Condux Gulfstream 200 Micro Fiber Blower User Manual
USER'S GUIDE & SAFETY MANUAL
Gulfstream™ 200 Micro Fiber Blower
Important Safety Notice
Read and understand all procedures and safety instructions before using the Gulfstream™ 200 Micro
Fiber Blower. Observe all safety information on this page and note specific safety requirements as
explained by procedures in this manual. Failure to follow these instructions could result in serious
personal injury or death.
ADVERTENCIA:
Favor de leer y comprender todas las instucciones de operación y seguridad antes de usar la máquina. Si
Ud. no comprende las instrucciones favor de consultarle a su jefe.
READ MANUAL
FIRST
Save this user’s guide for future reference.
COMMUNICATIONS WITH THE MANUFACTURER
For any information related to the machine (use, maintenance, spare parts) always state Model, Serial
Number, Manufacturing Year and Order. This data can be found in the machine identification table.
Manufacturer:
Condux International Inc.
145 Kingswood Drive
Mankato, MN 56002-0247
1-507-387-6576
Fax 1-507-387-1442
Internet: http://www.condux.com
E-mail: cndxinfo@condux.com
If you have questions on:
SAFETY - OPERATIONS - APPLICATIONS
CALL 1-800-533-2077
2
Table of Contents
1
General Information .................................................4
Technical Specifications ............................................. 5
2
A. Condition of Use ............................................. 5
B. Air Compressor Requirements .................................. 5
C. Operational Capacities ........................................ 5
D. Electrical Requirements .......................................5
E. Physical Specifications ........................................ 5
F. Caterpillar Drive Specifications .................................. 5
G. Conduit Coupling Requirements ................................ 5
3
Safe Operating Procedures ........................................... 6
A. Work Area Safety ............................................ 6
B. Pneumatic Devices ........................................... 6
C. Electrical Devices ............................................ 6
4
Unpacking the Blower ...............................................7
A. Blower Components .......................................... 7
Set Up the Blower ..................................................8
5
A. Determine Fiber Size .........................................8
B. Select Cable Seal & Duct Pack .................................8
C. Install Cable Seal & Micro Fiber in Duct Pack ......................9
D. Install Micro Duct ............................................9
E. Install Duct & Fiber in Blower .................................. 10
F. Install Fiber in Tractor Drive & Tighten ...........................10
G. Connect Battery Pack to Blower ...............................11
H. Panel Layout ..............................................11
I. Connect Air Compressor ......................................12
6
Crash Test ....................................................... 13
7
Blower Opterations ................................................14
A. Engage Air ................................................ 14
B. Verify Adjustable Push Force ..................................14
C. Engage Tractor Drive ........................................ 14
D. Adjust Speed ..............................................14
E. Install Fiber ................................................ 14
8
Tear Down Procedures ............................................. 15
A. Remove Power from Unit .....................................15
B. Remove Fiber from Blower .................................... 15
9
Maintenance ..................................................... 16
A. Track Cleaning & Tightening ...................................16
B. Replacement of Drive Belt ....................................16
10
Troubleshooting Guide .............................................. 18
11
Replacement Parts ................................................19
A
Appendices ...................................................... 20
3
1.
General Information
The Gulfstream™ 200 is a unique device for inserting fiber optic cable directly into
conduit. The Gulfstream 200 is comprised of an air block and a tractor drive that,
when combined with an air compressor and a battery pack, will propel fiber optic
cable measuring 0.8mm to 5.5mm into an unobstructed, unoccupied, airtight conduit
run at speeds of 0 to 165 ft/min (0-55 m/min). A cable carrier may be placed at the
front end of the cable.
The Gulfstream 200 greatly reduces pulling stress on the cable. The adjustable push
force of the tractor drive will stall the motor if the cable hits an obstruction.
The Gulfstream 200 comes standard with a digital LCD cable meter display, 2 battery
packs, battery charger, duct packs, seal kits and duct lube, all packaged in a foam
filled carrying case.
These operating instructions contain a full description of the Gulfstream 200, which
has been designed for the purpose of feeding fiber cable through conduits of uniform
cross section. The conduit must previously been installed underground or overhead to
receive the fiber optic cable and must be of sufficient length on exit to be received by
the machine. The conduit must be of material with sufficient compression strength for
it to be adequately sealed in the duct clamps of the machine. The conduit must be
airtight up to a pressure of 175psi (12bar). For this purpose, connections of screw,
compression or fusion type must be used. Conduits from 5mm to 12.7mm and fiber
optic cable from 0.8mm to 5.5mm can be accepted by the machine.
The Gulfstream 200 consists of an air block that is made in two halves that clamp
together around the duct clamps. The duct clamps hold a seal that the fiber optic
cable is fed through before entering the duct. The duct clamps and cable seals can be
interchanged to accommodate different conduit and cable sizes. The conduit is
mechanically clamped between the duct clamps at the exit of the air block, preventing
movement in any direction. Built in seals conform around the conduit when clamped.
The fiber cable is fed through the duct by a combined pulling/pushing force. The
pulling force is achieved when pressurized air is fed into the air block and forced into
the duct, generating drag on the fiber cable from airflow passing over it. The pushing
force is created by engaging the tractor drive system. As the tractor drive feeds more
and more fiber cable into the duct, more and more drag force is created by the airflow.
The fiber cable floats in the conduit, minimizing any resistance to being pushed in by
the tractor drive.
The use of the Gulfstream 200 for operations other than those described in this
manual are considered dangerous and are discouraged. Use of this machine for work
other then what is intended, relieves the manufacture from any responsibility, civil or
penal. The manufactures responsibility ceases even when one of the following occurs:
a. Tampering and/or modifications carried out without written approval of
the manufacture.
b. Not using original manufactured replacement parts.
c. Poor maintenance.
d. Not using supplied safety devices or equipment.
e. Connection of this unit to machines and/or parts not produced or
authorized in writing by the manufacture.
4
Technical Information
A. CONDITION OF USE:
Temperature from 21° F (-6° C) to 110° F (+43° C) Humidity from 30% to 90% +/- 5%,
Weather conditions relevant to working conditions, Natural and/or artificial lighting of
the work site, minimum 200 lux.
B. AIR COMPRESSOR REQUIREMENTS
1. Pneumatic Pressure: 175 psi (12 bar) Maximum
2. Required Air Flow: 5 - 15 CFM (.14 - .42 m3/min)
3. Conduit Size: 5mm – .50" (12.7mm) OD
4. Air hose fittings: ¼" Quick Connect
C. OPERATIONAL CAPACITIES
1. Pushing Force: 10lbs (45N) Max Push Force
2. Pushing Speed: 165 ft/min (50 m/min) Maximum
3. Cable Sizes: 0.8mm to 5.5mm
4. Conduit Sizes: 5mm, 7mm, 8.5mm, 10mm, 12mm, 12.7mm (
D. ELECTRICAL REQUIREMENTS:
1. Power Requirements: 12Volt (10.8V) DC @ 5Amp Max
2. Power Consumption: 60 Watts Maximum
3. Power Connection: Supplied Battery Pack (includes battery charger)
E. PHYSICAL SPECIFICATIONS
1. Height 4.6" (117 mm)
2. Length 7.5" (190 mm)
3. Width 6.0" (152 mm)
4. Weight 5.7 lbs (2.6 Kg)
F. CATERPILLAR DRIVE SPECIFICATIONS
1. Pushing Force: 10lbs (45N) Max Push Force
2. Pushing Speed: 165 ft/min (50 m/min) Maximum
3. Maximum clamping force: <12 lbf/in (2.1 N/mm)
4. Constant cable centerline design
5. Forward and reverse
6. Independent pushing drive belts with molded urethane cover profiled
for cable 0.8mm to 5.5mm
7. Slide guards
1
⁄2")
2.
G. CONDUIT COUPLING REQUIREMENTS
1. Must withstand maximum air pressure of 175 psi (12 bar)
2. Must withstand axial loading and vibration
3. Must be screw type, compression type, or fusion type
4. Sight holes must be sealed
5. Must fit snugly
6. Conduit ends must be cut off squarely and deburred
7. Conduit must be fully seated into the coupler
8. Couplers should be installed in a straight section of conduit
9. Must be same size conduit
5
3.
Safe Operating Practices
Read and understand all procedures and safety instructions before using the
Gulfstream 200. Observe all safety information on this page and note specific safety
requirements as explained by procedures called out in this manual. Failure to follow
these instructions could result in serious personal injury, property damage or death.
A. WORK AREA SAFETY
1. Wear personal protective equipment: hard hat, safety glasses, safety shoes,
and leather work gloves.
2. The safe operation of this equipment requires that the operators be on
stable footing.
3. Stay clear of cables or lines under tension.
4. Stay clear of pressurized line and conduit.
5. Use the blower only for its intended purpose.
6. Do not place cable reel too close to unit. Place the reel far enough away from
the unit to ensure proper control.
7. Place cable grip on end of conduit to catch cable carrier and cable.
8. Keep hands away from tractor drive while blower is in operation.
B. PNEUMATIC DEVICES
The Gulfstream 200 is a pneumatic device, using pressurized air to project cable at
high velocities. Please observe the following precautions when operating the blower:
1. Forced air creates flying debris. Always wear personal protective equipment.
Severe personal injury could result.
2. Ensure no personnel are in the destination access vault during the blowing
operation. Severe personal injury could result.
C. ELECTRICAL DEVICES
The motor, controller, and digital display are electrical devices. Electrical shock
hazards exist that could result in severe personal injury or death. Observe the
following precautions to avoid electrical hazards:
1. Do not operate in or near water. This includes setting the unit on a wet surface
or exposing to rain.
2. Do not remove the digital display cover. There are no user-serviceable parts
inside. Refer servicing to qualified service personnel.
3. The drive switch should be in the neutral "center" position before connecting
or disconnecting any cords.
6
Unpacking the Blower
A. BLOWER COMPONENTS
Each Gulfstream 200 STD Kit contains the following items:
GS200 Micro Fiber Blower
Battery Pack W/Cord
Rechargeable Battery (2)
Battery Charger
Duct Clamp Insert Assemblies (5-7mm; 8.5-10mm; 12-12.7mm)
Bottle of Lubricant
Common Parts Kit
(Includes: Cable Seals (1.5; 2.0; 2.5; 3.0; 3.5; 4.0; 4.5; 5.0; 5.5 mm)
Blank Seal; O-Ring Kit; Seal Kit; Flat Belt; Hex Key Set; Plastic Case)
NOTE: If any parts are missing: please contact your Condux representative
or call Condux International at 1-800-533-2077 (USA or CANADA), or
1-507-387-6576.
4.
7
5.
Set Up the Blower
This manual contains setup and operating instructions for the Gulfstream 200 micro
fiber blower.
A. DETERMINE FIBER SIZE
Determine size of fiber to be installed. To provide optimal traction and grip, if fiber
diameter is 1.5mm or less, the top belt of blower must be changed to a flat belt which
is included in the common parts kit. This flat belt is to be used in combination with the
bottom grooved belt, so that adequate contact and proper push force can be applied
to the fiber. Refer to Section 9 for belt replacement instructions.
B. SELECT CABLE SEAL & DUCT PACK
Choose the correct cable seal and duct pack for the particular application according to
duct and cable size. Refer to Cable Seal and Duct Pack selection charts.
CABLE SEAL SELECTION
CABLE OD (mm) CABLE SEAL KIT PN DUCT PACK PN
0.8-1.5 08783074 08783051; 08783052; 08783053
1.5-2.0 08783057 08783051; 08783052; 08783053
2.0-2.5 08783058 08783051; 08783052; 08783053
2.5-3.0 08783064 08783051; 08783052; 08783053
3.0-3.5 08783059 08783051; 08783052; 08783053
3.5-4.0 08783060 08783052; 08783053
4.0-4.5 08783061 08783052; 08783053
4.5-5.0 08783062 08783052; 08783053
5.0-5.5 08783063 08783052; 08783053
DUCT PACK SELECTION
DUCT OD (mm) DUCT PACK PN
5.0mm 08783051
7.0mm 08783051
8.0mm 08783052
8.5mm 08783052
10.0mm 08783052
12.0mm 08783053
12.7mm 08783053
8
Loading...