Concept Z Performance 350Z, G35 Installation Manual

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Concept Z Performance 350Z & G35 Engine Oil Cooler Kit Installation Guide
Thank you for your purchase of the CZP oil cooler kit. Please make sure your kit came with all of the necessary components listed below:
1x Setrab Oil Cooler Core (19, 25 or 34 row core) 2x Setrab -10 AN to 22mm Port adapter fittings (for cooler core to AN lines) 1x Mocal Sandwich Plate (thermostatic or non-thermostatic) 2x Mocal -10AN to 1/2in BSP adapter fittings (for the sandwich plate to AN lines) 2x Dowty Seal 1/2in BSP (for Mocal sandwich plate fittings) 1x CZP Universal Oil Cooler Lower Bracket 1x CZP Z33/V35 Oil Cooler Upper Brackets (long and short) 1x CZP -10 AN SS Oil Cooler Line Long 1x CZP -10 AN SS Oil Cooler Line Short 9x M6x1.0x16mm Serrated-Flange Hex Head Bolts 7x M6x1.0 Nylon-Insert Flange Locknuts 6x M6 Weather-Resistant EPDM Rubber Washers 3x M6x1.0 Plastic/Fiberglass Rivet Nuts 1x M6x1.0 Rivet Nut tool
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1. Remove the front bumper cover to fender mounting bolts (upper circles) as well as the bolt that holds the L-shaped bumper cover bracket to the headlight (lower circle). There are three total bolts holding each of the corners of the bumper cover where it meets with the fender.
With the wheel turned inwards slightly, you can push the fender liner out of the way slightly and gain access to the two bolts going up into the fender and the one bolt going upward, mounting the bumper bracket to the headlight. All three are 10mm and may require the use of an extension.
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2. Open the hood and remove the six plastic pop-clips holding the bumper cover to the front core support with a prying tool.
3. Lift the car and remove the 10mm bolts and plastic pop-in clips along the bottom of the bumper cover and fender splash shields that hold the under tray in place.
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4. Carefully remove the bumper cover. With two people, gently pull the bumper cover forward and away from the body of the car.
5. Drain the engine oil and remove the engine oil filter.
6. Enlarge the holes (blue circles) at the bottom of the radiator core support with a 5/16” drill bit. You are only drilling through a thin layer of FRP so you don't need to press hard or drill far at all. In fact if you go 2 or 3 inches too far you can hit the radiator end tank which is not good so be carefull.
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7. Insert the M6 rivnuts and tool and tighten the tool down to crush the rivnut and secure the threads.
8. With the two 120 degree fittings on the -10 AN oil lines matched up, feed the lines into the gap between the windshield washer reservoir and the front core support, between the two black plastic splash shields, towards the lower oil pan.
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9. Attach the -10AN to 1/2in BSP adapter fittings to the Mocal sandwich plate making sure to use the 1/2in BSP dowty seals in between the fitting and sandwich plate (see picture below) and snug them down with a 1 inch socket or wrench.
10. Apply a small amount of oil to the o-ring on the back side of the sandwich plate. For those who want to remove the stock water-to-oil cooler attach the oil sandwich plate to the upper oil pan where the stock engine oil cooler was, and position the fittings so the are at about the 11 o'clock position as pictured below. Tighten it down with the stock male-to-male hollow stud which is a 22 mm and will require a deep well socket (see picture below).
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For those who want to keep the stock water-to-oil cooler you must clock the sandwich plate so the fittings are at about 10 o'clock position, pointing back and up towards the motor mount, making sure to not let the lines make contact with the mount or alternator. Then tighten it down with the provided female to male stud which is a 1 inch (see picture below).
11. Now attach one of the lines to the upper fitting on the new Mocal sandwich plate and tighten it down, then do the same with the other line. (it doesn't matter which line is which, the cooler will work in either flow direction).
12. Make sure the oil sandwich plate and both of the fittings and lines going to it are tight then go ahead and install your new oil filter. Reinstall your oil drain plug at this time if you haven't already.
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13. With one side of the lines hooked up, take the other side of the lines and route them along the front of the front core support behind the front impact bar and just in front of vertical center brace for the front core support.
14. Attach the lower mounting bracket to the cooler core with the four of the supplied 10mm bolts, rubber washers and lock nuts. Use the 4 rubber washers in between the bracket and the cooler core to insulate the assembly.
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15. Attach the short upper bracket to the cooler core with the two of the supplied 10mm bolts, rubber washers and lock nuts. When all of the brackets have been installed, your core should look something like this:
16. The mounting hole you use to secure these brackets together corresponds to the core size you’re installing:
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17. Fill up the cooler core all the way with fresh oil to avoid a dry start situation and to help purge all of the the air in the lines and cooler faster.
18. Apply a dab of fresh oil to the o-ring seal and thread the -10 AN to 22mm adapter fittings to the top of the cooler core and tighten them down.
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19. Remove the upper left mounting bolt for the drivers side crash support leg (top circle). This is where the long upper oil cooler bracket will mount to. Removing the aluminum crash bar is not necessary but does free up space and makes the install easier. The lower bracket will mount using the 2 rivnuts (bottom circles) installed in step #7.
20. Now move the cooler into position and screw the two 10mm bottom mounting bolts into the rivnuts installed in step #7, as well as the 12mm upper bolt that holds the upper brackets.
21. Attach the 90 degree lines to the -10 AN fittings on the cooler core and tighten them down.
22. Now that the oil cooler kit is fully installed, fill the car up with the manufacturer recommended amount of oil. We recommend filling the car with an extra half quart of engine oil since the lines and cooler most likely still have some air trapped inside them.
23. Start the car and check for oil leaks from the lines or cooler. If any leaks are found, shut the car off immediately and tighten the loose fitting. Repeat step #23 until no oil leaks are present.
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24. Let the car sit for a minute or two, check the engine oil level and top it off as necessary.
25. Remount the front impact bar if removed in step #19.
26. Secure the oil cooler lines up and out of the way with some zipties or other fasteners of your choice.
27. Reinstall the front bumper cover and splash-shield/under-tray with the 10mm bolts and plastic pop clips from earlier.
Now you're ready to push your car to its limits without fear of overheating your engine oil!
www.conceptzperformance.com
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