hardware Setup
Fastening the Power Cable
Removing the Screw on the Metal Brace to Keep the AC Cord in Place
In order to install the metal brace, temporarily remove the machine screw on the front
left end.
Remove this screw.
Figure 3.7. Removing the Screw
Installing the AC Cord Metal Brace and the Clamp
Insert the AC cord all the way into the inlet. Fasten the AC cord metal brace using the
screw you removed earlier. Attach the clamp to an appropriate location on the metal
brace to clamp the cord. The “AC cord metal brace” is attached to the main case.
Clamp
Metal brace to keep
the AC cord in place
Figure 3.8. Installing the AC Cord Metal Brace and the Clamp
Figure 3.9. Installing the Metal Brace and the Clamp
24
User’s Manual
3. Hardware Setup
Installing the SERIAL 3, 4 Bracket
To use the serial ports for SERIAL 3 and 4 in place of RAS and PRINTER, replace the
bracket as follows:
(1) Be sure the power is turned off.
(2) Remove the top cover.
User’s Manual
Figure 3.10. Removing the Top Cover
(3) Remove the RAS-PRINTER bracket.
Remove the two screws from the interface side, unplug the cables, then remove the
bracket.
Figure 3.11. Removing the Bracket
25
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