Conair HTC 30, HTC 180, HTC 270, W600-1000, HTC 60 User Manual

EnergySmart

®

Dryer

W Series Models 600 through 5000 with TouchViewTMTechnology (Allen-Bradley)

Corporate Office: 724.584.5500 l Instant Access 24/7 (Parts and Service): 800.458.1960 l Parts and Service: 814.437.6861

U S E R G U I D E
UGD0 41-1212

www.conairgroup.com

Conair recommends recording the model and serial number(s) of your equipment
and the date you received it in the User Guide. Our service department uses this
information, along with the manual number, to provide help for the specific equip­ment you installed.

Please keep this User Guide and all manuals, engineering prints and parts lists
together for documentation of your equipment.

Date:

Manual Number: UGD0041-1212

Serial Number(s):

Model Number(s):

Software Version(s):

Panelview Plus Operator Interface Terminal

Firmware Version Number:

Application File Name:

Programmable Logic Controller:

Firmware Version Number:

Application File Name:

Please record your equipment’s
model and serial number(s) and
the date you received it in the
spaces provided.

DISCLAIMER: Conair shall not be liable for errors contained in this User Guide or for incidental,
consequential damages in connection with the furnishing, performance or use of this information.
Conair makes no warranty of any kind with regard to this information, including, but not limited
to the implied warranties of merchantability and fitness for a particular purpose.

Co p yr ig ht 2 01 2 l C on ai r l A l l ri gh ts r es er ve d

NOTE: The software,
firmware and application
file information for your
specific EnergySmart
Dryer System is contained
on a serial tag that was
attached to the inside of
the EnergySmart Dryer’s
control panel during
assembly.

✐

Table of Contents

1-1 Intr odu cti on

Purpose of the user guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

How the guide is organized . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2

Using the EnergySmart Dryer with your system . . . . . . . . . . . . . . . 1-3

Your responsibilities as a user. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-3

ATTENTION: Read this so no one gets hurt . . . . . . . . . . . . . . . . . . . 1-4

How to use the lockout device . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6

2-1 Descrip tio n

What is the EnergySmart Dryer System? . . . . . . . . . . . . . . . . . . . . .2-2

Typical applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

How the EnergySmart Dryer System works . . . . . . . . . . . . . . . . . . .2-3

Specifications: EnergySmart Carousel Plus W Series

Dehumidifying Dryers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

Hopper Temperature Controller (HTC) . . . . . . . . . . . . . . . . . . . . . . . 2-5

GasTrac (CGT) Process Air Heater . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Dust Collectors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

Positive Displacement (PD) Pumps . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

CH Series Insulated Hoppers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Drying Monitor, DM-II Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

EnergySmart Dryer control options . . . . . . . . . . . . . . . . . . . . . . . . 2-13

3-1 Install a tio n

Installation - General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5

Unpacking the EnergySmart Dryer System components . . . . . . . . . 3-6

Preparing for installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Ta bl e of Con te n ts l i

Positioning the CH hopper floor stand . . . . . . . . . . . . . . . . . . . . . . . 3-8

Installation of the HTC control

(Models HTC 30, 60 and 90) . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

(Models HTC 120) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

(Models HTC 180 and 270) . . . . . . . . . . . . . . . . . . . . . . . . . 3-10

Location and mounting of the HTC heater assembly

(Models HTC 30, 60 and 90) . . . . . . . . . . . . . . . . . . . . . . . . 3-11

(Models HTC 120) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

(Models HTC 180 and 270) . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Installing the CH hopper cone section . . . . . . . . . . . . . . . . . . . . . . 3-12

Installing the CH hopper door, upper and lid sections . . . . . . . . . . 3-13

Installing the cyclone (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-17

Installing the drying monitor probe . . . . . . . . . . . . . . . . . . . . . . . . 3-22

Installing the receiver(s) (optional). . . . . . . . . . . . . . . . . . . . . . . . . 2-25

Installing the purge valve(s) (optional) . . . . . . . . . . . . . . . . . . . . . . 3-25

Installing the modular distribution box(es) (optional) . . . . . . . . . . . 3-25

Securing the CH hopper to the floor . . . . . . . . . . . . . . . . . . . . . . . 3-26

Location and mounting of the GasTrac heater . . . . . . . . . . . . . . . . 3-27

Location and mounting of the dust collector (optional) . . . . . . . . . 3-28

Location and mounting of the vacuum pump(s)

and dust collector(s) (optional) . . . . . . . . . . . . . . . . . . . . . . 3-30

Positioning the dryer on the floor . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

Removing the cable tie from the desiccant wheel

(W600-1000 models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-31

Installing the regeneration exhaust cover . . . . . . . . . . . . . . . . . . . 3-31

Installing the return air inlet and air outlet adapters

(W1600-5000 models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-33

Installing the overhead process air duct

(W3200-5000 models) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-34

ii l Ta bl e of Co n te nt s

Installation - Piping/Hoses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-35

Optional hard piping kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-36

Connecting the heat sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-37

Hopper Temperature Controller (HTC) as heat source . . . . . 3-37

GasTrac as heat source. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-38

Connecting the dryer to the heat source . . . . . . . . . . . . . . . . . . . . 3-39

Connecting the dust collector (optional). . . . . . . . . . . . . . . . . . . . . 3-40

Connecting the cyclone separator (optional) . . . . . . . . . . . . . . . . . 3-41

Installing the Dwyer 641 air velocity transmitter . . . . . . . . . . . . . . 3-42

Installing the level switch (optional). . . . . . . . . . . . . . . . . . . . . . . . 3-44

Adjusting the level sensor (optional) . . . . . . . . . . . . . . . . . . . . . . . 3-45

Installing the process protection RTD sensor. . . . . . . . . . . . . . . . . 3-46

Location of the process material temperature probe (RTD) . . . . . . 3-47

Installing the GasTrac RTD sensor . . . . . . . . . . . . . . . . . . . . . . . . . 3-48

Installing the return air dew point line. . . . . . . . . . . . . . . . . . . . . . 3-49

Installation - Main Power Connections . . . . . . . . . . . . . . . . . . . 3-51

Connecting main power to the dryer . . . . . . . . . . . . . . . . . . . . . . . 3-52

Connecting main power to the HTC

(Models HTC 30, 60, 90 and 120) . . . . . . . . . . . . . . . . . . . . 3-53

(Models HTC 180 and 270) . . . . . . . . . . . . . . . . . . . . . . . . . 3-54

Connecting main power to the GasTrac. . . . . . . . . . . . . . . . . . . . . 3-56

Connecting main power to the vacuum pump(s) (optional) . . . . . . 3-57

Connecting main power to the dust collector(s) (optional) . . . . . . . 3-57

Installation - Conveying Lines . . . . . . . . . . . . . . . . . . . . . . . . . . 3-59

Connecting the conveying lines to the receiver(s) (optional). . . . . . 3-60

Connecting the conveying lines to the purge valve(s) (optional) . . . 3-60
Connecting the conveying lines to the vacuum pump(s) and

dust collector(s) (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . 3-61

Installation - Water Lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-63

Typical water lines installation drawing. . . . . . . . . . . . . . . . . . . . . 3-64

Ta bl e of Con te n ts l iii

Connecting the aftercooler/intercooler and optional

precooler (W600-1000) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-65

Connecting the aftercooler/intercooler and optional

precooler (W1600-5000) . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-66

Installation - Control and Communications Wiring. . . . . . . . . . 3-67

Connecting the HTC to the HTC controller . . . . . . . . . . . . . . . . . . . 3-68

Connecting the RTD sensors (HTC only) . . . . . . . . . . . . . . . . . . . . 3-70

Connecting the GasTrac RTD sensors . . . . . . . . . . . . . . . . . . . . . . 3-72

Connecting the drying monitor probe to the dryer . . . . . . . . . . . . . 3-73

Connecting the receiver to the level switch (optional) . . . . . . . . . . 3-74

Connecting the EnergySmart Dryer control to system

components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-75

Installation - Compressed Air Lines . . . . . . . . . . . . . . . . . . . . . 3-85

Connecting the compressed air lines (optional) . . . . . . . . . . . . . . . 3-86

Installation - Gas Piping and Exhaust Flue . . . . . . . . . . . . . . . . 3-87

Typical gas line installation drawing . . . . . . . . . . . . . . . . . . . . . . . 3-88

Installing the Conair GasTrac. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-89

Connecting the gas and the exhaust flue to the GasTrac. . . . . . . . 3-92

Installation - Testing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-95

Checking for proper air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-96

Testing the variable frequency drive (VFD). . . . . . . . . . . . . . . . . . . 3-99

Testing the installation of the HTC. . . . . . . . . . . . . . . . . . . . . . . . 3-100

Checking the gas and electrical systems of the GasTrac . . . . . . . 3-102

Testing the installation of the GasTrac. . . . . . . . . . . . . . . . . . . . . 3-103

Testing the primary receiver (optional) . . . . . . . . . . . . . . . . . . . . 3-105

Testing the secondary receiver (optional) . . . . . . . . . . . . . . . . . . 3-107

Configuring the Dwyer 641 air velocity transmitter . . . . . . . . . . . 3-109

Configuring the DM-II drying monitor . . . . . . . . . . . . . . . . . . . . . 3-110

Configuring the level switch (optional). . . . . . . . . . . . . . . . . . . . . 3-110

Using communications (optional). . . . . . . . . . . . . . . . . . . . . . . . . 3-113

iv l Ta bl e of Co n te nt s

4-1 Op era tio n

The EnergySmart Dryer System control panel . . . . . . . . . . . . . . . . . 4-2

How to navigate the control screens . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Control function flow charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Login flow chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Operation flow chart 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Operation flow chart 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Operation flow chart 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Setup flow chart 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10

Equipment setup flow chart 1 . . . . . . . . . . . . . . . . . . . . . . . 4-11

Equipment setup flow chart 2 . . . . . . . . . . . . . . . . . . . . . . . 4-12

Communications setup flow chart . . . . . . . . . . . . . . . . . . . . 4-13

Example setpoint change . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14

Control function descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-15

EnergySmart Dryer System security levels . . . . . . . . . . . . . . . . . . 4-54

EnergySmart Dryer System Modbus communications . . . . . . . . . . 4-56

Starting the EnergySmart Dryer System

(Without OptiMizer™ mode) . . . . . . . . . . . . . . . . . . . . . . . . 4-58

Adjusting the EnergySmart Dryer System

(Without OptiMizer™ mode) . . . . . . . . . . . . . . . . . . . . . . . . 4-62

Starting the EnergySmart Dryer System

(With OptiMizer™ mode). . . . . . . . . . . . . . . . . . . . . . . . . . . 4-67

Stopping the EnergySmart Dryer System. . . . . . . . . . . . . . . . . . . . 4-71

Using dryer recipes (optional) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-74

Copying files from the EnergySmart Dryer System . . . . . . . . . . . . 4-80

Using Dewpoint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-84

Using OptiMizer™. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-85

Ta bl e of Con te n ts l v

5-1 Main ten anc e

Preventative maintenance checklist . . . . . . . . . . . . . . . . . . . . . . . . 5-2

Inspecting the hoses, piping and gaskets . . . . . . . . . . . . . . . . . . . . 5-8

Cleaning the CH hopper . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Maintaining the Dwyer 641 air velocity transmitter . . . . . . . . . . . . 5-10

Cleaning the combustion filter of the GasTrac . . . . . . . . . . . . . . . . 5-11

Cleaning the electrical enclosure filter of the GasTrac. . . . . . . . . . 5-12

Replacing the spark igniter of the GasTrac . . . . . . . . . . . . . . . . . . 5-13

Cleaning the ultraviolet flame detector of the GasTrac. . . . . . . . . . 5-15

Cleaning the process filter. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Cleaning the regeneration filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Cleaning the aftercooler/intercooler coils. . . . . . . . . . . . . . . . . . . . 5-19

Cleaning the volatile trap on the demister

(W600-1000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-21

Cleaning the volatile trap on the demister

(W1600-5000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

Cleaning the precooler coils (optional). . . . . . . . . . . . . . . . . . . . . . 5-23

Replacing the regeneration heater

(W600-1000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24

(W1600-2400). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26

(W3200-5000). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-28

Checking dew point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30

Cleaning the dust collector (optional). . . . . . . . . . . . . . . . . . . . . . . 5-32

Cleaning the cyclone separator (optional) . . . . . . . . . . . . . . . . . . . 5-32

6-1 Troub les hoo tin g

Before beginning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

A few words of caution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-3

vi l Ta bl e of Co n te nt s

DIAGNOSTICS

How to identify the cause of a problem . . . . . . . . . . . . . . . . . . . . . 6-4

Shutdown alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

Passive alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-14

Dew point troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-28

Poor material drying troubleshooting. . . . . . . . . . . . . . . . . . . . . . . 6-29

REPAIR

Replacing fuses. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-34

Checking heater solid state relays. . . . . . . . . . . . . . . . . . . . . . . . . 6-35

Checking or replacing temperature sensors . . . . . . . . . . . . . . . . . 6-36

Replacing the desiccant wheel assembly (W600-1000). . . . . . . . . 6-37

Replacing the desiccant wheel motor (W600-1000) . . . . . . . . . . . 6-39

Replacing the desiccant wheel motor (W600-1000) . . . . . . . . . . . 6-40

A Ap pen dix

We’re here to help . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

How to contact customer service . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Before you call... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1

Equipment guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Performance warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Warranty limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2

Conair print numbers list . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

Ta bl e of Con te n ts l vii

vi i i l Ta bl e of C on te nt s

Introduction

Purpos e of the user guide . . . . . . . . . . . . . . 1- 2

How the guide is o rganiz e d . . . . . . . . . . . . . 1 - 2

Using the Energ y S mart Dry e r

with your system . . . . . . . . . . . . . . . . . 1- 3

Yo u r r e s ponsib i l i ties as a us e r . . . . . . . . . . . 1-3

ATTENT I O N:

Read this so n o o n e ge t s hu r t . . . . . . . . 1-4

How to u se t h e l o c kout device . . . . . . . . . . . 1-6

S E C T I O N

1

In t ro du ct io n l 1 -1

1

In t rod u ctio n

✐

Purpose of the User Guide

This User Guide describes the Conair EnergySmart®Dryer System with
TouchViewTMTechnology and explains step-by-step how to install, oper­ate, maintain and repair this equipment.

Before installing this product, please take a few moments to read the User
Guide and review the diagrams and safety information in the instruction
packet. You also should review manuals covering associated equipment in
your system. This review won’t take long, and it could save you valuable
installation and operating time later.

How the Guide is Organized

Symbols have been used to help organize the User Guide and call your
attention to important information regarding safe installation and operation.

Symbols within triangles warn of conditions that could be hazardous to users or
could damage equipment. Read and take precautions before proceeding.

Numbers indicate tasks or steps to be performed by the user.

A diamond indicates the equipment’s response to an action performed by the user.

An open box marks items in a checklist.

A circle marks items in a list.

Indicates a tip. A tip is used to provide you with a suggestion that will help you with
the maintenance and the operation of this equipment.

Indicates a note. A note is used to provide additional information about the steps
you are following throughout the manual.

1

◆

❒

•

✒

1- 2 l Int ro d uc ti on

In t ro du ct io n l 1 -3

Using the EnergySmart Dryer with
Your System

The Conair EnergySmart®Dryer with TouchViewTMTechnology used within your
system is factory configured to be used as a central dryer only. Therefore, this
manual incorporates the information necessary to use these dryers for central
drying applications.

Your Responsibility as a User

You must be familiar with all safety procedures concerning installation, opera­tion and maintenance of this equipment. Responsible safety procedures include:

• Thorough review of this User Guide, paying particular attention

to hazard warnings, appendices and related diagrams.

• Thorough review of the equipment itself, with careful attention

to voltage sources, intended use and warning labels.

• Thorough review of instruction manuals for associated equipment.

• Step-by-step adherence to instructions outlined in this User Guide.

1

In t rod u ctio n

NOTE: Dryers can be used for
various applications.

✐

1- 4 l Int ro d uc ti on

ATTENTION:
Read this so no one gets h urt

We design equipment with the user’s safety in mind. You can avoid the potential
hazards identified within this system by following the procedures outlined below
and elsewhere in the User Guide.

WA RNING: Impro p e r i n s tallati o n , operat i o n o r
serv i c ing m ay r e sult in e quipmen t dam a g e o r
persona l inj u r y.

This equipment should be installed, adjusted and serviced by qualified
technicians who are familiar with the construction, operation and
potential hazards of this type of machinery.

All wiring, disconnects and fuses should be installed by qualified elec­trical technicians in accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate the equipment at power
levels other than what is specified on the machine serial tag and data
plate.

WA RNING: Vo ltage hazard

This equipment is powered by three-phase alternating current,
as specified on the equipment’s serial tags and data plates. Reference
optional additional equipment’s manuals for their power requirements.

A properly-sized conductive ground wire from the incoming power
supply must be connected to the chassis ground terminal inside the
electrical enclosure. Improper grounding can result in severe personal
injury and erratic machine operation.

Always disconnect and lock out the incoming main power source before
opening the electrical enclosure or performing non-standard operating
procedures, such as routine maintenance. Only qualified personnel
should perform troubleshooting procedures that require access to the
electrical enclosure while power is on.

(continued)

1

In t rod u ctio n

In t ro du ct io n l 1 -5

ATTENTION:
Read this so no one gets h urt

(c on ti nu ed )

We design equipment with the user’s safety in mind. You can avoid the potential
hazards identified within this system by following the procedures outlined below
and elsewhere in the User Guide.

CA UTION: Hot Surfaces.

Always protect yourself from hot surfaces inside the dryer and hopper.
Also exercise caution around exterior surfaces that may become hot
during use. These include the hopper door frame, the exterior of an
uninsulated hopper, the return air hose and the dryer’s process filter
housing and exhaust outlet and the Hopper Temperature Controller
(HTC) or GasTrac Dryer (CGT).

WA RNING: Do not p lace aerosol , c o mpresse d
gas o r f l a mmable mater i als o n o r nea r thi s
equipme n t .

The hot temperatures associated with the drying process may cause
aerosols or other flammable materials placed on the dryer or hopper to
explode.

1- 6 l Int ro d uc ti on

How to Use the Lockout Device

CAUTION: Before performing maintenance or repairs on this product, you should

disconnect and lockout electrical power sources to prevent injury from unexpected
energization or start-up. A lockable device has been provided to isolate this
product from potentially hazardous electricity.

Lockout is the preferred method of isolating machines or equipment from energy
sources. Your Conair product is equipped with the lockout device pictured below.

To use the lockout device:

1

Stop or turn off the equipment.

2

Isolate the equipment from the electric power. Turn the rotary
disconnect switch to the OFF, or “O” position.

3

Secure the device with an assigned lock or tag. Insert a lock or tag

in the holes to prevent movement.

4

The equipment is now locked out.

WARNING: Before removing lockout devices and returning switches to the ON
position, make sure that all personnel are clear of the machine, tools have been
removed and all safety guards reinstalled.

To restore power, turn the rotary disconnect back to the ON position:

1

Remove the lock or tag.

2

Turn the rotary disconnect switch to the ON or “I” position.

ON

O OFF

ON

O OFF

De s cr ip ti on l 2- 1

Description

What is the E nergy S m art D rye r Sys t e m ? . . . . 2-2

Typica l a p p l icat i o n s . . . . . . . . . . . . . . . . . . 2- 2

How the Energ y S mart Drye r Sy s t e m w o r ks . . . 2-3
Specif i c a tion s : E n ergyS m a rt C a rousel

Plus W Series Dehu m i d ifying Dr y ers . . . . 2-4

Hopper Temp e r a ture Cont r o l ler ( HTC) . . . 2-5

GasTrac (CGT) Proce s s A ir H e ater . . . . . . 2-6

Dust Collec t o r s . . . . . . . . . . . . . . . . . . 2- 7

Po sitive Displ a c ement (PD) Pumps . . . . . 2-8

CH S e ries Insula t ed H o ppers . . . . . . . . . 2 - 9

Dry i n g M o n i tor, DM-II Mode l . . . . . . . . 2-1 2

Energ y S mart Dry e r co n t r ol o p tions . . . . 2-13

S E C T I O N

2

2

De s cri p tion

2- 2 l Des cr i pt io n

What is the EnergySmart®Dryer
System?

Energy efficient drying and superior end product are the results of having precise
control of your drying process. The EnergySmart Dryer System control allows
you to optimize your system settings to achieve consistent drying results that boost
your plant-wide efficiency and produce high quality final product. An OptiMizer™
Mode automatically adjusts the air flow and temperature of your process for maxi­mum system efficiency.

The EnergySmart Dryer System could include:

• EnergySmart Dryer with TouchViewTMTechnology (Allen-Bradley control)

• CH Hopper with an integrated cyclone - optional

• Heater (gas or electric)

• Dust collector(s) - optional

• Patented DM-II drying monitor technology

• Receiver(s) - optional

• Vacuum pump(s) - optional

• Audible alarm

Typical Applications

1 Dryer on the floor, a single CH Hopper with a Hopper Temperature Controller

(HTC) or GasTrac Dryer (CGT) package on a floor stand.

The EnergySmart Dryer System can be used successfully in applications that
require:

• A contamination-free drying environment

• A constant flow of dehumidified air

• Throughput rates of 400 to 5,000 lbs {181 to 2,268 kg} per hour (some

materials can be run at higher rates).

• Dew points of -40°F {-40°C}.

NOTE: The EnergySmart

®

W600 - 5000 dryer provides
no heat to the process air. A
separate heat source is
required at the hopper inlet to
heat the air to the required
drying temperature.

✐

De s cr ip ti on l 2- 3

2

De s cri p tion

How the EnergySmart Dr yer System
Works

The drying circuit is a traditional desiccant drying system. The dryer supplies low
dew point air that has passed through a heater (HTC or GasTrac) into the bottom
of a CH Hopper. The air moves up through the hopper picking up moisture from
the material as it transfers its heat into the material. Once the air is at the top of the
hopper, it returns to the dryer after passing through optional filtration to remove
fines. Once in the dryer, the air is cooled by passing through a cooling coil to
lower the temperature so that the air can be dried as it passes through the desiccant
where the moisture is absorbed.

Specifications: EnergySmart Carousel
Plus W Series Dehumidifying Dryers

2- 4 l Des cr i pt io n

TPDX019-0712

SPECIFICATION NOTES:

*

Dryers W600-W5000 that are central dryers do not have process heaters. Hopper Temperature Controllers (HTC’s) or GasTrac Dryers (CGT’s) are used at the hopper for heat­ing the process air. See the Hopper Temperature Controller (HTC) and GasTrac Dryer (CGT) specification sheets for further technical information.

†

Total amps listed apply to dryer only, see the Hopper Temperature Controller (HTC) or GasTrac (CGT) specification sheets for additional power requirements.

‡

Dryers running at 50 Hz will have 17% less airflow, and a 17% reduction in material throughput.

§

Total kW listed at a regeneration temperature of 350°F {177°C}. The total kW listed reflects the kW of the dryer only. It does not include any external heat source, for example
the Hopper Temperature Controller (HTC) or Gastrac Dryer (CGT).

** When drying below 150°F {66°C} a precooler is required.
††

Temperatures above or below the recommended levels may affect dryer performance. Tower, chiller or municipal water sources can be used.

‡‡

Not available in Allen Bradley models.

Specifications may change without notice. Consult a Conair sales representative for the most current information.

APPLICATION NOTES:

All dryers are supplied with an aftercooler/intercooler as standard. The aftercooler/intercooler reduces the tem­perature of the return air from the drying hopper, improving the efficiency of the desiccant. The
aftercooler/intercooler must be connected with the proper water flow rate and temperature to attain the rated
throughput.

When to use central models

Models W600 - W5000 of Carousel Plus dryers are all configured as central dryers. Central dryers do not
have process heaters. These models should be used when drying multiple materials that require different
drying temperatures. Central models dehumidify the process air, which is then heated to the correct set­point by a Hopper Temperature Controller (HTC) or GasTrac Dryer (CGT).

When to use additional filtration

The standard return air cartridge filter is sized for the airflow of each dryer model and is suited for most
applications. You should consider adding an optional dust collector and/or volatile trap if:

●

The material contains excessive fines. An additional dust collector or cyclone will extend time between filter

cleaning.

●

The material produces volatiles during drying which condense into a waxy or oily residue. A volatile trap will

help to protect the desiccant.

MODELS W600

*

W800

*

W1000

*

W1300

*

W1600

*

W2000

*

W2400

*

W3200

*

W4000

*

W5000

*

Performance characteristics (with full hopper)

Drying temperature All models 100°- 375°F {38°- 191°C} with options
Dew point All models -40°F {-40°C}

Dimensions inches {cm}

A - Height 93.8 {238.3} 92.2 {134.2} 98.3 {249.7}
B - Width 49.3 {125.2} 53.9 {136.9} 58.2 {147.8}
C - Depth 72.4 {183.9} 106.6 {270.8} 123.6 {313.9}
Outlet/inlet hose diameter 8.0 {20.3} 12.0 {30.5} 12.0 {30.5}

Approximate weight lbs {kg}

Installed 1300 {590} 1300 {590} 1400 {636} 1600 {726} 2000 {907}
Shipping 1495 {678} 1495 {678} 1515 {687} 2620 {1188} 3385 {1535}

Voltage -

Standard/Central

Full load amps

†

400 V/3 phase/50 Hz

‡

89.2 / 34.3 89.2 / 34.3 116.6 / 34.2 152.7 / 42.9 159.4 / 49.6 194.1 / 56.8 221.7 / 57.0 282.7 / 90.5 317.0 / 97.7 371.9 / 97.4
460 V/3 phase/60 Hz 77.6 / 29.8 77.6 / 29.8 101.5 / 29.8 133.4 / 37.8 138.6 / 43.0 168.9 / 49.4 192.8 / 49.4 247.3 / 80.0 275.9 / 84.7 323.7 / 84.7
575 V/3 phase/60 Hz 62.1 / 23.9 62.1 / 23.9 81.1 / 23.8 106.6 / 30.2 110.8 / 34.4 135.1 /39.6 154.2 / 39.6 197.7 / 64.0 220.6 / 67.8 258.7 / 67.7
380 V/3 phase/60 Hz

‡‡

93.9 / 36.1 93.9 / 36.1 122.7 / 36.0 160.7 / 45.2 167.8 / 52.2 204.3 / 59.8 233.4 / 60.0 297.6 / 95.3 333.7 / 102.8 391.5 / 102.5

Total kilowatts§kW {BTU/min} 53 {3017} / 53 {3017} / 72 {4098} / 95 {5407} / 95 {5407} / 114 {6489} / 133 {7570} / 152 {8652} / 190 {10809} / 228 {12972} /

15 {854} 15 {854} 15 {584} 19 {1081} 19 {1081} 19 {1081} 19 {1081} 38 {2157} 38 {2157} 38 {2157}

Water requirements {for aftercooler/intercooler or optional precooler}

**

Recommended temperature

††

45°- 85°F {7° - 29°C} 45°- 85°F {7° - 29°C} 45°- 85°F {7° - 29°C}
Water flow gal./min. {liters/min.} 6 - 25 {22.7 - 94.6} 12 - 40 {45.4 - 151.4} 15 - 50 {56.8 - 189.3}
Water connections NPT 1 1/2 inch NPT 1 1/2 inch NPT 1 1/2 inch NPT

Specifications: Hopper Temper ature
Controller (HTC)

A

B

D

E

F

G

I

MODEL HTC HTC-30H* HTC-60H* HTC-90H* HTC-120H* HTC-180H* HTC-270H*

Carousel Plus dryer model W600 W800 W1000 W1600 W2400 W3200 W5000
Performance characteristics

Temperature range 150° - 375° F {66° - 191° C}
Flow rate cfm 300 400 500 800 1200 1600 2500
Pressure drop@flow rate
inches WC

†

3.0 1.8 2.3 4.0 3.8 5.9 6.4

{mm} WC

†

{76.2} {45.7} {58.4} {101.6} {96.5} {149.9} {162.6}

Dimensions inches {cm} and weight lb {kg}
Heater box dimensions

Inlet size (OD) 8812 12 12 12
Outlet size selection (OD) 8812 12 12 12
A - Height 31.4 {79.8} 27.5 {69.9} 27.0 {68.6} 31.0 {78.7} 34.0 {86.4} 36.4 {92.5}
B - Width 10.1 {25.7} 13.6 {34.5} 16.0 {40.6} 16.0 {40.6} 18.0 {45.7} 24.2 {61.5}
C - Depth 10.7 {27.2} 10.9 {27.7} 10.9 {27.7} 16.0 {40.6} 17.0 {43.2} 17.0 {43.2}
D - Height of discharge 1.75 1.5 2.0 1.0 2.0 1.0

nozzle above the heater box {4.4} {3.8} {5.1} {2.5} {5.1} {2.5}
E - Height of inlet nozzle 10.6 7.1 8.0 10.0 13.0 15.4
below the heater box {26.9} {18.0} {20.3} {25.4} {33.0} {39.1}
Installed weight lb {kg}

‡

38 {17} 37 {17} 78 {35} 93 {43} 102 {46} 131 {59}

Control center dimensions

Height - F 24.0 {61.0} 24.0 {61.0} 36.0 {91.4} 48.0 {122.0} 60.0 {152.4} 60.0 {152.4}
Width - G 24.0 {61.0} 24.0 {61.0} 30.0 {76.2} 36.0 {91.4} 42.0 {106.7} 42.0 {106.7}
Depth - H 10.0 {25.4} 10.0 {25.4} 10.0 {25.4} 10.0 {25.4} 12.0 {30.5} 12.0 {30.5}
Clearance for heat sink - I 3.0 {7.6} 3.0 {7.6} 3.0 {7.6} 3.0 {7.6} 3.0 {7.6} 3.0 {7.6}
Installed weight lb {kg} 150.0 {68.0} 150.0 {68.0} 180.0 {81.6} 250.0 {113.0} consult Conair consult Conair

Voltage full load amps

400 V/3 phase/50-60 Hz 44 87 131 175 261 381
480 V/3 phase/50-60 Hz 38 76 114 152 227 340
575 V/3 phase/50-60 Hz 30 61 91 122 182 272

SPECIFICATION NOTES:

* The HTC model number reflects the kilowatts of each unit. For example, HTC-60 has a 60 kilowatt heater.
† The unit of measure WC is water column.
‡

Weights are approximate.

Specifications may change without notice. Consult a Conair representative for the most current information.

TPDS022-0808

C

De s cr ip ti on l 2- 5

2

De s cri p tion

H

MODELS CGT150 CGT250 CGT350 CGT500 CGT700

Performance characteristics

Temperature range ºF {ºC} 250 - 350 {122 - 177}
Maximum flue temperature ºF {ºC} 750 {399}
Combustion blower 0.5 Hp peripheral 0.5 Hp peripheral 1 Hp peripheral 1 Hp peripheral 1 Hp peripheral

Ignition source Spark igniter, interrupted

Burner type Metal-ceramic
Minimum burner capacity BTU/hr 40,000 75,000 90,000 125,000 150,000

Maximum burner capacity BTU/hr 150,000 225,000 350,000 500,000 700,000

Gas consumption*

CFH @250ºF {L/hour} 50 {1416} 90 {2549} 105 {2973} 150 {4248} 230 {6513}

CFH @350ºF {L/hour} 140 {3964} 215 {6088} 325 {9203} 465 {13167} 675 {19114}
Gas pressure to regulator In. H2O {kPa} 10 - 20 {2.49 - 4.98}
Gas pressure from regulator In. H2O {kPa} 4 - 7 {0.99 - 1.74}
Gas heating rate BTU/ft

3

1000

Dimensions in. {mm}

A - Height 54 {1372} 61{1549} 61 {1549} 61 {1549} 61 {1549}
B - Width 29 {737} 37 {940} 37 {940} 37 {940} 37 {940}
C - Length 66 {1676} 64 {1626} 74 {1880} 74 {1880} 74 {1880}
Air inlet/outlet, OD 8 {203} 8 {203} 8 {203} 8 {203} 12 {300}

Approximate weight lb {kg}

Installed 600 {272} 600 {272} 600 {272} 600 {272} 600 {272}
Shipping 700 {317} 700 {317} 700 {317} 700 {317} 600 {272}

Voltage Total amps

380V/3 phase/50Hz 3.0 3.0 1.6 1.3 3.0
415V/3 phase/50Hz 3.0 2.7 1.5 1.2 3.0
240V/3 phase/60Hz 3.0 4.8 2.5 2.0 3.0
480V/3 phase/60Hz 3.0 2.4 1.3 1.0 3.0

Emissions

<10 ppm corrected to 3% O

2

<20 ppm corrected to 3% O

2

<10 ppm corrected to 3% O

2

Carbon Monoxide (CO)
NOX
Unburned hydrocarbons

10 - 30%

2 - 5%

9 - 10.5%

Primary excess air
Oxygen (O2) (ideal 3 - 4%)
Carbon Dioxide (CO

2)

All GasTrac components
meet:

UL372, UL795, FM, CGA, AGA,
NFPA 54, NFPA 79, NFPA 86
and IAS

A

B

C

Specifications: GasTrac (CGT) Process
Air Heater

SPECIFICATION NOTES:

*Designed for natural gas. For alternate fuel, contact your Conair representative.

Specifications may change without notice. Consult a Conair representative for the most current information.

2- 6 l Des cr i pt io n

TPDS009-0408

MODELS 18087803 18087801
Uninsulated or Insulated Uninsulated Insulated
Dimensions inches {cm}

A - Height 96.5 {245} 96.5 {245}
B - Height to centerline 81.3 {207} 81.3 {207}
C - Clearance below canister 41.0 {104} 41.0 {104}
D - Depth 53.1 {135} 43.9 {112}
E - Width 42.2 {107} 42.2 {107}
Air inlet/outlet 8 12

Weight lb {kg}

Installed 150 {68} 160 {73}
Shipping 180 {82} 190 {86}

SPECIFICATION NOTES:

Specifications can change without

notice. Check with a Conair repre­sentative for the most current infor­mation.

Specifications: Dust Collectors

Air outlet

Air
inlet

A

B

C

D

E

De s cr ip ti on l 2- 7

2

De s cri p tion

MODELS DC1 DC2
Performance Characteristics

Pump size range Hp {kW} * 3-7.5 {2.2-5.6} 10-25 {7.5-18.7}
Vacuum line size OD in {mm} 1.5-2.5 {38.1-63.5} 2.25-4.0 {57.2-101.6}
Filter area ft2{M2} 42.8 {4.0} 100.3 {9.3}
Maximum collection capacity ft3{liters} 1.1 {31.1} 2.1{59.4}
Recommended dust collection ft3{liters} 0.75 {21.2} 1.0 {28.3}

Dimensions inches {cm}

A - Height 58.0 {147.3} 67.0 {170.1}
B - Width 15.0 {38.1} 19.0 {48.3}

Depth 20.0 {50.8} 19.0 {48.3}

Weight lb {kg}

Installed 110 {50} 150 {68}
Shipping 140 {64} 280 {127}
Voltage total amps
120V/1 phase/60Hz 1.0 1.0

Compressed air requirement

80-120 psi {5.5-8.3 bars}

SPECIFICATION NOTES:

* Model DC1 works with Conair pump models PSS3, PSS6, PD3, PD5, PD7.5.

Model DC2 works with PSS11, PD10, PD15, PD25.

Specifications can change without notice. Check with a Conair representative for
the most current information.

A

B

in

out

Model DC1 and DC2

TPCS012-0408

MODELS PD3 PD5 PD7.5 PD10 PD15 PD25
Motor Type* TEFC TEFC TEFC TEFC TEFC TEFC

Performance

Horsepower 357.5 10 15 25
Standard CFM at Material
Pickup Point @ 10" Hg 52.6 76.6 121.2 154.5 201.1 346.2
Average Sound Level (dbA)
@ 8", 10" and 12" Hg 86 86.3 86 85.8 88.8 93

Dimensions in. {mm}

Standard Inlet Size (OD) 1.5 {38} 1.75 {44} 2.25 {57} 2.5 {64} 3.0 {76} 4.0 {102}
Exhaust Line Size (OD) 2.5 {64} 2.5 {64} 2.5 {64} 4.0 {102} 4.0 {102} 4.0 {102}
Height (H) 37 {940} 37 {940} 41 {1041} 51 {1295} 51 {1295} 52 {1321}
Width (W) 35 {889} 35 {889} 35 {889} 39.5 {1003} 39.5 {1003} 39.5 {1003}
Depth (D) 27 {686} 27 {686} 27 {686} 33 {838} 33 {838} 34 {864}
Installed Weight / lb {kg} 325 {147} 325 {147} 370 {168} 625 {283} 640 {290} 960 {435}
Voltage Total Amps
240 7.6 12 18.8 28 39 59
480 3.8 6 9.4 14 19.5 29.5
575 2.9 4.8 7.5 10.7 16 27

* Energy-saving, high efficiency motors

are also available.

Specifications: Positive Di splacement
(PD) Pumps

MODELS PD3 PD5 PD7.5 PD10 PD15 PD25 SUPER (ANY MODEL)
Performance

Average Sound Level (dbA)
@ 8", 10" and 12" Hg

61.9 69.8 76.2 79.3 86.0 90.0 Under 60 dbA

Enclosure Construction Painted Steel Natural Aluminum Painted Steel
Allowance Space for
Service Access / in

48 (Opposite Vacuum Inlet) 36 (Opposite Vacuum Inlet) 36 (Front, Next to Filter)

Dimensions in. {mm}

Height (H) 49 {1245} 64 {1626} 96 {2438}
Width (W) 54 {1372} 55 {1397} 70 {1778}
Depth (D) 32 {813} 36 {914} 50 {1270}

SPECIFICATIONS FOR PUMPS WITH SOUND ENCLOSURES

Specifications not listed below are the same as those listed above. All Sound Enclosures include a cooling fan 115 VAC @ 2 amps.

SPECIFICATION NOTES:

Specifications can change with-

out notice. Check with a Conair
representative for the most cur­rent information.

2- 8 l Des cr i pt io n

TPCS026-0408

Specifications: CH Series Insulated
Hoppers

Without Integrated Cyclone (Fig. 1)

A

B

C

D

E

With Integrated Cyclone (Fig. 2)

A

BA

D

E

De s cr ip ti on l 2- 9

2

De s cri p tion

TPDS006-0408 REV

Specifications: CH Series Insulated
Hoppers

MODEL CH54-70 CH54-85 CH54-99 CH54-114 CH54-129 CH64-158 CH64-187 CH64-215 CH64-248
FIGURE NUMBER Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1
Performance characteristics

Capacity ft3{liter} 70 {1982} 85 {2407} 99 {2804} 114 {3228} 129 {3653} 158 {4475} 187 {5296} 215 {6089} 248 {7023}
Capacity @ 35 lb/ft

3

2450 2975 3465 3990 4515 5530 6545 7525 8680

Dimensions inches {cm}

A - Inside diameter 54 {137} 54 {137} 54 {137} 54 {137} 54 {137} 64 {163} 64 {162} 64 {162} 64 {163}
B - Hopper height 101.3 {257}120.1 {305} 132.1 {336} 138.1 {351} 150.1{381} 144.6

{367}

158.6 {403} 174.6 {443} 192.6 {489}
C - Overall height 136.8 {347}154.8 {393} 166.8 {424} 170.8 {434} 182.8 {464} 177.9 {452} 189.9 {482} 207.9 {528} 225.9 {574}
D - Width 69.4 {176} 69.4 {176} 69.4 {176} 69.4 {176} 69.4 {176} 76.0 {193} 76.0 {193} 76.0 {193} 76.0 {193}
E - Depth 69.4 {176} 69.4 {176} 69.4 {176} 69.4 {176} 69.4 {176} 76.0 {193} 76.0 {193} 76.0 {193} 76.0 {193}
Air inlet (OD) 8 {20.3} 8 {20.3}
Air outlet (OD) 8 {20.3} 8 {20.3}
Material discharge (ID) 6 {15.2} 6 {15.2}

Weights lb {kg}

Installed weight (hopper only) 1100 {499}1250 {567} 1450 {658} 1550 {703} 1650 {748} 1850 {839} 2050 {930} 2150 {975} 2250 {1021}

Mounting interfaces

Hopper loader (Top) IT07 IT07 IT07 IT07 IT07 IT07 IT07 IT07 IT07
Material discharge (Bottom) IB03 IB09 IB09 IB09 IB09 IB09 IB09 IB09 IB09

MODEL CH74-245 CH74-366 CH74-487 CH100-450 CH100-675 CH100-900
FIGURE NUMBER Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1 Fig. 1
Performance characteristics

Capacity ft3{liter} 245 {6938} 366 {10365} 487 {13792} 450 {12743} 675 {19114} 900 {25485}
Capacity @ 35 lb/ft

3

8575 12810 17045 15750 23625 31500

Dimensions inches {cm}

A - Inside diameter 74 {188} 74 {188} 74 {188} 100 {254} 100 {254} 100 {254}
B - Hopper height 170.2 {432} 218.2 {554} 266.2 {676} 199 {505} 249 {632} 297 {754}
C - Overall height 193.7 {492} 241.7 {614} 289.7 {736} 219 {556} 269 {683} 317 {805}
D - Width 90.5 {229.9} 90.5 {229.9} 90.5 {229.9} 120.0 {305} 120.0 {305} 120.0 {305}
E - Depth 90.5 {229.9} 90.5 {229.9} 90.5 {229.9} 120.0 {305} 120.0 {305} 120.0 {305}
Air inlet (OD) 12 {30.5} 12 {30.5}
Air outlet (OD) 12 {30.5} 12 {30.5}
Material discharge (ID) 8 {20.3} 11.875 {30.2}

Approximate weight lb {kg}

Installed weight (hopper only) 3230 {1465} 3830 {1737} 5030 {2282} 9750 {4423} 10800 {4899} 11850 {5375}

Mounting interfaces

Hopper loader (Top) IT07 IT07 IT07 IT07 IT07 IT07
Material discharge (Bottom) IB09 IB09 IB09 IB09 IB09 IB09

Without Integrated Cyclone

Without Integrated Cyclone

SPECIFICATION NOTES:

Specifications can change without
notice. Check with a Conair repre­sentative for the most current
information.

IT07

4 equally spaced
mounting clips on a

16.375 in. {416 mm}
diameter bolt circle

IB09

16 bolt holes, 7/16 in.
{11 mm}, on a 16.25 in.
{413 mm} square plate

Top for hopper loaders

Bottom at discharge

2- 1 0 l D es cr ip t io n

TPDS006-0408 REV

With Integrated Cyclone

With Integrated Cyclone

Specifications: CH Series Insulated
Hoppers

SPECIFICATION NOTES:

Specifications can change with­out notice. Check with a Conair
representative for the most
current information.

IT07

4 equally spaced
mounting clips on a

16.375 in. {416 mm}
diameter bolt circle

IB09

16 bolt holes, 7/16 in.
{11 mm}, on a 16.25 in.
{413 mm} square plate

Top for hopper loaders

Bottom at discharge

MODEL CH54-70 CH54-85 CH54-99 CH54-114 CH54-129 CH64-158 CH64-187 CH64-215 CH64-248
FIGURE NUMBER Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2 Fig. 2
Performance characteristics

C

apacity ft3{liter} 70 {1982} 85 {2407} 99 {2804} 114 {3228} 129 {3653} 158 {4475} 187 {5296} 215 {6089} 248 {7023}

Capacity @ 35 lb/ft

3

2450 2975 3465 3990 4515 5530 6545 7525 8680

D

imensions inches {cm}

A - Inside diameter 54 {137} 54 {137} 54 {137} 54 {137} 54 {137} 64 {163} 64 {162} 64 {162} 64 {163}
B

- Hopper height 101.3 {257}120.1 {305} 132.1 {336} 138.1 {351} 150.1{381} 144.6

{367}

158.6 {403} 174.6 {443} 192.6 {489}

C

- Overall height 140.6 {357}157.6 {400} 169.6 {431} 175.6 {446} 187.6 {477} 182.4 {463} 194.4 {494} 212.4 {539} 230.4 {585}
D - Width 96.4 {245} 96.4 {245} 96.4 {245} 96.4 {245} 96.4 {245} 101.8 {259} 101.8 {259} 101.8 {259} 101.8 {259}
E - Depth 96.4 {245} 96.4 {245} 96.4 {245} 96.4 {245} 96.4 {245} 101.8 {259} 101.8 {259} 101.8 {259} 101.8 {259}
Air inlet (OD) 8 {20.3} 8 {20.3}
Air outlet (OD) 8 {20.3} 8 {20.3}
Material discharge (ID) 6 {15.2} 6 {15.2}

Approximate weight lb {kg}

Installed weight

(hopper and cyclone) 1650 {748}1800 {816} 2000 {907} 2100 {953} 2200 {998} 2400 {1089} 2600 {1179} 2700 {1225} 2800 {1270}

Mounting interfaces

Hopper loader (Top) IT07 IT07 IT07 IT07 IT07 IT07 IT07 IT07 IT07
Material discharge (Bottom) IB03 IB09 IB09 IB09 IB09 IB09 IB09 IB09 IB09

MODEL CH74-245 CH74-366 CH74-487
FIGURE NUMBER Fig. 2 Fig. 2 Fig. 2
Performance characteristics

Capacity ft3{liter} 245 {6938} 366 {10365} 487 {13792}
Capacity @ 35 lb/ft

3

8575 12810 17045

Dimensions inches {cm}

A - Inside diameter 74 {188} 74 {188} 74 {188}
B - Hopper height 170.2 {432} 218.2 {554} 266.2 {676}
C - Overall height 263.5 {669} 311.5 {791} 479.5 {1218}
D - Width 118.6 {301} 118.6 {301} 118.6 {301}
E - Depth 118.6 {301} 118.6 {301} 118.6 {301}
Air inlet (OD) 12 {30.5}
Air outlet (OD) 12 {30.5}
Material discharge (ID) 8 {20.3}

Approximate weight lb {kg}

Installed weight (hopper and cyclone) 3780 {1715} 4380 {1987} 5580 {2531}

Mounting interfaces

Hopper loader (Top) IT07 IT07 IT07
Material discharge (Bottom) IB09 IB09 IB09

De s cr ip ti on l 2- 11

2

De s cri p tion

TPDS006-0408 REV

Angled Probe

Allows the DM-II to be used on
hoppers that have insufficient
clearance for correctly mounting
the probe around loading devices.

Probe Mounting
Adapter Kit

(Includes half coupling,
two mounting plates,
screws and gasket)

NOTE: The mounting adapter

kit will only be included if the
DM-II was ordered as a retro­fit kit. Otherwise, the adapter
plate will already be in place
on the hopper.

The DM-II package includes:

●

Drying monitoring probe

●

Connecting cable

●

Pre-wired dryer panel

●

Light tower

Specifications: Dr ying Monitor, DM-II
Model

✐

SPECIFICATION NOTES:

Specifications can change without notice. Check with a Conair representative for the most current information.

Drying Hopper # Conair Part #

CH 54-70 1819080140

CH 54-85 1819080141

CH 54-99 1819080142

CH 54-114 1819080123

CH 54-129 1819080143

CH 64-158 1819080125

CH 64-187 1819080126

CH 64-215 1819080127

CH 64-248 1819080144

CH 74-245 1819080126

CH 74-366 1819080145

CH 100-450 1819080132

CH 100-675 1819080133

CH 100-900 1819080134

2- 1 2 l D es cr ip t io n

Energ ySmart Dryer Control Options

• Visual alarms - The visual alarm is a blinking red alarm light that alerts the user to

any shut down alarm.

• Trending screens - The trending screens display temperature, air flow, dew point and

differential pressure of the EnergySmart Dryer System. Each can be used to graph

real-time data of a running dryer system.

• Recipe storage screen - The recipe storage screen is used to store and instantly recall

specific dryer parameters that are used with different types of material. Up to 99 dryer

recipes can be saved within the control.

• Loading control screens - Dedicated screens control the function and activation of up

to two (2) optional receivers. Loading, dump and purge times can be individually

altered for each receiver.

• Communications - Allows the dryer to be networked to industrial control systems.

De s cr ip ti on l 2- 13

2

De s cri p tion

2- 1 4 l D es cr ip t io n