Contec CONPROSYS Series, CPS-MC341 series, CPS-PWD-15AW12-01 User Manual

CONPROSYS Series

CPS-PWD-15AW12-01

User’s Guide

CONTEC CO.,LTD.

Power Supply

DC Cable

Serial Number

label

Product Guide

Product

Guide

Warranty

Warranty

Certificate

Certificate

CONPROSYS Series

CPS-PWD-15AW12-01 User’s Guide

CONTEC CO., LTD.

Thank you for purchasing the CONTEC product.

This product is an optional power supply of the following.

- CPS-PWD-15AW12-01
CONPROSYS Series : CPS-MC341 series

The product consists of the items listed below.
Check, with the following list, that your package is complete. If you find missing or damaged items,
please contact your retailer.

Product Configurati on lis t

-Power Supply…1 -DC Cable…1

-Product Guide…1 -Warranty Certificate…1

-Serial Number Label…1

* This product requires an AC cable. Our optional AC cable (IPC-ACCODE3) is listed in chapter 4.

Please visit Contec web site for more detail s.

http://www.contec.co.jp

CPS-PWD-15AW12-01 User’s Guide

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Customer Support

CONTEC provides the following support services for you to use CONTEC products more efficiently
and comfortably.

Web Site

Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/

Latest product information
CONTEC provides up-to-date information on products.

CONTEC also provides product manuals and various technical documents in the PDF.
Free download

You can download updated driver software and differential files as well as sample programs available in
several languages.

Note! For product info r m ation
Contact your retailer if you have any technical questions about a CONTEC product or need its price,

delivery time, or estimate information.

Limited Two-Years Warranty

CONTEC CONPROSYS products are warranted by CONTEC CO., LTD. to be free from defects in
material and workmanship for up to two years fro m the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a copy of the
original invoice and a Return Merchandise Authorization to the distributor or the CONTEC group
office, from which it was purchased.
This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and
original products. The warranty is not applicable if the device has been tampered with or damaged
through abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in
which case repairs will be considered beyond the warranty policy.

How to Obtain Service

For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group offi c e wh er e you
purchased before returning any product.

* No product will be accepted by CONTEC group without the RMA number.

Liability

The obligation of the warrantor is solely to repair or replace the product. In no event will the
warrantor be liable for any incidental or consequential damages due to such defect or consequences that
arise from inexperienced usage, misuse, or malfunction of this device.

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DANGER

WARNING

CA

U

T

I

ON

WARNING

Safety Precautions

Understand the following definitions and precautions to use the product safely.

Safety Information

This document provides safety information using the following symbols to prevent accidents resulting
in injury or death and the destruction of equipment and resources. Understand the meanings of these
labels to operate the equipment safely.

DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.

Handling Precautions

Indicates dos and don'ts that are assumed to result in possible death or serious injury if they are
inappropriately handled ignoring this icon.

- Do not use the product in locations exposed to a flammable or corrosive gas. It may cause explosion,
fire, electrical shock, or malfunction.

- If you sense abnormality (smoke, odor, or noise), immediately unplug the power cord from the wall
outlet and contact the CONTEC sales representative or sales office.

- To avoid electrocution do not use the product with a wet hand.

- Be sure to connect the product to the stipulated power supply voltage. Connecting to a different
voltage might cause a fire or electrical shock.

- Do not use the product with the other power device. It may cause fire or malfunction.

- When the cable or main body is damaged, stop using and repair it immediately. Using it as it is may
cause fire, electrical shock or malfunction.

- Never disassemble or modify the product or replace its parts in order to prevent electrical shock, fire,
or malfunction. CONTEC reserves the right to refuse servicing the product modified by the user. When
any part of the product needs to be replaced at the expiration of its life or due to breakdown, please
contact the CONTEC sales representative or sales office.

- Use the product with the specified models by the CONTEC. Not doing so may cause fire or
malfunction.

- Use the product in the specified operating condition (temperature and humidity)

- This product is a device embedded products, it is not a final product.

- If you use other than our specified models, please check detailed information of PLA series

(Basic characteristics data * Instruction manual) at the power supply maker web.

https://www.cosel.co.jp/en/products/sub01-21.html

CPS-PWD-15AW12-01 User’s Guide

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CAUTION

Indicates dos and don'ts that are assumed to result in possible injury or property damage if they are
inappropriately handled ignoring this icon.

- Do not use or store the product in a location exposed to extremely high or low temperature or
susceptible to a rapid temperature change. Example:

- Exposure to direct sun - In the vicinity of a heat source

- When unplugging the cable, hold the plug. Holding and pulling the cable itself can cause a failure such
as discontinuity.

- To clean the product wipe it gently with soft cloth damp with either water or mild detergent.
Do not use chemicals or a volatile solvent, such as benzene and thinner, to prevent peeling or
discoloration of the paint.

- When transporting the product, provide adequate measures to protect it from vibration or shock.

- No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.

- The information in this document is subject to change without notice.

- All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.

- Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document or for results obtained by the user as a result of using this product.

Trademarks

CONPROSYS is a registered trademark or trademark of CONTEC. Other company and product
names that are referred to in this manual are generally trademarks or registered trade t rademark.

CPS-PWD-15AW12-01 User’s Guide

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Table of Contents

Customer Support................................................................................................................................ ii

Web Site ....................................................................................................................................... ii

Limited Two-Years Warranty ............................................................................................................. ii

How to Obtai n Service ........................................................................................................................ ii

Liability ............................................................................................................................................... ii

Safety Precautions .............................................................................................................................. iii

Safety Information ...................................................................................................................... iii

Handling Precautions .................................................................................................................. iii

Trademarks ......................................................................................................................................... iv

Table of Contents ................................................................................................................................ v

1. Before Using the Product 1

About the Unit ..................................................................................................................................... 1

Specifications ...................................................................................................................................... 1

2. Physical Dimensions and Component Identification 2

Physical Dimensions ........................................................................................................................... 2

Interface .............................................................................................................................................. 3

Assembly La you t .......................................................................................................................... 3

3. Function Description 5

The Range of the Input Voltage .......................................................................................................... 5

Inrush Currents .................................................................................................................................... 6

Variable Output Voltage ..................................................................................................................... 6

Dielectric Resistance – Insulation Reduction ...................................................................................... 6

Reducing Power at Standby State ....................................................................................................... 6

How to Mount ..................................................................................................................................... 7

Derating ............................................................................................................................................... 8

Expect ed Li f et i m e – Warranty ............................................................................................................ 9

Expect ed Li f et i m e ........................................................................................................................ 9

Warranty ..................................................................................................................................... 10

Grounding ......................................................................................................................................... 10

Remarks ............................................................................................................................................ 10

4. List of Optional Products 11

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CPS-PWD-15AW12-01 User’s Guide

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1 Before Using the Product

Requirement

Description

Rated input vol tage *

100 to 240VAC, 50 to 60Hz

Permissible input voltage *

85 to 264VAC, 50 to 60Hz

Rated output current

1.3A (Max.)

Input-Output

3000VAC 1minute 50MΩ (500VDC) (At roo m temperature)

Environmental specs

Temperature *

Operating : -20 to +70°C, non operating : - 20 to + 75°C

Operating : 20 to 90%RH (No condensation)

Floating dust particles

Not to be excessive

Corrosive gases

None

Length of DC cable (mm)

200 (not include connector)

External dimensions (mm)

39.0(W)×80.0(D)×79.0(H) (not include projection)

1. Before Using the Product

This chapter provides necessary information before using the product.

About the Unit

This product is an optional power supply specifically designed to operate with our CONPROSYS CPS­MC341 series.

When you wish to use this product with non-CONTEC equipment, please refer to the ma ker website f or
the basic features and follow guidance of PLA series (https://www.cosel.co.jp/jp/products/sub01-

21.html).

CPS-PWD-15AW12-01
CONPROSYS Series : CPS-MC341Series

Specifications

Power supply space

Input current 0.4A typ (100VAC), 0.25A typ (230VAC)

Rated output voltage 12.0VDC

Isolation

Humidity

Vibration resistance 10 to 55Hz / 2.0G

Construction

Weight Main body : 305g Max.

Longevity 5 years (temperature 40°C, Input 100VAC, Output 1.17A)

* The derating is required. Please see chp ater 3 .Function Description for more details.

Input-FG 2000VAC 1minute 50MΩ (5 00VDC) (At room temperature)

Output-FG 500VAC 1minute 50MΩ(5 00VDC) (At room temperature)

Non operating : 20 to 90%RH (No condensation)

CPS-PWD-15AW12-01 User’s Guide

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2 Physical Dim e ns ions and Com ponent Ide ntif ication

80

27.2

7Max.

79

12.5Max.

2-M3
Mounting hole

39

3.5

11.29(LED)

11.6(Potentiometer)

14

VADJ

6.5

12.7

17

6.2

9.5

8.2

[mm]

(230)

(200)

6.6(Max.)

3.7(Min)

Terminal

2. Physical Dimensions and Component Identification

Physical Dimensions

Figure2.1. Physical dimensions

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2 Physical Dim e ns ions and Com ponent Ide ntif ication

1 2

3

4

5

1

2 3

Red

Black Green

端子台締め付けトルク

: 10KgF･cm

Green

Black
While

100-240VAC

Terminal tightening torque : 10KgF･cm

Terminal tightening torque : 10KgF

Green

Black

Red

Interface

Table2.1. Interface (Power supply unit)

Type CPS-PWD-15AW12-01

Pin

Number

Signal
name

1 2 3 4 5

100 -

240VAC

Table2.2. Connector (DC cable)

Connector Model MC 1,5/3-ST-3,5(PHOENIX CONTACT)

Pin No 1 2 3

Signal

name

+12V GND FG

Assembly Layout

AC GND FG DC GND +12VDC

* When you use the our optional AC cable (IPC-ACCODE3).

Figure2.2. Assembly drawing

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2 Physical Dim e ns ions and Com ponent Ide ntif ication

CPS-PWD-15AW12-01 User’s Guide

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3 Function Desc ription

3. Function Desc ription

The Range of the Input Voltage

If the input voltage varies, it might excess the accuracy of the voltage r egulator .
Contact us for details.

When using with DC input, external DC fuse is required for protection against power supply
failure. Contact us for details.

This unit has no power factor correction circuit (active filter). When using the several same
units, higher harmonic input wave might d e viate from the standard. Contact us for details.

This unit is capable of coping with instant input voltage dip. (Derating is requir ed.)

- Output range up to : 7.5 W

- Input : AC50V

- Duty : 1s/30s

* Never operate for more than a second. The unit can de damaged.

-Usable between AC85 and AC264V.
The approval of safety standards is “100AC - 240VAC (50/60Hz)” for the rated input

voltag e range.

If you input the voltage other than mentioned above, the unit may fall into the condition
dissatisfies the specificat io n, produce humming, or cause the damage to the unit. Contact us
in case you plan to use short type waveform input voltage such as UPS or inverter.

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3 Function Desc ription

Inrush Currents

This unit contains rush current suppression circuit.

If you are to use a switch, make sure it withstands inrush currents.

As a power thermistor is used for inrush current suppression, be sure the unit is cool enough
when restarting input soon after turning on the power.

Variable Output Voltage

You can vary the output voltage by volume controlling.

The output voltage becomes higher when turning the volume clockwise, alterna ti vely,
becomes lo wer when turnin g counterclo c kw is e.

When checking output voltage, turn the volume gradually.

Dielectric Resistance – Insulation Reduction

When testing a vol t a ge resistance for su ch a s acceptance inspections, increase the volu me
graduall y. Wh en blocking the power, use a dial to decrease gradually as well. Refrain from
conducting a withstand voltage te st with a timer sin ce it ma y dr i ve the e xc e ssi v e app l y
voltage when the timer operates.

Reducing Power at Standby State

This unit contains power reducing function in standby mode.
(At the time of no-load, power consumption is 1.0W typ)

At Io=0 to 35%, in termittent operation is executed to reduce switching losses. This
changes th e specification of a ripple and a ripple noise.

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3 Function Desc ription

How to Mount

Appropriate screw length should be within 6mm from the outside of the power unit. (See
Figure3.1)

This secures the isolated distance between the unit and items inside.

Figure3.1. Mounting screw

When you place several units side by side, ma ke sure the temperature aroun d each unit stays
within the indicated range in the derating table. Leave enough room between the units in
order to ensure proper airflow.

Please cont ac t us for other orientations.

Figure3.2. Mounting orientations

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3 Function Desc ription

Derating

- Derating by input voltage

Figure3.3. below shows derating curve by input voltage.

Figure3.3. Input voltage derating curve

- Derating by operating ambient temperature

Figure3.3. and Figure3.4. show the derating characteristics by operating ambient
temperature. A ripple and a ripple noise specification varies in the shadow ar ea (figure 3.4).
This unit should stay within temperature measurement points (explained below) as well.

(1) Temperature m easurement points

Make sure the temperatures at point A and point B stay lower than the one li sted in Tab le

3.1.

Confirm even under the condition of forced air, it satisfies the temperature condition
indicated in Table3.1.

The exp ected lifetime of point A and point B at maximum temperature is approximately
three years. If you plan to extend the expected lifetime, see “Exp ec t ed Lifetime”
(Table3.2.) and “Warranty” (Table3.3.).

Table3.1. Temperature of Point A PLA15F

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3 Function Desc ription

(2) Derating by operating ambient temperature

Figure 3.4. Ambient temperature derating curve for PLA15F

Operating ambient temperatu re indicates the place 5- 10 centimeters apart from the u nit side
that is unaffected by the heat dissipation. Contact us for details regarding operating a mb i ent
temperature.

Expected Lifetime – Warranty

Expected Lifetime

Table3.2. indicates expected lifetime of each.

Table3.2. Expected lifetime

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3 Function Desc ription

Warranty

Table3.3. Warranty

Grounding

When mounting the power unit, do not fail to connect an input FG terminal and the unit
frame (at least two places) to the ground wire.

Remarks

When power is on or right after being turned off, be aware the uni t is very h ot. Always
exercise extreme caution for handling

In case of connecting a condenser with a large volume, outputting may stop or unstable
movements occur. Please consult with us when planning to connect condensers.

As the unit reduces inside consumption power, outputting maintains for a few minutes even
when you stop inputting current in a no-load state. Always pay attention during maintenance
to avoid elect ri c shocks.

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4. List of Op ti onal Products

AC power cable

- IPC-ACCODE3 : AC cable with 3-round-end terminal
(Length : 2 meters, Rating : 7A 125V)

* Visit the Cont ec we bs ite regarding information on the optional products

4 List of Optional Produc ts

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Revision History

MONTH YEAR Summary of Changes

September 2015 The First Edition

February 2016

Chater 4. “List of Optional Products” was included.
Assembly La you t was modified.

CPS-PWD-15AW12-01

User’s Guide

CONTEC CO.,LT D.

3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/

No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD. [09142015]

[09142015] Managemen t N o . NA04475
[02262016_rev2] Parts No. LYTE922