Introduction
1. Introduction
1.1. About this installation manual
1.1.1. Subject of this manual
This installation manual describes the procedures for installation and electrical
connection of these solar modules in a grid-connected photovoltaic system.
Additional solar modules are installed with the same procedures.
1.1.2. User group
The manual is intended to be used by the system owner and by qualified
persons possessing technical skills and basic electrical, electronic and
mechanical knowledge related to photovoltaic systems. Please retain this
manual for future reference.
1.2. Standards and technical directives
The solar modules comply with the following standards:
ULc/ORD-C1703 & UL 1703
1.3. Intended use
The solar modules are designed for use in photovoltaic systems. Any other use
is considered improper use. These solar modules do not comply with the
technical regulations for overhead glazing and may not be used for such
applications. These solar modules are not intended for use in mobile
applications (e.g. vehicles) or marine applications (e.g. boats). Intended use
also includes compliance with the specifications stated in this installation
manual. Conergy shall not be held liable for damages arising from a failure to
observe and follow the installation manual, particularly the safety instructions
contained in it, or from any improper use of the product.
2. Safety
2.1. Responsibilities of the owner/operator
The system operator has safety-related responsibilities. He must ensure that:
| local codes and other applicable laws concerning required permitting as well
as installation & inspection requirements, rules and regulations are consulted
and followed;
| the installation is only carried out by qualified individuals with photovoltaic
specialist technical knowledge and basic knowledge of mechanical
engineering;
| the electrical connection is only established by qualified persons;
| Persons commissioned to perform the work can evaluate their assigned
tasks and recognize possible risks;
| those commissioned to perform the work are familiar with the system
components;
| the installation manual is made available during the installation;
| the installation manual, and in particular the safety instructions, have been
read and understood by the relevant personnel before installation;
| suitable lifting gear and tools are used for the installation;
| if replacements are required, only Conergy components are used and repairs
are only carried out by qualified technicians authorized by Conergy, as
otherwise the warranty will be voided;
| only components (cable, plugs, mounting parts, etc.) that are suitable for use
in photovoltaic systems are used;
| the solar module is not installed near highly flammable gases or vapors
because sparks could be generated;
| the solar modules are installed over a fireproof roof covering when installed
on a roof;
| artificially concentrated sunlight shall not be directed on the module or panel;
| the junction box and the cable are not exposed to direct sunlight for long
periods of time,
| the solar module is not in direct contact with water or exposed to moisture for
long periods of time,
| the solar module is not subjected to any extreme chemical loads (e.g.
emissions from production operations),
| the solar module is not subjected to mechanical loads higher than the
approved levels,
| the solar module is only used in the specified ambient temperature range,
| no paint, coatings or adhesives are applied to the solar module;
| the solar module is not dismantled and none of the parts provided on delivery
are removed.
| the solar modules are only transported in their original packaging.
2.2. Basic safety instructions
The following safety instructions and warnings form an essential part of this
installation manual and are of fundamental importance when handling this
product.
| Make allowance for the loads that these modules may generate for the entire
structure.
| To avoid damage (e.g. broken glass) do not leave solar modules unsecured.
| Check the mechanical integrity of the solar modules prior to installation. Only
use undamaged solar modules.
| Only use mounting systems recommended by Conergy that can withstand
the expected loads for snow, wind, etc.
| Make sure no other system components impair the mechanical or electrical
function of the solar modules.
| Only work in dry conditions with dry solar modules and dry tools.
| Do not drill any holes into the module frame or the glass surface and do not
perform any welding work on or in the direct vicinity of the solar module.
| To avoid burns do not touch solar modules under load without wearing
protective gear, i.e. insulating gloves, protective eyewear, etc.
| Never touch solar modules with cracked or broken cover glass or damaged
back sheets without wearing gloves.
| Comply with the applicable occupational health and safety regulations (e.g.
regarding protective clothing).
| Carry out the entire installation in the presence of a second person so that
assistance can be provided in case of an accident.
| Keep a copy of this installation manual in the immediate vicinity of the
system.
Installation Manual Conergy PH 245-270P 1
3. Installation
3.1. General installation instructions
| Make sure that all locally applicable standards, construction regulations and
accident prevention regulations are complied with.
| The modules must be installed in accordance with National Electrical Code
(NEC) in the US and in accordance with CSA C22.1, Safety Standard for
Electrical Installations, Canadian Electrical Code, Part I (CEC) in Canada.
| Only use mounting systems recommended by Conergy that can withstand
the expected loads for snow, wind, etc. The recommended minimum standÂoff height is 54 mm.
| Select an installation location with the maximum sunlight at all times of the
year. Avoid shaded areas. Damage to modules can occur when continuously
shaded.
| In northern latitudes, orient the solar modules to the south. Determine the
ideal setting angle according to the latitude of the installation location.
Request this information from your dealer or find it in the official tables.
| Always mount the solar modules with the same orientation and tilt angle.
Otherwise special consideration will need to be given to system design and
inverter selection.
| Maintain an adequate distance between adjacent solar modules to allow for
expansion in case of changing thermal conditions.
| Maintain an adequate distance between the solar module and the mounting
surface to ensure sufficient rear ventilation.
| The solar modules can be mounted both vertically and horizontally.
| You can find further installation instructions in the installation manual for the
respective mounting system.
| The solar modules may be bolted or clamped in place depending on the
design of the frame. The mounting system must be made from material that
is resistant to corrosion and atmospheric conditions and able to withstand the
loads required.
3.
Installation Manual Conergy PH 245-270P 2