Consew 2040 User Manual
®
CONSOLIDATED
SEWING
D
MACHINE
CORP.
<Z040
.4.
:its::~M1*--
B.
J:.~M1*---·--
C.
~t~·;k.~fM11*-----·
D.
llit~tllifiM1?k------
E.
_t
$~7F!l-~1*------
F.
tff!Mll
·
~til
G.
T$~$4M1*------
H.
~§~~IMWf~------
L
T~ffiM1fit--------
,J.
··
m~J!!t.J~Hf.iMi*----
Bi11tf.----------
K.
-·-
·----
--;--
iS
i~W(t-----
FRAME & MKSCELLANEOUS
NEEDLE
NEEDLE
UPPER
PRESSURE
LOWER
FEED
HOOK
UPPER
ACCESSOR[ES
CONTENT
SHAFT COMPONENTS
BAR & THREAD TAKE-UP
BAR
FEED
FEED
ADJUSTMENT MECHANISM COMPONENTS
DR[VE
THREAD
ROCK[NG
MECHANISM COMPONENTS
BAR &
SHAFT
KNEE
MECHAN[SM
CO)VJPONENTS
TENS[ON REGULATOR
-----~-=-~-------------------
-----------------·LEVER
MOTKON
UFTER COMPONENTS
COMPONENTS-----------------
MECHAN[SM COMPONENTS
-------------------
COMPONENTS
----------------
-------------
-------------
MECHANKSM
-------
-----~.---
-------
COMPONENTS-----
·----
------
PAGE
---
2-3
4-5
6-7
· 8-9
· ~ 0-1 i
~
21 5
16-n
1.8-21
22-23
24-25
i 3
L.
BHtHi~1if-
M.
~1tf.~E,~W:Wt~!t~~
-------BELT
--
NUMER[CAL
COVER
COMPONENTS
PARTS-UST
----------------------
-------------------------
26-27
28-30
A.
2040
*-~~
FRAME
& ISCELLANEOUS
COVER
COMPONENTS
5
9
24
18~0
.--25
3 1
I
2
6
11
1 3
2
A,
REF.No
2
"
"
4
5
&
7
8
9
10
'l
'12
ij:J
4
5
Hl
17
''
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
2040
NOTE
~#-~~!;
Part
2040!11000
ZMJ04003
2040110900
ZMJ04005
2040351900
ZMJ03010
ZMJ03001
XIB400063
20401 I lOOC
ZMJOt;.020
2o4m a 1soo
204-0'1
ZMB03001
2040111300
ZMIB05003
2040111600
Zi\1805003
.t\1077-0A
20401'Y1200
ZM!305004
2040350200
X813000]
2040111100
2MB05004
ZMB04016
WA049003
){8215001
2040351504
XP300200
XA200400
2040335800
ZMIB04013
2040113100
ZMJ06001
YD040014A
XA200280
2040353604
2040270400
ZMI-106008
2040353804
XP300150
)(/~200800
XA200180
XJ\200150
*~001*
No.
®if&
t~*-*
®-tfiCf)
~**----------Screw
~~m~~-------
~**
~**---------Screw
i!B~
f*m:ii--------
~*'*
~-tfi
11700
~J:t
~~**---------Screw
l§tf;i
~*'*---------Screw
~;j:}i(;fi)
~**
~~~
l)Jt~
PJt:**
~~li;
ir:Um
1:~
~l**
~*'*
!Fil:fl!l
iffi~lfl
5$~---'-------
i!Bff~
jffi~
ff.~~
~*'*---------Screw
;j:~i[
~*'*----------Screw
~
)!]~
ifB~fiM
~j!;J
~*-*---------Screw
Jm~t~~
jt:!:J~f#i!
i!il~~
i!il~~
i!il~
FRAME & MISCELLANEOUS COVER COMPONENTS
---------Face
---------Screw
-------Face
---------Screw
-----·-----Felt
Plate
----------------
M4X0.7~'15
Plate
--------------
M4X0.7*12
Dust Stopper Plate
M3X0.5*6
M3X0.57-10
-----------·--------
-----------
------------
-·----------·
---
-------
-----------
Cover----------------
·----------Screw
----------Siida
----------·Slide
----------Throat
-------Slide
--·-------Screw
--------Oil
---------Arm
-----------Screw
--------Oil
---------Felt
--··-------Top
---------Screw
---------ScrewM4X0.7*10
--------Washer
---------Felt
---·-----Oil
---------Oil
M4X0.7*40
Plate
Plate Spring
M3X0.5~<t{:
Plate
M5X0.8*7
Pla~e
(Right)------------
M5X0.8*7
----------
-----·----------
-------------
-----------·
--------------
-----------·
-----------·
Cap----------·------
Side
Cover
!v15X0.8*10
------------
-----------
Cap-----------·-----
-----------------
Cover
--------------
M5X0.8~'10
-----------
-----------
---------------
-----------------
Oi!tan~(-------·--------
Tube
---------------
Wick----------------·
-------Cover-----------------
---------Arm
----------Spring
---------OiiWich
--------Oil
----------Pin
-------Oil
-------·Oil
----------Oil
-------·--OiiWich
-·---------Oil
M4X0.7*8
Side
Cover
M6X1.o,~a
Pins
---------------·
Pipe
Joint-------------
-----------------
M6X1.0~-6
Pipe
Joint-------------·
Tube
---------------
Wick----------------·
---------------·
Wick----------·-----·
------------·
------------
-----------·
---------------
-----------·
---
14-Wi
Q'TY
·
·- 2
·-
2
1
2
2
2
2
1
2
2.
8
2
2
2
2
3
2
~±
~
Remarks
3
2040
I
s
FT
c
PO
E
Ts
7
5
5
3
4
~
19
22
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
j
B.
REF.No
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
j 9
20
21
22
23
24
.Z040
NOTE
~14~~!§
Part
2040121300
2040120104
WH216002
2040120200
2040122000
ZMH06003
KC0305520
204018200A
BNHK4512
2040181800
ZMJ04008
2040181900
ZMB06020
ZMJ08011
WA040026
2040182008
2040120400
2040144400
ZMJ06009
2040122300
WA089004
ZMJ08003
ZMJ05003
ZMH08002
J:.@llfm~
!~o.
MAIN SHAFT COMPONENTS
.
~ft-:gm
UIH~i!~Hi~ill
J:.ill1!!(ff.li)
:iflll:lll
J:.tlllil~'\llf
®11)~
~If.*
---------Screw
·----------~~
ffitl:li
@.ill~
~~Ji{J
~**
---------ScrewM4X0.7*6
~11)~
~If.*
---------Screw
~**---------Screw
:ifl~lll
ffitj:j:&
..t.lll1!!J;if
ii\h)~
~If.*
---------ScrewM6X1.0*18
fi~!ilti
If'~lll
~If.*
---------Screw
~**---------Screw
~If.*
---------Screw
-----·Needle
------·Main
--------Washer
(/.i:)
----Main
--------Feed
---------Side
---------Needle
--------·ConMcting
--------Con-Rod
--------Washer
--------·Side
(;b)
----
--------Driving
-------·Hand
-------·Washer
Name
o~
Part
Bar Crank Shaft
Shaft
Asm.------------
---------------
Shaft Bushing,Front
Cam
--------------
M6Xl.0*8
-----------------
Plate
--------------
Bsaring
Rod
Eccentric
M6Xl.0*22
M8X0.75*25
---------------
Plate
--------------
Main Shaft
Bushing,Rear
Cam
Wheel
---------------
M8X1.25*22
M5X0.8*15
M8X1.25*12
-----------·
------------
------------
-----------·
Cam
-----------
----------·
-------------·
-----------
-------------
----------
-----------
----------
--------
--------
--------
--------
1t-tlt
Q'TY
· 1
1
1
2
1
1
1
4
1
4
1
3
1
2
1Fm
g_t
Remarks
5
2 0 4 0
2
~~0~~-~
5
NEEDLE BAR & THREAD
TAKE-UP
LEVER
CO
PONENTS
2
6
1
C.
REF.No
2
3
4
5
6
7
8
9
10
11
12
13
14
15
j 6
17
!8
'19
20
21
22
23
24
NOTE
#01
#01
#01
#01
#O'i
#01
Part
No.
TC09008200
ZMH05001
BNHK0910B
2040192300
ZMH06003
2040192100
2040190104
ZMJ05017
2040190210
2040190220
2040190230
2040190240
2040190250
2040190260
2040190270
2040190300
WA080022
ZML08004
2040121000
2040140900
ZMJ05003
2040140100
lN794#200
ZMH04017
* NEEDLE BAR & THREAD
~f-1:.45
;m
:;En;l
--------·Thrust
~~---------Screw
~jf;
---------Needle
~W
--------·Bushing
~~---------Screw
~----------~~
~Jt.f(1/:5~)
~If.*
---------Screw
Jii!.1+
i.iH
Jii!.1+
JfiH
i.RH
i.ii+
i.iH
Jfiff[ij)E~
Ij!Jil:ll]
~J!!I
~t~~t~ft
~+*'ltlf
~fMt
---------Screw
lilt~
l§t
---------·Needle
~ff.*
---------S~rew
-----·Thread
---------Roller
--------·Roller
--------·Roller
--------·Roller
--------·Roller
--------·Roller
--------·Roller
-----·Roller
-------·Washer
--------·Nu~
-----·Needle
----
- - - · Needle Bar Connection -
--------·Needle
Name
MSX1.25
TAKE-UP
off
Part
Collar
M5X0.8*5
-------------
Bearing
LEVER
-----------·
------------
COMPONENTS
---------------
M6X1.0*8
-----------·
----------------
Take
Up
lever
Com.
------
M5X0.8*25
----------------
----------------
----------------
----------------
----------------
----------------
----------------
Stud
---------------
Bar Crank
M5X0.8*15
Bar
(794 Nm=200)
M4X0.5*4
-----------
--------------
----·---------
Rod
-----------
--------------
-----------·
---------
--
---------·
- - - - - -
f-1:.~
Q'TY
1
2
2
·
1
(1)
(1)
1
(~)
(1)
(1)
(1)
1
2
1
2
1~
U:
Remarks
Note UUc)
#01-----------
Selective parts
if~HR~~
7
z 0 4 0
NEEDLE
BAR
ROCKING MOTION MECHANISM COMPONENTS
9
2
3
4
30
24
25
7
2.
28
33
19
1 7
~16
29
3
~32
1 5
1 3
·1
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