Contec bx200 SERIES User Manual

IPC Series
BOX-PC for BX200 Series
User’s Manual
CONTEC CO.,LTD.
Thank you for purchasing the CONTEC product. The product consists of the items listed below. Check, with the following list, that your package is complete. If you discover damaged or missing items, contact your retailer. If you use IPC-SLIB-01 (driver&utility software set), download it from the CONTEC’s Web site. Product Configuration List
Name Pcs. Pcs.
BOX-PC
The attachment fittings
CF card removal prevention fitting 1 1 *1
USB removal prevention fitting 1 1
USB removal prevention clamp 2 2
Washer assembled screw (M3 x 6) 5 5
Washer assembled and cross recessed hexagonal bolt (M4 x 10, black) Cable clamp
connector complete set
Product guide (this sheet)
IPC Precaution List 1 1 Royalty consent contract(For OS) Royalty consent contract
(For Recovery Soft) Setup Procedure Document Notes on using Windows Embedded
Standard
Recovery Media *2 None 1
*1 It is attached to the main body.
*2 Please confirm latest information on the CONTEC homepage though the user's manual is stored in Recovery Media.
The installation method is described in this document as well as the UsersManual. [File storing place: \Manual]
Power connector 1 1 Power supply
Contact 4 4
BX-2x0-DCxx00
BX-2x0D-DCxx00
[Bae Model]
1 1
2 2
4 4
2 2
1 1
None 1
None 1
None 1
None 1
BX-2x0-DCxx11
BX-2x0D-DCxx11
[OS PreInstallModel]
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Product Configuration Image
* See the Product Configuration List to check if all the components are included for the specified number of units.

Copyright

Copyright 2011 CONTEC CO., LTD. ALL RIGHTS RESERVED. No part of this document may be copied or reproduced in any form by any means without prior written
consent of CONTEC CO., LTD. CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this
document. The information in this document is subject to change without notice. All relevant issues have been considered in the preparation of this document. Should you notice an
omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD. Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may
appear in this document or for results obtained by the user as a result of using this product.

Trademarks

Intel, Intel Atom, Intel Core and Celeron are registered trademarks of Intel Corporation. MS, Microsoft and Windows are trademarks of Microsoft Corporation. Other brand and product names are trademarks of their respective holder.
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Table of Contents

Check your p ackage .................................................................................................................................i
Copyright.................................................................................................................................................ii
Trademarks ..............................................................................................................................................ii
Table of Contents ...................................................................................................................................iii
1. INTRODUCTION 1
About the P roduct ................................................................................................................................... 1
Features ............................................................................................................................................1
Supported O S ................................................................................................................................... 2
Customer Support.................................................................................................................................... 3
Web Site ...........................................................................................................................................3
Limited One -Year Warranty...................................................................................................................3
How to Obta in Service............................................................................................................................ 3
Liability ...................................................................................................................................................3
Safety Precautions...................................................................................................................................4
Safety Inf ormation ........................................................................................................................... 4
Caution on the BX-2x0 , BX-2x0D Ser ies....................................................................................... 4
2. SYSTEM REFERENCE 7
Specification............................................................................................................................................7
Power Mana gement Feat ures ...................................................................................................... ............ 9
Power Requ irements ............................................................................................................................. 10
Power Consumption....................................................................................................................... 10
Physical D imensions .............................................................................................................................11
3. HARDWARE SETUP 13
Before Using the Product for the F irst Time ........................................................................................ 13
Hardware Setup..................................................................................................................................... 14
Inserting an Embedded CF Card ...................................................................................................14
Attaching the CF Attachment Fittings .......................................................................................... 14
Attaching the Attachment Fittings ................................................................................................ 15
Attaching the FG............................................................................................................................15
Fastening t he Cable........................................................................................................................16
Installation Requirements ..............................................................................................................17
4. EACH COMPONENT FUNCTION 21
Component Name..................................................................................................................................21
Front View......................................................................................................................................21
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Rear View .......................................................................................................................................21
System Configuration............................................................................................................................22
Component Function.............................................................................................................................23
LED: POWER , ACCESS, STATUS .............................................................................................23
DC Power In put Connector: DC-IN ..............................................................................................23
POWER SW ....................................................................................................................... ............23
Analog RGB Interface: A-RGB (BX-2x0 mod el ).........................................................................24
DVI-D Interface: DVI-D (BX-2x0D model).................................................................................25
Giga bit-Ethernet: L A N A, B.........................................................................................................26
Serial Port Interface: SERIAL A, B ..............................................................................................27
USB Ports TYPE-A:USB TYPE-A ...............................................................................................28
miniUSB Po r t s TYPE-AB:miniUSB TY PE-AB...........................................................................28
CF Card Connector (Primary IDE Connection) : CF1 - 2 ............................................................35
Line out Interface: LINE OUT ......................................................................................................36
Mike in Interface: MIC ..................................................................................................................36
RAS Functi ons................................................................................................................................36
General Pu rpose Input /Output and Remote Powe r On/Reset.......................................................40
5. BIOS SETUP 45
Introduction............................................................................................................................................45
Starting S e tup.........................................................................................................................................45
Using Setu p............................................................................................................................................46
Getting Help ...................................................................................................................................46
In Case of Problems .......................................................................................................................46
A Final Note About Set u p..............................................................................................................46
Main Menu.............................................................................................................................................47
Setup Items .....................................................................................................................................47
Standard C MOS Setup ..........................................................................................................................49
Main Menu Selections...........................................................................................................................50
IDE Adapte r s ..................................................................................................................................51
Advanced B I OS Features Setup............................................................................................................52
CPU Featur e...........................................................................................................................................53
Hard Disk B o ot Priority ........................................................................................................................55
Virus Warn i n g ................................................................................................................................56
Advanced C hipset Feat ures Setup.........................................................................................................62
VGA setting...........................................................................................................................................63
Watch Dog T imer Setting .....................................................................................................................64
Integrated Periphera l s......................................................................................................... ...................65
OnChip IDE Device...............................................................................................................................66
Onboard Device.....................................................................................................................................68
USB Device Setting...............................................................................................................................70
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Super IO Device.................................................................................................................................... 72
Power Mana gement Setup ....................................................................................................................74
PnP/PCI Co n figuration Setup............................................................................................................... 76
PC Health Status ................................................................................................................................... 77
Frequency/Voltage Co ntrol................................................................................................................... 78
Defaults M enu....................................................................................................................................... 79
Superviso r /User Passw ord Setting ......................................................................................................80
Exit Selec ting ........................................................................................................................................81
POST Messa ges.....................................................................................................................................81
POST Beep ............................................................................................................................................81
Error Messa ges......................................................................................................................................82
6. APPENDIX 85
Memory Map .........................................................................................................................................85
I/O Port Ad dresses ................................................................................................................................ 86
Interrupt Level List ...............................................................................................................................87
POST Codes .......................................................................................................................................... 88
COM I/O Add ress and Re g i ster Functi on............................................................................................ 93
Watch-Dog-Timer .................................................................................................................................99
CF selection.........................................................................................................................................104
Battery .................................................................................................................................................105
7. LIST OF OPTIONS 107
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1. Introduction

1. Introduction About the Product
This product is a fanless computer for embedded applications. It features an Atom processor Z510P (BX-200, BX-200D), Z530P (BX-210, BX-210D), US15WP (GMA500) chipset. It com bines sufficient performance and low power consumption in a space-saving design that can be installed in spaces only 50-mm thick with roughly the same area as a paperback book. This "resource-saving PC" helps you design more compact, energy efficient equipment to reduce running costs and promote energy efficiency.
It has extension interfaces such as 1000BASE-T, USB 2.0, and serial. It employs a CF card for storage and is fanless to ensure a totally spindleless design that simplifies maintenance.
It is available in ten different models with different CPU and display interface configurations so that you can select the best product to suit your application.
Embedded-type CPU and chip set have been adopted. The use of readily available parts ensures the ease of the use of the product. In addition, the use of Contec-customized BIOS allows support to be provided at the BIOS level.
This product is available in the following 10 models:
- Base model with Intel Atom Processor Z510P 1.10GHz BX-200-DC5000 (Memory 1GB, without OS, without CF, Graphic I/F: Analog RGB) BX-200-DC6000 (Memory 2GB, without OS, without CF, Graphic I/F: Analog RGB) BX-200D-DC5000 (Memory 1GB, without OS, without CF, Graphic I/F: DVI-D)
- OS-installed model with Intel Atom Processor Z510P 1.10GHz BX-200-DC5311 (Memory 1GB, Windows Embedded Standard 2009 (Japanese version), CF2GB,
BX-200D-DC5311 (Memory 1GB, Windows Embedded Standard 2009 (Japanese version), CF2GB,
- Base model with Intel Atom Processor Z530P 1.60GHz BX-210-DC5000 (Memory 1GB, without OS, without CF, Graphic I/F: Analog RGB) BX-210D-DC5000 (Memory 1GB, without OS, without CF, Graphic I/F: DVI-D) BX-210D-DC6000 (Memory 2GB, without OS, without CF, Graphic I/F: DVI-D)
- OS-installed model with Intel Atom Processor Z530P 1.60GHz BX-210-DC5311 (Memory 1GB, Windows Embedded Standard 2009 (Japanese version), CF2GB,
BX-210D-DC5311 (Memory 1GB, Windows Embedded Standard 2009 (Japanese version), CF2GB,
Graphic I/F: Analog RGB)
Graphic I/F: DVI-D)
Graphic I/F: Analog RGB)
Graphic I/F: DVI-D)

Features

- Contributing to reduction of running cost and promotion of energy efficiency It adopts the low-power platform with Intel (R) Atom(TM) Processor Z510P (BX-200) or Z530P (BX-210), US15WP chipset that realizes lower power consumption while ensuring sufficient performance.
- Contributing to compact device design. Ultra-small PC is roughly the same area as a paperback book It is the smallest [178 (W) x 115 (D) x 29 (H)] and lightest [800 g] PC in the series, and can be installed almost anywhere.
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1. Introduction
Can be installed in spaces only 50-mm thick with roughly the same area as a paperback book. It largely serves downsizing of your equipment, fits any area with the aestheticness kept.
- Slitless/fanless design that reduces maintenance work This product's spindleless design eliminates the heat dissipating slit and CPU fan and adopts CF card for the storage. There is no need to worry about the intrusion of dust or foreign objects, and the use of parts that degrade over time is minimized to facilitate maintenance.
- Remote power management function to reduce operation tasks Supports system startup by external device over network (Wake-on-LAN), by general purpose input (power on by GPI), and by modem reception (power on by ring). It encourages significant labor saving in operation.
- Major types of peripherals are supported with rich interfaces including the two CF card slots It has a variety of extended interface such as 1000BASE-T x 2, USB2.0 x 5, serial (RS-232C) x 2. It has two CF card slots (one built into main unit), providing the ability to separate data from the operating system, as well as the convenience of being able to use one slot for system startup and the other for maintenance or for taking home system logs or collected data.
- Falling-off prevention tools and fixing clamps provided to avoid trouble caused by disconnected cable This product stays trouble-free, being equipped with USB removal prevention fitting and cable clamp for connectors with no locking mechanism, such as USB cable, and with hardware to properly mount and avoid falling out of CF card.
- Safety design required for embedded applications Retention of CMOS data by EEPROM allows the system to start up even when the battery has run out.
For Windows Embedded Standard installed model, it is possible to use the EWF*1 function of OS. It is designed for safety required for embedding purpose, for exam ple, pr ohibiting unwanted writing to the CF card with EWF function will relieve the concern about the writing limits to the CF card and prevent an unintentional system alteration.
*1 EWF (Enhanced Write Filter) is a function specific to Windows Embedded Standard that protects the disk from being actually written
by
redirecting the writing to RAM.
- A wide range of power supplies (10.8 - 31.2VDC) supported As the product supports a wide range of power (10.8 - 31.2VDC), it can be used in a variety of power
environments. The separately available AC adapter adds support for 100VAC power.

Supported OS

- Windows Embedded Standard 2009
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1. Introduction

Customer Support

CONTEC provides the following support services for you to use CONTEC products more efficiently and comfortably.

Web Site

Japanese http://www.contec.co.jp/ English http://www.contec.com/ Chinese http://www.contec.com.cn/
Latest product information CONTEC provides up-to-date information on products.
CONTEC also provides product manuals and various technical documents in the PDF. Free download
You can download updated driver software and differential files as well as sample programs available in several languages.
Note! For product information Contact your retailer if you have any technical question about a CONTEC product or need its price,
delivery time, or estimate information.

Limited One-Year Warranty

CONTEC products are warranted by CONTEC CO., LTD. to be free from defects in material and workmanship for up to one year from the date of purchase by the original purchaser.
Repair will be free of charge only when this device is returned freight prepaid with a copy of the original invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office, from which it was purchased.
This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and original products. The warranty is not applicable if the device has been tampered with or damaged through abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in which case repairs will be considered beyond the warranty policy.

How to Obtain Service

For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you purchased before returning any product.
* No product will be accepted by CONTEC group without the RMA number.

Liability

The obligation of the warrantor is solely to repair or replace the product. In no event will the warrantor be liable for any incidental or consequential damages due to such defect or consequences that arise from inexperienced usage, misuse, or malfunction of this device.
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1. Introduction

Safety Precautions

Understand the following definitions and precautions to use the product safely.

Safety Information

This document provides safety information using the following symbols to prevent accidents resulting in injury or death and the destruction of equipment and resources. Understand the meanings of these labels to operate the equipment safely.
DANGER
WAR NI NG
CAUTION

Caution on the BX-2x0, BX-2x0D Series

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.
Handling Precautions
WA RN IN G
- Always check that the power supply is turned off before connecting or disconnecting power cables.
- Do not modify the product.
- Always turn off the power before inserting or removing circuit boards or cables.
- This product is not intended for use in aerospace, space, nuclear power, medical equipment, or other applications that require a very high level of reliability. Do not use the product in such applications.
- If using this product in applications where safety is critical such as in railways, automotive, or disaster prevention or security systems, please contact your retailer.
- Do not attempt to replace the battery as inappropriate battery replacement poses a risk of explosion.
- For battery replacement, contact your retailer as it must be performed as a process of repair.
- When disposing of a used battery, follow the disposal procedures stipulated under the relevant laws and municipal ordinances. For details on replacing the battery, refer to the appendix.
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1. Introduction
CAUTION
- Do not use or store this product in a location exposed to high or low temperature that exceeds range of specification or susceptible to rapid temperature changes. Example: - Exposure to direct sun
- In the vicinity of a heat source
- Do not use this product in extremely humid or dusty locations. It is extremely dangerous to use this product with its interior penetrated by water or any other fluid or conductive dust. If this product must be used in such an environment, install it on a dust-proof control panel, for example.
- Avoid using or storing this product in locations subject to shock or vibration that exceeds range of specification.
- Do not use this product in the vicinity of devices that generate strong magnetic force or noise. Such products will cause this product to malfunction.
- Do not use or store this product in the presence of chemicals.
- To clean this product, wipe it gently with a soft cloth dampened with either water or mild detergent. Do not use chemicals or a volatile solvent, such as benzene or thinner, to prevent pealing or discoloration of the paint.
- This product’s case may become hot. To avoid being burned, do not touch that section while this product is in operation or immediately after turning off the power. Avoid installation in a location where people may come into contact with that section.
- CONTEC does not provide any guarantee for the integrity of data on CF.
- Always remove the power cable from the power outlet before connecting or disconnecting a connector.
- To prevent corruption of files, always shutdown the OS before turning off this product.
- CONTEC reserves the right to refuse to service a product modified by the user.
- In the event of failure or abnormality (foul smells or excessive heat generation), unplug the power cord immediately and contact your retailer.
- To connect with peripherals, use a grounded, shielded cable.
- The CF card connector doesn't support hot plug. The pulling out opening of the CF card cannot be done in the state of power supply ON. Please neither pulling out opening of CF in the state of power supply ON of this product nor come in contact with CF. This product may malfunction or cause a failure.
- If you use any other CFs than our CFs, we can not guarantee this product’s specification. When you newly select CFs for this product, you should read “Chapter 6. CF selection” at first. If you select unpreferable CFs, the system may work out of order.
- Component Life:
(1) Battery---The internal calendar clock and CMOS RAM are backed by a Lithium primary battery.
(2) CF ---The OS-installed model uses a CF card in the OS storage area.
* Replacement of expendables is handled as a repair (there will be a charge).
The backup time at a temperature of 25°C with the power disconnected is 10 years or more.
The predicted failure rate is 3,840,000 rewrite operations (allowable number of rewrite operations of 512KB or less) and MTBF is 500,000 hours.
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1. Introduction
FCC PART 15 Class A Notice
NOTE
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference at his own expense.
WARNING TO USER
Change or modifications not expressly approved the manufacturer can void the user's authority to operate this equipment.
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2. System Reference

System Reference
2.

Specification

Table 2.1. Functional Specification < 1 / 2 >
Model BX-200-DCxxxx BX-200D-DCxxxx BX-210-DCxxxx BX-210D-DCxxxx
CPU Intel® Atom (TM) Processor Z510P
Chip set Intel® US15WP
BIOS BIOS (mfd. by Award)
Memory 200pin SO-DIMM socket x 1, PC2-4300 (DDR2 533) DDR2 SDRAM support
Graphic
Controller Built in Intel® US15WP
Video RAM Main memory shared
Video BIOS 64KB (C0000H-CFFFFH)
Display
resolution (Max.)
DVI None
Audio HD Audio compliant, LINE OUT x 1, MIC IN x 1
LAN *2 Intel 82574L Controller
USB USB 2.0 compliant 6 port
Serial I/F RS-232C (general-purpose) 2 port, Baud rate : 50 - 115,200bps
RAS WDT: Software programmable, 1sec - 255sec (Time up allows reset, interrupt, or external
General-purpose I/O Photocoupler insulation inputs/outputs (3 of each)
Hardware monitoring Monitoring CPU temperature, power voltage
RTC/CMOS Lithium backup battery life: 10 years or more.
Power Management Power management setup via BIOS, Power On by Ring / Wake On LAN,
*1: The capacity of CF is a value when 1GB is calculated by 1 billion bytes. The capacity that can be recognized from OS
Analog RGB
might be displayed fewer than an actual value.
1.10GHz (FSB400MHz)
BX-2x0-DC5xxx, BX-2x0D-DC5xxx: 1GB, BX-2x0-DC6xxx, BX-2x0D-DC6xxx: 2GB
1,920x1,20060Hz
(16,770,000 colors, ReduceBlanking)
CF CARD Type I x 2 bootable CF card slot
BX-2x0-DCx000, BX-2x0D-DCx000: none, BX-2x0-DCx311, BX-2x0D-DCx311: Built-in CF card slot contains a CF card. (2GB, 1 partition)*1
1000BASE-T/100BASE-TX/10BASE-T 2 port (Wake On LAN support)
RS-232C (For touch panel communication) 1 port RS-422/485 (general-purpose) 1 port, Baud rate : 50 - 115,200bps
output.), Remote reset: Input signal from external device
(One output used for WDT external output, one input switched between remote reset or remote power on.)
The real-time clock is accurate within ±3 minutes (at 25°C) per month (US15WP integrated RTC).
Supports PC98/PC99 ACPI Power management
None
1,920x1,20060Hz
(16,770,000 colors, ReduceBlanking)
Intel® Atom (TM) Processor Z530P
1.60GHz (FSB533MHz)
1,920x1,20060Hz
(16,770,000 colors, ReduceBlanking)
None
None
1,920x1,20060Hz
(16,770,000 colors, ReduceBlanking)
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2. System Reference
Table 2.1. Functional Specification < 2 / 2 >
Model BX-200-DCxxxx BX-200D-DCxxxx BX-210-DCxxxx BX-210D-DCxxxx
Interface
Display 1 port
(15 pin HD-SUB connector [Analog RGB] x 1)
Audio LINE OUT: φ3.5 Stereo mini jack, Full-scale output level 1.2Vrms (Typ.),
Dual 60mW Amplifier
MIC IN: φ3.5 Stereo mini jack, Full-scale input level 1.6Vrms (Typ.)
CF card slot 2 solt (CF1/CF2), CF CARD Type I x 2, bootable
BX-2x0-DCx000, BX-2x0D-DCx000: none, BX-2x0-DCx311, BX-2x0D-DCx311: Built-in CF card slot contains a CF card. (2GB, 1 partition)*1
LAN *2 2 port (RJ-45 connector)
USB 6 port (host: TYPE-A connector x 5, target: miniTYPE-AB connector x 1)
RS-232C 2 port (9 pin D-SUB connector [male])
RS-422/485/
General-purpose I/O / RAS
Power supply
Rated input voltage 12 - 24VDC *3
Range of input
voltage
Power consumption 12V 3.2A, 24V 1.7A
External device power
supply capacity
Physical dimensions (mm)
Weight About 0.8kg (Excluding attachment fittings)
*2: If you use the 1000BASE-T, be careful of the operating temperature.
For more details on this, refer to chapter3, Installation Requirements.
*3: Use a power cable shorter than 3m.
1 port (15 pin D-SUB connector [female])
10.8 - 31.2VDC
CF card slot: +3.3V 1A (500mA x 2) USB I/F: +5V : 2.5A (500mA x 5)
178 (W) x 115(D) x 29(H) (No protrusions)
1 port
(24 pin connector [DVI-D] x 1)
1 port
(15 pin HD-SUB connector [Analog RGB] x 1)
1 port
(24 pin connector [DVI-D] x 1)
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2. System Reference
Table 2.2. Installation Environment Requirements
Model
Operating temperature *4
Storage temperature
Humidity
Floating dust particles
Corrosive gases
Line noise
Ambient specifications
*4 : For more details on this, please refer to chapter 3, “Installation Requirements”. *5 : When AC adapter “IPC-ACAP12-04” is used.
Line-noise resistance
Vibration resistance
Impact resistance
Grounding
Static electricity resistance
Sweep resistance
0 - 50°C (When using 1000BASE-T : 0 - 45°C) *4
-10 - 60°C
10 - 90%RH (No condensation)
Not to be excessive
None
AC line / ±2kV *5, Signal line / ±1kV (IEC61000-4-4 Level 3, EN61000-4-4 Level 3)
Contact discharge / ±4kV (IEC61000-4-2 Level 2, EN61000-4-2 Level 2) Atmospheric discharge / ±8kV (IEC61000-4-2 Level 3, EN61000-4-2 Level 3)
10 - 57Hz/semi-amplitude 0.375 mm 57 - 500Hz/5.0G 60 min. each in x, y, and z directions (JIS C0040-compliant, IEC68-2-6-compliant)
100G, half-sine shock for 6 ms in x, y, and z directions (JIS C0041-compliant, IEC68-2-27-compliant)
Class D grounding, SG-FG / continuity
BX-2x0-DCxxxx, BX-2x0D-DCxxxx

Power Management Features

- Support both ACPI (Advanced Configuration and Power Interface) and legacy (APM) power management.
- ACPI v2.0 compliant
- APM v1.2 compliant
- Hardware automatic wake-up
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2. System Reference

Power Requirements

Your system requires a clean, steady power source for reliable performance of the high frequency CPU on the product, the quality of the power supply is even more important. For the best performance makes sure your power supply provides a range of 10.8 V minimum to 31.2 V maximum DC power source.

Power Consumption

For typical configurations, the CPU card is designed to operate with at least a 60W power supply. The power supply must meet the following requirements:
- Rise time for power supply: 2 ms - 30 ms
The following table lists the power supply’s tolerances for DC voltages:
Table 2.3. DC voltage tolerance
DC Voltage Acceptable Tolerance
+ 12V - 24V + 10.8V - 31.2V
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2. System Reference

Physical Dimensions

BX-2x0-DCxxxx
*1 : The length (L) from the surface of the cabinet to the screw tip should be 8mm or less. *2 : When you fasten the bundled attachment fittings to be fixed to the body, you should use the attached screws (M3 x 6).
Otherwise, the length (L) from the surface of the cabinet to the screw tip should be 4mm or less.
Figure 2.1. BX-2x0-DCxxxx
BX-2x0D-DCxxxx
*1 : The length (L) from the surface of the cabinet to the screw tip should be 8mm or less. *2 : When you fasten the bundled attachment fittings to be fixed to the body, you should use the attached screws (M3 x 6).
Otherwise, the length (L) from the surface of the cabinet to the screw tip should be 4mm or less.
Figure 2.1. BX-2x0D-DCxxxx
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2. System Reference
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3. Hardware Setup

3. Hardware Setup

Before Using the Product for the First Time

Follow the next steps to set up this product : STEP1 By referring to the information in this chapter, install, connect and set this product. STEP2 Connect cables.
Connect the cable of necessary external devices, such as keyboard and a display, to this product using appropriate cables.
STEP3 Turn on the power .
After verifying that you have correctly followed steps 1 and 2, turn on the power. If you find any abnormality after turning on the power, turn it off and check to see if the setup has been performed properly.
STEP4 Set up BIOS.
By referring to Chapter 5, set up BIOS. This setup requires a keyboard and a display. * Before using this product, be sure to execute " LOAD SETUP DEFAULTS" to initialize
the BIOS settings to their default values. (See Chapter 5, "Main Menu.")
CAUTION
Be sure to connect the keyboard and mouse to it before turning the power on for the first time.
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3. Hardware Setup

Hardware Setup

- Before you start, be sure that the power is turned off.
- Remove only those screws that are explained. Do not move any other screw.

Inserting an Embedded CF Card

One CF card (Type I) can be embedded. BX-2x0-DCx311 and BX-2x0D-DCx311 come with CF cards with the OS already installed.
(1) Detach the side panel and insert the CF card. (2) Reattach the side panel and tighten the screws to secure it.
The specified tightening torque is 5 - 6 kgf·cm.
Figure 3.1. Inserting an Embedded CF Card

Attaching the CF Attachment Fittings

(1) After inserting a CF Card, fasten the bundled CF attachment fittings with a screw.
Figure 3.2. Attaching the CF Attachment Fittings
CAUTION
- Insert the CF Card face up.
- Screw holes may be damaged if screws are tightened with a torque greater than the specified torque.The specified tightening torque is 5 - 6 kgf⋅cm.
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3. Hardware Setup

Attaching the Attachment Fittings

(1) Use screws to attach the bundled attachment fittings with a screw.
Do not tighten screws with excess force.
*1 Attached screw (M3 x 6)
Figure 3.3. Attaching the Attachment Fittings
CAUTION
Screw holes may be damaged if screws are tightened with a torque greater than the specified torque.
The specified tightening torque is 5 - 6kgf⋅cm.

Attaching the FG

(1) Use screws to attach the FG.
Figure 3.4. Attaching the FG
CAUTION
The FG pin of this product is connected to the GND signal of the DC power connector (DC-IN).
Note that the connection cannot be cut off. Screw holes may be damaged if screws are tightened with a torque greater than the specified torque.The specified tightening torque is 5 - 6kgf⋅cm.
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3. Hardware Setup

Fastening the Cable

This product comes with clamps for fixing cables.
Fastening the LINEOUT, USB Cable (1) The system unit has a hole for attaching cable clamp to USB removal prevention fitting. Using a
cable clamp for a cable with lock-less connector, such as the LINEOUT and USB Cable, prevents the connector from being unplugged. Use the cable ties and cable clamps appropriately according to the connecting states and wiring directions of cables.
*1 Attached screw (M3 x 6) *2 Attached USB removal prevention clamp.
Figure 3.5. Attaching the cable clamp
(2) The photo below shows an example of using a cable clamp. Fix the cable with a clamp without
applying stress to the connector.
Figure 3.6. Using example of cable clamp
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3. Hardware Setup

Installation Requirements

There are limits to the ambient temperature range depending on the installation orientation. Be sure that the operating temperature is within the range specified in the installation environment
requirement by making space between the product and device that generates heat or exhaust air. Installable directions at operating temperature 0 - +50°C: (1), (2), (3), (4), (5)
(When using 1000BASE-T: 0 - +45°C)
Installable directions at operating temperature 0 - +45°C (6), (7), (8)
(When using 1000BASE-T: 0 - +40°C)
Figure 3.7. Installation Orientation (BX-2x0-DCxxxx, BX-2x0D-DCxxxx)
CAUTION
Note that even though the ambient temperature is within the specified range, an operational
malfunction may occur if there is other device generating high heat; the radiation will influence the product to increase its temperature.
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3. Hardware Setup
Distances between this product and its vicinity
Figure 3.8. Distances between this product and its vicinity
CAUTION
Do not install this product in completely sealed spaces, except when it is possible to adjust the
internal temperature using an air conditioner or similar equipment. Temperature increase caused by long-term usage may result in operational malfunction or other problems.
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3. Hardware Setup
Operating temperature In this product, the operating temperature is decided from the multiple measurement points as shown
below. When making use of the product, the air current should be adjusted to prevent that all the temperatures measured at the measurement points exceed the specified temperature.
Figure 3.9. Operating temperature
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3. Hardware Setup
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4. Each Component Function

4. Each Component Function Component Name

Front View

BX-2x0-DCxxxx BX-2x0D-DCxxxx
Figure 4.1. Component Name < 1 / 2 >

Rear View

BX-2x0-DCxxxx, BX-2x0D-DCxxxx
Figure 4.1. Component Name < 2 / 2 >
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4. Each Component Function
Table 4.1. Component Function
Name Function
POWER LED Power ON display LED
STATUS LED Status LED
ACCESS LED CF disk access display LED
DC-IN DC power input connector
POWER-SW Power switch
USB TYPE-A USB port TYPE-A connector x 5
miniUSB TYPE-AB miniUSB port TYPE-AB connector x 1
A-RGB(BX-2x0 model) Display (15 pin D-sub, female)
DVI-D(BX-2x0D model) Display (24 pin, female)
LAN A Ethernet 1000BASE-T/100BASE-TX/10BASE-T RJ-45 connector
LAN B Ethernet 1000BASE-T/100BASE-TX/10BASE-T RJ-45 connector
SERIAL A Serial port A connector (9pin D-SUB, male)
SERIAL B Serial port B connector (9pin D-SUB, male)
CF1 CF card slot (IDE connection mastering)
CF2 CF card slot (IDE connection slaving) MIC IN Mike in (φ3.5 PHONE JACK) LINE OUT Line out (φ3.5 PHONE JACK)
RAS RAS function and RS-485 connector (15 pinD-SUB, female)

System Configuration

BX-2x0-DCxxxx, BX-2x0D-DCxxxx
Figure 4.2. System Configuration
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4. Each Component Function

Component Function

LED: POWER, ACCESS, STATUS

There are 3 LED in front of this product.
Table 4.2. Display Contents of LED
LED name State Display contents
OFF Indicates that this product is switched off. POWER LED
ON (Green) Indicates that this product is switched on.
ACCESS LED ON (Orange) Indicates that the IDE device is being accessed.
OFF You can control the behavior of LED from the user application. *1 STATUS LED
ON (Red) You can control the behavior of LED from the user application. *1
*1 API that controls STATUS LED is available. See the API description file "mtdll_e.chm" included in
/RasUtility/Samples in the CONTEC’s Web site [IPC-SLIB-01] for details.

DC Power Input Connector: DC-IN

To supply the power, always use the power supply listed below. Rated input voltage : 12 - 24VDC
Range of input voltage : 10.8 - 31.2VDC Power capacity : 12V 3.3A or more, 24V 1.7A or more
Table 4.3. DC Power Connector
Connector type 9360-04P (mfd. by ALEX)
Pin No. Signal name
43
21
Applicable connector on the connector side Housing : 9357-04 (mfd. by ALEX) or 5557-04R (mfd. by MOLEX)
Contact : 4256T2-LF (AWG18-24) (mfd. by ALEX) or 5556 (AWG18-24) (m fd. by MOLEX)
1 GND
2 GND
3 12 - 24V
4 12 - 24V
Rise time of power supply
Vol ta ge
12V
2 - 30mS
Time
Figure 4.3. Graph of Rise Time of Power Supply

POWER SW

POWER SW is provided.
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