Contec CPS-PWD-90AW24-01 User Manual

CONPROSYS

24VDC AC-DC Converter

CPS-PWD-90AW24-01

User’s Guide

CONTEC CO., LTD.

Power Supply

DC Cable

Serial Number

label

Product Guide

Product

Guide

Warranty

Warranty

Certificate

Certificate

Check Your Package

Thank you for purchasing the CONTEC product. This product consists of the items listed below.
Check, with the following list, that your package is complete. If you discover damaged or missing
items, contact your retailer.

This product is an optional power supply unit for the following.

- CPS-PWD-90AW24-01
CONPROSYS Series : CPS-MCS341 series

The product consists of the items listed below.
Check, with the following list, that your package is complete. If you find missing or damaged items,
please contact your retailer.

Product Configuration list

- Power Supply…1 - DC Cable…1

- Product Guide…1 - Warranty Certificate…1

- Serial Number Label…1

* This product requires an AC cable. We also have recommended AC cable ready to be purchased.

For more details, please refer to the Contec website.

http://www.contec.co.jp

CPS-PWD-90AW24-01 User’s Guide

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Customer Support

CONTEC provides the following support services for you to use CONTEC products more efficiently
and comfortably.

Web Site

Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/

Latest product information
CONTEC provides up-to-date information on products.

CONTEC also provides product manuals and various technical documents in the PDF.
Free download

You can download updated driver software and differential files as well as sample programs available in
several languages.

Note! For product info r m ation
Contact your retailer if you have any technical questions about a CONTEC product or need its price,

delivery time, or estimate information.

How to Obtain Service

For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group offi c e wh er e you
purchased before returning any product.

* No product will be accepted by CONTEC group without the RMA number.

Liability

The obligation of the warrantor is solely to repair or replace the product. In no event will the
warrantor be liable for any incidental or consequential damages due to such defect or consequences that
arise from inexperienced usage, misuse, or malfunction of this device.

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DANGER

WARNING

CA

U

T

I

ON

WARNING

Safety Precautions

Understand the following definitions and precautions to use the product safely.

Safety Information

This document provides safety information using the following symbols to prevent accidents resulting
in injury or death and the destruction of equipment and resources. Understand the meanings of these
labels to operate the equipment safely.

DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.

Handling Precautions

Indicates dos and don'ts that are assumed to result in possible death or serious injury if they are
inappropriately handled ignoring this icon.

- Do not use the product in locations exposed to a flammable or corrosive gas. It may cause explosion,
fire, electrical shock, or malfunction.

- If you sense abnormality (smoke, odor, or noise), immediately unplug the power cord from the wall
outlet and contact th e CO N TEC s a l es r ep r es en t a t i v e or sales off ice.

- To avoid electrocution do not use the product with a wet hand.

- Be sure to connect the product to the stipulated power supply voltage. Connecting to a different
voltage might cause a fire or electrical shock.

- Do not use the product with the other power device. It may cause fire or malfunction.

- When the cable or main body is damaged, stop using and repair it immediately. Using it as it is may
cause fire, electrical shock or malfunction.

- Never disassemble or modify the product or replace its parts in order to prevent electrical shock, fire,
or malfunction. CONTEC reserves the right to refuse servicing the product modified by the user. When
any part of the product needs to be replaced at the expiration of its life or due to breakdown, please
contact the CONTEC sales representative or sales office.

- Use the product with the specified models by the CONTEC. Not doing so may cause fire or
malfunction.

- Use the product in the specified operating condition (temperature and humidity)

- This product is a device embedded products, it is not a final product.

- If you use other than our specified models, please check detailed information of KH series

(Basic characteristics data * Instruction manual) at the power supply maker web.

https://www.cosel.co.jp/en/products/sub01-26.html

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iii

CAUTION

Indicates dos and don'ts that are assumed to result in possible injury or property damage if they are
inappropriately handled ignoring this icon.

- Do not use or store the product in a location exposed to extremely high or low temperature or
susceptible to a rapid temperature change. Example:

- Exposure to direct sun - In the vicinity of a heat source

- When unplugging the cable, hold the plug. Holding and pulling the cable itself can cause a failure such
as discontinuity.

- To clean the product wipe it gently with soft cloth damp with either water or mild detergent.
Do not use chemicals or a volatile solvent, such as benzene and thinner, to prevent peeling or
discoloration of the paint.

- When transporting the product, provide adequate measures to protect it from vibration or shock.

- No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.

- The information in this document is subject to change without notice.

- All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.

- Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document or for results obtained by the user as a result of using this product.

Trademarks

CONPROSYS is a registered trademark or trademark of CONTEC. Other company and product
names that are referred to in this manual are generally trademarks or registered trade trademark.

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Table of Contents

Check Your Package ............................................................................................................................ i

Customer Support................................................................................................................................ ii

Web Site ....................................................................................................................................... ii

Limited One-Year Warranty ........................................................................................................ ii

How to Obtai n Service ................................................................................................................. ii

Liability ........................................................................................................................................ ii

Safety Precautions .............................................................................................................................. iii

Safety Inf orma tion ...................................................................................................................... iii

Handling Precautions .................................................................................................................. iii

Trademarks ......................................................................................................................................... iv

Table of Contents ................................................................................................................................ v

1. Before Using the Pr oduct 1

About the Unit ..................................................................................................................................... 1

Specifications ...................................................................................................................................... 1

2. Physical Dimensions and Component Identification 3

Physical Dimensions ........................................................................................................................... 3

Interface .............................................................................................................................................. 4

Assembly La you t ................................................................................................................................ 4

3. Function Description 5

The Range of the Input Voltage .......................................................................................................... 5

Inrush Currents .................................................................................................................................... 6

Output Voltage Adjustment Range ..................................................................................................... 6

Dielectric Resistance - Insulation Reduction ...................................................................................... 6

How to Mount ..................................................................................................................................... 7

Expect ed Li f et ime - Warranty .................................................................................................... 10

Expect ed Li f et i m e ...................................................................................................................... 10

Warranty ............................................................................................................................................ 11

Remarks ............................................................................................................................................ 11

CPS-PWD-90AW24-01 User’s Guide

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CPS-PWD-90AW24-01 User’s Guide

vi

1 Before Using the Product

Requirement

Description

*

Input current

0.95 A typ (115VAC), 0.55A typ (230VAC)

Input-Output

3000VAC 1minute 50MΩ (500VDC) (At roo m temperature)

Input-PE

2000VAC 1minute 50MΩ (5 00VDC) (At room temperature)

Temperature

Operating : -20 to +70°C, non operating : - 30 to + 85°C

Operating : 20 to 90%RH (No condensation)

Corrosive gases

None

Vibration resistance

10 to 55Hz / 2.0G

External dimensions (mm)

50(W)×90(D)×90 (H) (not in clude projection)

Weight

Main body : 405g Max.

1. Before Using the Product

This chapter provides necessary information before using the product.

About the Uni t

This product is an optional power supply unit for the following.
When using with non-CONTEC equipment, please ref er t o th e ma k e r website f or the basic features data

and guidance of KH series regarding the specification.
(https://www.cosel.co.jp/en/products/sub01-26.html)

CPS-PWD-90AW24-01
CONPROSYS Series : CPS-MCS341 Series

Specifications

Power supply space

Rated input voltage 100 to 240VAC, 50 to 60Hz

Permissible input voltage

85 to 264VAC, 50 to 60Hz

Rated ou tput voltage 24VDC

Rated output current 3.8A (Max.)

Isolation

Output-PE 500VAC 1minute 50MΩ(500VDC) (At roo m temperature)

Environmental specs

Humidity

Floating dust particles Not to be excessive

Construction

Length of DC cable (mm) 200 (not inclu de connector)

Longevity 8years (temperature 45°C, Input 100VAC, Output 2.85A)

* The derating is required. The more d etails information ab out the derating should see at 3.Function Description.

Non operating : 20 to 90%RH (No condensation)

CPS-PWD-90AW24-01 User’s Guide

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1 Before Using the Product

CPS-PWD-90AW24-01 User’s Guide

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2 Physical Dimensions an d Component Identifica t io n

[mm]

94.5

48

99

90

90

50

11.2

60

8.3

9.315.7

75.1

7.45

9.315.7

(230)

(200)

6.6(Max.)

3.7(Min)

Terminal

2. Physical Dimensions and Component Identification

Physical Dimensions

Figure 2.1. Physical dimensions

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2 Physical Dim e ns ions and Component Ide ntif ication

1

2 3

Red

Black

Green

Terminal tightening torque : 10KgF･cm

Interface

Table 2.1. Interface (Power supply unit)

Type CPS-PWD-15AW12-01

Pin Number 1 2 3 4 5

Signal
name

Table 2.2. Connector (DC cable)

Connector Model MC 1,5/3-ST-3,5(PHOENIX CONTACT)

Pin No 1 2 3

Signal

name

+12V GND FG

Assembly Layout

PE

AC

GND

100-

240V

AC

+24V

DC

DC

GND

Figure 2.2. Assembly drawing

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3 Function Desc ription

3. Function Desc ription
The Range of the Input Voltage

If the input voltage varies, it might excess the accuracy of the voltage r egulator .
Contact us for details.

This unit is capable of coping with instant input voltage dip. (Derating is required.)

- Output range up to : 30W

- Input : AC50V or DC70V

- Duty : 1s/30s

* Never operate for more than a second or longe r. The unit can de d amaged.

-Usable between AC85 and AC264V.
The approval of safety standards is “100AC - 240VAC (50/60Hz)” for the rated input

voltag e range.

If input value doesn’t fall within above range, a unit may not operate in accordan ce wi th
specifi cations and/or start hunting or operate protection circuit or fail.

If you need to apply a square waveform input voltage, which iscommonly used in UPS and
inverters, please contact us.

Inrush Currents

This unit contains rush current suppression circuit.

If you are to use a switch, make sure it withstands inrush currents.

As a power thermistor is used for inrush current suppression, be sure the unit is cool enough
when restarting input soon after turning on the power.

Output Vol tage Adjustme n t Ra ng e

To increase an output voltage, turn a built-in potentiometer cloc kwise.
To decrease the output voltage, turn it counterclockwise.

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3 Function Desc ription

Dielectric Resistance - Insulation Reduction

When testing a vol t a ge resistance for su ch a s acceptance inspections, increase the volume
graduall y. Wh en blocking the power, use a dial to d ecrease gradually as well. Refra in from
conducting a withstand voltage te st with a timer sin ce it ma y dr i ve the e xc e ssi v e app l y
voltage when the timer operates.

How to Mount

If install other then stand ard mounting orientation (A), please fix the power supply for
withstand the impact and vibration.

Figure 3.1. Mounting orientations

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3 Function Desc ription

When you mount a power supply on a DIN rail, have the area marked A catch one side of the rail and
push the unit to the direction of B. To remove the power supply from the rail, either push down the ar ea
marked C or insert a tool such as driver to the area marked D and pull the unit apart from the rail. When
you couldn’t remove the unit easily, push down the area marked C while lightly pushing the unit to the
direction of E.

Figure 3.2. Installation method

Derating

Derating by input voltage

Figure 3.3. below shows derating curve by input voltage.

Figure 3.3. Input voltage derating curve

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3 Function Desc ription

Derating by operating ambient temperature
The operative ambient temperature as different by input voltage. Derating curve is shown below.
In the hatched area, the specification of Ripple, Ripple Noise is different from other area.
Derating Curve (Convection)

Figure 3.4. Derating curve depend on ambient temperature

Figure 3.5. Derating curve depend on ambient temperature

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Figure 3.6. Derating curve depend on ambient temperature

3 Function Desc ription

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3 Function Desc ription

Expected Lifetime - Warranty

Expected Lifetime

Table 3.1. Expected lifetime

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Warranty

Table 3.2. Warranty

3 Function Desc ription

Applicable Electric Cable

Table 3.3. Applicable Wire

Remarks

When power is on or right after being turned off, be aware the unit is v ery hot. Always exercise extreme
caution for handling

In case of connecting a condenser with a large volume, outputting may stop or unstable movements
incur. Please consult with us when planning to connect condensers.

As the unit reduces inside consumption power, if you stop inputting current in a no-load state,
outputting maintains for a few minutes. Always pay attention during maintenance to avoid electric
shocks.

CPS-PWD-90AW24-01 User’s Guide

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CPS-PWD-90AW24-01

User’s Guide

CONTEC CO.,LT D. November 2015 Edition

3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/

No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.

[11192015] Managemen t N o . NA04522
Parts No. LYTG411