Copyright 2005 CONTEC CO., LTD. ALL RIGHTS RESERVED.
No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document.
The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document or for results obtained by the user as a result of using this product.
Trademarks
Intel and Celeron are registered trademarks of Intel Corporation. MS, Microsoft, Windows and
MS-DOS and are trademarks of Microsoft Corporation. Other brand and product names are trademarks
of their respective holder.
Trademarks .......................................................................................................................................... i
Table of Con tents................................................................................................................................ii
1. INTRODUCTION 1
Features ........................................................................................................................................ 1
Supported OS ............................................................................................................................... 2
Customer Supp o rt ...............................................................................................................................2
Web Site.......................................................................................................................................2
Limited One- Ye ar Wa rr a nt y............................................................................................................... 2
How to Obtain Serv i ce........................................................................................................................3
Safety Precau t io ns .............................................................................................................................. 3
Safety Infor mat i o n .......................................................................................................................3
Handling Pre ca u tio ns ................................................................................................................... 4
2. OVERVIEW 7
Specificatio n s...................................................................................................................................... 7
System Config u ra ti on .......................................................................................................................10
Physical Di men si ons.........................................................................................................................11
Air flows ...........................................................................................................................................12
3. HARDWARE SETUP 13
Before Using the BOX -P C fo r th e Fi rs t Time.................................................................................. 13
Hardware Se tup.................................................................................................................................14
How to attach th e PC I bo a rd......................................................................................................14
Locations and S ett ing s of D IM M So ck e ts an d Ju mpe rs ........................................................... 1 7
Installing th e Ha rd D is k.............................................................................................................20
Attaching the C F c a rd sto pp e r ................................................................................................... 21
Fastening the AC Po w er Ca bl e..................................................................................................23
I/O Port Addresses............................................................................................................................84
Interrupt Le ve l L i st ........................................................................................................................... 85
How to exchange th e F AN ............................................................................................................... 87
7. LIST OF OPTIONS 91
User’s Manual
iv
1. Introduction
1. Introduction
IPC-BX720-AC is the "BOX-PC 720 Series" of embedded computers based on the I ntel(R) Celeron (R)
2.0 GHz processor with a Windows OS preinstalled. The 720 Series is a compact BOX-PC with a
high-power CPU while clearing severe environment conditions for ambient temperatures based on its
dust cooling system provi ding high co oling e fficie ncy and dust resi stance. T he BOX-PC has a weal th of
extension interfaces , w ith all the co nnec tor s in clud ing th e PC I slot s con cen t rated on th e fr ont pa nel ,
providing superb maintainability and other added values unique to CONTEC. As the BOX-PC
incorporates handpicked components such as the embedded types of CPU and chipset, it excels in
reliability and stable supply for an extended period of time, offering usability without anxiety.
Features
High performance
- Equipped with a high-performance CPU of Intel (R) Celeron (R) processor 2.0 GHz (400-MHz
FSB), supporting high-speed data acquisition/arithmetic applications.
- High-power CPU based compact PC serviceable in a guaranteed operating range of ambient
temperatures from 0 to 50 degrees centigrade (*1).
Assorted extension interfaces
- Coming standard with a variety of ex tensions such as two PCI slots, five serial ports (RS-232C x 4,
RS-422/485 x 1 [inside a RAS connector]), two LAN connectors (100BASE-T x 1, 100BASE-TX x
1), a CF slot (bootable), and the RAS connector.
High maintainability
- The front panel with all the connectors and PCI slots and the slot-in system facilitating the mounting
and demounting of storage devices.
- PCI slots in the riser unit structure removable from the system unit, making it easy to plug and
unplug PCI boards.
- Long-life fan (life expectancy of six years (*2)) in an easily replaceable fan unit
High reliability and secure design
- Duct cooling system with high cooling efficiency and dust resistance, using the fan unit to directly
cool the CPU and the left and right ducts to exhaust the isolated air from heat sources.
- Equipping with a falling-o ff st opper cl amp for the AC power cable, a fal li n g-o ff st o pper brac ket for
the CF slot, and a strong falling-off stopper clamp for the PCI-slot.
- EEPROM retaining the BIOS s etting s, c apabl e of boo ting even when the battery is dead.
Stable supply
- Long-life design with handpicked components such as the CPU and chipset for embedded
computing, remaining in stable supply for an extended period of time as industrial equipment.
User’s Manual
1
1. Introduction
(*1) The temperature range is for the silicon disk drive m ounted model wi th a Window s OS preins talled.
For the HDD mounted model, the guaranteed operating range of temperatures is 5 to 45 degrees
centigrade.
The period of time is expected assuming the continuous operation at an ambient temperature of 40
(*2)
degrees centigrade.
Supported OS
- Windows XP Professional
- Windows XP Embedded
Customer Support
CONTEC provides the following s upport services fo r you to use CONTEC products more efficiently and
comfortably.
Web Site
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/
Latest product information
CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF.
Free download
You can download updated driver software a nd diff erenti al files as we ll as sample pr ograms available i n
several languages.
Note! For product information
Contact your retailer if you have any technical question about a CONTEC product or need its price,
delivery time, or estimate information.
Limited One-Year Warranty
CONTEC products are warranted by CONTEC CO., LTD. to be free from defects in material and
workmanship for up to one year from the date of purchase by the original purchaser.
Repair will be free of char ge only w hen thi s device is ret urned fr eight pr epaid with a c opy of t he origi nal
invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office, from
which it was purchased.
This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and
original products. The warranty is not applicable if the device has been tampered with or damaged
through abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in
which case repairs will be considered beyond the warranty policy.
User’s Manual
2
1. Introduction
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you
purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the warrantor
be liable for any incidental or consequential damages due to s uch defec t or consequence s that arise from
inexperienced usage, misuse, or malfunction of this device.
Safety Precautions
Understand the following definitions and precautions to use the product safely.
Safety Information
This document provides safety information u sing the foll owing sym bols to prevent a ccidents res ulting in
injury or death and the destruc tion of equi pment and res ources. Under stand the mean ings of these la bels
to operate the equipment safely.
DANGER
WAR NI NG
CAUTION
User’s Manual
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.
3
1. Introduction
Handling Precautions
WA RN IN G
- Always check that the power supply is turne d off before connecting or disconnecting power cables.
- Do not modify the product.
- Always turn off the power before inserting or removing circuit boards or cables.
- This product is not intended for use in aerospace, space, nuclear power, medical equipment, or other
applications that require a very high level of reliability. Do not use the product in such applicati ons.
- If using this product in applications where safety is critical such as in railways, automotive, or
disaster prevention or security systems, please contact your retailer.
CAUTION
- Do not use or store the product in a location exposed to extremely high or low temperature or
susceptible to rapid temperature changes.
Example: - Exposure to direct sun
- In the vicinity of a heat source
- Do not use the product in extremely humid or dusty locations. It is ex tremely dang erous to use the
product with its interior penetrated by water or any other fluid or conductive dust. If the product
must be used in such an environment, install it on a dust-proof control panel, for example.
- Avoid using or storing the device in locations subject to shock or vibration.
- Do not use the product in the vicinity of devices that generate strong magnetic force or noise. Such
devices will cause this device to malfunction.
- Do not use or store the product in the presence of chemicals.
- To clean the BOX-PC, wipe it gently wit h a soft cl oth dam pened with eit her water or mild deter gent.
Do not use chemicals or a volatile solvent, such as benzene or thinner, to prevent pealing or
discoloration of the paint.
- Hard disks have a limited life span. Please perform systematic backup and maintenance.
- CONTEC does not provide any guarantee for the integrity of data on hard disks.
- To prevent corruption of files, always shutdown the OS before turning off the BOX-PC.
- 2.5 inches hard disk drive (HDD) of our company has not guaranteed use by continuation and
continuation power for 24 ho urs. When it is use d by contin uation operatio n and conti nuation power,
a life fails extremely. In the case of a 24 hours operation system, use of our company silicon disk
drive (SDD) is recommended.
- Be sure to unplug the power cable from a wall outlet before plugging or unplugging an expansion
board or any connector.
- CONTEC does not provide any guarantee for the integrity of data on hard disks.
- In the event of failure or abnormality (foul smells or excessive heat generation), unplug the power
cord immediately and contact your retailer.
- To connect with peripherals, use a grounded, shielded cable.
- The AC cable must use the one that suited the power-supply voltage and the outlet plug used.
(Supplied cable is for 125VAC.)
- Connection USB apparatus
User’s Manual
4
1. Introduction
There is USB apparatus by which current flows conversely to BOXPC through a connection cable at
the time of power supply off of BOXPC. When such apparatus is connected, since 5V power supply
does not turn off completely, BOXPC may be unable to be started. In such a case, please remove
USB apparatus and connect again after a power supply injection. However, please connect again
before performing apparatus detection, when using USB apparatus as a boot device.
- Component Life:
(1) Power supply--- When continuously operating at 40°C, the estimated life expectancy is about
five years(The horizontal installation). However, it decreases according to the
use temperature (high temperature).
(2) Battery--- The internal calendar clock and CMOS RAM are backed by a Lithium primary
battery. The backup time at a temperature of 25°C with the power disconnected is
10 years or more.
(3) FAN--- When continuously operating at 40°C, the estimated life expectancy is about six years.
However, it decreases according to the use temperature (high temperature).
* Replacement of expendables is handled as a repair (there will be a charge).
FCC PART 15 Class A Notice
NOTE
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful
interference at his own expense.
WARNING TO USER
Change or modifications not expressly approved the manufacturer can void the user's authority to
operate this equipment.
User’s Manual
5
1. Introduction
User’s Manual
6
2. Overview
2. Overview
Specifications
Table 2.1. Functional Specifications < 1 / 2 >
Item Specification
CPU Intel(R) Celeron(R) Processor 2.0GHz(FSB400MHz)
Chipset Intel(R) 845GV
Memory
Video
System resolution 640 x 480(16,770,000 colors), 800 x 600(16,770,000 colors), 1,024 x 768(16,770,000 colors),
Audio AC97 compliant
IDE HDD
I/F
CF card slot CF CARD Type I, II x 1(dedicated to memory card)(Secondary IDE Slave)
10 - 57Hz/semi-amplitude 0.15mm 57 - 150Hz/2.0G
40 min. each in x, y, and z directions
(JIS C0040-compliant, IEC68-2-6-compliant)
10G, half-sine shock for 11 ms in x, y, and z directions
(JIS C0041-compliant, IEC68-2-27-compliant)
Class D grounding (previous class 3 grounding)
User’s Manual
9
2. Overview
System Configuration
When using the Panel Link
standard I/F LCD
*optional DVI-Panel Link
conversion cable
Main memory
184pin DIMM
Display
When using the general-purpose
analog input display
*DVI-analog RGB adapter
(bundled)
Mouse
Keyboard
POWER
SERIAL1MOUSEKBSERIAL3
SERIAL2
RASDVI
RAS
SERIAL port
(1, 2, 3, 4)
Built-in
SERIAL4
Figure 2.1. System Configuration
LAN2LAN1
100/10
1000/100/10
STATUSUSB
USB
LAN(1, 2)
PCI half-size board
POWER
P - IDE
ACCESS
S - IDE
CF
Expansion slot
PC-HELPER
series
IPC-BX720-AC series
LINE IN
LINE OUT
MIC
RESET
CF card
Please use the ECH series additionally
when you increase the slot.
Expansion
bus adapter
ECH series
LINE IN
LINE OUT
MIC
2.5-inch
Hard(silicon)disc drive
User’s Manual
10
2. Overview
Physical Dimensions
4-M4 TAP
(Containing it in facing)
(Maximum tapping
length : 5mm)
9
210
262
170
282
264
126
CONTEC
CONTEC CO.,LTD.
4-φ5
MADE IN JAPAN
I
N
S
PASS
P
E
C
T
5
.
2
5
R
-
2
5
5.
R
(10)
68
56
115
20
Figure 2.2. IPC-BX720-AC
XXXXXXXXXXXXXXXXXXXXX
26
242
POWER
SERIAL3
MOUSE
SERIAL1
KB
SERIAL2
RAS
LAN2LAN 1
1000/100/10
SERIAL4
POWER
ACCESSS - IDE
STATUSUSBDVI
CF
LINE IN
P - IDE
LINE OUT
MIC
RESET
[mm]
User’s Manual
11
2. Overview
Air flows
The following sketches ill us trate air fl ow s of t hi s product. Before installing the pr od uc t, c onsi der t he a ir
flows, ventilation, and installation conditions for its use.
Figure 2.3. Air flows
FrontBack
User’s Manual
12
3. Hardware Setup
3. Hardware Setup
Before Using the BOX-PC for the First Time
Follow the next steps to set up the BOX-PC:
STEP1 Install the hard disk and set jumper switches.
By referring to the information in this chapter, set the BOX-PC.
STEP2 Connect cables.
Connect necessary external devices, such as a printer and a CRT, to the BOX-PC using
appropriate cables .
STEP3 Turn on the power.
After verifying that you have correctly followed steps 1 and 2, turn on the power. If you
feel something is wrong after turning on the power, turn off the power immediately and
check to see if the BOX-PC has been set up correctly.
STEP4 Set up BIOS.
By referring to Chapter 4, set up BIOS. This setup requires a keyboard and a display.
* Before using the BOX-PC, be sure to execute "Load Optimized Defaults" to initialize the
BIOS settings to their default values. (See Chapter 4, "Main Menu.")
CAUTION
If your BOX-PC is a Windows preinstalled model, be sure to connect the keyboard and mouse to it
before turning the power on for the first time.
User’s Manual
13
3. Hardware Setup
Hardware Setup
- Please confirm the power supply is turning off before it works.
- Please do not remove excluding the explained screw.
How to attach the PCI board
(1) Use a Phillips screwdriver to remove the screws and top cover as shown below.
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Figure 3.1. Removing the top cover
(2) Remove the PCI Riser bracket.
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Figure 3.2. Removing the PCI Riser bracket
User’s Manual
14
3. Hardware Setup
(3) Insert each PCI board into the PCI riser bracket and attach the plug board holding bracket.
CAUTION
Make sure carefully that the board has been secured in the slot.
Figure 3.3. Setting the PCI Boards on the PCI Riser Bracket
(4) Mount the PCI riser bracket with PCI boards on the system unit.
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Figure 3.4. Setting the PCI Riser Bracket
User’s Manual
15
3. Hardware Setup
(5) Set the top c ove r.
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Figure 3.5. Setting the PCI Riser Bracket
User’s Manual
16
3. Hardware Setup
Locations and Settings of DIMM Sockets and Jumpers
(1) Remove the top cover.
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Figure 3.6. Removing the top cover
(2) Remove the PCI riser bracket and the fan bracket.
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Figure 3.7. Removing the PCI Riser Bracket, FAN Bracket
User’s Manual
17
3. Hardware Setup
(3) Remove the power duct bracket.
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Figure 3.8. Removing the power duct bracket
When you have removed the top cover and brackets, you can see the DIMM sockets and a series of
jumpers as shown below.
TI
C
PES
PASS
N
DIMM Slot
JBAT1
Front
JP1
JP4
Figure 3.9. Locations and Settings of Jumpers and Connectors inside the Top Cover
User’s Manual
18
3. Hardware Setup
(4) Set the jumpers according to Tables 2.1 and 2.2.
Table 3.1. Jumper List
No. Function Factory setting Reference PageRemarks
JBAT1
Clear CMOS(EEPROM)
JP4
JP1 Sets RS-485 termination
1-2 shorted
2-3 shorted
49
63
Table 3.2. Internal Connector List
Name Function Reference page
DIMM1,
DIMM2
Memory socket (184 pin DIMM Socket) ----
(5) To increase the memory capacity, plug appropriate modules into the DIMM1 and DIMM2 sockets.
Compatible DIMM Types
Obtain the following special option products.
- Package type : 184 pin DIMM
- Specifications : PC2700/DDR333 2.5V
- Capacity : 512MB
- Type : SDRAM
- Optional memories * : PC-MDD512-184A(512MB)
* Operation is not guaranteed if memory parts other than CONTEC option products are used.
(6) After setting the jumpers and plugging the DIMMs, put the brackets and top cover back in place in
reverse order.
User’s Manual
19
3. Hardware Setup
Installing the Hard Disk
(1) Remove the Hard Disk bracket from the IPC-BX720-AC.
Figure 3.10. Removing the Hard Disk Bracket
(2) Install the hard disk (silicon disk) to the hard disk bracket. Plug the HDD into the socket first, then
fasten it with four screws.
Fasten the disk using the outer or inner hole depending on the model you are using. (The figure
below shows an example that uses the inner screw hole.)
Figure 3.11. Installing the Hard Disk to the bracket
CAUTION
Connect the HDD cable in alignment with pins from the left end of the connector on the HDD side.
Four master/slave setting pins are left unconnected on the right side. Be aware that connecting the
power with the connector misaligned will damage the cable.
User’s Manual
20
3. Hardware Setup
(3) Insert the HDD mounted bracket into the system unit and fasten them with screws.
Figure 3.12. Installing the Hard Disk Bracket
CAUTION
When tightening the screws to fasten the HDD to the bracket or the HDD mounted bracket to the
system unit, do not use any tool such as an electric screwdriver, which vibrates the HDD. Not doi ng
so will damage the HDD.
Attaching the CF card stopper
(1) After plugging the CF card, attach the bundled CF card stopper with a screw.
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C
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A
F
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A
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S
Figure 3.13. Attaching the CF Card Stopper
CAUTION
Insert the CF card with the bottom face down.
User’s Manual
21
3. Hardware Setup
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Figure 3.14. After the CF Card Stopper is Attached
User’s Manual
22
3. Hardware Setup
Fastening the AC Power Cable
The “Power Cable Fixed Clamp” is attached to the main case.
(1) Attach the tip of the cable tie to the hole above the AC inlet.
Figure 3.15. Attaching the cable tie
(2) Plug the AC power cable into the AC inlet.
Figure 3.16. Plugging the Power Cable
User’s Manual
23
3. Hardware Setup
(3) Apply the clamp to the AC power cable.
Figure 3.17. Installing the Clamp
(4) Move the clamp as close to the AC inlet as possible, then tighten the clamp to fasten the AC power
cable.
Figure 3.18. Fixing the Clamp
User’s Manual
24
3. Hardware Setup
Installation Requirements
The BOX-PC can be installed in any orientation (1) through (3). Avoid orientation (4) through (6) since
it might not adequate ly diss ipa te hea t. Si milarl y, t o ma inta in the a mbie nt te mper at ur e wi thin th e rang e
specified in the specifications, ensure a cleara nce between the unit and surr ounding equipment of at lea st
100mm for the top and rear and 50mm for the bottom and sides.
Installation Orientation
(1)
POWER
SERIAL1
SERIAL3
MOUSE
SERIAL2
SERIAL4
KB
RAS
Wal lWal l
CONTEC
CONTEC C O., LTD.
MADE IN JAPAN
I
N
PASS
PS
E
C
T
Connector part
RESET
MIC
LINE OUT
(4)
LINE IN
(5)
MIC
LINE IN
LINE OUT
RESET
P - IDE
CF
ACCESSS - IDE
POWER
STATUSUSBDVI
Wal lWal l
LAN2LAN1
1000/100/10
SERIAL4
SERIAL3
SERIAL2
SERIAL1
POWER
RAS
KB
MOUSE
1000/100/10
Floor
(3)(2)
Ceiling
CF
ACCESSS - IDE
P - IDE
(6)
LAN2LAN1
POWER
P - IDE
ACCESS
STATUSUSBDVI
CF
KB
RAS
SERIAL2
SERIAL4
STATUSUSBDVI
ACCESSS - IDE
CF
RESET
MIC
STATUSUSBDVI
POWER
1000/100/10
LAN2LAN1
Connector part
LINE IN
LINE OUT
MIC
S - IDE
RESET
MOUSE
POWER
SERIAL1
SERIAL3
1000/100/10
LAN2LAN1
POWER
P - IDE
LINE OUT
LINE IN
RAS
SERIAL2
SERIAL4
KB
SERIAL1
SERIAL3
MOUSE
POWER
XXXXXXXXXXXXXXXXXXXXX
Figure 3.19. Installation Orientation
User’s Manual
25
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