Contec BX-100n-DC5000-C01, BX-100n-DC5121-C01, BX-100n-DC5000-C02, BX-100n-DC5311-C02 User Manual

IPC Series

BOX-PC for BX100n Series

User’s Manual

CONTEC CO.,LTD.

Check Your Package

Thank you for purchasing the CONTEC product. The product consists of the items listed below. Check, with the following list, that your package is complete. If you discover damaged or missing items, contact your retailer. If you use IPC-SLIB-01 (driver&utility software set), download it from the CONTEC’s Web site. Product Configuration List

BX-100n-DC5000-C01

Name Pcs. Pcs. Pcs.

BOX-PC

The attachment fittings

CF card removal prevention fitting 1 1 1 *1

USB removal prevention fitting (base)

USB removal prevention fitting (angle)

Washer assembled screw (M3 x 6) 4 4 4

Washer assembled screw (M3 x 8, black)

Washer assembled and cross recessed hexagonal bolt (M4 x 10, black) Power supply connector complete set

Power connector 1 1 1

Contact 4 4 4

Cable clamp

DVI-analog RGB conversion adapter

Product guide

IPC Precaution List 1 1 1 Royalty consent contract

Setup Procedure Document Notes on using Windows Embedded

Standard

Recovery Media *2 None 1 1

*1 It is attached to the main body.

*2 Please confirm latest information on the CONTEC homepage though the manual is stored in Recovery Media

(\MANUAL).

BX-100n-DC5000-C02

1 1 1

2 2 2

1 1 1

4 4 4

6 6 6

4 4 4

2 2 2

1 1 1

None 1 1

None None 1

BX-100n-DC5121-C01 BX-100n-DC5311-C02

BX-100n User’s manual

(

)

Product Configuration Image

DVI-analog RGB conversion

CF card removal prevention fitting

Washer assembled and cross recessed hexagonal bolt (M4 x 10, black)

Cable clamp

Windows

Embedded

Standard

Notes

Notes on using Windows Embedded Standard

Product guide

The attachment fittings

IPC

Precaution List

IPC Precaution List

BOX-PC * This product is BX-100n-DC5xxx-C02.

USB removal prevention fitting (base)

USB removal prevention fitting (angle)

Royalty

consent contract

Royalty consent contract

* See the Product Configuration List to check if all the components are included for the specified number of units.

Product guide

Washer assembled screw

M3 x 6

Washer assembled screw (M3 x 8, black)

Setup Procedure

Document

Setup Procedure Document

Contact

Power connector

Power supply connector complete set

Recovery Media *2

Copyright

No part of this document may be copied or reproduced in any form by any means without prior written consent of CONTEC CO., LTD.

CONTEC CO., LTD. makes no commitment to update or keep current the information contained in this document.

The information in this document is subject to change without notice.

All relevant issues have been considered in the preparation of this document. Should you notice an omission or any questionable item in this document, please feel free to notify CONTEC CO., LTD.

Regardless of the foregoing statement, CONTEC assumes no responsibility for any errors that may appear in this document or for results obtained by the user as a result of using this product.

Trademarks

Intel, Intel Atom, Intel Core and Celeron are registered trademarks of Intel Corporation. MS, Microsoft and Windows are trademarks of Microsoft Corporation. Other brand and product names are trademarks of their respective holder.

BX-100n User’s manual

Check your package .................................................................................................................................i

Copyright .................................................................................................................................................ii

Trademarks ..............................................................................................................................................ii

Table of Contents ...................................................................................................................................iii

1. INTRODUCTION 1

About the Product ................................................................................................................................... 1

Features............................................................................................................................................. 2

Supported OS ...................................................................................................................................3

Support Software (Model with multi-signal I/O) ........................................................................... 4

Customer Support.................................................................................................................................... 5

Web Site ........................................................................................................................................... 5

Limited One-Year Warranty ................................................................................................................... 5

How to Obtain Service ............................................................................................................................ 5

Liability ...................................................................................................................................................5

Safety Precautions ................................................................................................................................... 6

Safety Information ........................................................................................................................... 6

Caution on the BX-100n Series .......................................................................................................6

2. SYSTEM REFERENCE 9

Specification ............................................................................................................................................ 9

Power Management Features ................................................................................................................ 13

Power Requirements ............................................................................................................................. 13

Power Consumption ....................................................................................................................... 13

Physical Dimensions .............................................................................................................................14

3. HARDWARE SETUP 17

Before Using the Product for the First Time ........................................................................................ 17

Hardware Setup ..................................................................................................................................... 18

Attaching the CF Attachment Fittings .......................................................................................... 18

Attaching the Attachment Fittings ................................................................................................ 18

Attaching the FG ............................................................................................................................ 19

Fastening the Cable ........................................................................................................................ 19

Installing the Hard Disk................................................................................................................. 20

Installation Requirements ..............................................................................................................21

BX-100n User’s manual

iii

4. EACH COMPONENT FUNCTION 27

Component Name ..................................................................................................................................27

Front View ......................................................................................................................................27

Side View ........................................................................................................................................27

Back View.......................................................................................................................................27

System Configuration ............................................................................................................................29

Component Function .............................................................................................................................30

LED: POWER, ACCESS, STATUS .............................................................................................30

DC Power Input Connector : DC-IN .............................................................................................30

POWER SW ...................................................................................................................................31

Line out Interface : LINE OUT......................................................................................................31

MIC in Interface : MIC ..................................................................................................................31

Serial-ATA : S-ATA1 - 2...............................................................................................................31

Giga bit-Ethernet : LAN 1 – 2 .......................................................................................................32

USB Ports .......................................................................................................................................32

Serial Port Interface : SERIAL1 - 5...............................................................................................33

DVI Interface : DVI........................................................................................................................35

CF Card Connector (Primary IDE Connection) : CF1 - 2 ............................................................37

RAS Functions : RAS.....................................................................................................................38

Watchdog Timer .............................................................................................................................39

General-purpose I/O and Remote Reset ........................................................................................43

BUS EXPANDER (PCIe) ..............................................................................................................47

AIO..................................................................................................................................................48

DIO..................................................................................................................................................52

CNT.................................................................................................................................................53

5. BIOS SETUP 55

Introduction............................................................................................................................................55

Starting Setup .................................................................................................................................55

Using Setup .....................................................................................................................................56

Getting Help....................................................................................................................................56

In Case of Problems........................................................................................................................56

A Final Note About Setup..............................................................................................................56

Main Menu .............................................................................................................................................57

Setup Items .....................................................................................................................................57

Standard CMOS Setup ..........................................................................................................................59

Main Menu Selections ...........................................................................................................................60

IDE Adapters ..................................................................................................................................61

Advanced BIOS Features Setup ............................................................................................................62

CPU Feature ...........................................................................................................................................63

Hard Disk Boot Priority ........................................................................................................................64

Virus Warning ................................................................................................................................65

BX-100n User’s manual

Advanced Chipset Features Setup ........................................................................................................70

PCI Express Root Port Function ........................................................................................................... 73

VGA setting........................................................................................................................................... 74

Watch Dog Timer Setting ..................................................................................................................... 75

Integrated Peripherals ........................................................................................................................... 76

OnChip IDE Device ..............................................................................................................................77

On Chip Serial ATA setting.................................................................................................................. 80

Onboard Device..................................................................................................................................... 82

Super IO Device .................................................................................................................................... 85

Power Management Setup ....................................................................................................................88

PnP/PCI Configuration Setup ...............................................................................................................93

IRQ n Resources.................................................................................................................................... 95

PCI Express relative items .................................................................................................................... 98

PC Health Status.................................................................................................................................... 99

Frequency/Voltage Control................................................................................................................. 101

Defaults Menu ..................................................................................................................................... 102

Supervisor /User Password Setting..................................................................................................... 103

Exit Selecting ...................................................................................................................................... 104

POST Messages................................................................................................................................... 104

POST Beep ..........................................................................................................................................104

Error Messages .................................................................................................................................... 105

Locations and Settings of CMOS/ROM Clear SW............................................................................ 109

6. RAID CONFIGURATION OF SATS CONNECTED HDD 111

RAID Configuration Utility................................................................................................................ 111

Run RAID Configuration Utility ................................................................................................. 111

Configuring the Striping (RAID 0) ............................................................................................. 112

When Configuring Mirroring (RAID1) with 2 New HDDs ....................................................... 114

OS Installation of SATA Connected HDD .................................................................................115

Create DriveFD ............................................................................................................................115

Install Windows XP on a SATA connected HDD ......................................................................116

BX-100n User’s manual

7. APPENDIX 117

Memory Map .......................................................................................................................................117

I/O Port Addresses ...............................................................................................................................118

Interrupt Level List ..............................................................................................................................119

POST Codes .........................................................................................................................................120

COM I/O Address and Register Function...........................................................................................125

Watch-Dog-Timer................................................................................................................................131

8. LIST OF OPTIONS 135

BX-100n User’s manual

1. Introduction

1. Introduction About the Product

This product is a fanless PC for embedded use based on an Atom processor N270 and a 945GSE (GMA950 incorporated) chipset. Operates in less power while ensuring sufficient performance, and permits installation in an A4-sized or smaller footprint with about 50mm in height "resource-saving PC" contributes downsizing and power-saving of equipment to reduce your running cost and to promote energy efficiency.

Embedded-type CPU and chip set have been adopted. The use of readily available parts ensures the ease of the use of the product. In addition, the use of a Contec-customized BIOS allows support to be provided at the BIOS level.

*1 installed vertically

This product is available in two types of models: one, with HDD; the other, with multi-signal I/O.

< Model with HDD >

The model can incorporate up to two 2.5-inch SATA HDDs, which enhances RAS feature. Windows XP Professional installed model that adopts HDD supporting wider temperature range is most suitable as a unit embedded into bulk data server. It is also capable of mirroring with two HDDs.

< Model with multi-signal I/O >

It has analog I/O, digital I/O, and counter input features equivalent to three of CONTEC's measurement control boards (AIO-163202F-PE, DIO-1616L-PE, CNT-3204MT-LPE). Best for data collection and control employing various sensors/devices.

Model CPU Memory Pre-install OS

HDD

multi-signal I/O

BX-100n-DC5000-C01 None Model with BX-100n-DC5121-C01 Windows XP Professional

BX-100n-DC5000-C02 None Model with BX-100n-DC5311-C02

Intel Atom

Processor N270

(1.60GHz)

1GB

(storage)

(Japanese),

(40GB SATA HDD)

Windows Embedded

Standard (Japanese),

(2GB CF)

. The

HDD, RAS I/O

Have None

None Have

BX-100n User’s manual

1. Introduction

Features

< Model with HDD >

- Able to contain HDD that can handle large amounts of data It can incorporate up to two 2.5-inch SATA HDDs that make it most suitable as a unit embedded into bulk data server. It is also capable of mirroring between two HDDs.

- Major types of peripherals are supported with rich interfaces including the two CF card slots In addition to extended interfaces such as 1000BASE-T x 2, USB2.0 x 4, serial (RS-232C x 5, RS-485/422 x 1), it also includes RAS and three units of general-purpose I/O. Two slots available for CF cards.

< Model with multi-signal I/O >

- Immediate measurement control enabled by internal analog I/O, digital I/O, and counter input features It contains analog I/O, digital I/O, and counter input features equivalent to CONTEC's measurement control boards (AIO-163202F-PE, DIO-1616L-PE, CNT-3204MT-LPE). A set of this product features measurement control that can measure voltage, detect location, etc.

- Major types of peripherals are supported with rich interfaces including the two CF card slots It has a variety of extended interface such as 1000BASE-T x 2, USB2.0 x 4, serial (RS-232C x 2). It has 2 CF card slots that can use for OS and data. They are very useful because you can use one slot for system start-up and the other for maintenance, system log, or taking away the collected data.

< Common >

- Serving the downsizing of equipment, a small footprint design for A4-sized or smaller installation area

The product adopts space-saving design for A4-sized or smaller installation area 182(W) x 270(D) x 35(H), permitting placement with opening of only 50mm equipment, fits any area with the aestheticness kept. It is also possible to attach to the VESA standard 75 x 75, 100 x 100mm using the optional fittings.

*1 installed vertically

. It largely serves downsizing of your

- Contributing to reduction of running cost and promotion of energy efficiency

It adopts the low-power platform with Intel (R) Atom(TM) Processor N270 1.60GHz (FSB 533MHz), 945GSE and ICH7M-DH chipset that realizes lower power consumption while ensuring sufficient performance.

- Slitless/fanless design that reduces maintenance work

It employs slitless/fanless designing achieved by the elimination of radiating slit and CPU fan. It is free from dusts and foreign objects, and the use the parts that degrades over the years is avoided in most case, resulting in drastic alleviation of the maintenance burden.

BX-100n User’s manual

1. Introduction

- Remote power management function to reduce operation tasks This product supports timed/automated system start-up (Resume By Alarm). For example, it enables unattended operation, such as starting to show information of an establishment in unison at opening time. Also, it supports system start-up externally via network (Wake On LAN) and modem (Power On by Ring). It encourages significant labor saving in operation.

- Falling-off prevention tools and fixing clamps provided to avoid trouble caused by disconnected cable This product stays trouble-free, being equipped with USB removal prevention fitting and cable clamp for connectors with no locking mechanism, such as USB cable, and with hardware to properly mount and avoid falling out of CF card.

- Expandable with PCI boards and/or PCI Express boards By connecting a PCI Express Cable-based expansion chassis using one cable at extra cost, it can be expanded with up to thirteen expansion board.

- A wide range of power supplies (10.8 - 31.2VDC) supported

As the product supports a wide range of power (10.8 - 31.2VDC), it can be used in a variety of power environments.

- Safety design required for embedded applications

Retention of CMOS data by EEPROM allows the system to start up even when the battery has run out. Additionally, Windows Embedded Standard installed model realizes totally spindleless design with CF card adopted for the storage. It can utilize EWF feature of OS

that protects CF card from unnecessary write, i.e. relieves concern about the limitation of number of writes to CF card, and that prevents system from unintentional modification, as a result of consideration for reassurance in designing necessary for the purpose of embedding.

*1 installed vertically

*2 EWF (Enhanced Write Filter) is a function specific to Windows Embedded Standard that protects the disk from being actually written

redirecting the writing to RAM.

Supported OS

- Windows XP Professional (BX-100n-DC5121-C01)

- Windows Embedded Standard (BX-100n-DC5311-C02)

BX-100n User’s manual

1. Introduction

Support Software (Model with multi-signal I/O)

You should use CONTEC support software according to your purpose and development environment.

Windows version of analog I/O driver

API-AIO(WDM)

[Installed on the main body]

These drivers are the Windows version of analog I/O driver library software that provides products in the form of Win32

API functions (DLL). Various sample programs such as Visual Basic and Visual C++, etc and diagnostic program

useful for checking operation is provided.

Windows version of digital I/O driver

API-DIO(WDM)

[Installed on the main body]

These drivers are the Windows version of digital I/O driver library software that provides products in the form of Win32

API functions (DLL). Various sample programs such as Visual Basic and Visual C++, etc and diagnostic program

useful for checking operation is provided.

Windows version of counter driver

API-CNT(WDM)

[Installed on the main body]

These drivers are the Windows version of

API functions (DLL). Various sample programs such as Visual Basic and Visual C++, etc and diagnostic program

useful for checking operation is provided.

counter

driver library software that provides products in the form of Win32

< Operating environment >

OS Windows Vista, XP, Server 2003, 2000

Adaptation language Visual Basic, Visual C++, Visual C#, Delphi, C++ Builder

For more details on the supported OS, applicable language and how to download the updated version, please visit the

CONTEC’s Web site (http://www.contec.com/apipac/).

BX-100n User’s manual

1. Introduction

Customer Support

CONTEC provides the following support services for you to use CONTEC products more efficiently and comfortably.

Web Site

Japanese http://www.contec.co.jp/ English http://www.contec.com/ Chinese http://www.contec.com.cn/

Limited One-Year Warranty

CONTEC products are warranted by CONTEC CO., LTD. to be free from defects in material and workmanship for up to one year from the date of purchase by the original purchaser.

Repair will be free of charge only when this device is returned freight prepaid with a copy of the original invoice and a Return Merchandise Authorization to the distributor or the CONTEC group office, from which it was purchased.

This warranty is not applicable for scratches or normal wear, but only for the electronic circuitry and original products. The warranty is not applicable if the device has been tampered with or damaged through abuse, mistreatment, neglect, or unreasonable use, or if the original invoice is not included, in which case repairs will be considered beyond the warranty policy.

How to Obtain Service

For replacement or repair, return the device freight prepaid, with a copy of the original invoice. Please obtain a Return Merchandise Authorization number (RMA) from the CONTEC group office where you purchased before returning any product.

* No product will be accepted by CONTEC group without the RMA number.

Liability

The obligation of the warrantor is solely to repair or replace the product. In no event will the warrantor be liable for any incidental or consequential damages due to such defect or consequences that arise from inexperienced usage, misuse, or malfunction of this device.

BX-100n User’s manual

1. Introduction

Safety Precautions

Understand the following definitions and precautions to use the product safely.

Safety Information

This document provides safety information using the following symbols to prevent accidents resulting in injury or death and the destruction of equipment and resources. Understand the meanings of these labels to operate the equipment safely.

DANGER

WAR NI NG

CAUTION

Caution on the BX-100n Series

DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury or in property damage.

Handling Precautions

WA RN IN G

- Always check that the power supply is turned off before connecting or disconnecting power cables.

- Do not modify the product.

- Always turn off the power before inserting or removing circuit boards or cables.

- This product is not intended for use in aerospace, space, nuclear power, medical equipment, or other applications that require a very high level of reliability. Do not use the product in such applications.

- If using this product in applications where safety is critical such as in railways, automotive, or disaster prevention or security systems, please contact your retailer.

- Do not attempt to replace the battery as inappropriate battery replacement poses a risk of explosion.

- For battery replacement, contact your retailer as it must be performed as a process of repair.

- When disposing of a used battery, follow the disposal procedures stipulated under the relevant laws and municipal ordinances.

BX-100n User’s manual

1. Introduction

CAUTION

- Do not use or store this product in a location exposed to high or low temperature that exceeds range of specification or susceptible to rapid temperature changes. Example: - Exposure to direct sun

- In the vicinity of a heat source

- Do not use this product in extremely humid or dusty locations. It is extremely dangerous to use this product with its interior penetrated by water or any other fluid or conductive dust. If this product must be used in such an environment, install it on a dust-proof control panel, for example.

- Avoid using or storing this product in locations subject to shock or vibration that exceeds range of specification.

- Do not use this product in the vicinity of devices that generate strong magnetic force or noise. Such products will cause this product to malfunction.

- Do not use or store this product in the presence of chemicals.

- To clean this product, wipe it gently with a soft cloth dampened with either water or mild detergent. Do not use chemicals or a volatile solvent, such as benzene or thinner, to prevent pealing or discoloration of the paint.

- This product’s case may become hot. To avoid being burned, do not touch that section while this product is in operation or immediately after turning off the power. Avoid installation in a location where people may come into contact with that section.

- CONTEC does not provide any guarantee for the integrity of data on CF.

- Always disconnect the power cable from the receptacle before mounting or removing the expansion board, or before connecting or disconnecting any connector.

- To prevent corruption of files, always shutdown the OS before turning off this product.

- CONTEC reserves the right to refuse to service a product modified by the user.

- In the event of failure or abnormality (foul smells or excessive heat generation), unplug the power cord immediately and contact your retailer.

- To connect with peripherals, use a grounded, shielded cable.

- Before connecting/disconnecting CF or HDD, ensure that its power is turned off.

- Component Life:

(1) Battery---The internal calendar clock and CMOS RAM are backed by a Lithium primary battery.

(2) CF---------OS-installed model (BX-100n-DC5311-C02) uses a CF card in the OS storage area.

(3) HDD------OS-installed model (BX-100n-DC5121-C01) uses HDD for the OS storage area.

* Replacement of expendables is handled as a repair (there will be a charge).

The backup time at a temperature of 25°C with the power disconnected is 10 years or more.

Estimated failure rates: 100,000 rewrite cycles, 1,000,000 hours MTBF

Estimated failure rates: 300,000 hours MTBF

BX-100n User’s manual

1. Introduction

BX-100n User’s manual

2. System Reference

System Reference

Specification

Table 2.1. Functional Specification < 1 / 3 >

Model BX-100n-DC5000-C01

BX-100n-DC5121-C01 *1

Model Model with HDD Model with multi-signal I/O

CPU Intel(R) Atom(TM) Processor N270 1.60GHz (FSB533MHz)

Chip set Intel(R) 945GSE + ICH7M-DH

BIOS BIOS (mfd. by Award)

Memory 1GB, 200pin SO-DIMM socket x 1, PC2-4300 (DDR2 533) DDR2 SDRAM support

Video

System resolution

Audio AC97 compliant

Serial I/F RS-232C (general-purpose) : 5 channels

*1 : When using the S-ATA HDD MHY2040BH#ESW (mfd.by FUJITSU) *2 : The capacity of CF is a value when 1GB is calculated by 1 billion bytes. The capacity that can be recognized from

Controller Built in Intel 945 GSE

Video RAM Main memory shared

Video BIOS 64KB(C0000H-CFFFFH)

Display I/F DVI-I I/F x 1(29 pin connector x 1)

DVI 640 x 480, 800 x 600, 1,024 x 768, 1,152 x 864, 1,280 x 600, 1,280 x 720, 1,280 x 768,

1,280 x 960, 1,280 x 1,024, 1,360 x 768, 1,400 x 1,050, 1,600 x 900, 1,600 x 1,200, 1,856 x 1,392, 1,920 x 1,080, 1,920 x 1,200 (16,770,000 colors)

Analog RGB 640 x 480, 800 x 600, 1,024 x 768, 1,280 x 768, 1,280 x 1,024, 1,360 x 768, 1,400 x 1,050

OS might be displayed fewer than an actual value.

(16,770,000 colors)

LINE OUT: φ3.5 Stereo mini jack Full-scale output level 1.5Vrms (Typ.), Dual 50mW Amplifier MIC IN : φ3.5 Stereo mini jack Full-scale input level 1.3Vrms (Typ.)

2.5 inch SATA hard disk slot-in system x 2, Corresponding to RAID 0.1, serial ATA

1.0 standard port

BX-100n-DC5000-C01 : -, BX-100n-DC5121-C01 : HDD1 is finished mounting SATA HDD. (40GB, 1 partition) CF CARD Type I x 2 bootable CF card slot

BX-100n-DC5311-C02 : CF1 is finished mounting CF (2GB, 1 partition) *2

(SERIAL PORT1, 2, 3, 4, 5) 9pin D-SUB connector (male) Baud rate : 50 - 115,200bps RS-485/422 (general-purpose) : 1 channel [Inside the RAS Connector]

None Serial ATA I/F

None

RS-232C (general-purpose) : 2 channels (SERIAL PORT1, 2) 9pin D-SUB connector (male) Baud rate : 50 - 115,200bps

BX-100n-DC5000-C02 BX-100n-DC5311-C02

BX-100n User’s manual

2. System Reference

Table 2.1. Functional Specification < 2 / 3 >

Model

I/F 1000BASE-T/100BASE-TX/10BASE-T RJ-45 connector x 2 (Wake On LAN support) LAN

Controller Intel 82573L Controller

USB I/F 4 channels (USB 2.0-compliant)

Keyboard/mouse I/F None *3

General-purpose I/O Inside the 15-pin D-SUB connector (female)

RAS function Inside the 15-pin D-SUB connector (female)

PCI Express cable PCI Express 1.0a(x1) standard port

Analog I/O equivalent to AIO-163202F-PE *4

Digital I/O equivalent to DIO-1616L-PE *5

Counter input equivalent to CNT-3204MT-LPE *6

*3 : Use USB I/F for the keyboard / mouse. *4 : For more details on this, refer to the manual for CONTEC’s analog I/O board AIO-163202F-PE. *5 : For more details on this, refer to the manual for CONTEC’s digital I/O board DIO-1616L-PE. *6 : For more details on this, refer to the manual for CONTEC’s up down counter board CNT-3204MT-LPE.

[RAS connector] Optocoupler isolated I/O 3 channels for each (However, when using, you need to switch between the output 1 channel and WDT external device, and between the input 1 channel and remote reset.)

[RAS connector] WDT: 1sec - 255sec (Reset, interrupt, and external output enabled by time up) Remote reset : Input signal from external part.

(18-pin PCI Express External Cabling connector x 1)

None Analog input : Single-end input

None Digital input : 16channels Optocoupler

None 4channels, LVTTL, 32bit up down counter,

BX-100n-DC5000-C01

BX-100n-DC5121-C01 *1

None

Analog output : 2channels, 16 bit,

Digital I/O : 8channels for each,

Counter : 2channels, 32bit up

Digital output : 16channels Optocoupler

10MHz (Max.) 2-phase / single-phase / single-phase input with gate control

BX-100n User’s manual

BX-100n-DC5000-C02 BX-100n-DC5311-C02

32channels, 16bit, 2μsec/ch(Max.)

10μsec(Max.)

LVTTL

count, 10MHz(Max.)

isolated input 12 - 24VDC,

corresponding to current sink output

isolated open collector output, current sink output

2. System Reference

Table 2.1. Functional Specification < 3 / 3 >

Model

Hardware monitoring Monitoring CPU temperature, board temperature, power voltage

Watch dog timer Software programmable, 255 level (1sec - 255 sec)

Causes a reset upon time-out.

RTC/CMOS Lithium backup battery life : 10 years or more

Power Management

Rated input

Power

voltage

supply

Range of input voltage

Power consumption

External device power supply capacity

Physical dimensions (mm)

Weight

*7 : Use a power cable shorter than 3m.

The real-time clock is accurate within ±3 minutes (at 25°C) per month (ICH7 integrated RTC).

Power management setup via BIOS Power On by Ring / Wake On LAN Supports PC98/PC99 ACPI Power management

12 - 24VDC *7

10.8 - 31.2VDC

12V 4.0A (Max.), 24V 1.9A (Max.) 12V 4.0A (Max.), 24V 2.0A (Max.)

- CF card slot +3.3V : 1A (500mA x 2)

- USB I/F +5V : 2A (500mA x 4)

182 (W) x 270 (D) x 35(H) (No protrusions)

Without HDD : About 2.2kg With one slot of HDD : About 2.3kg With two slots of HDD : About 2.4kg

BX-100n-DC5000-C01

BX-100n-DC5121-C01 *1

About 2.1kg

BX-100n-DC5000-C02 BX-100n-DC5311-C02

BX-100n User’s manual

2. System Reference

Table 2.2. Installation Environment Requirements

Model

Operating temperature *8

Storage temperature

Humidity

Floating dust particles

Corrosive gases

Line noise

Line-noise resistance

Ambient specifications

Vibration resistance

Impact resistance *11

Grounding

*8 : For more details on this, please refer to chapter 3, “Installation Requirements”. *9 : When AC/DC power unit “LDA100W-24-SN, LDA100W-12-SN” (by Cosel) is used. *10 : To use 1000BASE-T, you should keep its ambient temperature between 0 - 40°C. *11 : To use 1000BASE-T, you should keep its ambient temperature between 0 - 45°C. *12 : As for the case of model with multi-signal I/O (BX-100n-DC5000-C02, BX-100n-DC5311-C02), it is the same.

Static electricity resistance

Sweep resistance

BX-100n-DC5000-C01

BX-100n-DC5121-C01*1

0 - 45°C *10

-10 - 60°C

10 - 90%RH (No condensation)

Not to be excessive

None

AC line / ±2kV *9, Signal line / ±1kV (IEC61000-4-4 Level 3,EN61000-4-4 Level 3)

Contact discharge / ±4kV (IEC61000-4-2 Level 2, EN61000-4-2 Level 2) Atmospheric discharge / ±8kV (IEC61000-4-2 Level 3, EN61000-4-2 Level 3)

When HDD is on

When HDD is off *12

10G, half-sine shock for 11 ms in x, y, and z directions (JIS C60068-2-27-compliant, IEC60068-2-27-compliant)

Class D grounding (previous class 3 grounding), SG-FG / continuity

BX-100n-DC5000-C02 BX-100n-DC5311-C02

0 - 50°C *11

10 - 50Hz / 0.5G 25 min. each in x, y, and z directions (JIS C60068-2-6-compliant, IEC60068-2-6-compliant)

10 - 57Hz / semi-amplitude 0.15 mm 57 - 150Hz/2.0G 40 min. each in x, y, and z directions (JIS C60068-2-6-compliant, IEC60068-2-6-compliant)

BX-100n User’s manual

2. System Reference

Power Management Features

- Support both ACPI (Advanced Configuration and Power Interface) and legacy (APM) power management.

- ACPI v2.0 compliant

- APM v1.2 compliant

- PCI bus clock run, Power Management Enable (PME) control, all with hardware automatic wake-up

- Multiple suspends power plane controls and suspends status indicators

- Normal, doze, suspend and conserve modes

- Global and local device power control

Power Requirements

Your system requires a clean, steady power source for reliable performance of the high frequency CPU on the product, the quality of the power supply is even more important. For the best performance makes sure your power supply provides a range of 10.8 V minimum to 31.2 V maximum DC power source.

Power Consumption

For typical configurations, the CPU card is designed to operate with at least a 60W power supply. The power supply must meet the following requirements :

- Rise time for power supply: 2 ms - 30 ms

The following table lists the power supply’s tolerances for DC voltages:

Table 2.3. DC voltage tolerance

DC Voltage Acceptable Tolerance

+ 12V - 24V + 10.8V - 31.2V

BX-100n User’s manual

2. System Reference

Physical Dimensions

BX-100n-DC5xxx-C01

RAS

182

200

218

BUS EXPANDER

270 125 100

STATUS

1 2

VDC

12 - 24

M3 screws *2

8-φ5

543

140

M3 screws *1

[mm]

Surface of the cabinet

*1 : When you fasten the bundled attachment fittings to be fixed to the body, you should use the attached screws (M3 x 8).

Otherwise, the length (L) from the surface of the cabinet to the screw tip should be 6mm or less.

*2 : The length (L) from the surface of the cabinet to the screw tip should be 6mm or less.

Figure 2.1. BX-100n-DC5xxx-C01

BX-100n User’s manual

2. System Reference

BX-100n-DC5xxx-C02

CNT

BUS EXPANDER

270 125

100

STATUS

1 2

DIO AIO

182

200

218

VDC

12 - 24

M3 screws *2

8-φ5

Surface of the cabinet

140

M3 screws *1

[mm]

*1 : When you fasten the bundled attachment fittings to be fixed to the body, you should use the attached screws (M3 x 8).

Otherwise, the length (L) from the surface of the cabinet to the screw tip should be 6mm or less.

*2 : The length (L) from the surface of the cabinet to the screw tip should be 6mm or less.

Figure 2.2. BX-100n-DC5xxx-C02

BX-100n User’s manual

2. System Reference

BX-100n User’s manual

3. Hardware Setup

Before Using the Product for the First Time

Follow the next steps to set up this product :

STEP1 By referring to the information in this chapter, install, connect and set this product.

STEP2 Connect cables.

Connect the cable of necessary external devices, such as keyboard and a display, to this product using appropriate cables.

STEP3 Turn on the power.

After verifying that you have correctly followed steps 1 and 2, turn on the power. If you find any abnormality after turning on the power, turn it off and check to see if the setup has been performed properly.

STEP4 Set up BIOS.

By referring to Chapter 5, set up BIOS. This setup requires a keyboard and a display.

* Before using this product, be sure to execute " LOAD SETUP DEFAULTS" to initialize

the BIOS settings to their default values. (See Chapter 5, "Main Menu.")

CAUTION

Be sure to connect the keyboard and mouse to it before turning the power on for the first time.

BX-100n User’s manual

3. Hardware Setup

Hardware Setup

- Before you start, be sure that the power is turned off.

- Remove only those screws that are explained. Do not move any other screw.

Attaching the CF Attachment Fittings

(1) After inserting a CF Card, fasten the bundled CF attachment fittings with a screw.

Figure 3.1. Attaching the CF Attachment Fittings

CAUTION

- Insert the CF Card face up.

- Screw holes may be damaged if screws are tightened with a torque greater than the specified torque.The specified tightening torque is 3 - 3.5kgf⋅cm.

Attaching the Attachment Fittings

(1) Use screws to attach the bundled attachment fittings with a screw.

Do not tighten screws with excess force.

BX-100n-DC5xxx-C01 BX-100n-DC5xxx-C02

* Attached screw (M3 x 8)

Figure 3.2. Attaching the Attachment Fittings

CAUTION

Screw holes may be damaged if screws are tightened with a torque greater than the specified torque.

The specified tightening torque is 5 - 6kgf⋅cm.

BX-100n User’s manual

3. Hardware Setup

Attaching the FG

(1) Use screws to attach the FG.

* Attached screw (M3 x 8)

Figure 3.3. Attaching the FG

CAUTION

The FG pin of this product is connected to the GND signal of the DC power connector (DC-IN).

Note that the connection cannot be cut off.

Fastening the Cable

This product comes with clamps for fixing cables.

Fastening the LINEOUT, USB Cable

(1) The system unit has a hole for attaching cable clamp to USB removal prevention fitting. Using a

cable clamp for a cable with lock-less connector, such as the LINEOUT and USB Cable, prevents the connector from being unplugged. Use the cable ties and cable clamps appropriately according to the connecting states and wiring directions of cables.

*1 Attached screw (M3 x 6) *2 Attached screw (M3 x 8)

Figure 3.4. Attaching the cable clamp

BX-100n User’s manual

3. Hardware Setup

(2) The photo below shows an example of using a cable clamp. Fix the cable with a clamp without

applying stress to the connector.

Figure 3.5. Using example of cable clamp

Installing the Hard Disk

BX-100n-DC5xxx-C01 can incorporate 2.5-inch SATA hard disk on a slot-in basis.

< Installing > < Removing >

Handle

Figure 3.6. Installing the Hard Disk

Handle

BX-100n User’s manual

3. Hardware Setup

Installation Requirements

Be sure that the ambient temperature is within the range specified in the installation environment requirement by making space between the product and device that generates heat or exhaust air.

BX-100n-DC5xxx-C01

Installable directions at operating temperature 0 - +45°C

: All type of installation (including diagonal installation)

°C

°C)

Floor

1 2

STATUS

CAUTION

To use 1000BASE-T, you should keep its ambient temperature between 0 - 40°C

Operating temperature : 0 - +45 (When using the 1000BASE-T : 0 - +40

(1)

12 - 24 VDC

Connector

12 - 24

VDC

RAS

BUS EXPANDER

Wall

1 2

STATUS

Wall

PCIe RAS

(6)(4)(3) (5)

STATUS

1 2

Wall

VDC

12 - 24

Connector

(2)

STATUS

1 2

Ceiling

VDC

12 - 24

Figure 3.7. Installation Orientation < BX-100n-DC5xxx-C01 >

CAUTION

Note that even though the ambient temperature is within the specified range, an operational

malfunction may occur if there is other device generating high heat; the radiation will influence the product to increase its temperature.

BX-100n User’s manual

3. Hardware Setup

BX-100n-DC5xxx-C02

Installable directions at operating temperature 0 - +50°C

: All type of installation (including diagonal installation)

CAUTION

To use 1000BASE-T, you should keep its ambient temperature between 0 - 45°C

Operating temperature :

°C

0 - +50 (When using the 1000BASE-T :

°C)

0 - +45

(1)

12 - 24

VDC

Floor

1 2

STATUS

Connector

12 - 24

VDC

BUS EXPANDER CNT

Wall

STATUS

Wall

1 2

BUS EXPANDER CNT

(6)(4)(3) (5)

STATUS

1 2

Wall

VDC

12 - 24

Connector

(2)

STATUS

1 2

Ceiling

VDC

12 - 24

Figure 3.8. Installation Orientation < BX-100n-DC5xxx-C02 >

CAUTION

Note that even though the ambient temperature is within the specified range, an operational

malfunction may occur if there is other device generating high heat; the radiation will influence the product to increase its temperature.

BX-100n User’s manual

3. Hardware Setup

Distances between this product and its vicinity

- BX-100n-DC5xxx-C01

100 mm or more

543

50mmormore

100 mm

or more

100 mm or more

50mm or more

STATUS

1 2

VDC 12 - 24

Figure 3.9. Distances between this product and its vicinity < BX-100n-DC5xxx-C01 >

CAUTION

Do not install this product into the fully-sealed space except the case in which the internal

temperature is adjustable by equipment such as air conditioner. Troubles such as operational malfunctions could be occurred by the temperature increase caused by long-term usage.

BX-100n User’s manual

+ 115 hidden pages

Contec BX-100n-DC5000-C01, BX-100n-DC5121-C01, BX-100n-DC5000-C02, BX-100n-DC5311-C02 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

Check Your Package

Copyright

Trademarks

Table of Contents

1. Introduction

Features

Supported OS

Support Software (Model with multi-signal I/O)

Customer Support

Web Site

Limited One-Year Warranty

How to Obtain Service

Liability

Safety Precautions

Safety Information

Caution on the BX-100n Series

2. System Reference

Specification

Power Management Features

Power Requirements

Power Consumption

Physical Dimensions

3. Hardware Setup

Before Using the Product for the First Time

Hardware Setup

Attaching the CF Attachment Fittings

Attaching the Attachment Fittings

Attaching the FG

Fastening the Cable

Installing the Hard Disk

Installation Requirements