Condux Hand Held Micro Fiber Optic Blower User Manual

USER’S GUIDE & SAFETY MANUAL
Hand Held Micro Fiber Optic Blower
Important Safety Notice
Read and understand all procedures and safety instructions before using a Condux Handheld Micro Fiber Optic Blower. Observe all safety information on this page and note specific safety requirements as explained by procedures in this manual. Failure to follow these instructions could result in serious personal injury or death.
ADVERTENCIA
Favor de leer y comprender todas las instucciones de operaciÓn y seguridad antes de usar la máquina. Si Ud. No comprende las instrucciones favor de consultarle a su jefe.
COMMUNICATIONS WITH THE MANUFACTURER
For an information related to the machine (use, maintenance, spare parts) always state model number, manufacturing Year and Order. This date can be found on the parts identification label
Manufacturer: Condux International, Inc. 145 Kingswood Road Mankato, MN 56002-0247 1-507-387-6576 Fax 1-507-387-1442 E-mail: cndxinfo@condux.com
Save this user’s guide for future reference
If you have questions on:
Safety – Operations – Applications
Call 1-800-533-2077
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1. General Information………………………………………… Page 4
2. Set up the Handheld Blower………………………………… Page 5 A. Pressure Test Conduit…………………………………… Page 5-8
3. Prepare Conduits for Cable…………………………………. Page 9&10
4. Prepare Cable/Micro Cable…………………………………. Page 11 A. Prepare Traditional Fiber Cable………………………… Page 11&12 B. Prepare Micro Fiber Cable……………………………… Page 12&13
5. Handheld Blower Operating Instructions…………………… Page 14&15
6. Handheld Blower Assembly………………………………… Page 16
Cable Pack & Duct Pack Selection Charts……………………… Page 17
Micro Duct Selection Chart & Micro Carrier Chart…………….. Page 18
Recommended Cable Lubricants………………………………… Page 19
Warranty Information……………………………………………. Page 20
Table of Contents
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General Information
General Product Use
a. Only qualified operators should use this product. The operator should only
be the person who received qualified training from the product owning
company or trained by the manufacturer. b. Product must only be used for the work it was designed for. c. Product is not to be used with unauthorized personnel on the job site d. Should there be any doubt concerning use, functioning, maintenance or
anything else, please contact the factory or factory representative.
Operator Qualifications
a. Operator must know the required safety directives to run the product that
are pertinent to the country where it is being used. b. Operator in charge of the product and installation project must be
appropriately dressed, avoiding large clothes, hanging jewelry or whatever
might become entangled in the moving parts c. Operator must also wear the necessary protective equipment such as
gloves, boots, helmet, etc. d. Operator must carefully follow all advisements contained in the instruction
manual or on the machine e. Operator must have work area kept clean of obstacles that might inhibit a
safe working area.
Maintenance Qualification
a. Periodically inspect product for wear and tear. b. Authorized and trained personnel must do all maintenance operations.
Trained personnel are defined as people who have received qualified
training from the using company or from the manufacturer
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Set Up the Handheld Blower
Pressure Test Conduit:
The conduit system must be able to withstand a maximum pressure of 175 psi, and be free of leaks. Conduit may be tested for pressure using the Handheld cable blower, follow the steps below.
1. Loosen the speedball handle by turning it counter clockwise (Figure
1) until you are able to remove it from the bracket (Figure 2).
Figure 1 Loosen speedball handle
2. Select the correct Condux and Cable Components according to the conduit and cable size. Refer to the Conduit and Cable Pack selection charts (Table 1, 2, 3 & 4 on pages 17 & 18).
3. Choose the correct Conduit Seal and install both halves securely. Use the provided 2.5 mm hex wrench (Figure 3).
4. Choose the correct Conduit Clamp and install both halves (same color as the conduit seal). Used the provided 2.5 mm hex wrench (Figure 4).
Figure 2 Remove speedball handle
from bracket
Figure 3 Install con d uit seal Figure 4 Install con d uit clamp
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5. Choose the correct Venturi to fit the cable being installed. Do not inst all at this time!
6. Place the Seal Disk in Venturi Slot (See Figure 5).
7. Place conduit in the Conduit Seal and Conduit Clamp. Note placement up to ridge on Conduit Seal (See Figure 6).
8. Close Handheld Blower and secure (See Figure 7). Tighten speedball handle securely, but do not over tighten.
Figure 5 Insert seal disk Figure 6 Insert duct
Figure 7 Close and tighten handle
9. Plug receiving end of Conduit with a properly sized Conduit Pulling Eye (See Figure 8).
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Figure 8 Insert innerdu ct eye
10. Connect the Air Compressor
11. Slowly open Air Control Valve by turning it to the 6 o’clock postion.
a. Ensure Air Valve is off before connecting air hose.
b. Attach the hose supplied with the air compressor to the air compressor
coupling. The Handheld blower is equipped with a claw type connector. Use a safety clip on all pneumatic hose connections. (See Figure 9).
c. Observe all safety procedures.
d. Route all hoses properly to prevent tripping over them.
!WARNING: Forced air creates flying debris. Always wear personnel protective equipment. Severe personnel injury could result.
!WARNING: Ensure no personnel are in the destination access vault during the blowing operation. Severe personal injury could result.
Figure 9 Attach air hose
Pressurize conduit to 80 – 100 psi (5.5-6.9 bar) (See Figure 10).
Figure 10 Slowly open air control valve
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