Thank you for purchasing the CONTEC product.
The product consists of the items listed below.
Check, with the following list, that your package is complete. If you discover damage d or missing item s,
contact your retailer.
Product Configuration List
- CNT24-4(PCI)H …1
- First step guide …1
- CD-ROM*1 [API-PAC(W32)] …1
*1: The CD-ROM contains the driver software and User’s Guide (this guide).
Board
CNT24-4(PCI)H
First step guide
CD-ROM
[API-PAC(W32)]
i
Page 3
Copyright
Copyright 2005 CONTEC CO., LTD. ALL RIGHTS RESERVED
No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD.
CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document. The information in this document is subject to change without notice.
All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.
Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document no r for re sult s obt ain ed by th e use r as a resu lt of usi ng th is produ ct .
Trademarks
MS, Microsoft, Windows, Windows NT and MS-DOS are trademarks of Microsoft Corporation. Other
brand and product names are trademarks of their respective holder.
ii
CNT24-4(PCI)H
Page 4
Table of Contents
Check Your Pack ag e............................................................................................................................i
Copyright ............................................................................................................................................ ii
Differences be tw een C N T2 4 -4 (P C I)H a nd CN T 24 -4( P C I)............................................................. 57
CNT24-4(PCI)H
v
Page 7
vi
CNT24-4(PCI)H
Page 8
1. Before Using the Product
1. Before Using the Product
This chapter provides information you should know before using the product.
About the Board
The CNT24-4(PCI)H is a PCI bus-compliant interface board that counts input pulse signals from
external devices.
The CNT24-4(PCI)H has four channels of 24-bit up/down counters, allowing external devices such as a
rotary encoder and a linear scale to be connected. Given below are examples of using the board for
“detecting a position of the table of a machine tool” and “detecting a change in weight”.
The pulse signal inputting interface is photo coupler isolated or TTL-level input.
Using the bundled driver library [API-PAC(W32)], you can create Windows application software for
this board in your favorite programming language supporting Win32 API functions, such as Visual Basic
or Visual C/C++.
< Example >
- Detecting a position of the table of a machine tool
Tool
Processing thing
- Detecting a change in weight
CNT24-4(PCI)H
Encoder
Rack
CNT24-4(PCI)H
RelayBOX
Linear Scale
Power supply
Power supply
Features
-It is equipped with four channels of 24-bit up/down counters.
-The board can count two-phase signals, which can be outputs of some rotary encoders and linear
scales
-You can select either a photo coupler isolated input or a TTL-level input for each channel by
software command.
-Each channel can generate an interrupt request signal and a one-pulse output signal when the count
data matches a pre-specified value.
-The board is equipped with a programmable timer to allow interrupts to be generated periodically
according to a specified timer value.
- Each Channel is equi pped with a general-purpose input signal (both photo coupler and TTL-level).
CNT24-4(PCI)H
1
Page 9
1. Before Using the Product
Support Software
You should use CONTEC support software according to your purpose and development environment.
Driver Library
API-PAC(W32) is the library software that provides the commands for CONTEC hardware products in the form of
Windows standard Win32 API functions (DLL). It makes it easy to create high-speed application software taking
advantage of the CONTEC hardware using various programming languages that support Win32 API functions, such as
Visual Basic and Visual C/C++.
It can also be used by the installed diagnosis progra m to check hardware operations .
CONTEC provides download services (at http://www.contec.com /apipac/) to supply the updated drivers and differential
files.
For details, read Help on the bundled CD-ROM or visit the CONTEC’s Web site.
< Operating environment >
OSWindows XP, 2000, NT, Me, 98, etc..
Adaptation languageVisual C/C++, Visual Basic, Delphi, Builder, etc..
OthersEach piece of library software requires 50 MB of free hard disk space.
API-PAC(W32)
Linux version of general-purpose COUNT driver:
CD-ROM of API-PAC (W32))
This driver is used to control CONTEC counter boards (PC Cards).
You can control CONTEC counter boards easily using the shared library used by gcc, Kylix, the device driver (module)
for each kernel version, and the board (PC Cards) configuration program (config).
CONTEC provides download services (at http://www.contec.co.jp/enom/apipac/) to supply the updated drivers and
differential files.
For details, read Help on the bundled CD-ROM or visit the CONTEC’s Web site.
(For details on supported distributions, refer to Help available after installation.)
Adaptation languagegcc, Kylix
OthersEach piece of library software requires 3 MB of free hard disk space.
Data acquisition VI library for LabVIEW
This is a VI library to use in National Instruments LabVIEW.
VI-DAQ is created with a function form similar to that of LabVIEW's Data Acquisition VI, allowing you to use various
devices without complicated settings.
See http://www.contec.com/vidaq/ for details and download of VI-DAQ.
2
VI-DAQ
(Free download)
CNT24-4(PCI)H
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1. Before Using the Product
Cable & Connector (Option)
Flat cable with both-ends 37-pin D-SUB connector: PCB37P-1.5 (1.5m)
: PCB37P-3 (3m)
: PCB37P-5 (5m)
Shield cable with both-ends 37-pin D-SUB connector: PCB37PS-0.5P (0.5m)
Screw terminal: EPD-37A *1
Screw terminal (Screw Up type): EPD-37 *1
Terminal unit for solderless terminal (M3): DTP-3(PC)
Terminal unit for leads: DTP-4(PC)
*1 Option cable PCB37P or PCB37PS is required separately.
*Check the CONTEC’s Web site for more information on these options.
CNT24-4(PCI)H
3
Page 11
1. Before Using the Product
Customer Support
CONTEC provides the following sup port services for you t o use CONTEC products m ore efficiently and
comfortably.
Web Site
Japanese http://www.contec.co.jp/
English http://www.contec.com/
Chinese http://www.contec.com.cn/
Latest product information
CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF.
Free download
You can download updated driver software and differential files as we ll as sample program s available in
several languages.
Note! For product information
Contact your retailer if you have any technical question about a CONTEC product or need its price,
delivery time, or estimate information.
Limited Three-Years Warranty
CONTEC Interface boards are warranted by CONTEC CO ., LTD. to be free from defects in m aterial and
workmanship for up to three years from the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned freight pre paid with a c opy of the ori ginal
invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office, from
which it was purchased.
This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and
original boards. The warranty is not applicable if the device has been tampered with or damaged through
abuse, mistreatment, neglect, or unreasonable use, or if the ori ginal invoice is not included, in whi ch case
repairs will be considered beyond the warranty policy.
How to Obtain Service
For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please
obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you
purchased before returning any product.
*No product will be accepted by CONTEC group without the RMA number.
Liability
The obligation of the warrantor is solely to repair or replace the product. In no event will the warrantor
be liable for any incidental or consequentia l damages due to s uch defect or consequences t hat arise from
inexperienced usage, misuse, or malfunction of this device.
4
CNT24-4(PCI)H
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1. Before Using the Product
Safety Precautions
Understand the following definitions and precautions to use the product safely.
Safety Information
This document provides safety i nformation usin g the following sym bols to prevent accidents resulting in
injury or death and the destruction o f equipment and r esource s. Understa nd the meanings of the se labels
to operate the equipment safely.
DANGER
WAR NI NG
CAUTION
DANGER indicates an imminently hazardous situation which, if not avoided, will
result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could
result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury or in property damage.
CNT24-4(PCI)H
5
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1. Before Using the Product
Handling Precautions
DANGER
Do not use the product where it is ex posed to flamm able or corro sive gas. Doing so may result i n an
explosion, fire, electric shock, or failure.
CAUTION
-There are switches and jumpers on the board that need to be set in advance.
Be sure to check these before installing the board.
-Only set the switches and jumpers on the board to the specified settings.
Otherwise, the board may malfunction, overheat, or cause a failure.
-Do not strike or bend the board.
Otherwise, the board may malfunction, overheat, cause a failure or breakage.
-Do not touch the board's metal plated terminals (edge connector) with your hands.
Otherwise, the board may malfunction, overheat, or cause a failure.
If the terminals are touched by someone's hands, clean the terminals with industrial alcohol.
-Do not install or remove the board to or from the expansion slot while the computer's power is
turned on.
Otherwise, the board may malfunction, overheat, or cause a failure.
Be sure that the personal computer’s power is turned off.
-Make sure that your PC or expansion unit can supply ample power to all the boards installed.
Insufficiently energized boards could malfunction, overheat, or cause a failure.
-The specifications of this product are subject to change without notice for enhancement and quality
improvement.
Even when using the product continuously, be sure to read the manual and understand the contents.
-Do not modify the product.
CONTEC will bear no responsibility for any problems, etc., resulting from modifying this product.
-Regardless of the foregoing statements, CONTEC is not liable for any damages whatsoever
(including damages for loss of business profits) arising out of the use or inability to use this
CONTEC product or the information contained herein.
6
CNT24-4(PCI)H
Page 14
1. Before Using the Product
Environment
Use this product in the following environment. If used in an unauthorized environment, the board may
overheat, malfunction, or cause a failure.
Operating temperature
0 - 50°C
Operating humidity
10 - 90%RH (No condensation)
Corrosive gases
None
Floating dust particles
Not to be excessive
Inspection
Inspect the product periodically as follows to use it safely.
- Check that the bus connector
of the board and its cable have
been plugged correctly.
- Check that the board has
no dust or foreign matter adhering.
- The gold-plated leads of the bus connector
have no stain or corrosion.
Storage
When storing this product, keep it in its original packing form.
(1) Put the board in the storage bag.
(2) Wrap it in th e pack ing mat eri al, t h en pu t it in th e bo x.
(3) Store the package at room temperature at a place free from direct sunlight, moisture, shock,
vibration, magnetism, and static electricity.
Disposal
When disposing of the product, follow the disposal procedures stipulated under the relevant laws and
municipal ordinances.
CNT24-4(PCI)H
7
Page 15
1. Before Using the Product
8
CNT24-4(PCI)H
Page 16
2. Setup
2. Setup
This chapter explains how to set up the board.
What is Setup?
Setup means a series of steps to take before the product can be used.
Different steps are required for software and hardware.
The setup procedure varies with the OS and applications used.
Using the Board under Windows
Using the Driver Library API-PAC(W32)
This section describes the setup procedure to be performed before you can start developing application
programs for the board using the bund led C D -ROM “Driver Library API-PAC(W32)”.
Taking the following steps sets up the software and hardware. You can use the diagnosis program later
to check whether the software and hardware function normally.
Step 1 Installing the Software
Step 2 Setting the Hardware
Step 3 Installing the Hardware
Step 4 Initializing the Software
Step 5 Checking Operations with the Diagnosis Program
If Setup fails to be performed normally, see the “Setup Troubleshooting” section at the end of this
chapter.
Using the Board under Windows
Using Software Other than the Driver Library
API-PAC(W32)
For setting up software other than API-PAC(W32), refer to the manual for that software. See also the
following parts of this guide as required.
This chapter Step 2 Setting the Hardware
This chapter Step 3 Installing the Hardware
Chapter 3 External Connection
Chapter 6 About Hardware
CNT24-4(PCI)H
9
Page 17
2. Setup
Using the Board under an OS Other than Windows
For using the board under Linux, see the following parts of this guide.
This chapter Step 2 Setting the Hardware
Chapter 3 External Connection
Chapter 5 About Software
Chapter 6 About Hardware
For using the board under an OS such as MS-DOS other than Windows, see the following parts of this
guide.
This chapter Step 2 Setting the Hardware
Chapter 3 External Connection
Chapter 6 About Hardware
10
CNT24-4(PCI)H
Page 18
Step 1 Installing the Software
This section describes how to install the Driver libraries.
Before installing the hardware on your PC, install the Driver libraries from the bundled
API-PAC(W32) CD-ROM.
The following description assumes the operating system as Windows XP. Although some user
interfaces are different depending on the OS used, the basic procedure is the same.
Starting the Install Program
(1)
Load the CD-ROM [API-PAC(W32)] on your PC.
(2)
The API-PAC(W32) Installer window appears automatically.
If the panel does not appear, run (CD-ROM drive letter):\AUTORUN.exe.
(3)
Click on the [Install the drivers] button.
2. Setup
CAUTION
Before installing the software in Windows XP, 2000, or NT, log in as a user with administrator
privileges.
CNT24-4(PCI)H
11
Page 19
2. Setup
Selecting the Counter Board Driver
(1)
The following dialog box appears to select “Driver Type” and “Install Type”
(2)
Select “For Counter Board API-CNT(98/PC)NT”
(3)
Select “Driver, Help, etc… (Full install)”.
(4)
Click on the [Install] button.
.
.
12
CNT24-4(PCI)H
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2. Setup
Executing the Installation
(1)
Follow the on-screen instructions to proceed to install.
(2) When the required files have been copied, the “Perform a hardware setup now” and “Show readme
file” check boxes are displayed.
When you are installing the software or hardware for the first time:
1) Uncheck “Perform a hardware setup now”.
2) Click on the [Finish] button.
Go to Step 2 to set and plug the hardware.
* When the hardware has already been installed:
Check “Perform a hardware setup now(API-TOOL Configuration)”, then go to Step 4
“Initializing the Software”.
You have now finished installing the software.
CNT24-4(PCI)H
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Page 21
2. Setup
Step 2 Setting the Hardware
This section describes how to set the board and plug it on your PC.
The board may have some switches and jumpers that need to be preset.
Check the on-board switches and jumpers before plugging the board into an expansion slot.
The board can be set up even with the factory defaults untouched. You can change board settings later.
Parts of the Board and Factory Defaults
Figure 2.1. shows the names of major parts on the board.
Note that the switch setting shown below is the factory default.
- Interface connector
for TTL level inp ut (CN2)
CNT24-4(PCI)H
CN2
CN1
SW1
BOARD ID
- BOARD ID
Setting Switch
8
9
7
A
6
B
5
4
3
E
2
F
1
0
SW1
BOARD ID
C
D
- Interface connector
for opto-coupler
resistance input
(CN1)
Figure 2.1. Component Locations
14
CNT24-4(PCI)H
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2. Setup
Setting the Board ID
If you install two or more CNT24-4(P CI)H boards on one pers onal com puter, ass ign a dif ferent ID value
to each of the boards to di stin gu ish the m.
The board IDs can be set from 0 to Fh to identify up to sixteen boards.
If only one board is used, the original factory setting (Board ID = 0) should be used.
Setting Procedure
To set the board ID, use the rotary switch on the boar d. Turn t he SW1 knob to s et the boar d ID as shown
below.
SW1
BOARD ID
9
A
7
B
6
5
C
D
4
3
E
F
1
0
Factory setting:
(Board ID= 0)
2
Figure 2.2. Board ID Settings (SW1)
CNT24-4(PCI)H
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2. Setup
Plugging the Board
(1) Before plugging the board, shut down the sys te m, unplug the po wer code of you r PC.
(2) Remove the cover from the PC so that the board can be mounted.
(3) Plug the board into an expansion slot.
(4) Attach the board bracket to the PC with a screw.
(5) Put the cover back into place.
Applicable PCI bus slots
PCI bus slots used in PCs have keys to prevent 5V and 3.3V PCI bus boards from being accidentally
plugged into wrong bus slots. This board can be plugged into both of the 5V and 3.3V PCI bus slots.
<PCI bus slot><PCI bus board>
5-V PCI bus slot
3.3-V PCI bus slot
3.3V key
CAUTION
5V key
A :
Slit for 5-V PCI bus slot
B :
Slit for 3.3-V PCI bus slot
AB
-Do not touch the board's metal plated terminals (edge connector) with your hands.
Otherwise, the board may malfunction, overheat, or cause a failure.
If the terminals are touched by someone's hands, clean the terminals with industrial alcohol.
-Do not install or remove the board to or from the slot while the computer's or expansion unit’s pow er is
turned on.
Otherwise, the board may malfunction, overheat, or cause a failure.
Be sure that the personal computer power is turned off.
-Make sure that your PC or expansion unit can supply ample power to all the boards installed.
Insufficiently energized boards could malfunction, overheat, or cause a failure.
-A +5VDC Power supply from the PCI bus slot is required.
16
CNT24-4(PCI)H
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2. Setup
Step 3 Installing the Hardware
For using an expansion board under Windows, you have to let the OS detect the I/O addresses and
interrupt level to be used by the board . Th e proc ess is re f erred to as in st allin g th e h ardwa re.
In the case of using two or more boards, m ake sure y ou install one by on e with the Fo und Ne w Hardware
Wizard.
Turning on the PC
Turn on the power to your PC.
CAUTION
-The board cannot be properly installed unless the resources (I/O addresses and interrupt level) for
the board can be allocated. Before attempting t o install the boar d, first determ ine what PC resources
are free to use.
-The resources used by each PCI bus board do not depend on the location of the PCI bus slot or the
board itself. If you remove two or more boards that have already been installed and then remount
one of them on the computer, it is unknown that which one of the sets of resources previou sly
assigned to the two boards is assigned to the remounted board. In this case, you must check the
resource settings.
Setting with the Found New Hardware Wizard
(1) The “Found New Hardware Wizard” will be started.
Select “Install from a list or specific location[Advanced]”, then click on the [Next] button.
If you are using Windows NT 4.0, the “Found New Hardware Wizard” is not started.
Go to Step 4 “Initializing the Software”.
CNT24-4(PCI)H
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2. Setup
(2) Specify that folder on the CD-ROM which contains the setup information (INF) file to register the
board.
* The name of the board
you have just added is
displayed.
- CNT24-4(PCI)H
Source folder
The setup information (INF) file is contai ned in the following folder on the bundled CD-ROM.
Windows XP, 2000\INF\Win2000\Cnt\PCI
Windows Me, 98, 95\INF\Win95\Cnt\PCI
Example of specifying the folder for use under Windows XP
\INF\Win2000\Cnt\PCI
18
CNT24-4(PCI)H
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2. Setup
CAUTION
- In Windows XP, the Hardware Wizard displays the following alert dialog box when you have
located the INF file. This dialog box appears, only indicating that the relevant driver has not
passed Windows Logo testing, and it can be ignored without developing any problem with the
operation of the board.
In this case, click on the [Continue Anyway] button.
You have now finished installing the software.
* The name of the board
you have just added is
displayed.
- CNT24-4(PCI)H
CNT24-4(PCI)H
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2. Setup
Step 4 Initializing the Software
The API function library requires the initial setting to recognize the execution environment. It is called
the initialization of th e Dr iv er li b rary.
Invoking API-TOOL Configuration
(1) Open the Start Menu, then select “Programs” – “CONTEC API-PAC(W32)” – “API-TOOL
Configuration”.
(2) Click on the [CNT] icon.
API-TOOL Configuration detects hardware automatically.
The detected boards are listed.
Updating the Settings
(1) Select “Save settings to registry…” from the “File” menu.
You have now finished installing the initial setting of Software.
20
CNT24-4(PCI)H
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2. Setup
Step 5 Checking Operations with the Diagnosis
Program
Use the diagnosis program to check that the board and driver software work normally, thereby you can
confirm that they have been set up correctly.
What is the Diagnosis Program?
The diagnosis program diagnoses the states of the board and driver s of tware.
It can also be used as a simple checker when an ex t ern al dev i ce i s actu al l y con ne ct ed .
Using the “Diagnosis Report” feature reports the driver settings, the presence or absence of the board,
I/O status, and interrupt status.
Check Method
The diagnosis program tests the board actually connected to an external device to check whether count
values are displayed correctly and whether signals are successfully turned on/off. See the following
section about how they are connected.
Connection diagram
Use the following connection to connect the rotary encoder to the photo coupler isolated input. For the
details on the example connection of input and signal position, see Chapter 3 "External Connection".
* If you apply a 12V external power supply for this test, the resister R should be about 400Ω.
. However in case of 5V power supply, the R is not required.
Figure 2.3. Connection diagram
CNT24-4(PCI)H
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2. Setup
Using the Diagnosis Program
Starting the Diagnosis Program
Select the board in the API-TOOL Configuration Windows, then run the Diagnosi s Program. Follow the
instructions on screen.
* The name of the board
you are testing is displayed.
- CNT24-4(PCI)H
22
CNT24-4(PCI)H
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2. Setup
]
put]
Setting count conditions
(1) Change counter mode settings. Click on the [Counter Mode…].
The Counter Mode setting dialog box appears.
Click on the [Counter
Mode
Button
(2) Setting the channel 0. Select Photo coupler isolated input for Signal Source. Use default data for
other settings. Because other three channels should be the same settings, click [Use Same Mode]
then.
Select the [Photo coupler
isolated in
Click on the [Use Same
CNT24-4(PCI)H
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2. Setup
(3) Click on the [End] button to finish condition setting.
Click on the [End]
Button.
24
CNT24-4(PCI)H
Page 32
Checking counter operations
The following commands can be used to check the basic operations of the counter.
[Counter Start]:Starts the counter.
[Zero Clear]:Clears the counter to zero.
[Counter Stop]:Stops the counter.
(1) Click on the [Counter Start].
Click on the [Counter
Start] Button
2. Setup
(2) The count value of each counter and their status (AI, U, A, B,and Z) will be displayed.
CNT24-4(PCI)H
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Page 33
2. Setup
Diagnosis Report
(1) Clicking on the [Diagnosis Report] button displays detailed data such as board settings and the
diagnosis results while saving them in text format.
The results are saved and displayed as a text file (CntRep.txt) in the install folder (Program
Files\CONTEC\API-PAC(W32)).
The Diagnosis Program performs “board presence/a bsence check”, “interrupt test”, “driver file test”,
“board setting test”, and so on.
Click on the [Diagnosis
Report] Button
(2) A diagnosis report is shown below.
* The name of the board
you have tested is displayed.
- CNT24-4(PCI)H
CAUTION
Before executing diagnosis report output, unplug the cable from the board.
26
CNT24-4(PCI)H
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Setup Troubleshooting
Symptoms and Actions
2. Setup
The board cannot be initialized [Windows NT 4.0
The driver may not yet be activated. When using the board under an OS not compliant with Plug and
Play, such as Windows NT 4.0, make sure that the [PnP OS] BIOS option has been set to [NO].
For details on BIOS settings, refer to the user’s guide for your PC.
Could not read counter data
- Confirm if the I/O address has been set correctly.
-The counter mode setting may be incorrect.
The counter mode must be set according to the input signal format before the board can operate
normally. Read the function description in API-CNT HELP or this manual to set an appropriate
mode.
The board works with the Diagnosis Program but not with an application.
The Diagnosis Program is coded with API-TOOL functions. As long as the board operates with the
Diagnosis Program, it should operate with other applications as well. In such cases, review your
program while paying attention to the following points:
-Check the arguments to functions and their return values.
-Confirm whether the counter mode has been set correctly or not.
The OS won’t normally get started or detect the board. [Windows XP
Turn off the power of your PC, then unplug the board. Restart the OS and delete the board settings of
API-TOOL Configuration. Turn off the PC again, plug the board, and restart the OS. Let the OS detect
the board and use API-TOOL Configuration to register board settings.
]
2000]
,
If your problem cannot be resolved
Contact your retailer.
CNT24-4(PCI)H
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Page 35
2. Setup
28
CNT24-4(PCI)H
Page 36
3. External Connection
3. External Connection
This chapter describes the interface connectors on the board and the external I/O circuits.
Check the information available here when connecting an external device.
Using the On-Board Connectors
Connecting a Board to a Connector
To input external pu ls e sign a ls , use th e in te rf ace co nnec t or on th e boar d.
Use CN1 for the photo coupler isolated input. For TTL level input, connect CN2 to an external device by
connecting the optional cable CN2.
Matched pulse output is output from CN1. (Photo coupler isolated open collector output)
CN2
Photo coupler isolated input
(CH0 to CH3)
Matched pulse output
(CH0 to CH3)
(CN1)
Option cable
DT/B2
Figure 3.1. Connecting the Interface Connector
CNT24-4(PCI)H
SW1
BOARD ID
TTL level input
(CH0 to CH3)
CNT24-4(PCI)H
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3. External Connection
Interface Connector Signal Assignment
Use the on-board connector to connect the interface board to an external device.
Interface connector for the photo coupler isolated input(CN1)
37
3618
212
20
CN1
- Connector used
19
37 pin D-SUB connector (Female type)
DCLC-J37SAF-20L9 (made by JAE) or equivalent to it
Rock nut UNC#4-40 (Thumbs screw)
- Applicable connector
17JE-23370-02 (D8C) [made by DDK, Male type]
1
FDCD-37P [made by Hirose, Male type]
DC-37P-N [made by JAE, Male type]
Figure 3.2. Connector used(CN1)
19
37
18
36
17
35
16
34
15
33
14
32
13
31
12
30
11
29
10
28
9
27
8
26
7
25
6
24
5
23
4
22
3
21
2
20
1
CH3
CH2
Count-equal
matched pulse output
Plus Common
General-purpose Input
Phase-Z / CLR
Phase-B / DOWN
Phase-A / UP
Not Connected
General-purpose Input
Phase-Z / CLR
Phase-B / DOWN
Phase-A / UP
Plus Common
Not Connected
Minus Common
CH3 Output
CH2 Output
CH1 Output
CH0 Output
Plus Common
Each channel has an independent plus common. (Same for match outpu t)
Figure 3.3. Pin Assignment of an interface connector(CN1)
N.C.
Not Connected
P1P
Plus Common
P1U
General-purpose Input
P1Z
Phase-Z / CLR
P1B
Phase-B / DOWN
P1A
Phase-A / UP
N.C.
Not Connected
P0U
General-purpose Input
P0Z
Phase-Z / CLR
P0B
Phase-B / DOWN
P0A
Phase-A / UP
P0P
Plus Common
N.C.
N.C.
N.C.
N.C.
Not Connected
N.C.
N.C.
N.C.
CH1
CH0
30
CNT24-4(PCI)H
Page 38
Interface connector for the TTL-level input(CN2)
A15 A14 A13
A3 A2 A1
- Connector used
PS-30PE-D4T1PN1(made by JAE) or equivalent to it
- Applicable connector
PS-30SEN-D4P1-1C (made by JAE)
3. External Connection
B15 B14 B13
B3 B2 B1
Figure 3.4. Connector used(CN2)
B1
Not Connected
General-purpose Input
Phase-Z / CLR
CH1
Phase-B / DOWN
Phase-A / UP
Ground
General-purpose Input
Phase-Z / CLR
CH0
Phase-B / DOWN
Not Connected
General-purpose Input
Phase-Z / CLR
CH3
Phase-B / DOWN
CH2
Phase-A / UP
+5V*2
*1: The VCC and GND signals are all common.
*2: Outputs +5V power supplied from the +5V pin in the PC to the external device.
The maximum current flowing through these two Vcc pins together is 500mA.
Use this pin to supply +5V power to an external device (such as an encoder) for simple checking.
Phase-A / UP
Phase-B / DOWN
Phase-Z / CLR
General-purpose Input
Ground
Phase-A / UP
Phase-B / DOWN
Phase-Z / CLR
General-purpose Input
Not Connected
Not Connected
Phase-A / UP
Phase-B / DOWN
CH0
Phase-Z / CLR
General-purpose Input
Ground
Phase-A / UP
Phase-B / DOWN
CH1
Phase-Z / CLR
General-purpose Input
Not Connected
Not Connected
GND*1
GND*1
Ground
*1: The VCC and GND signals are all common.
*2: Outputs +5V power supplied from the +5V pin in the PC to the external device.
The maximum current flowing through these two Vcc pins together is 500mA.
Use this pin as +5V power supply to an external device (such as an encoder) for simple checking.
Figure 3.7. Pin Assignments of an optional cable 37-Pin D-SUB
CH2
CH3
32
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3. External Connection
Connection Method to the External device 1
-Photo coupler isolated Input-
Photo coupler isolated Input Connection
Photo coupler isolated input connection with a rotary encoder or a linear scale open collector output
circuit is shown in the Figure. The maximum input frequency is 500KHz.
For a two-phase input, connect both phase A and phase B. For a single phase input, connect to either
phase A or phase B. If not using the Z ph ase, this does not need to be connected .
Photo coupler Isolated Input Circuit
External device
Board
2.2kΩ
Photo coupler
220Ω
Plus Common
+5V
2.2kΩ
Photo coupler
220Ω
Input pin
Input pin
400Ω
R
Signal output of
external device
Plus Common
+12V
Signal output of
external device
Figure 3.8. Example Connection with the Photo Coupler Isolated Input Circuit
CAUTION
-The general input signal uses the same circuit structure.
-To use external power (other than 5V); insert a current limiting resistor at the R position.
The following expression is used to calculate current limiting resistance R with the external power
supply as PV:
P-5
20
P-5
<
<
RkΩ
15
If P=12, use a 350Ω < R < 470Ω resistor.
CNT24-4(PCI)H
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3. External Connection
Example Connection with a Rotary Encoder
(Pin No. of Connector)
Power supply
Phase-A
Phase-B
Phase-Z
Encoder
* If using 12V, 400Ω register is required in the position of R.
If using 5V, it is not required.
0V
Shield
CH0 : 8 CH2 : 27
CH1 : 18 CH3 : 37
CH0 : 9 CH2 : 28
R
CH1 : 14 CH3 : 33
CH0 : 10 CH2 : 29
R
CH1 : 15 CH3 : 34
CH0 : 11 CH2 : 30
R
CH1 : 16 CH3 : 35
Phase-A
Phase-B
Phase-Z
Plus Common
CN1
CNT24-4(PCI)H
Figure 3.9. Example Connection with a Rotary Encoder (photo coupler isolated input)
* If using 12V, 400Ω register is required in the position of R.
If using 5V, it is not required.
Figure 3.10. Example Connection with a Linear Scale (photo coupler isolated input)
34
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3. External Connection
Connection Method to the External device 2
-TTL-Level Input-
TTL-Level Input Connection
Use the TTL-Level Input for the connection with a rotary encoder or a linear scale TTL-level output
circuit. The maximum input frequency is 1MHz.
For a two-phase input, connect both phase A and phase B. For a single phase input, connect to either
phase A or phase B. If not using the ph ase Z, this does not need to be conn ected .
TTL-Level Input Circuit
External Power Supply
+5VDC
Board
Remote Device
ALS541
+5V
Diode
+5V
10k
Plus
Ω
Common
Internal
Circuits
Input pin
Diode
Ground
Output pin
Minus
Common
Figure 3.11. TTL-Level Input Circuit and Connection Example
CAUTION
-The general input signal uses the same circuit structure.
-The cable should be 1.5m or less.
-To prevent malfunction caused by noise, separate the circuit as much as possible from other signal
cables and noise sources.
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3. External Connection
Example Connection with a Rotary Encoder
Power supply
(Pin No. of Connector)
CN2
Encoder
Phase-A
Phase-B
Phase-Z
0V
CH0 : 9 CH2 : 28
CH1 : 14 CH3 : 33
CH0 : 10 CH2 : 29
CH1 : 15 CH3 : 34
CH0 : 11 CH2 : 30
CH1 : 16 CH3 : 35
1 to 7, 13, 32
Phase-A
Phase-B
Phase-Z
GND
CN2
CNT24-4(PCI)H
Shield
* Pin numbers in the diagram shows 37 pin D-SUB connector on the Option Cable.
Option cable
Figure 3.12. Example Connection with a Rotary Encoder (TTL-level Input)
Example Connection with a Linear Scale
Power supply
(Pin No. of Connector)
CH0 : 9 CH2 : 28
Phase-A
CH1 : 14 CH3 : 33
CH0 : 10 CH2 : 29
Phase-B
CH1 : 15 CH3 : 34
CH0 : 11 CH2 : 30
Phase-Z
CH1 : 16 CH3 : 35
0V
1 to 7, 13, 32
Shield
* Pin numbers in the diagram shows 37 pin D-SUB connector on the Option Cable.
Figure 3.13. Example Connection with a Linear Scale (TTL-level Input)
Phase-A
Phase-B
Phase-Z
GND
Option cable
CN2
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Page 44
3. External Connection
One-shot Pulse Output Connection
One-shot Pulse Output Connection
When the count value of each channel and the user set value match, the circuit outputs a matched signal
for one shot (1 pulse). The signal output part uses the open collector method by photo c oupler ins ulation.
As a result, an external power supply is needed to run the board output.
Output Circuit and an Example Connection
Vcc
1kΩ
Photo coupler
18kΩ
Plus
Common
Load
1k
Ω
Photo coupler
Output
pin
Minus
Common
Load
External Power Supply
5V - 12VDC
Figure 3.14. Output Circuit and an Example Connection
CAUTION
The output of this board has no surge voltage protector. To drive an inductive load such as a relay or
lamp using this board, apply surge voltage protection to the load side. For surge voltage protection,
see “Surge Voltage Countermeasures” in the next section.
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3. External Connection
Surge Voltage Countermeasures
When connecting a load that generates surge voltages and inrush currents, such as an induction load
(relay coil) or an incandesc en t ligh t bulb , to the control output signal, appropriate protection must be
provided in order to prevent damage to t he output sta ge or a malfunc tion due to no ise. The rapid shutof f
of a coil, such as a relay, generates a sudden high-voltage pulse. If this voltage exceeds the voltage
tolerance level of the output transistor, it can cause the transistor to gradually deteriorate, or even
completely damage the transistor. Therefore, when driving an induction load, such as a relay coil, you
should always connect a surge-absorbing device. The following illustrates a surge voltage
countermeasure that can be employed:
Examples of use of relay coil
Diode
Output pin
Ground
Examples of use of lump
Surge current
prevention
Output pin
resistor
Output pin
Relay c oil
Ground
External power voltage < Zener diode voltage
Output pin
Relay coil
Zener diode
Dark-lighting
bypass resistor
Ground
Ground
Figure 3.15. Samples of Surge Voltage Protection
CAUTION
The protection circuit will not be effective unless it is installed less than 50cm from the load and
contact.
38
CNT24-4(PCI)H
Page 46
4. Function
4. Function
This section describes the features of the board.
Types and Operations of Pulse Signals
Types of pulse signals
The following types of pulse signals (o peration modes) can be set.
-2-phase Input, Synchronous Clear, Multiply by 1
-2-phase Input, Synchronous Clear, Multiply by 2
-2-phase Input, Synchronous Clear, Multiply by 4
-2-phase Input, Asynchronous Clear, Multiply by 1
-2-phase Input, Asynchronous Clear, Multiply by 2
-2-phase Input, Asynchronous Clear, Multiply by 4
-Single-phase Input, Asynchronous Clear, Multiply by 1
-Single-phase Input with Gate Control, Asynchronous Clear, Multiply by 1
-Single-phase Input with Gate Control, Asynchronous Clear, Multiply by 2
2-phase Input
Two-phase pulse input consists of a phase A pulse (advanced signal) and a phase B (delayed signal)
pulse that have 90 degrees of phase difference.
If the phase Z (reference position signal) is used, a Z pulse will reset count value of the two-phase pulse
input to zero.
Phase-A
(Phase-A/UP)
Phase-B
(Phase-B/DOWN)
Phase-Z
(Phase-Z/CLR)
Count value
* Count operation for incremental counting in the CW direction.
When decremental counting in the CW direction is set, the PC Card performs
decremental counting at the rising edge of the phase-A signal.
* The minimum phase difference between phases-A and B is 300 nsec.
Counting is not performed normally if the phase difference is less than 300 nsec.
01 2
Phase-A difference of 300 nsec is required.
Figure 4.1. Example counting during 2-phase input
CNT24-4(PCI)H
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4. Function
Single-phase Input
For a single-phase input, the count increments when an UP pulse is inputted and decremented wh en a
DOWN pulse is inputted. T he coun t re ma ins un chan ged if UP and DOWN pu lse s a re inpu tted
simultaneously.
UP pulse
(Phase-A/UP)
DOWN pulse
(Phase-B/DOWN)
Count value
* Count operation for incremental counting in the CW direction.
When decremental counting in the CW direction is set,
the PC Card performs decremental counting at the rising edges of positive pulse
and incremental counting at the rising edges of negative pulses.
67 8576
Figure 4.2. Example counting during single-phase input
Single-phase Input with Gate Control
The counter can be started and stopped by using a gate control signal along with the single-phase pulse
stream.
Series of single-phase
pulses (Phase-A/UP)
Gate control signal
(Phase-B/DOWN)
No counting
Count value
* Count operation for incremental counting in the CW direction.
When decremental counting in the CW direction is set, the PC Card performs decremental
counting at the rising edges of the single-phase pulse train (phase-A/UP) while the gate control
signal (phase-B/DOWN) goes high and stops counting while the gate control signal goes low.
Figure 4.3. Example counting during single-phase input with gate control
7869
40
CNT24-4(PCI)H
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4. Function
Multiplication of Count Input
Setting the count input multiplication setting to two or four times enables you to fine-tune controlling.
During 2-phase input
When clockwise is specified
A
BB
When counterclockwise is specified
A
Multiply by 1
Multiply by 2
Multiply by 4
Single-phase input
UP
DOWN
Multiply by 1
Single-phase input is set only to multiply-by-1
mode. Multiply-by-2 or any other higher setting is
not available.
Multiply by 1
Multiply by 2
Multiply by 4
Single-phase input with gate control attached
A
B
Multiply by 1
Multiply by 2
Figure 4.4. Example counting when count input multiplication is set
Synchronous Clear
If a counter is set for CW (clockwise) direction Up-count and phase-Z positive logic, within a low level
input of phase-B, a high level signal of phase-Z input will reset the count value of this counter; afte r this
phase-Z input signal goes to low level, the following rising edge of the phase-A signal will start the
counting operation..
Phase-A
(Phase-A/UP)
Phase-B
(Phase-B/DOWN)
Phase-Z
(Phase-Z/CLR)
Count value
* When decremental counting in the CW direction is set, the board performs
decremental counting at the rising edge of the phase-A signal while
the phase-B input remains low.
2011
Figure 4.5. Example counting during synchronous clear
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4. Function
Asynchronous Clear
If a counter is set for CW (clockwise) direction Up-count and phase-Z positive logic, whenever the
phase-Z input goes high will reset the count value no matter which signal level the phase-A and phaseB is. The counter will start counting from ne xt rising e dge of the phas e-A no matter what signal level t he
phase-Z is.
Phase-A
(Phase-A/UP)
Phase-B
(Phase-B/DOWN)
Phase-Z
(Phase-Z/CLR)
Count value
* When incremental counting in the CW direction is set with phase-Z positive logic,
the board performs decremental counting at the rising edge of the phase-A signal
while the phase-B input remains low. When phase-Z negative logic is used,
the signal is enabled while the phase-Z input remains low.
23110
Figure 4.6. Example counting during asynchronous clear
Phase Z/CLR Input
Phase-Z is the signal to clear the counter to zero. The number of phase-Z inputs can be specified by
software.
-The default setting is “o nly t he n ex t pha se-Z in pu t is enab le d o nce”.
-If phase-Z is set as negative logic, a valid signal of phase-Z input is low level.
-If the phase-Z/CLR input is not used, be sure to set the phase-Z to “disable the phase-Z input.”
IgnoredIgnoredIgnored
Ignored
000
IgnoredIgnored
42
CNT24-4(PCI)H
Page 50
4. Function
Other Function
Compare Register
Compare the count value of a corresponding channel with the compare register value. If these two
values match, set status bit "EQ" to "0" (remains 0 as long as they are in agreem ent). This regi ster can be
set to any value from 0h to FFFFFFh. It is possible either to cause an interrupt or to output a one-shot
pulse to an external device when the two values match.
Digital Filter
The digital filter allows the counter to operate normally even when noise enters into pu ls es inpu t to th e
counter and/or into A-, B-, and Z-phase signals. The sampling clock cycle of the digital filter is
determined by clock setting data for the digital filter.
When the input signal is sampled with this sampling clock and if HIGH (or LOW) is detected for
duration of four continuous clocks, the digital filter outputs HIGH (or LOW) and c ommunicates it to the
counter circuit.
The cycle can be set in a range of 0.1µsec through 1,056.1µsec.
All externally input signals (except for general-purpose input signals) are fetched through the digital
filter into the internal counter. They are fetched after a delay of four set-sampling-cycle clocks.
When initialized, externally input signals are fetched after a delay of 0.4µsec.
Externally
input signal
Externally
input signal
Input to the PC
* The same applies also to the LOW level.
Digital filter
Four set-sampling-cycle clocks
Not validValid
Input to the PC
Figure 4.8. Digital filter
CAUTION
-The initial state is set to 0.1µsec. (When the cycle is not specified, the cycle also defaults to
0.1µsec.)
-A delay of more than four set-cycle clocks may occur depending on noise.
-If a level changes at a frequency faster than the set-sampling-clock cycle, that level change is
invalidated and not correctly counted. Be sure to input signals which are less than the input
frequency.
CNT24-4(PCI)H
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4. Function
Programmable Timer
The programmable timer can generate interrupts at cycles according to a 32-bit setting data. The timer
can be set in a range of 1msec through 200sec.
One-shot Pulse
When the count value of a channel matches a preset compare value, this channel will ge nerate a one- shot
pulse. The width of this pulse is the same for all channels and is determined by set data. The width can
be set in a range of 0 through 104.45msec.
CAUTION
-The default state is set to "pulse width=0 (do not output).
-Pulse widths may slightly vary depending on the specifications of a connected load.
44
CNT24-4(PCI)H
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4. Function
Status Data
You can monitor each signal input, counting direction, count matching and abnormal input statuses.
AI…………This bit is set to "1" to indicate an abnormal pulse input if a simultaneous change of
phases A and B is detected during 2-phase input or a simultaneous change of UP and
DOWN pulses is detected during up/down input.
1 : Detect abnormal input.
0 : Do not detect abnormal input.
Z……………Indicates phase Z input status.
< When set to positive logic >
1 : Phase Z input status[1]
0 : Phase Z input status[0]
< When set to negative logic >
1 : Phase Z input status[0]
0 : Phase Z input status[1]
A…………….Indicates phase A input status.
1 : Phase A input status[1]
0 : Phase A input status[0]
B…………….Indicates phase B input status.
1 : Phase B input status[1]
0 : Phase B input status[0]
U/D………….Count-direction operating status
This status bit indicates the direction in which the current up/down counter is operating.
0 : Engaged in counting up.
1 : Engaged in counting down.
EQ…………...Detects and outputs match or mismatch.
0 : The count value matches compare register's contents.
1 : The count value does not match compare register's contents.
U…………….Indicates the general-purpose input status.
-The initial state varies with external connection states.
-A, B, and Z phase statuses lag by four cyclical clocks since the stat us data is a vailable a fter the filter
function is processed. The general-purpose input status indicates the external input status as it is.
CNT24-4(PCI)H
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4. Function
46
CNT24-4(PCI)H
Page 54
5. About Software
CD-ROM Directory Structure
\
|– Autorun.exeInstaller Main Window
| Readmej.htmlVersion information on each API-TOOL (Japanese)
| Readmeu.htmlVersion information on each API-TOOL (English)
.
| ––ReleaseDriver file on each API-TOOL
| |––API_NT(For creation of a user-specific install program)
| |––API_W95
.
.
| ––UsersGuideHardware User's Guide(PDF files)
5. About Software
CNT24-4(PCI)H
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5. About Software
About Software for Windows
The bundled CD-ROM “Driver library API-PAC(W32)” contains the functions that provide the
following features:
-Read current count value of a specified ch annel
-Read current status register of a specified channel
-Set for using hardware digital filter function to prevent signal chattering
-Pre-set a target data and to allow the counter to output a one-shot pulse when the count data of this
specified channel matched this target data.
For details, refer to the help file. The help file provides various items of information such as “Function
Reference”, “Sample Programs”, and “FAQs”. Use them for program development and troublesh ooting.
48
CNT24-4(PCI)H
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5. About Software
Accessing the Help File
(1) Click on the [Start] button on the Windows taskbar.
(2) From the Start Menu, select “Programs” – “CONTEC API-PAC (W32)” – “Cnt” – “API-CNT
HELP” to display help information.
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5. About Software
Using Sample Programs
Sample programs have been prepared for specific basic applications.
To use each sample program, enter its driver num ber and gr oup num b er set by API-TO OL Configurati on
in the DrvNo and GrpNo fields.
Use these sample programs as references for program development and operation check.
The sample programs are stored in \Program Files\CONTEC\API-PAC(W32)\
Cnt
\Samples.
50
CNT24-4(PCI)H
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5. About Software
Sample Programs – Examples
-Counter Sample CNT1 : Basic actions of counting input signals.
-Timer Sample CNT2 : Using programmable timer to generate interrupt requests periodically.
[Sample program 1]
[Sample program 2]
CNT24-4(PCI)H
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5. About Software
Uninstalling the Driver Libraries
To uninstall API-PAC(W32), follow the procedure below.
(1) Click on the [Start] button on the Windows taskbar. From the Start Menu, select “Control Panel”.
(2) Double-click on the “Add or Remove Programs” in the Control Panel.
(3) Select “CONTEC API-CNT(98/PC)xx” and then click on the [Change/Rem ove] button. Foll ow the
on-screen instructions to uninstall the function libraries.
52
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5. About Software
About Software for Linux
The Linux version of counter driver, API-CNT(LNX), provides functions that execute the following
features:
-Pulse input mode setting
-Count value acquisition
-Count-match or time-based interrupt response
For details, refer to the help file. The help file provides various items of information such as “Function
Reference”, “Sample Programs”, and “FAQs”. Use them for program development and troublesh ooting.
Driver Software Install Procedure
The Linux version of counter driver, API-CNT(LNX), is supplied as a compressed file
/linux/cnt/ccntXXX.tgz on the bundled API-PAC(W32)CD-ROM. (Note: XXX represents the driver
version.)
Mount the CD-ROM as shown below, copy the file to an arbitrary directory, and decompress the file to
install the driver.
For details on using the driver, refer to readme.txt and the help file in HTML format extracted by
installation.
To install the driver, log in as a super user.
Decompression and setup procedure
# cd
# mount /dev/cdrom /mnt/cdromMount the CD-ROM.
# cp /mnt/cdrom/linux/dio/cdioXXX.tgz ./Copy the compressed file.
# tar xvfz cdioXXX.tgzDecompress the compressed file.
................
# cd contec/cdio
# make
Compile the file.
................
# make installInstall.
................
# cd config
# ./configSet up the board to be used.
..... Set as follows.........
# ./contec_dio_start.shStart the driver.
# cd
CNT24-4(PCI)H
53
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5. About Software
Accessing the Help File
(1) Invoke a web browser in your X-Window environment.
(2) In the browser, open cnthelp.htm in the contec/ccnt/help directory.
Using Sample Programs
Sample programs have been prepared for specific basic applications.
Sample programs for each language are contained in the contec/ccnt/samples directory. For compiling
them, refer to the manual for the desired language.
Uninstalling the driver
To uninstall the driver, use the uninstall shell script contained in the contec/ccnt directory. For details,
check the contents of the script.
54
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6. About Hardware
6. About Hardware
This chapter provides hardware specifications and hardware-related supplementary information.
Hardware specification
Tables 6.1 list the hardware specifications of the board.
Table 6.1. Specification
ItemSpecification
Counter Input
Number of Channels4 Channels
Count systemUp/down counting
Max. countFFFFFFH (binary data)
Counter input typePhoto coupler isolated input or TTL-level input
Counter input signalPhase-A/UP 1 x 4 channels
Dimension (mm)121.69(L) x 106.68(H)121.69(L) x 105.68(H)
Set to select whether to use
jumper JP1
(Supply 5V to the 5V pin)
Automatically set by PC
CNT24-4(PCI)H
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CNT24-4(PCI)H
User’s Guide
CONTEC CO., LTD.Octover 2006 Edition
3-9-31, Himesato, Nishiyodogawa-ku, Osaka 555-0025, Japan
Japanese http://www.contec.co.jp/
Englishhttp://www.contec.com/
Chinese http://www.contec.com.cn/
No part of this document may b e co pied o r rep rod uc ed in an y fo r m by an y mea ns wi thou t p rio r written
consent of CONTEC CO., LTD. [10172006]
[02082005]Management No. A-51-004
[10172006] Parts No.LYES101
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