USER GUIDE USER GUIDE USER GUIDE
808 & 821 Champion Swivels
Condux International, Inc. • P.O. Box 247 • 145 Kingswood Drive • Mankato, MN 56002-0247
507-387-6576 • 800-533-2077 • FAX 507-387-1442
Internet: http://www.condux.com
© Copyright 2012, Condux International, Inc.
Printed in USA
Literature Part Number: 08210099
Revision Number 1.7
Important Safety Notice
Limited Warranty
Read and understand all procedure and safety instructions
before using a Condux 808 or 821 Champion Swivel. Observe
all safety information on this page and note specific safety
requirements as explained by procedures called out in this user
guide. Failure to follow these instructions could result in serious
personal injury or death.
ADVERTENCIA:
Favor de leer y comprender todas las instrucciones de
operación y seguridad antes de usar la máquina. Si Ud. no
comprende las instrucciones favor de consultarle a su jefe.
Operator’s
User Guide
READ USER
GUIDE FIRST
WEAR
HARD HAT
WEAR SAFETY
GLASSES
WEAR SAFETY
SHOES
Save this user’s guide for future reference.
WEAR SAFETY
GLOVES
Condux International, Incorporated extends the following warranty to
the original purchaser of these goods for use, subject to the
qualications indicated:
Condux International, Incorporated warrants to the original purchaser
for use that the goods or any component thereof manufactured by
Condux International will be free from defects in workmanship for a
period of 1 year form the date of purchase, provided such goods are
installed, maintained, and used in accordance with Condux’s
written instructions.
Components not manufactured by Condux International but used
within the assembly provided by Condux International are subject to
the warranty period as specied by the individual manufacturer of said
component, provided such goods are installed, maintained, and used in
accordance with Condux’s and the original manufacturer’s
written instructions.
Condux’s sole liability and the purchaser’s sole remedy for a failure of
goods under this limited warranty, and for any and all claims arising
out of the purchase and use of goods, shall be limited to the repair or
replacement of the goods that do not conform to this warranty.
To obtain repair or replacement service under the limited warranty, the
purchaser must contact the factory for a Return Material Authorization
(RMA). Once obtained, send the RMA along with the defective part or
goods, transportation prepaid, to:
Condux International, Inc.
145 Kingswood Drive
Mankato, MN 56002-0247 USA
THERE ARE NO EXPRESS WARRANTIES COVERING THESE
GOODS OTHER THAN AS SET FORTH ABOVE. THE IMPLIED
WARRANTIES OR MERCHANTABILITY AND FITNESS FOR
If you have questions on:
PARTICULAR PURPOSE ARE LIMITED IN DURATION TO ONE
YEAR FROM DATE OF PURCHASE.
SAFETY - OPERATIONS -
APPLICATIONS
CALL 1-800-533-2077
2 7
CONDUX ASSUMES NO LIABILITY IN CONNECTION WITH THE
INSTALLATION OR USE OF THIS PRODUCT, EXCEPT AS STATED
IN THIS LIMITED WARRANTY, CONDUX WILL IN NO EVENT BE
LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Notes
Safe Operating Practices
Read and understand all procedure and safety instructions
before using the Condux 808 or 821 Champion Swivels. Observe
all safety information on this page and note specific safety
requirements as explained by procedures called out in this
manual. Failure to follow these instructions could result in serious
personal injury, property damage or death.
!DANGER
Immediate hazards
which, if not
avoided, WILL result
in severe injury
or death.
This symbol is used to call your attention to hazards or unsafe
practices which could result in an injury or property damage.
!WARNING: Do not modify or dismantle the 808 or 821
Champion swivel. The swivel was assembled,inspected
and shipped in it’s “covered warranty” form. Any attempt to
dismantle or modify the swivel will void the warranty and could
result in property damage, severe injury or death.
!WARNING: Do not use the 808 or 821 Champion Swivel
for overhead lifting. They are designed for cable and
innerduct pulling only. Severe personal injury or property
damage could result.
!WARNING: The 808 & 821 Champion Swivels are not
designed to be pulled around capstans or bullwheels. The 808
& 821 Champion Swivels are not designed to be pulled over
sheaves. If this situation cannot be avoided, select a swivel
with a safe working load 20% greater than anticipated straight
tension load.
!WARNING
Hazards which, if not
avoided, COULD
result in severe
injury or death.
!CAUTION
Hazards or unsafe
practices, which, if not
avoided, MAY result
in injury or property
damage.
!WARNING: Do not exceed the working-load capacity of the
808 or 821 Champion Swivel or any element in the pull string.
Severe personal injury or property damage could result.
!WARNING: Do not stand directly behind the pull string. If any
component breaks, severe personal injury or property damage
could result.
6 3
Installation Procedure
Specifications
!CAUTION: Do not use these swivels for directional
drilling applications.
1. Ensure the swivel is the correct size for the job (see Tables 1 or 2).
2. Unscrew the clevis pins with a straight-slot screwdriver or allen wrench
depending on the type of clevis pin.
3. Attach the swivel between the cable being pulled and the pulling rope
or cable.
4. Tighten the clevis pins securely.
Maintenance
1. After each use, assess the condition of the swivel, checking for wear and
external damage. Check for axial and radial play in the bearings.
THIS PRODUCT IS NOT SERVICEABLE. If the swivel ceases to operate
correctly, replace with new one.
The only replacement/repair part for these swivels are the clevis
(attachment) pins. Use only OEM parts, DO NOT SUBSTITUTE. See Table
for correct Replacement Pin.
Specifications
Table 1 - 821 Champion Swivels
Table 2 - 808 Champion Swivels
Working Load
Part *Underground **Aerial A B C D E F G Replacement
Number (lbs) (Ibs) (in) (in) (in) (in) (in) (in) (in) Pin
08017000 600 360
08016000 2,500 1,500
08016000H 2,500 1,500
08080912 5,000 3,000 1
08080912H 5,000 3,000 1
08080913 7,000 4,200 1
08080913H 7,000 4,200 1
08080916 10,000 6,000 1
08080916H 10,000 6,000 1
08080920 15,000 9,000 2 .75 6.99 1.78 .59 .72 0.75 08081016
08080920H 15,000 9,000 2 .75 6.99 1.78 .59 .72 0.75 21000391
08080925 25,000 15,000 2
08080925H 25,000 15,000 2
08080930 30,000 18,000 3 1.31 12.05 3.56 1.09 1.37 1.64 08081053
* 3:1 SAFETY FACTOR
** 5:1 SAFETY FACTOR
5
⁄8 .28 3.56 .80 .16 .38 0.34 08017016
7
⁄8 .38 4.41 1.03 .31 .53 0.35 08955408
7
⁄8 .38 4.41 1.03 .31 .53 0.35 08081065
1
⁄4 .56 5.44 1.34 .37 .59 0.57 08081046
1
⁄4 .56 5.44 1.34 .37 .59 0.57 08081042
3
⁄8 .56 5.25 1.31 .44 .56 0.54 08081036
3
⁄8 .56 5.25 1.31 .44 .56 0.54 21000371
5
⁄8 .63 6.51 1.59 .56 .78 0.54 08081026
5
⁄8 .63 6.51 1.59 .56 .78 0.54 21000381
1
⁄2 1.00 10.20 2.80 .84 1.23 1.15 08081006
1
⁄2 1.00 10.20 2.80 .84 1.23 1.15 21000401
Working Load
Part *Underground **Aerial A B C D E F G Replacement
Number (lbs) (Ibs) (in) (in) (in) (in) (in) (in) (in) Pin
08210007 1,800 1,080
08210012 4,000 2,400 1
08210014 7,500 4,500 1
08210018 10,000 6,000 1
* 3:1 SAFETY FACTOR
4 5
** 5:1 SAFETY FACTOR
7
⁄8 .31 3.09 .84 .31 .38 0.31 08210105
1
⁄4 .59 4.52 1.22 .38 .44 0.60 08210115
7
⁄16 .59 5.47 1.41 .44 .59 0.60 08210125
7
⁄8 .75 7.06 1.86 .59 .80 0.76 08210135
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