Contec CT 200 Instruction Manual

CT 200

Floor Planer

Instruction manual (USA)

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Instruction manual CT 200

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CONTEC® GmbH Hauptstrasse 146, 57518 Alsdorf, Deutschland/ Germany/ Allemagne © CONTEC® 2011

[e-mail], www.contecnorthamerica.com

Index

1. EU-Declaration of Conformity …3

2. Machine applications ...4

3. Technical Data ...4

3.1 Planer ...4

3.2 Tools ...4

4. Applications of the tools ...4

5. Safety rules ...4

6. Operating ...5

7. Changing the drum ...5

8. Adjusting the drum ...6

9. Maintenance and cleaning ...7

9.1 Bearings ...7

9.2 Height adjustment and joints ...7

9.3 Belt drive ...7

9.4 Cleaning ...7

10. Diagram ...7

11. Appendix ...9

Instruction manual CT 200

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CONTEC® GmbH Hauptstrasse 146, 57518 Alsdorf, Deutschland/ Germany/ Allemagne © CONTEC® 2011

[e-mail], www.contecnorthamerica.com

Declaration of Conformity according to EN ISO/IEC 17050-1

EC-Declaration of Conformity

Month.Year: .

For the machine described below
Product denomination:

Model:
Serial number:

Floor Planer
CT 200

Herewith we declare, that the machine is complying with all the essential requirements of the
Machine Directive 2006/42/EC of the EUROPEAN PARLIAMENT of the 17th of Mai 2006

The person authorized to compile the relevant technical documentation (According to Appendix II Nr.

1. A. Nr. 2, 2006/42/EG):
Name, Surname: Greb, Johannes
Function: Technical Manager
Address: Neuer Weg 17, 57518 Alsdorf, Germany

More information on the compliance with the directive is contained in Appendix 1.
This Declaration is given by the manufacturer:
Name: Contec® Maschinenbau & Entwicklungstechnik GmbH
Address: Hauptstraße 146, 57518 Alsdorf, Deutschland / Germany
Given by:
Name, Surname: Greb, Johannes
Function: Technical Manager

Alsdorf, 22.12.2010
Place/Date Signature

Appendix 1 of the Declaration of Conformity

Month.Year: .

For the machine described below
Product denomination:

Model:

Floor Planer
CT 200

Herewith we declare, that the machine is complying with all the essential requirements of the:
Directive 2004/108/EC of the EUROPEAN PARLIAMENT of the 15th of December 2004 on

Electromagnetic Compatibility
Directive 2006/42/EC of the EUROPEAN PARLIAMENT of the 17th of Mai 2006

Harmonised Standards used:

EN 12100 - 1 „Safety of Machinery – Basic concepts“
EN 12100 - 2 „Safety of Machinery – Technical principles”

Instruction manual CT 200

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CONTEC® GmbH Hauptstrasse 146, 57518 Alsdorf, Deutschland/ Germany/ Allemagne © CONTEC® 2011

[e-mail], www.contecnorthamerica.com

2. Machine applications

Planing of horizontal, dry floors such as concrete and steel surfaces with or without a coating
and asphalt using CONTEC® planing tools. The use of the machine outside is only possible in
dry weather.

3. Technical Data

3.1 Planer

Width of cut 200 mm (8 in)
Width 36 cm (14 in)
Length 80 cm (31 in)
Height 97 cm (38 in)
Weight 52 kg (115 Ibs)
Dust port ¢ 50 mm (2.0 in)
Height adjustment Hand wheel and lever
Electric motor 1.1 kW (1.5 hp), 110 V, 60 Hz, 15 A
Honda petrol 5.5 hp
Other motors On request
Average value of acceleration ahv * 6,0 m/s2
Noise level Lwa * 107 dB(A)
Noise level Leq * 97 dB(A)
* Data: VÜA Verein zur Überwachung technischer Anlagen e.V.

3.2 Tools

Drum diameter 108 mm (4.4 in)
Cutter shaft diameter 12 mm (0.49 in)
Number of shafts 4
TCT Cutter 46/5
Milling cutter 46/20
Beam flails 46
Cutter diameter 46 mm (1.88 in)

All specifications are approximate and subject to confirmation. They should only be used as a
guide.

Instruction manual CT 200

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CONTEC® GmbH Hauptstrasse 146, 57518 Alsdorf, Deutschland/ Germany/ Allemagne © CONTEC® 2011

[e-mail], www.contecnorthamerica.com

4. Applications of the tools

TCT Cutters Heavy duty, long life cutters for all concrete

texturing, scabbling, planing and grooving
applications. Also used for removal of road
markings, roof chippings and brittle coatings

Milling cutters Primarily for the removal of thermoplastic

road / runway markings. Tipped with tungsten
carbide they are cost effective and highly
efficient. A range of cutter dimensions are
available.

Beam flails Heat treated cutters for the removal of paint

coatings and laitance from new concrete. Also
for removing grease, dirt and ice deposits.

5. Safety rules

Attention ! The CT 200 floor planers are constructed according to existing safety rules and

regulations. These technical precautions should not be removed or changed
under any circumstances. While operating the machines the following points
should also be kept in mind:

1. The planers should always be operated with all safety covers and technical precautions.

2. The operator should never leave the machine during operation.

3. Before leaving the machine all rotary parts should be brought to a stand still. The electric

models must be disconnected from the mains. Make sure that the machine cannot roll or
move by itself.

4. After maintenance and adjustment all safety covers must be reattached.

5. If the noise level exceeds 90 dB(A) ear protectors must be worn.

6. In the event of a large amount of dust during operation connect a dust collector to the

planer.