Page 1
CONPROSYS
Analog Ouput Module
CPS-AO-1604LI
Hardware Manual
CONTEC CO., LTD.
Page 2
Product
XXXXXXXXXXXXX
XXXXXXXXXXXXX
Product Guide Serial Number Label
10-pin Connector
Warranty Certificate
Product Guide
W
arranty
Certificate
Che ck Your Package
Thank you for purchasing the CONTEC product. This product consists of the items listed below.
Check, with the following list, that your package is complete. If you discover damaged or missing
items, contact your retailer.
Product Config uration List
- Product [CPS-AO-1604LI] …1
- Product Guide…1
- Warranty Certificate…1
- Seri al Nu mb er Label…1
- 10-pin Connector…1
CPS-AO-1604LI Hardware Manual
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Copyright
Copyright 2016 CONTEC CO., LTD. ALL RIGHT S RESERVED.
No par t of this d ocument may be co p ied or re produce d in any form by any m eans without prior writ ten
consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document.
The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any q uestionable item in th is document, please feel free to notify CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
Trademarks
This product is a registered tradema rk or trademark of CONTEC CO., LTD. Other company and
product nam es that are referred to in this manual are generally trademarks or registered trade trademark.
CPS-AO-1604LI Hardware Manual
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Table of Contents
Check your Package ..................................................................................................................................... i
Copyright ..................................................................................................................................................... ii
Trademarks .................................................................................................................................................. ii
Table of Contents ....................................................................................................................................... iii
1. Before Using the Product 1
About the Product........................................................................................................................................ 1
Features ................................................................................................................................................. 1
How to use ............................................................................................................................................ 1
Customer Support ........................................................................................................................................ 2
Limited Two-Year Warranty ...................................................................................................................... 2
How to Obtain Service ................................................................................................................................ 2
Liability ........................................................................................................................................................ 2
Safety Precautions ....................................................................................................................................... 3
Safety Information ............................................................................................................................... 3
Handling Precautions .................................................................................................................................. 4
2. Setup 7
Setu p Procedu re ........................................................................................................................................... 7
Installation.................................................................................................................................................... 7
How to Unlock the Fixed Hooks ........................................................................................................ 7
Affixing and Detaching of the Stac king Devices .............................................................................. 9
Installation Cond it ions....................................................................................................................... 12
Cable Connection ...................................................................................................................................... 14
Cable Connection ............................................................................................................................... 14
Analog Output (AO) .......................................................................................................................... 15
3. Nomenclature and Functions 17
Nomenclature of Components .................................................................................................................. 17
Component Functions ............................................................................................................................... 18
LED Indicator ..................................................................................................................................... 18
Analog Output Conne c tor ................................................................................................................. 18
Stack Bus ............................................................................................................................................ 19
4. System Reference 19
Specification .............................................................................................................................................. 19
Physical Dimensions .......................................................................................................................... 20
CPS-AO-1604LI
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5. List of Optional Products 21
CPS-AO-1604LI Hardware Manual
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1 Before Using the Product
1. Before Using the Product
This chapter provides necessary information before using the product.
About the Produc t
This product is an extension module with analog output interface and operates along with the CPU
module-stack type controller of our CONPRO SY S seri e s. It ha s 4channels of high precision analog
output per module.
Features
Bus-isolated analog output module providing high precision with 4 channels
This product contains 4 channels of hig h precisi o n analog output with 16-bit solution.
Compact design, 25.2 (W) x 94.7(D) x 124.8(H) mm, featu res flexibility in installa ti o n .
Adaptable t o a wide range of temperature between -20 and +60°C
The pr o duct is capable of operating in the temperature between -20 and + 60°C.
It can be ins talled in the various environments.
Installation easy with two pieces of terminal support and DIN rail
You can remove a terminal connector without a screwdriver so that it ca n shorten the time of the
replacement.
rails. Replacing is simple and easy.
Equipped with the LED for an operation check
The product has the LED for an operation check, which helps you visually confirm the communication
status of each interface.
No electrolytic capacitor
Without an electrolytic capacitor, which has a limited life, we are creating the product with a longer
life.
As the product can be not only mounted on DIN rail, but also be r emovable along the side
How to use
Visit our website for the CPS-MCS341 system setup guide. (http://www.contec.com)
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1 Before Using the Product
Customer Support
CONTEC provides the following support services for you to use CONTEC products more efficiently
and comfortably.
Web Site
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/
Latest produc t in formation
CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF.
Free download
You can download updated driver software and differential files as well as sample programs in
several languages.
Note: Fo r product in formation
Contact your retailer if you have any technical questions regarding a CONTEC product or need its price,
delivery time, or estimate information.
Limited Two-Year Warranty
CONTEC products are warranted by CONTEC CO., LTD. to be free from defects in material and
workmanship for up to two years from the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a copy of the
ori gi na l invoi c e a n d a R e turn Mer c handise Authori zation t o the distributor or the CONTEC group
offi c e, from wh ich it wa s pu rchase d.
This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and
original products. The warranty is not applicable if the device has been tampered with or damaged
through abuse, mistre atmen t, neg lect, or unreasonable use, or if the original invoic e is not included, in
which case repairs will be considered beyond the warranty policy.
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authori zation number (RMA) from the CONTEC group office where you
purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number .
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the warrantor
be liable for any incidental or consequential damages due to such defect or consequences that arise from
inexperienced usage, misuse, or malfunction of this device.
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1 Before Using the Product
DANGER
WARNING
CAUTION
Safety Precautions
Understand the following definitions and precautions to use the product safely.
Safety Info rmation
This document provides safety information using the following symbols to prevent accidents resulting
in injury or death and the dest ruction of equipment and resources. Understand the meanings of these
labels to operate the equipment safely.
DANGER indicates an imminently hazardous situation which, if not avoided,
will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided,
could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided,
may result in minor or moderate injury or in property damage.
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1 Before Using the Product
DANGER
CAUTION
Handling P recautions
- Do not use the product in locations exposed to a flammable or corrosive gas. It may cause explosion,
fire, electrical shock, or malfunction.
- Do not allow this device to come into contact with foreign substances (metal particles, flammable
substances, liquids, etc.) This can cause fire or electrical shock.
- Do not place this device in an unstable location or use incomplete mountings. This may cause the
device to fall.
- Be sure to connect the product to the stipulated power supply voltage. Connecting to a different
voltage migh t cause a fi re or el e c t rical s hock.
- This product is not intended for use in aerospace, space, nuclear power, medical equipment, or other
applications that require a very high level of reliability. Do not use the product in such applications.
- If using this product in applications where safety is critical su ch as in railways, automotive, or disaster
prevention or security systems, please contact your retailer.
- Do not use or store this product in a location exposed to high or low temperature that exceeds range
of specification or susceptible to rapid temperature changes.
e.g. - exposure to direct sunlight
- in the vicinity of a heat source
- Do not use this product in extremely humid or dusty locations. It is extremely dangerous to use this
product with its interior penetrated by water or any other fluid or conductive dust. If this product
must be used in such an environment, install it on a dust-proof control panel, for example.
- Do not use this product in the vicinity of devices that generate strong magnetic force or noise. Such
products will cause this product to malfunction.
- Do not use or store this product in the presence of chemicals.
- CONTEC reserves the right to ref use to service a product modified by the user.
- In the event of failure or abnormality (foul smells or excessive heat generation), unplug the power
cord immediately and contact your retailer.
- To connect with peripherals, use a grounded, shielded cable.
- To clean this product, wipe it gently with a soft cloth da mpened with either water or mild detergent.
Do not use chemicals or a volatile solvent, such as benzene or thinner, to prevent pealing or
discoloration of the paint.
- Avoid using or storing this product in locations subject to shock or vibration that exceeds range of
specification.
- Avoid transporting this products state to shock or vibration that exceeds range of specification.
Impact resistance: 15G (11ms) below
- Use the product in the specified operating condition (temperature, humidity, vibration and shock)
- Please be grounded (earth) always.
Please adjust the air current to prevent the reject heat from the product staying around the product.
-
- When connecting cables, first check the shapes of connectors (such as USB connectors), and then
insert them in the correct orientation. After they are connected, do not put too much load on the
connected part. Doing so may result in poor contact or damage to this product and the connected part.
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1 Before Using the Product
- Do not touch metal parts or terminals of the product with your hands in ope ration. Otherwise, this
pro duct ma y malfu n ction, overheat, or caus e a failur e .
- To avoid electric shock, please do not touch the system with a wet hand.
- The specification of this product is subject to change without notice for enhancement and quality
improvement. Even when using this product continuously, be sure to read the manual of CONTEC’s
website and understand the conten ts.
- If you want to use in places where the influence of the overcurrent or overvoltage is, please select
appropriate surge protection device for all of the route (Power line, signal line, earth, etc.)
- Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever
(Including damages for loss of business profits) arising out of the use or inability to use this
CONTEC product or the information contained herein.
- When disposing this product, please comply with the municipal regulations and ordinances.
- Always attach the end cover while power is active (the cover comes with the stack type controller).
FCC PART15 Class A Notice
This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference when the equipment is operated in commercial environment.
This equipment generates, uses, and can radiate radio frequency energy and, if not installed and
used in accordance with the instr uction ma nual, may ca use harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause h armful
interference at his own expense.
WARNING TO USER
Any changes or modifications not expressly approved by the party responsible for compliance could result in the use r's
authority to operate the equipment.
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1 Before Using the Product
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2 Setup
差し込み用穴
ドライバー支点用突起
ドライバー支点突起
Proje c tion tip
Hole
Proje c tion tip
Setup
2.
Setup Procedure
Follow the steps below to set up.
STEP1 Installation procedure
Proc eed accordingl y w ith the instruc t i on to set u p the produ c t correctly.
STEP2 Cable connection
STEP3 Turning on the power.
Reconfirm that you have correctly followed the steps 1and 2. Then, turn on the power.
If you find any errors or abnormalities after turning on the power, turn it off immediately
and check whether the setup has been properly conducted.
Installation
Before installing the stacking device, you need to unlock the fixed hooks of the product.
How to Unlock the Fixed Hooks
How to unlock the fixed hooks -1
(1) Insert a slotted screwdriver (the point should be smaller than 4.5mm) into a hole (see the figure
below).
Figure 2.1. Unlock the fixed hooks-1
(2) By using the screwdriver as leverage, move it upward in the direction of the arrow to unlock.
Figure 2.1. Unlock the fixed hooks-1
CPS-AO-1604LI Hardware Manual
< 1 / 2 >
< 2 / 2 >
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2 Setup
The point of the screwdriver
The point of the screwdriver
How to unlock the fixed hooks -2
If your slotted screwdriver is not suitable for the hole.
(1) Place the slotted screwdriver (the point should be smaller than 8mm) as shown in the figure.
Figure 2.2. Unlock the fixed hooks-2
< 1 / 2 >
(2) Rotate the screwdriver 90-degree in either direction.
Figure 2.2. U nl o ck the fixe d hooks-2
< 2 / 2 >
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2 Setup
Affixing and Detaching of the Stacking Devices
How to affix the stacking device
(1) First, remove the attached end cover f rom the stack type cont roller that is mounted on DIN Rail.
Figure 2.3. Affixing the stacking device < 1 / 5 >
(2) Unlock the fixed hooks of the stacking device.
Figure 2.3. Affixing the stacking device < 2 / 5 >
(3) Engage the rail on the left side of the stacking device with the rail on the right side of the mounted
controller or of the other device. Then, slid the stacking device all th e wa y to w ard DIN rail.
Figure 2.3. Affixing the stacking device < 3 / 5 >
(4) Lock the hooks of the stacking device.
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2 Setup
Figure 2.3. Affixing the stacking device < 4/ 5 >
(5) Put back the end cover to the device.
Figure 2.3. Affixing the stacking device < 5 / 5 >
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How to detach the stacking device
(1) First, remove the attached end cover from the stacking device.
Figure 2.4. Detaching the stacking device < 1 / 3 >
(2) Unlock the fixed hooks of the device.
2 Setup
Figure 2.4. Detaching the stacking device < 2 / 3 >
(3) With the hooks unlocked, pull it toward you.
Figure 2.4. Detaching the stacking device < 3 / 3 >
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2 Setup
CAUTION
Installation Cond iti ons
Installation orientation
You can position the product in the orientation shown below.
Other orientations could cause problems su ch as malfunction du e to inadequate heat dissipation.
Vertical installation (Installation angle 0
Figure 2.5. Installation orientation
Mak e sure to gain proper space between the product and devices that generate heat or exhaust air so that
the ambient temperature stays in the range specified in the environment requirement.
Recommended installation angle
Recommended installation angle is 0. Other angles may not satisfy the temperature specification of the
product.
)
°
Ambient temperature
The ambient temperature is decided from the multiple measurement points which are a 50mm-distance
from the case. During the operation, adjust the air current to make certain that the temperatures
measured in the points stay within the specified temperature.
- Note that although the ambient temperature is within the specified range, an operational failure may
occur if there is other device generating high heat nearby; the radiation will influence the product to
increase its temperature.
- Do not install the product into the fully-sealed space except the case in which the internal temperature
is adjustable by equipment such as an air conditioner. Long-term usage might increase the temperature
and l ead to a malfunct i on or othe r t r oubles.
- When using the product in a high temperature environment, its life time will be shorten. Perform the
forced air cooling to counteract.
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Spaces between the product and surrounding objects (ambient temperature exemplar)
50mm
50mm
50mm
50mm
50mm
*The measurement points are shown as the circles in the figures above.
Figure 2.6. Spaces between the product and surrounding objects (exempl ar)
2 Setup
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2 Setup
CAUTION
Approx. 9 - 10mm
Cable Con nect ion
Cable Connection
When connecting the product to an external device, you can use the supplied connect or plug.
For wiring, strip off approximately 9 - 10mm of the covered part of a wire rod and then insert it to the
opening. After the insertion, secure the wire rod with screws. Compatible wires are AWG 28 - 16.
Removing the connector plug by grasping the cable can break the wire.
Figure 2.7. Cable connection
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2 Setup
Analog Output
Analog Ground
Target
Cable
Loading registor
RL
Module
LOOP
SUPPLY
20 to 24V
Max.
+
-
Connector
Analog Output
Analog Ground
Target
Cable
Loading registor RL
Module
FLOATING
SUPPLY
22 to 24V
Max.
+
-
Connector
Analog Output (AO)
Example of Connecting a Negative Loa d Resistor
Two types of connection methods can be employed: fixed load and floating load. If the module is used
as a load resistance, multiple current loops can be implemented by using the same power supply.
The use of current output requires a n e x ternal power su pply (22 - 24V). In such a case, a power supply
with a small ripple should be used in order to avoid an adverse impact on the conversion accuracy due
to a large power supply ripple.
The load resistance R
including the wire resistance.
Connecting with a Flat Cable example
Use a flat cable to connect the voltage output and the analog gro und of each channe l to the load
resistance R
L.
Figure 2.8. Connecting to a Floating Load (Flat Cable)
that is connected to the current output of each channel should be less than 500Ω,
L
Figure 2.9. Connecting to a Fixed Load (Flat Cable)
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2 Setup
Coaxial cable
Analog Ground
Analog Output
Module
Target
Loading registor
RL
LOOP
SUPPLY
20 to 24V
Max.
+
-
Connector
Coaxial cable
Analog Ground
Analog Output
Module
Target
Loading registor R
L
FLOATING
SUPPLY
22 to 24V
Max.
-
Connector
+
CAUTION
Example of Connecting with a Coaxial Cable
A coaxial cable can be used in situations where the module is at a relatively large distance from the
external device or when the noise i mmunity of the module must be improved. In this case, the current
output and the analog ground for each channel are connected to the load resistance R
of the external
L
device by using the core wire and the shield braid of the coaxial cable.
Figure 2.10. Connecting to a Floating Load (Coaxial Cable)
Figure 2.11. Connecting to a Fixed Load (Coaxial Cable)
To avoid any malfunction, the current output signal should not be connected to the analog ground or
the external device.
To avoid any malfunction, the connector plug should not be attached or detached when the power
for the module or the external device is on.
In situations where the connecting cable is subject to the effects of noise, the accurate current
output can fail. The connecting cable should be installed away from any source of noise.
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3 Nomenclature and Functions
①
②
③
STAT US
AO-1604LI
AO
GND
1
GND
2
GND
3
GND
0
N.C
N.C
3. Nomenclature and Functions
Nomenclature of Components
Component names of the product are sh o w n in Figure 3.1.
Figure 3.1. CPS-AO-1604LI
1. LED : Indicates the status of the product.
2. Analog Output : Use the 10-pin connector, included in this package.
3. Stack Bus: Used for the stacking module power supply and communication.
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3 Nomenclature and Functions
LED
Operation
Meaning
Green
It indicates the system runs normally.
Red
It will light up when t he error occurs.
Green Flashing
It will flash upo n initializing.
OFF
Power is off.*1
Pin No.
Signal Name
Meaning
1
N.C
This pin is not connected.
2
AO0
3
GND
Analog ground shares with 4 cha nnels of analog output signals.
4
AO1
This indicates the analog output signals of AO1.
5
GND
Analog gr ound shares with 4 channels of anal og output signals.
6
N.C
This pin is not connected.
7
AO2
This indicates the analog output signals of AO2.
8
GND
Analog gr ound shares with 4 channels of anal og output signals.
9
AO3
This indicates the analog output signals of AO3.
10
GND
This indicates analog ground for output signals
STA TUS
1 2 3 4 5
6 7 8
9
10
Component Functions
LED Indicator
Table 3.1. LED indicator
STATUS(Green, Red)
*1 The module is inactive during the booting of the controller. Power will be supplied from the controller after
the completion.
Analog Output Connector
This product has 4 channels of analog input. Use the 10-pin connector, included in this package.
Connector type : SWITCHLAB MC310-38110K (or equivalent)
Table 3.2 Analog output connector
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This indicates the analog output signals of AO0.
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4 System Reference
Output t ype
Bus-isolated power output
Output range
0-20mA
Output channel
4 channels
Resolut ion
16 bit
Conversion accuracy
Settling time
20μ sec/ch
Data buffer
1k-Word
Connector
AWG28 - 16
LED
200mA (Max.)
Physical dimensions (mm)
25.2 (W )×94.7(D )×124.8(H) (not include projection)
Weight
200g
Install ation method
Quick mountin g onto 35mm DIN rail
Item
CPS-AO-1604LI
Operati ng ambient temperature
-20 - +60°C
Operati ng ambient humidit y
10 - 90%RH(No condensation)
Non-operating ambient temperature
-20 - +60°C
Non-operating ambient humidit y
10 - 90%RH(No condensation)
Floating dust particles
Not to be excessive
Corrosive gase s
None
Line noise
Signal Line /± 1kV (IEC61000-4-4 Level 3, EN61000-4-4 Level 3)
resistance
Air /±8kV (IEC61000-4-2 Level 3, EN61000-4-2 Level 3)
(JIS C60068-2-6-compliant, IEC60068-2-6-compliant)
15G half-sine shock for 11ms in X, Y, and Z directions (JIS C60068-2-27-
Stack Bus
It is used for power supply of stacking module and communication with the stack type controller.
4. System Reference
Specification
Table 4.1. Function specification
Item CPS-AO-1604LI
*1 ±15LSB(at 25°C)
2-piece 3.81mmpitch 10-pin terminal
Applicable wire
Status(Green, Red)
Current consumption
*1 An error approxi mately 1% may occur depends on ambient temperature.
Table 4.2. Installation Environment Requirements
Line-noi se
resistance
Vibration
resistance
Impact re sistance
*3 With the optional DIN rail fitting powe r supply : 10-55Hz (See the manual of optional power product for det ails)
CPS-AO-1604LI Hardware Manual
Static electricity
Sweep resistance
Touch /±4kV (IEC61000-4-2 Level 2, EN61000-4-2 Level 2)
10 - 57Hz*3/ semi-amplitude vibration 0.15mm, 57 - 150Hz/2.0G
40 minute s each in X, Y, and Z directions
compliant, IEC60068-2-27-compliant)
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4 System Reference
94.75.1
[mm]
25.2
124.8
(14)
(18)
Lock
Open
Φ
4
Φ
4
(14)
(18)
Lock
Open
STA
TUS
AO-1604LI
AO
GND
1
GND
2
GND
3
GND
0
N.C
N.C
Physic al Dimensions
Figure 4.1. Physical dimensions
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5. List of Optional Products
Stack Type Controller
CPS-MCS341-DS1-111 : Stack Type CPU module
DIN rail fitting Power Supply
CPS-PWD-90AW24-01 : DIN rail fitting power supply 90[w]
(Input: 100 - 240VAC, Output: 24VDC 3.8 A)
CPS-PWD-30AW24-01 : DIN rail fitting power supply 30[w]
(Input: 100 - 240VAC, Output: 24VDC 1.3 A)
* Visit the Contec website regarding information on the optional products
5 List o f Optional Pr oducts
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CPS-AO-1604LI
Hardware Manual
CONTEC CO., LTD.
3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/
No par t of this d ocument may be co p ied or re produce d in any form by any m eans without prior w ritten
consent of CONTEC CO., LTD.
[01222016] Management No NA04661
Parts No LYTM541
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