Consew 2457R-1A User Manual

............
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DNSE~
CONSOLIDATED
L
SEWING
MODEL
2457R-1A
MACHINE
SEWING & CUTTING
CORP.
EQUIPMENT
PARTS
BOOK
CONTENTS
P01 P02 P03 P04 P05 P06 P07 P08 P09 P1 P11 P12 P13 P14 P15 P16 P17 P18 P19 P20 P21 P22 P23 P24
ROTARY ARM TENSION PRESSER NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE
0 NEEDLE
NEEDLE HOOK HOOK, FEED BED FEED OIL ARM ARM PRETENSION, OIL BELT ACCESSORIES OPTIONAL
TAKE-UP
SHAFT,
RELEASER,
BAR, BAR BAR BAR VIBRATING VIBRATING VIBRATING BAR
SHAFT,
BOBBIN
DRIVING CONNECTION, CARRIER
SHAFT,
REGULATING
PUMP
RESERVOIR
BODY
COVER COVER
GUARD,
CAMS
GUARD,
ROTARY
THROAT YOKE, CONNECTING LINK CONNECTING LINK
CONNECTING LINK
FEED
(BACK) (TOP)(ASSEMBLY)
THREAD UNWINDER
NEEDLE
YOKE YOKE ADJUSTING BRACKET
BEVEL
CASE
DRIVING
INDICATOR,
TENSION
AND
FACE TAKE-UP KNEE
LIFTER ROCK
PLATE,
CONNECTING LINK CARRIER CONNECTING LINK CARRIER
GEAR
ROCK
KNEE
LIFTER
PLATE
FEED
(FOR (FOR
(FOR
LINK
FRAME
DOG
135U143N-L) 105U125L)
(FOR 1 05L)
143N-L) !
FRAME
SHAFT CRANK
FRAME FRAME
(CPL.)(FOR (CPL.)(FOR 105L)
125U135U143N~L)
! -
ROTARY
.------------
TAKE-UP
~-1-545244-452
1-502622
1-544298
...
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GUARD,
FACE
PLATE
~-1-545246-452
1-411014-451
--------------,
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1-500246-850
1-50429-833
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1-500262-833
--------,
1-282284
1-541178
------,
PART
NO.
1-
50429-833 1-230743 1-272128 1-276508 1-282176 1-282178 1-282284 1-374356 1-411014-451 1-411015-451 1-411016-451 1-411088 1-416647 1-416648 1-417905 1-417906
DESCRIPTION
THREAD
CUTIER
ROTARY
TAKE-UP
ROTARY
TAKE-UP
ROTARY
TAKE-UP
FACE
PLATE PLATE PLATE,
THREAD TAKE-UP TAKE-UP TAKE-UP
CUTIER THREAD THREAD THREAD THREAD
(CPL)
GASKET
GASKET
FACE FACE NEEDLE ROTARY ROTARY ROTARY THREAD NEEDLE NEEDLE NEEDLE NEEDLE
(ON
FACE GUARD GUARD GUARD
(CPL.)
NIPPER
GUARD GUARD GUARD
(ON
FACE
NIPPER NIPPER NIPPER NIPPER
PLATE) HINGE COVER SPRING
HINGE (CPL.)
COVER
PLATE)
THREAD SPRING (CPL.) PLATE
ADJUSTING
SCREW
WINDOW
CATCH
SCREW
GUIDE
SCREW
WASHER
PART
NO.
1-500246-850 1-500246-851 1-500262-833 1-502622 1-502670 1-504507 1-541178 1-543805-003
1-543875-104 1-544298 1-545082-452
1-545244-452 1-545246-456 1-545318-452 1-546870
DESCRIPTION
FACE
PLATE
ROTARY THREAD ROTARY THREAD ROTARY THREAD ROTARY WASHER ROTARY ROTARY ROTARY ROTARY ROTARY THREAD NEEDLE
SCREW TAKE-UP CUTIER TAKE-UP CUTIER TAKE-UP CUTIER TAKE-UP
TAKE-UP TAKE-UP TAKE-UP TAKE-UP TAKE-UP CUTTER
THREAD
(8)
GUARD
(ON
FACE GUARD (ON
ROTARY GUARD (ON
FACE GUARD
GUARD GUARD GUARD GUARD GUARD
(ON
ROTARY
NIPPER
SPRING
PLATE)
HINGE
TAKE-UP
SPRING
PLATE)
COVER
COVER HINGE COVER SCREW SCREW
TAKE-UP
SPRING
CATCH
SCREW
SCREW
GUARD)
CATCH
ADJUSTING
WINDOW
WINDOW
SCREW
WINDOW
(LONG) (SHORT)
GUARD)
CAP
SCREW
SPRING
SCREW
SCREW
SCREW SCREW
WASHER
NUT
SCREW
SPRING
WASHER
SCREW
NUT
01
ARM
SHAFT,
ROTARY
TAKE-UP
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2-50027 4-833
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PART
NO.
2-141567 2-214206 2-272142 2-272143 2-276114 2-282141 2-282142 2-282158 2-282159 2-282160 2-376029 2-411005 2-411009 2-411010 2-411160 2-411304 2-411385 2-417895 2-417974
DESCRIPTION
MACHINE ARM ARM ARM NEEDLE ARM ARM ROTARY NEEDLE NEEDLE ARM NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE MACHINE NEEDLE BOBBIN
PULLEY SHAFT SHAFT SHAFT
BAR SHAFT SHAFT
TAKE-UP
BAR
BAR SHAFT
BAR
BAR
BAR
VIBRATING
VIBRATING
PULLEY
VIBRATING
WINDER
CONNECTION BEARING BALL
CRANK (ASS'Y) WITH
CONNECTING
CONNECTING OIL
CONNECTING
CONNECTING
CONNECTING
SET
BEARING
THRUST
NEEDLE
SHIELD
WORM WORM
WITH
PINION
DRIVING
SCREW
BELT
BAR
STUD, LINK,
STUD LINK
LINK GEAR GEAR
2-272142
(CPL.)(FOR
WHEEL
(2)
PULLEY
WASHER
CRANK
CONNECTING
CRANK
(CPL.)
GUID
CLAMPING
(CPL.)(
(CPL.)(FOR
AND
(CPL.)
RING
STUD
BLOCK
PLATE
FOR
135L) 143N-L)
TWO
2-141567
105L/125L)
LINK
(CPL.)
'~"~
·~
~2-545249-453
I
2-411009
PART
NO.
DESCRIPTION
(CPL.)
2-500244 2-500272-833 2-50027
2-500307-850 2-502508 2-502509 2-502603 2-502659 2-502682 2-502763 2-502831 2-504101 2-543833-002 2-544207-012 2-544300 2-544306 2-545249-452 2-545249-453
4-833
ROTARY ARM ARM ARM ARM ARM NEEDLE ROTARY ARM ARM ARM NEEDLE ARM BOBBIN NEEDLE NEEDLE NEEDLE NEEDLE
TAKE-UP
SHAFT SHAFT SHAFT SHAFT SHAFT
BAR
TAKE-UP SHAFT SHAFT SHAFT
BAR SHAFT
WINDER
VIBRATING
VIBRATING
BAR
BAR
SCREW CONNECTION CONNECTION BUSHING CONNECTION CONNECTION
CONNECTION BUSHING BUSHING
BUSHING
(CENTER)
CONNECTING
MOUNTING
(CENTER) (CENTER)
CRANK
STUD
(CENTER)
DRIVING
PINION
WORM CONNECTING CONNECTING
BELT
PULLEY
BELT
PULLEY
SCREW BELT BELT
PULLEY
STUD
DISK
BELT
PULLY
PLUG
POSITION
WASHER
WHEEL
SET
SCREW
GEAR
STUD LINK
GUIDE
OIL
WICK
(CPL.)
SCREW
SET
SCREW
SET
SCREW
SCREW
SET
SCREW
POSITION
BLOCK
SCREW
SCREW
02
TENSION
RELEASER,
K~EE
LIFTER
ROCK
FRAME
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PART
NO.
3-282146 3-282184 3-282185 3-282186 3-282187 3-376112 3-376181 3-411023 3-411024 3-411120-001 3-411180 3-411299 3-417893 3-417894 3-500261-850 3-500312-850 3-502516
DESCRIPTION
PRESSER KNEE KNEE KNEE PRESSER PRESSER PRESSER TENSION TENSION KNEE KNEE KNEE PRESSER PRESSER PRESSER
LIGHT
PRESSER
BAR LIFTER LIFTER LIFTER
BAR
BAR
BAR
RELEASER
RELEASER LIFTER LIFTER LIFTER
BAR BAR BAP,
STUD
BAR
HOLE
SPRING ROCK ROCK ROCK
SPRING
LITER
LIFTTING
LIFTING LIFTING ROCK
SPRING
SPRING
SPRING
PLUG
SPRING
ADJUSTING
FRAME
(CPL.)(FOR
FRAME
HINGE
FRAME
(CPL.)(FOR
ADJUSTING
(CPL.)
CAM
(CPL.)
ROD
SPRING
ROD{ASS'Y)
FRAME
(FOR {CPL.) TUBE SUPPORT
SCREW
WICK
STUD
143N-L)
SCREW
SCREW
105L,
143N-L)
SCREW
(CPL.)
COLLAR
FRICTION
125L,
135L)
(CPL.)
PART
NO.
3-502586 3-502653 3-502662 3-502679
3-502786 3-504509-452 3-543801-005 3-543809-002 3-543871-003 3-544208-005 3-544213-052 3-544292 3-544295 3-544296 3-545205-452 3-545754
DESCRIPTION
KNEE
LIFTER
PRESSER
TENSION
KNEE 125L, KNEE
TENSION
KNEE KNEE PRESSER PRESSER
KNEE KNEE TENSION TENSION KNEE LIGHT
BAR
RELEASER
LIFTER
135L)
LIFTER
RELEASER LIFTER LIFTER
BAR
BAR LIFTER LIFTER
RELEASER RELEASER
LIFTER
STUD
HOLE
LIFTING
SPRING
ROCK ROCK
LIFTING ROCK
LIFTTING
LIFTER ROCK ROCK
LIFTING
PLUG
ROD
SPRING
SPRING
FRAME
HINGE
FRAME
(FOR
ADJUSTING
ROD
RING
FRAME
HINGE
CAM
SET
SCREW
FRAME
HINGE
FRAME
HINGE ADJUSTING HINGE
SCREW
ROD
SPRING
SCREW
STUD
105L, 125L,
SCREW
STUD
LOCK SCREW
SCREW
WASHER
PIN
NUT
STUD
PIN
0-RING
SCREW
COLLAR
(FOR
135L)
(FOR
SCREW
105L,
143N-L)
03
PRESSER
BAR,
THROAT
4-376184
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PLATE,
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PART
NO.
DESCRIPTION
86-850
PRESSER BED FEED THROAT PRESSER PRESSER THROAT THROAT RED BED PRESSER PRESSER PRESSER PRESSER
4­4-
238
4-
50624-833 4-210600 4-276025 4-282150 4-282188 4-282190 4-282193 4-282194 4-376060 4-376184 4-411035 4-411215
04
SLIDE
DOG
PLATE
PLATE
PLATE PLATE SLIDE
BAR
LIFTING SPRING SCREW
(FOR
BAR
BAR
(CPL.)
BAR BAR BAR
FOOT
125L)
BALL
BUSHING
(FOR
105L,
(FOR
125L)
BUSHING
LIFTING POSITION
(HINGED)(CPL.)(FOR
LINK
135L,
COVER
CAM
GUIDE
SCREW
143N-L)
CATCH
(CPL.)
125L)
PART
NO.
4-411314 4-417919 4-417920 4-500244 4-500256 4-502547 4-502948 4-503743 4-503818 4-508506 4-545249-452 4-545291 4-548101
DESCRIPTION
PRESSER FEED FEED THROAT PRESSER FEED PRESSER FEED PRESSER BED PRESSER PRESSER PRESSER
DOG DOG
DOG
DOG
SLIDE
FOOT
(FOR (FOR
PLATE
FOOT
(FOR
BAR
(FOR
FOOT
SPRING BAR FOOT FOOT
{HINGED)(CPL.)(FOR
125L) 105L,
135L,
SCREW
SCREW
125L)
(CPL.)
135L)
(HINGED)(CPL.)(FOR
POSITION
PLATE PLATE
.
SCREW
GUIDE STOP STOP
143N-L)
SCREW SCREW
135L,
105L,
SCREW
SPRING
143N-L)
135L)
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BAR
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0
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PART
NO.
5-
223
5-
N1906-01-12
5-
N1906-07-10
5-
N1906-07-10 5-282270 5-411001 5-411131 5-411132 5-502594 5-502597 5-502608
DESCRIPTION
NEEDLE
SET NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE
NEEDLE NEEDLE NEEDLE
SCREW (1906-01-12)(EXP.) (1906-07-10)(DOM.) (1906-07-10)(EXP.) BAR BAR
CONNECTING
BAR
YOKE
BAR
YOKE
BAR
OIL
BAR
THREAD BAR
OIL
GUIDE GUIDE
FELT
FELT
STUD (REAR)(CPL.) (FRONT)(CPL.)
CORD GUIDE
GUIDE
BLOCK
PART
NO.
5-502672 5-502674 5-502930 5-508879-002 5-508880 5-508883 5-508884 5-544301 5-545180-452 5-545249-452
DESCRIPTION
NEEDLE
BAR NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE
YOKE
BAR
YOKE
BAR
YOKE
BAR
YOKE
BAR
YOKE
BAR
YOKE
BAR
YOKE
BAR
YOKE
BAR
THREAD
BAR
CONNECTING
SHAFT SHAFT GUIDE (ASS'Y) (CPL.) GUIDE GUIDE GUIDE
GUIDE
BUSHING BUSHING SEAL
(REAR) (FRONT) SET
SCREW
SCREW
STUD
GUIDE
°;
{BACK) (FRONT)
BLOCK
I
SCREW
05
NEEDLE
BAR
CONNECTING
LINK
(FOR
135L/143N-L)
I
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6-509050
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6-411168
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6-502960
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6-502958
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PART
NO.
6-
1664-850
6-282195 6-282224 6-411053 6-411074 6-411146 6-411168 6-411169 6-411174 6-500303-869 6-502760 6-502785 6-502802 6-502831 6-502957 6-502958
DESCRIPTION
NEEDLE
VIBRATING
NEEDLE
VIBRATING
NEEDLE
VIBRATING
NEEDLE
VIBRATING
NEEDLE
BAR NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE
CONN. VIBRATING BAR
CONN. VIBRATING VIBRATING VIBRATING VIBRATING BAR
CONN.
BAR
CONN. VIBRATING BAR
CONN. BAR
YOKE
CAM CAM CAM CAM
LINK
CAM
LINK CAM WORM
CAM CAM
LINK
LINK
CAM
LINK
CONN.
ROLLER SHAFT SHAFT SHAFT
HINGE
(CPL.)
(CPL.)
ROLLER
WHEEL SHAFT SHAFT
HINGE HINGE
SHAFT
LINK
SNAP
STUD
BUSHING
OIL
HOLE
BUSHING
BEARING
STUD
(CPL.) BUSHING BUSHING
STUD STUD
SNAP
BUSHING
RING
(ECC.)
(FRONT) PLUG (BACK)
(CPL.)
(ECC.)
(FRONT) (FRONT)
RING
(FRONT)
NUT
SCREW CAP
PLUG
PART
NO.
6-502959 6-502960
6-502961
6-502963 6-502964 6-502966 6-502968 6-502990 6-509050 6-544286 6-544288 6-544307 6-545136-452 6-545249-452
DESCRIPTION
NEEDLE
VIBRATING
NEEDLE
VIBRATING
NEEDLE
VIBRATING WASHER NEEDLE
VIBRATING NEEDLE
VIBRATING NEEDLE
VIBRATING NEEDLE
VIBRATING NEEDLE
VIBRATING NEEDLE
VIBRATING NEEDLE
BAR NEEDLE NEEDLE NEEDLE NEEDLE
CONN. VIBRATING VIBRATING VIBRATING VIBRATING
CAM CAM CAM
CAM CAM
CAM
CAM CAM CAM
LINK CAM WORM CAM WORM
ROLLER ROLLER ROLLER
ROLLER ROLLER
SHAFT SHAFT ROLLER SHAFT
HINGE
SHAFT
WHEEL
SET
SCREW
WHEEL
GUIDE STUD
(ECC.)
STUD
(ECC.)
NEEDLE
SLIDE
BLOCK
STUD
SPRING BUSHING BEARING BUSHING
SCREW
DISC
(CPL.)
BEARING
(BACK) SCREW (BACK)
SCREW
SPRING
WASHER
CAGE
WASHER
SPACER
SCREW
NEEDLE
BAR
CONNECTING
LINK
(FOR
105L/125L)
@-7-500303-869
~7-282195
~
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'((_/
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7-544286-101
(V'~"~
cr
7-282224
,--------------7-411073
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7-502768
~--~--
7-502787
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PART
NO.
7-282195 7-282224 7-411045
7-411053
7-411073 7-411074
7-411499 7-500303-869 7-502760
DESCRIPTION
NEEDLE
VIBRATING
NEEDLE
VIBRATING
NEEDLE
VIBRATING
NEEDLE
VIBRATING
NEEDLE
BAR NEEDLE NEEDLE NEEDLE NEEDLE
CONN.
BAR
CONN.
BAR
CONN. VIBRATING VIBRATING
CAM CAM ECC. CAM
LINK LINK LINK
CAM
CAM
SHAFT SHAFT
SHAFT
SHAFT
(CPL.) HINGE
STUD SHAFT SHAFT
BUSHING
OIL
HOLE
GEAR
(CPL.)
BUSHING
BEARING
BUSHING BUSHING
(FRONT)
PLUG
(BACK)
(CPL.)
(FRONT) (FRONT)
SCREW CAP
PART
NO.
7-502768 7-502785 7-502787 7-502802 7-502831 7-504101 7-504112 7-544286 7-544286-101
DESCRIPTION
NEEDLE
BAR NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE NEEDLE
NEEDLE
CONN.
BAR
CONN. VIBRATING BAR
CONN. VIBRATING VIBRATING BAR
CONN.
BAR
CONN.
VIBRATING
LINK LINK
ECC.
LINK CAM ECC.
LINK LINK
CAM
HINGE
SHAFT
HINGE
SHAFT
SHAFT STUD HINGE
SHAFT
STUD (CPL.) STUD
SNAP
BUSHING
GEAR
SCREW
BEARING
BUSHING
_j
RING
(FRONT)
SET
SCREW
SCREW
(BACK)SCREW
PLUG
07
NEEDLE
VIBRATING
YOKE
CONNECTING
LINK
CARRIER
FRAME
(CPL.).
(FOR
125L,
8-374397-003(/~
8-411046
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8·282198
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PART
NO.
8·282198 8-282204-451 8·282206 8-282258 8-282259 8-282260
8-282286·451 8-282287-451 8·282288·451 8·368033
8·37
4397
·003 8·411046 8-411170 8-411246 8-411275
8·411276
8-5000067-833
DESCRIPTION
STITCH
LENGTH
ARM
COVER COVER
POSITION POSITION POSITION
COVER COVER COVER
POSITION
LENGTH
POSITION POSITION VIBRATING VIBRATING
(CPL.)
VIBRATING
POSITION
(FRONT)( (FRONT)
(FRONT), (FRONT), (FRONT),
ARM NEEDLE NEEDLE NEEDLE BRACKET ARM ARM ARM NEEDLE KNOB STITCH NEEDLE NEEDLE NEEDLE NEEDLE BLOCK NEEDLE (CPL.) NEEDLE
INDICATOR
CPL.) GASKET
(FINE
POSITION)
(FINE
POSITION)
(FINE
POSITION)
GASKET GASKET GASKET
(FINE
POSITION)
INDICATOR
ADJ.
CAM
ADJ.
ECC.
YOKE
CONN.
YOKE
CONN.
YOKE
CONN,
ADJ.
CAM
PLATE
WINDOW
ADJ. ADJ. ADJ.
(CPL.)
FOR
(CPL.)
FOR
(CPL.)
FOR
ADJ.
PLATE
WINDOW
REGULATING
SLIDE
BLOCK
LINK
SLIDE
LINK
CARRIER
LINK
CARRIER
STOP
SCREW
LEVER LEVER LEVER
125L 135L 143N-L
LEVER
SCREW
STUD
BRACKET
STUD
SET
8·504048
(CPL.) KNOB LOCKING
LOCKING
(CPL.)
FRAME,
FRAME
SCREW
PART
NO.
8·500302-850 8·502850-931 8-502951-850 8-504048
8-543803-013
8-543804-002
8·544211
·055
8·544212·052 8-544212-053
8-544213-053 8-544283 8-544286
8-544302
DESCRIPTION
NEEDLE
POSITION
NEEDLE
VIBRATING
NEEDLE
POSITION
NEEDLE
VIBRATING
SLIDE
STUD
POSITION
WASHER
POSITION
WASHER
POSITION
POSITION POSITION
SCREW
COVER
POSITION POSITION
POSITION
SET
(FRONT)
NEEDLE KNOB. NEEDLE SCREW NEEDLE SCREW NEEDLE NEEDLE BRACKET
ARM
NEEDLE NEEDLE SCREW NEEDLE SCREW
ADJ.
ECC.
YOKE
ADJUSTING
YOKE
SCREW
{FINE
POSITION)
(FINE
POSITION)
(FINE
POSITION)
ADJ.
ECC.POSITION
(FINE
POSITION)
SCREW
ADJ.
CAM
ADJ.
ECC.
ADJ.
CAM
STOP
CONN.
LINK
CAM
CONN.
LINK
STOP SLIDE
REGULATING
SCREW
SLIDE
SET
SCREW
CARRIER
ADJ.
LEVER
ADJ.
LEVER
ADJ.
LEVER
SPRING
ADJ.
LEVER
SCREW
BLOCK
BEARING
FRAME LOCKING
KNOB. KNOB.
SCREW LOCKING
BRACKET
STUD
SET
08
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