Conair UGR003, UGR0800 User Manual

Installation

Operation

Maintenance

Troubleshooting

UCR-150L Robot

with PC-E IV control

Instant Access

Parts and Service

[phone]
[phone]

www.conairnet.com

The Conair Group, Inc.
One Conair Drive
Pittsburgh, PA 15202
Phone: [phone]
Fax:[phone]

UGR003/0800

It is important to record the model and serial number(s) of
your equipment and the date you received it in the User
Guide. Our service department uses this information, along
with the manual number, to provide help for the specific
equipment you installed.

Keep this User Guide and all manuals, engineering prints and
parts lists together for documentation of your equipment.

Date:
Document Number: UGR003/0900

Serial number(s):

Model number(s):

Power Specifications:

Amps
Volts
Phase
Cycle

DISCLAIMER: The Conair Group, Inc., shall not be liable for errors

contained in this User Guide or for incidental, consequential dam­ages in connection with the furnishing, performance or use of this
information. Conair makes no warranty of any kind with regard to
this information, including, but not limited to the implied warranties
of merchantability and fitness for a particular purpose.

Record your equipment’s
model and serial num­ber(s) and the date you
received it in the spaces
provided.

Copyright 2000

All rights reserved

THE CONAIR GR OUP, INC.

UGR003/0900 UCR-150L Robots

INTRODUCTION . . . . . . . . . . . . . . . . . . .1-1

Purpose of the User Guide . . . . . . . . . . . . . . . . . . . . . . . . .1-2

How the Guide is Organized . . . . . . . . . . . . . . . . . . . . . . .1-2

Your Responsibility as a User . . . . . . . . . . . . . . . . . . . . . .1-2

ATTENTION: Read this so no one gets hurt . . . . . . . . . . .1-3

DESCRIPTION . . . . . . . . . . . . . . . . . . . .2-1

What is the UCR-150L Robot? . . . . . . . . . . . . . . . . . . . . .2-2

Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2

Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3

How the UCR-150L Robot Works . . . . . . . . . . . . . . . . . . .2-3

UCR-150L Robot Features . . . . . . . . . . . . . . . . . . . . . . . .2-4

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5

Optional Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6

I

NSTALLATION

. . . . . . . . . . . . . . . . . . . .3-1

Unpacking the Boxes . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2

Cautions and Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3

Preparing for Installation . . . . . . . . . . . . . . . . . . . . . . . . . .3-4

Preparing the Platen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5

Positioning the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Connecting the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-6

Setting Gripper Position . . . . . . . . . . . . . . . . . . . . . . . . . . .3-8

Setting Strip Positions . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9

Connecting Air Pressure . . . . . . . . . . . . . . . . . . . . . . . . . .3-10

Adjusting the Sprue Verification Switch . . . . . . . . . . . . . .3-10

Adjusting the Speed . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-11

Verifying the Electrical Interface . . . . . . . . . . . . . . . . . . .3-12

Manual Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14

Automatic Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15

OPERATION . . . . . . . . . . . . . . . . . . . . . .4-1

Hand Control Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2

Starting the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Stopping the Robot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Emergency Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3

Viewing Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-4

Operating Manually . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-5

Starting Automatic Operation . . . . . . . . . . . . . . . . . . . . . . .4-6

Choosing the Mold . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7

Programming the Motion Sequence . . . . . . . . . . . . . . . . . .4-8

i

T

ABLE OF

CONTENTS

UCR-150L Robot UGR003/0900

OPERATION . . . . . . . . . . . . . . . . . . . .CONT’D

Programming Home, Grip and Vacuum Positions . . . . . . .4-10

Monitoring Input/Output . . . . . . . . . . . . . . . . . . . . . . . . .4-12

Setting Timer Values . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-13

Choosing Timer Settings . . . . . . . . . . . . . . . . . . . . . . . . .4-14

Adjusting Traverse Movement . . . . . . . . . . . . . . . . . . . . .4-15

Restarting Automatic Operation . . . . . . . . . . . . . . . . . . . .4-16

Answering an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-16

MAINTENANCE . . . . . . . . . . . . . . . . . . . .5-1

Maintenance Features . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2

Preventative Maintenance Schedule . . . . . . . . . . . . . . . . . .5-4

Checking Electrical Connections . . . . . . . . . . . . . . . . . . . .5-6

TROUBLESHOOTING . . . . . . . . . . . . . . . .6-1

Before Beginning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

A Few Words of Caution . . . . . . . . . . . . . . . . . . . . . . . . . .6-2

Identify the Cause of a Problem . . . . . . . . . . . . . . . . . . . . .6-2

Answering an Alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-3

The Robot Does Not Cycle . . . . . . . . . . . . . . . . . . . . . . . .6-4

The Mold is Not Working Properly . . . . . . . . . . . . . . . . . .6-5

The Arm is Not Working Properly . . . . . . . . . . . . . . . . . . .6-6

Strip Motion is Not Working . . . . . . . . . . . . . . . . . . . . . . .6-7

There is No Horizontal Motion . . . . . . . . . . . . . . . . . . . . .6-8

The Gripper Does Not Work . . . . . . . . . . . . . . . . . . . . . . .6-9

There is No Vacuum . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-10

APPENDIX . . . . . . . . . . . . . . . . . . . . . .A-1

Customer Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-1

Guarantee/Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2

Electrical Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .B-1

System Configuration . . . . . . . . . . . . . . . . . . . . . . . . .B-1

Robot and IMM Interface . . . . . . . . . . . . . . . . . . . . . .B-2

Solenoid and Limit Switch Wiring . . . . . . . . . . . . . . . .B-3

Relay and IMM Interface . . . . . . . . . . . . . . . . . . . . . . .B-4

Solenoid Valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .C-1

P

ARTS/DIAGRAMS . . . . . . . . . . . . . . .P/D-1

ii

T

ABLE OF

CONTENTS

CONT’D

1-1

UGR003/0900 UCR-150L Robot

●●

Purpose of the User Guide . . . .1-2

●●

How the User Guide

is organized . . . . . . . . . . . . . . .1-2

●●

Your Responsibilities

as a User . . . . . . . . . . . . . . . .1-2

●●

ATTENTION: Read this so

no one gets hurt . . . . . . . . . . .1-3

INTRODUCTION

UCR-150L Robot UGR003/0900

1-2

INTRODUCTION

This User Guide describes the Conair UCR-150L Robot with
the PC-E IV control, and explains step-by-step how to install,
operate, maintain and repair this equipment.

Before installing this product, please take a few moments to
read the User Guide and review the diagrams and safety infor­mation in the instruction packet. You also should review man­uals covering associated equipment in your system. This
review won’t take long, and it could save you valuable instal­lation and operating time later.

Symbols have been used to help organize the User Guide and
call your attention to important information regarding safe
installation and operation.

Symbols within triangles warn of conditions that could
be hazardous to users or could damage equipment.
Read and take precautions before proceeding.

Numbers within shaded squares indicate tasks or steps
to be performed by the user.

A diamond indicates the equipment’s response to an
action performed by the user.

An open box marks items in a checklist.
A shaded circle marks items in a list.

You must be familiar with all safety procedures concerning
installation, operation and maintenance of this equipment.
Responsible safety procedures include:

● Thorough review of this User Guide, paying particular

attention to hazard warnings, appendices and related dia­grams.

● Thorough review of the equipment itself, with careful

attention to voltage sources, intended use and warning
labels.

● Thorough review of instruction manuals for associated

equipment.

● Step-by-step adherence to instructions outlined in this

User Guide.

P

URPOSE OF

THE USER
GUIDE

HOW THE USER
GUIDE IS
ORGANIZED

1

◆
❒

●

YOUR
RESPONSIBILITY
ASAUSER

WARNING: Improper installation, oper­ation, or servicing may result in
equipment damage or personal injury.

This equipment should only be installed, adjust­ed, and serviced by qualified technical person­nel who are familiar with the construction, oper­ation, and potential hazards of this type of
machine.

All wiring, disconnects, and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the machine serial plate.

WARNING:Voltage hazard.

This equipment is powered by alternating cur­rent, as specified on the machine serial tag and
data plate.

A properly sized conductive ground wire from
the incoming power supply must be connected
to the chassis ground terminal inside the electri­cal enclosure. Improper grounding can result in
severe personal injury and erratic machine
operation.

Always disconnect and lock out the incoming
main power source before opening the electrical
enclosure or performing non-standard operating
procedures such as routine maintenance. Only
qualified personnel should perform trou­bleshooting procedures that require access to
the electrical enclosure while power is on.

INTRODUCTION 1-3

We design equipment with the user’s safety in mind. You can
avoid the potential hazards identified on this machine by fol­lowing the procedures outlined below and elsewhere in the
User Guide.

ATTENTION:

R

EAD THIS SO NO

ONE GETS HURT

UGR003/0900 UCR-150L Robot

2-1

UGR003/0900 UCR-150L Robot

●●

What is the UCR-150L Robot? . .2-2

●●

Typical Applications . . . . . . . . . .2-2

●●

Limitations . . . . . . . . . . . . . . . . .2-3

●●

How the Robot Works . . . . . . . .2-3

●●

UCR-150L Robot Features . . . . .2-4

●●

Specifications . . . . . . . . . . . . . .2-5

●●

Optional Equipment . . . . . . . . . .2-6

DESCRIPTION

Conair UCR-150L Robot isideal for applications requiring
quick, consistent part removal. The robot exchanges signals
via the SPI interface on the mold machine to ensure pre­dictable, constant cycle times. This feature avoids setup prob­lems and allows accurate time quoting for production and
maintenance schedules.

Use the UCR-150L Robot to eliminate common problems:

● inconsistent cycle times

● improper part/sprue separation

● unsafe sprue/part removal

The Conair UCR-150L Robot is a pneumatic robot that
removes the sprue/part from the injection molding machine.
The UCR-150L minimizes injection machine pause time with
a fast take-out time (1.5 second) by utilizing the slide cylinder
in addition to the main arm cylinder.
The robot is mounted on a fixed platen on the injection mold
machine. When the mold-open-complete signal goes from the
mold machine to the robot controller, the strip frame slides
down at the same time the main cylinder arm enters the mold
area; the gripper grips the sprue/part and removes the item to a
designated area. When the arm moves outside the mold area
the robot can release the sprue/part with or without the option­al second descent.

W

HAT IS THE

UCR-150L
R

OBOT?

UCR-150L Robot UGR003/0900

2-2

DESCRIPTION

TYPICAL
APPLICATIONS

UGR003/0900 UCR-150L Robot

DESCRIPTION 2-3

L

IMITATIONS

Choose Conair UCR-150L Robot when you want a low cost,
easily maintained robot. The UCR-150L Robot has a long ver­tical stoke (950 mm) that allows easy adjustment to an injec­tion mold machine. The robot does not have a swing in/swing
out movement; rather it transverses the beam. Maximum pay­load with standard gripper is 4.4 lb. (2 Kg), and without grip­per, 6.6 lb. (3 Kg).

HOW THE
UCR-150L
R

OBOT WORKS

The UCR-150L Robot exchanges signals via the SPI interface
on the mold machine. The hand control provides the buttons
for controlling and monitoring the robot. From the hand con­trol you can:

● monitor the input/output status

● set and adjust cycle timers in both manual and automatic

mode

● adjust mode

● operate/stop the robot manually

● operate the robot automatically

● store programs

The robot receives the signal from the mold machine to
remove the sprue/part. The robot arm moves into the mold
area, grips the part, raises out of the mold and places the part
in a specific location. The robot sends a signal to the mold
machine to begin the next cycle. Each robot is equipped with a
part verification switch to stop the molding machine if a
sprue/part is missed.

UCR-150L Robot UGR003/0900

2-4

DESCRIPTION

Main arm cylinder

vertically moves the gripper
to remove part from mold
machine.

Vacuum generator

provides vacuum for
optional EOAT suction

Cable T rack

protects tubing and
wires as arm moves

Main strip cylinder

strips part from mold
after gripping.

UCR-150L
R

OBOT

FEATURES

Slide cylinder

slides the strip frame up and down
at the same time as the main arm
ascends and descends.

Traverse cylinder

moves the mobile frame as
the part/sprue is removed
from the mold machine.

LM guide

maintains the linear
motion of the arm

Base

holds robot in
position.

Gripper

picks up part/sprue in
mold machine

Safety lock cylinder

prevents arm from dropping if pneu­matic pressure suddenly drops.

Wrist flip cylinder

positions the gripper or end-of-arm
tooling horizontally or vertically.

EOAT mounting plate

holds the optional end-of­arm tooling

UGR003/0900 UCR-150L Robot

DESCRIPTION 2-5

S

PECIFICATIONS

MODEL UCR-150L

Performance characteristics

Molding Machine Size up to 300 ton
Minimum take out time seconds 1.5
Minimum cycle time seconds 8
Maximum payload with sprue grip lb {kg} 4.4 {2}
Dimensions inches {mm}

Height 65 {1651}
Width 88 {2235}
Depth 46 {1168}
Distance from face of platen (min-max) 25.5 - 6.5 {647-165}
Gripper center to top of platen 4 {102}
Tooling plate center to top of platen 11.5 {292}
Main arm vertical stroke 37 {950}
Main arm horizontal stroke 47 {1200}
Main arm strip stroke 5 {125}

Wrist flip 90°
Weight lb {kg}
Shipping weight 635 {288}
Installed weight (without control box) 485 {220}
Electrical Requirements amps running peak
110V/1 phase/ 50 or 60 Hz 0.5 20
240V/1 phase or 3 phase/50 or 60 Hz 0.25 10

Utility requirements

Air consumption ft3{l/min} 8 {232}
Working air pressure psi {bar} 80 {5.5}
Maximum air pressure psi {bar} 100 {6.9}

SPECIFICATION NOTES:

Maximum payload increases to 6.6 lb {3 kg} when the sprue
grip tooling is removed.

Specifications may change without notice.Check with a Conair
representative for the most current information.

64 {1626}

8 {203}

13 {330}

35 {889}

8 {203}

11 {279}

23 {584}

4 {101.6}

11.5 {292}

43 {1092}

65 {1165}

35 {889}

max 25.5 {648}

6

{152}

C

L

6 {150}

0.8 {20}

0.59

{15.0}

2.362 {60}

2.362 {60}

4.724
{120}

9.448 {240}

11 {280}

4.3 {110}

1.5 {40}

2.756
{70}

2.7
{70}

4 x M6

MOUNTING TO STATIONARY PLATEN

BASIC TOOLING PATTERN

6 bolt holes 1/2 inch - 13 tap, 1.25 deep

Front view

Side view

1.575
{40}

UCR-150L Robot UGR003/0900

2-6

DESCRIPTION

O

PTIONAL

EQUIPMENT

Available options include:

●

Extended strip stroke

Extends the kick stroke motion for deep draw parts (typi­cally used with end-of-arm tooling)

● End-of-arm tooling

Used for light duty part removal.

3-1

UGR003/0900 UCR-150L Robot

●●

Unpacking the Boxes . . . . . . . . .3-2

●●

Cautions and Warnings . . . . . . .3-3

●●

Preparing for Installation . . . . . .3-4

●●

Preparing the Platen . . . . . . . . .3-5

●●

Positioning the Robot . . . . . . . .3-6

●●

Connecting the Robot . . . . . . . .3-6

●●

Setting Gripper Position . . . . . .3-8

●●

Setting Strip Positions . . . . . . . .3-9

●●

Connecting Air Pressure . . . . .3-10

●●

Adjusting the Sprue

Verification Switch . . . . . . . .3-10

●●

Adjusting the Speed . . . . . . . .3-11

●●

Verifying the

Electrical Interface . . . . . . . .3-12

●●

Manual Testing . . . . . . . . . . . . .3-14

●●

Automatic Testing . . . . . . . . . .3-15

INSTALLATION

The UCR-150L Robot comes fully assembled in a single
crate.

U

NPACKING THE

BOXES

UCR-150L Robot UGR003/0900

3-2

INSTALLATION

CAUTION: Lifting

To avoid personal injury or damage to the robot,
lift the robot using a forklift or hoist with straps
that have been positioned at the robot's center
of gravity.

Carefully uncrate the robot and its

components.

Remove all packing material,

protective paper, tape, and plastic. Compare contents to
the shipping papers to ensure that you have all the parts.

Carefully inspect all components to make sure

no damage occurred during shipping. If any damage is
found, notify the shipping agent immediately. Check all
wire terminal connections, bolts, and any other electrical
connections, which may have come loose during ship­ping.

Record serial numbers and specifications

in the blanks provided on the back of the User Guide's
title page. This information will be helpful if you ever
need service or parts.

You are now ready to begin installation.

1
2

3

4

UGR003/0900 UCR-150L Robot

INSTALLATION 3-3

CAUTION: Moving the Robot

When you receive the robot, the swing arm is
bolted to prevent movement. Leave the bolt in
place until the robot is mounted on the press.
Remove after mounting.

WARNING: Improper installation, oper­ation, or servicing may result in
equipment damage or personal injury.

This equipment should only be installed, adjust­ed, and serviced by qualified technical person­nel who are familiar with the construction, oper­ation, and potential hazards of this type of
machine.

All wiring, disconnects, and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the machine serial tag and data
plate.

C

AUTIONS AND

WARNINGS

UCR-150L Robot UGR003/0900

3-4

INSTALLATION

Plan the location. Make sure the area where the robot is
installed has the following:

● A grounded power source. Check the robot’s serial

tag for the correct amps, voltage, phase, and cycle. All
wiring should be completed by qualified personnel and
comply with your region’s electrical codes.

● Air pressure source. The robot requires a working

pressure of 80 PSI and a maximum pressure of 100
PSI for gripping and vacuum release.

● Clearance for safe operation and maintenance.

Make sure there is enough clearance around the robot
for movement, maintenance and servicing. Be sure the
robot has proper clearance to avoid structures, utilities,
overhead cranes, material hoppers and loading pipes, as
well as other machines and equipment. Be sure that the
maximum envelope is clearly marked and protected
from entry by personnel during operation. The maxi­mum envelope is the volume of space encompassing
the maximum designed movement of ALL robot parts,
including the end of arm tooling, work piece and
attachments.

Perform the installation in the following order:

❒ Prepare the platen.
❒ Move the robot into position on the platen and attach.
❒ Connect the robot cables.
❒ Adjust the grip and strip movement WITHOUT air

pressure (manually move the arm).

❒ Attach air line and apply pressure.
❒ Make adjustments to the robot (grip, speed, etc.)
❒ Run robot in manual mode, making any adjustments

needed to prevent damage to the robot, mold machine,
and parts. Check interface to assure that mold machine
does not close on robot arm.

❒ Run robot in automatic mode. Do this step only after

robot has been thoroughly tested in the manual mode to
prevent damage to equipment and parts.

P

REPARING FOR

INSTALLATION

UGR003/0900 UCR-150L Robot

INSTALLATION 3-5

Drill holes in the stationary (fixed) platen to accept the robot
using the mounting pattern for the UCR-150L.

Mounting pattern for the UCR-150L Robot*.

P

REPARING THE

PLATEN

*Dimensions shown are inches (mm). Machine flat spacer mounting surface.

6 x 1/2-13 x 1 1/4 dp

0.591 (15)

2.953 (75)

5.315 (135)

5.9 (150)

11 (280)

9.448 (240)

UCR-150L Robot UGR003/0900

3-6

INSTALLATION

C

ONNECTING

THE

ROBOT

WARNING: Electrical hazard

Before performing any work on this product, dis­connect and lock out electrical power sources
to prevent injury from unexpected energization
or start-up.

WARNING: Improper installation, oper­ation, or servicing may result in
equipment damage or personal injury.

This equipment should only be installed, adjust­ed, and serviced by qualified technical person­nel who are familiar with the construction, oper­ation, and potential hazards of this type of
machine.

All wiring, disconnects, and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the machine serial tag and data
plate.

CAUTION: Lifting

To avoid personal injury or damage to the robot,
lift the robot using a hoist. Place the straps

around the swing shaft between the strip frame and
the base.

Use a sling to lift the robot.

Place a sling under both ends of the beam and under the
traverse arm.

Move the robot into position.

Carefully hoist the robot into position on the platen.

Secure the robot to the platen with the

supplied screws, lock washers, and flat washers.

Remove any shipping brackets

holding the arms.

1

2
3

4

P

OSITIONING

THE

ROBOT

UGR003/0900 UCR-150L Robot

INSTALLATION 3-7

IMPORTANT: Always refer to

the wiring diagrams that
came with your robot before
making electrical connec­tions.The diagrams show the
minimum size main power
cable required for your robot,
and the most accurate electri­cal component information.

Plug the hand-held control into the control

box on the back of the robot.

Check to see what the power output is from

the IMM to the robot. You need to tap wires so that power
can go to the IMM SPI half 30 and 31:

1
2

WARNING: Crushing Injury

This device has high speed moving parts that
can cause crushing injuries. Keep body parts
and clothing away from moving parts. Always
disconnect the robot from compressed air
sources before servicing.

Connect the SPI connector cable into the

SPI connector on the robot control box and to the SPI
connector on the mold machine.

For IMM Output

Voltage:

110VAC / 1 phase

240VAC / 1 phase

240VAC / 3 phase

Choose:

1 neutral wire and
1 hot wire

1 ground wire
1 L wire
1 N wire

X, Y, and Z wires or
R, S, and T wires
(depends on your IMM)

Place into:

Place into Positions 30 and 31 of
SPI IMM half connector.

Place L and N wires into Positions
30 and 31 of SPI IMM half connector
(in any order) do not wire Ground
wire.

Choose any two wires and connect
into Positions 30 and 31 of the IMM
SPI half connector.

3

UCR-150L Robot UGR003/0900

3-8

INSTALLATION

S

ETTING

GRIPPER
POSITION

Set the gripper position before attaching and turning on the air
pressure. To set the lowest position for the gripper:

Open the mold.
Hold the main arm and loosen the arm height

adjustment screws on the block. Slide block down cylin­ders.

1

Set the gripper height to the sprue

by manually moving the arm down. Do not use the hand
control. Do this without any air pressure.

Tighten the adjustment screws on the block

securely.

Set the maximum height the arm can move

vertically by adjusting the shock absorber. Tighten lock­nut on shock.

3

4

Block

2

Shock absorber

5

If you need to adjust
the gripper height any
time after installation,
always be sure to dis­connect and drain the
air pressure before
making the adjustment.

UGR003/0900 UCR-150L Robot

INSTALLATION 3-9

Set the strip positions before connecting the air pressure line
to prevent damage to the equipment. To set the distance the
strip stroke moves forward and backward:

Open the mold.
Loosen the Forward and Backward Stroke

adjustment levers.

S

ETTING STRIP

POSITIONS

Backward Stroke
adjustment lever

Forward Strip
Stroke adjustment
levers

1
2

Forward shock
absorber

Move the Forward Stroke adjustment plate

by hand away from the main arm.

Move the main arm to the sprue grip position.
Push the Forward Stroke adjustment plate

toward the arm until the forward shock absorber is com­pletely set. Tighten locknut on shock.

Lock the Forward Stroke adjustment levers.

This is the Strip Forward position.

Move the main arm to the strip back position.

Make sure the strip stroke is longer than the distance
needed for your application.

Lock the Backward Stroke adjustment lever.

This is the Strip Backward position.

Move the Backward shock absorber forward

until it is completely set. Tighten locknut on the shock
absorber.

3
4

5

6

Forward Stroke
adjustment plate

Backward shock
absorber

7

8
9

If you need to adjust
the strip stroke any time
after installation, always
be sure to disconnect
and drain the air pres­sure before making the
adjustment.

UCR-150L Robot UGR003/0900

3-10

INSTALLATION

Attach the shop air line to the robot at the air line hose con­nection. Air pressure should be 80 PSI working pressure and
100 PSI maximum pressure. Do not connect and turn on the
air until AFTER setting the gripper position and strip move­ment.

To ensure proper part/sprue verification, adjust the LS-4
switch.

Press the Manual button

to place the robot in manual mode.

Press the Grip (On/Off) button

to cycle the gripper open and closed.

Place a sprue into the open gripper

jaws and press the Grip button to grip the sprue. The grip­per should grip the sprue enough to be able to lift it, but
not deform or break it.

Adjust the LS-4 proximity sensor if needed.

Loosen the adjustment screws and slide the sensor up or
down.

1
2
3

When adjusted, tighten the screws securely.

5

NOTE: Check this verification regularly to ensure the
robot is correctly verifying the part/sprue removal.The
gripper may need reset if the sprue diameter changes
(due to mold changes). If the gripper crushes the sprue,
a grip regulator can be added to decrease the pressure
used to grip the sprue.

4

LS-4 proximity
sensor

Adjustment
screws

C

ONNECTING

AIR PRESSURE

ADJUSTING THE
SPRUE
VERIFICATION
SWITCH

UGR003/0900 UCR-150L Robot

INSTALLATION 3-11

Speed control valves are used to adjust the robot speed as it
moves along the axes. You can adjust the strip stroke, arm
down (vertical movement), and the traverse motion (horizontal
movement) by adjusting the valves.

Turn the valve clockwise to slow the robot. Turning the valve
counter-clockwise causes the robot to speed up. Tighten the
lock nut after making adjustments.

A

DJUSTING THE

SPEED

Arm Down
(vertical) flow
control valve

Strip Stroke
flow control
valves (2)

Horizontal flow
control valves (3)

UCR-150L Robot UGR003/0900

3-12

INSTALLATION

V

ERIFYING THE

ELECTRICAL
INTERFACE

Electrical Diagrams are
in the Appendix.

The electrical interface between the robot and the injection
molding machine is the most important part of the installation.
The interface must function correctly to maintain the safety of
the robot and the mold. As a result, the interface must be veri­fied.

CAUTION: Equipment hazard.

The UCR-150L is designed for use with the PC­E IV control.
Do not try to use a PC-E III control with this
robot. Damage will occur! Call Conair Service if
you are unsure or have any questions.

The areas that must be verified as functional and correct are
the motion controls and the inputs.

Verifying motion controls (permissives)

Controling gripper movements is critical. The robot must con­trol the following motions for safety. Check the following
movements:

● Mold Close

The robot must control the closing motion of the
mold. If the robot is not clear of the mold area, the
press must not close. Also, if the robot misses a part,
the press must be stopped from closing.

● Mold Open

The opening of the mold must be controlled by the
robot. If the arm is not in a safe area - Fully Up or
Outside the press area - the injection molding
machine should not be permitted to open.

● Mold Ejection (Forward)

The ejection of the part can be controlled by the
robot. This ensures the proper placement of the
robot gripper before the sprue/runner is ejected.

● Cycle Start (optional)

This option sends a signal from the robot to the
IMM after the mold closes to tell the IMM to begin
a new cycle.

Verifying the Inputs

The first four inputs must be verified. The others are optional
depending on the application.

Verify the following inputs as functional and correct:

● Mold Full Open

This signal starts the robot into the mold area. This
is a very important signal. If the robot enters, or
attempts to enter the mold at the wrong time, dam­age to the arm and/or mold can occur.

● Mold Full Closed

This signal is sent to the robot when the mold is
fully closed or locked up.

● Press Gate Closed

This signal tells the robot that the safety gate is
closed.

● Press A uto

The robot must see this signal to cycle automatical­ly.

● E-Stop from IMM

The robot monitors the emergency stop message
from the IMM. If the robot senses the message from
the IMM, the robot stops.

● Reject Part

The IMM signals the robot there is a rejected part.
The robot grabs the part, strips it and immediately
releases it without moving it outside.

UGR003/0900 UCR-150L Robot

INSTALLATION 3-13

V

ERIFYING THE

ELECTRICAL
INTERFACE

CONT’D

Electrical Diagrams are
in the Appendix.

UCR-150L Robot UGR003/0900

3-14

INSTALLATION

M

ANUAL

TESTING

In manual mode you can operate the robot manually using the
control buttons. To operate the robot manually:

Make sure the robot is stopped

and the mold is fully opened. Press the Stop but­ton and verify the control displays Stop Mode.

Press the Manual button.

The LCD displays:

1

2

The robot is now in manual mode and can be operated using
the motion control buttons on the control.

Up/Down button

This button moves the main arm up and down
vertically (extends and retracts). Press once to
extend the arm; press again to retract. The grip­per can grip in the down position, but does not
grip in the up position.

Swing button

Use this button to move the arm horizontally
inward and outward. The arm can traverse from
the up, forward, and backward positions, but not
from the down position.

Forward Strip/Backward Strip button

Press the button to strip forward; press again to
strip backward.

Grip (On/Off) button

Press the Grip button to manually grip a
part/sprue. Press again to release the part. The
Grip button only grips the sprue when the arm is
inside the mold and in the lowest position.

UGR003/0900 UCR-150L Robot

INSTALLATION 3-15

A

UTOMATIC

TESTING

Before placing the robot into automatic operation, the Auto
signal from the press must be present for the robot to run. To
start automatic operation:

Press the Stop button.

The robot stops. If the arm is not in the Home
position, press the Manual button and move the
arm to the Home position, then press the Stop
button.

Press the Auto/Recycle button.

The control displays the auto mode information
and the robot begins automatic cycling.

CAUTION: Equipment damage hazard.

Press the Auto/Recycle button only when the
robot is stopped and in the home position. If the
button is pressed at any other time in the cycle
of the robot:

● The robot stops

● The alarm sounds

● The error code displays on the hand control

Press the Stop button to silence the alarm.

If the robot is not working properly at any time, turn it off
immediately and refer to the Troubleshooting section of this
User Guide.

If you do not encounter any problems during testing, proceed
to the Operation section.

4-1

UGR003/0900 UCR-150L Robot

●●

Hand Control Features . . . . . . .4-2

●●

Before Starting . . . . . . . . . . . . . .4-2

●●

Starting the Robot . . . . . . . . . . .4-3

●●

Stopping the Robot . . . . . . . . . .4-3

●●

Emergency Stopping . . . . . . . . .4-3

●●

Viewing Information . . . . . . . . . .4-4

●●

Operating Manually . . . . . . . . . .4-5

●●

Starting Automatic

Operation . . . . . . . . . . . . . . . .4-6

●●

Choosing the Mold . . . . . . . . . .4-7

●●

Programming the

Motion Sequence . . . . . . . . . .4-8

●●

Programming the Home, Grip,

and Vacuum Positions . . . . .4-10

●●

Monitoring Input/Output . . . . .4-12

●●

Setting Timer Values . . . . . . . .4-13

●●

Choosing Timer Settings . . . . .4-14

●●

Adjusting T raver se Movement .4-15

●●

Restarting Automatic

Operation . . . . . . . . . . . . . . . .4-16

●●

Answering an Alarm . . . . . . . .4-16

OPERATION

The robot control has several features that allow you to input
setup information, monitor cutting process, and view errors.

H

AND CONTROL

FEATURES

UCR-150L Robot UGR003/0900

4-2

OPERATION

Emergency Stop

press to immediately
stop the robot.

Auto Recycle button

puts the robot into
automatic operation

Program buttons

press to enter pro­gramming information.

Control buttons

use to move the robot
arm and grip.

BEFORE
STARTING

Before you start daily operation of the robot, perform preven­tative maintenance. This incudes daily, weekly, monthly and
semi-annual maintenance. Maintenance procedures are
described in the Maintenance section of this User’s Guide.

WARNING: Be sure that power to the robot is

disconnected and locked out when doing any
maintenance on it. Follow all safety rules when
performing any maintenance on this equipment.

Stop button

use during normal
routine operations to
stop the robot.

Numeric keypad

lets you enter num­bers into the control
and save them.

On/Off button

slide up and down to
use or not use the
robot.

LED display

shows setup, process
and error information

UGR003/0900 UCR-150L Robot

OPERATION 4-3

The power must be on for any robot or press operations to
occur. Slide the On/Off button on the side of the hand control.

Off Mode

When the On/Off button on the control is in the Off posi­tion the robot is Off position, but the hand control is still
useable. The interlock signals for the mold are released.
The interlocks are still monitored, however, to ensure the
robot is in a safe position for opening and closing the
mold. NOTE: When in the Off mode, the robot does not
remove parts/sprues from the press. The operator must do
this manually.

On Mode

When the On/Off button on the control is in the On posi­tion the robot runs with the press. The operator can cycle
the robot in either manual mode or automatic mode.

S

TARTING THE

ROBOT

STOPPING THE
ROBOT

To stop the robot from either Auto mode or Manual
mode, press the Stop button.

The LCD displays the message:

EMERGENCY
STOPPING

If, at any time, you need to immediately stop the robot,

Press the Emergency stop button.

The robot stops immediately. The control dis­plays:

Reset the control.

After the emergency is handled, reset the control by turn­ing the E-stop button in the direction of the arrows (clock­wise).

Press the Stop button

to place the robot in Stop mode.

Continue operation by pressing the

Auto/Recycle button or the Manual button.

1

2

3
4

The LED displays the data you input, the status of the robot,
and any error messages.

UCR-150L Robot UGR003/0900

4-4

OPERATION

V

IEWING

INFORMATION

During normal operation the display provides:

● the current mold number

● the motion sequence

● current home position

● the current valve selection

● programming directions

Error codes display during an alarm or error. A typical display
during normal operation is:

press ENT.

Programming directions
to use the Up/Down
arrows to scroll, and
press the Enter button
to save the choice.

Home position

I - above the mold

O - outside the mold

Pick up position

Vertical motion

Main grip release

Vacuum release

GRIPS

GRIP Use grip solenoid valve
VAC Use vacuum solenoid valve
G+V Use grip and vacuum

solenoid valve

Mold Number

The current mold number;
control can be programmed
for up to seven different
molds, M01 to M07.

M Pick up from moveable mold
F Pick up from fixed mold

L L-shaped ver tical motion
U U-shaped vertical motion

2 Grip release at arm second descend.
K Grip release at arm second descend and str ip motion.
3 Gr ip release on the way, ar m third extended.
M Grip release in the mold area.

2 Vacuum release at ar m second descend.
K Vacuum release at arm second extend and strip motion.
3 Vacuum release on the way, ar m third extended.
M Vacuum release in mold area.

Motion Sequence

O

PERATING

MANUALLY

UGR003/0900 UCR-150L Robot

OPERATION 4-5

In manual mode you can operate the robot manually using the
control buttons. To operate the robot manually:

Make sure the robot is stopped

and the mold is fully opened. Press the Stop but­ton and verify the control displays Stop Mode.

Press the Manual button.

The LCD displays:

1

2

The robot is now in manual mode and can be operated using
the motion control buttons on the control.

Up/Down button

This button moves the main arm up and down
vertically (extends and retracts). Press once to
extend the arm; press again to retract. The grip­per can grip in the down position, but does not
grip in the up position.

Swing button

Use this button to move the arm horizontally
inward and outward. The arm can swing from
the up, forward, and backward positions, but not
from the down position.

Forward Strip/Backward Strip button

Press the button to strip forward; press again to
strip backward.

Grip (On/Off) button

Press the Grip button to manually grip a
part/sprue. Press again to release the part. The
Grip button only grips the sprue when the arm is
inside the mold and in the lowest position.

S

TARTING

AUTOMATIC
OPERATION

UCR-150L Robot UGR003/0900

4-6

OPERATION

Before placing the robot into automatic operation, the Auto
signal from the press must be present for the robot to run. To
start automatic operation:

Press the Stop button.

The robot stops. If the arm is not in the Home
position, press the Manual button and move the
arm to the Home position, then press the Stop
button.

Press the Auto/Recycle button.

The control displays the auto mode information
and the robot begins automatic cycling.

CAUTION: Equipment damage hazard.

Press the Auto/Recycle button only when the
robot is stopped and in the home position. If the
button is pressed at any other time in the cycle
of the robot:

● The robot stops

● The alarm sounds

● The error code displays on the hand control

Press the Stop button to silence the alarm.

You can choose any one of seven different molds, from M01
to M07. The control must be in the Stop mode.

To choose the mold:

Press the Stop button.

The robot stops. The control must be in the
Stop mode to choose a mold.

Press the Program button.

The current mold number is highlighted on
the display.

Use the Up and Down arrows

to move sequentially through the mold num­bers, M01 to M07. Each mold number dis­plays with each press of the arrows.

Press the Enter button.

When the mold number you want displays,
press the Enter button to choose that mold
number.

Press the Stop button

to return to the Stop mode.

UGR003/0900 UCR-150L Robot

OPERATION 4-7

C

HOOSING THE

MOLD

1

2

3

4

5

Before choosing the various motion sequences, be sure you
have chosen the appropriate mold number (see Choosing the

Mold, in the Operation section).

Decide which movements you wish the robot to make. Four
different movements can be programmed.
There are two choices for each of the four letters of the
motion sequence.

P

ROGRAMMING

THE

MOTION

SEQUENCE

UCR-150L Robot UGR003/0900

4-8

OPERATION

Motion sequence

Program the motion sequence when in the Stop mode. To pro­gram the motion sequence:

Press Stop button.

The control goes to Stop mode.

Press Program button.

The current motion sequence information dis­plays.

1
2

Pick up position

Vertical motion

Main grip release

Vacuum release

M Pick up from moveable mold
F Pick up from fixed mold

L L-shaped ver tical motion
U U-shaped vertical motion

2 Grip release at arm second descend.
K Grip release at arm second descend and str ip motion.
3 Gr ip release on the way, ar m third extended.
M Grip release in the mold area.

2 Vacuum release at ar m second descend.
K Vacuum release at arm second extend and strip motion.
3 Vacuum release on the way, ar m third extended.
M Vacuum release in mold area.

Motion Sequence

P0

P1

P2

P3

UGR003/0900 UCR-150L Robot

OPERATION 4-9

P

ROGRAMMING

THE

MOTION

SEQUENCE

CONT’D

Use the Up and Down arrows

to move sequentially through the mold sequence
positions. Each mold sequence position under­lines each time the Up or Down arrow is
pressed.

Use the Forward arrow

to toggle between the choices for that motion
sequence position. Each time the arrow is
pressed, the cursor moves to the next letter/num­ber and underlines it.

Continue to move through the motion

sequence positions using the Up/Down arrows
and the Forward arrow until you make all your
choices.

Press the Enter button.

After making all of your choices for the motion
sequence, press the Enter button to program your
choice.

Press the Stop button.

To continue, press the Stop button.

4

5

6

7

1

2

3

4

5

6

7

8

9

10

HOME

Basic Motion Sequence

Home position (start, standby position)
Strip frame slide down and main arm descends (mold open)
Strip forward
Grip
Strip backward.
Main arm ascends and strip frame slides up.
Arm traverses outward and wrist flip moves to horizontal position.
Strip frame slides down and main arm descends.
Grip releases part.
Arm ascends and strip frame slides up.
Arm traverses inward and wrist flip moves to vertical position.
Arm returns to Home position.

HOME

1
2
3
4
5
6
7
8
9

10

●●

3

UCR-150L Robot UGR003/0900

4-10

OPERATION

P

ROGRAMMING

HOME,GRIP

AND

VACUUM

POSITIONS

After choosing the mold number (see Choosing the Mold, in
the Operation section), and programming the motion sequence
(see Programming the Motion Sequence in the Operation sec-
tion), you need to program the home, grip, and vacuum posi­tions.

To program the Home, Grip and Vacuum positions:

Press the Stop button.

The control goes to Stop mode.

Press the Function button.

The current settings display for the chosen mold
number.

1
2

Mold number

I
O

Home position above mold
Home position outside mold

Home position

f0:
f1:
f2:
f3:
f4:

with
without
with switch
without switch
without
with
with switch
without switch
above mold
outside mold

Grip solenoid
Grip verify
Vacuum solenoid
Vacuum verify
Home position

a
b
a
b
a
b
a
b
a
b

Grip and Vacuum selections

UGR003/0900 UCR-150L Robot

OPERATION 4-11

P

ROGRAMMING

HOME,GRIP

AND

VACUUM

POSITIONS

CONT’D

Choose the function and settings you want

for the mold number listed on the display.

Use the Up and Down arrows

to scroll through the functions, f0 through f4. The
current function is highlighted.

Use the right arrow to choose the setting

(a, b). The current function choice is highlighted.

Press the Enter button.

After you make your choices press the Enter but­ton to program your choices.

Press the Stop button to continue.

3
4

5
6

7

UCR-150L Robot UGR003/0900

4-12

OPERATION

You can monitor the status of all input and output signals
between the robot and the injection molding machine. The
input/output display can be viewed when the robot is in
Automatic mode or Manual mode.

To view input/output, press the Monitor Input/ Output
button (Mon I/O). The LCD displays input informa­tion (LS) and output information (SOL) and X shows
which switches/valves are OFF and O shows which ones are
ON.

M

ONITORING

INPUT/OUTPUT

Press the Mon I/O button again to return to the previous con­trol display.

Outputs

SOL1
SOL2
SOL3

SOL4
SOL5
SOL6
SOLB
SOLS
SOLE
SOLT

Move outward solenoid valve
Move inward solenoid valve
Main arm extend/retract and Slide cylinder retract

solenoid valve
Strip forward-backward solenoid valve
Main arm grip solenoid valve
Vacuum solenoid valve
Option solenoid valve
Mold area free; per mit clamp motion output
Permit ejector forward output
Emergency stop from robot output

Inputs

LS1
LS2
LS3

LS4
LSP
LSD
LSA
LSR
LSG
LSC
LSO
LSU
LSH

Move outward end proximity switch
Move inward end proximity switch
Main arm retract end (arm up) and Slide

cylinder retract end proximity switch
Part (grip) verification switch
Vacuum switch
Main arm descent end proximity switch (option)
Press in Auto signal
Rejected part signal (option)
Gate guard signal
Mold fully closed signal
Mold fully open signal
Robot ON/OFF signal
Robot home position signal

UGR003/0900 UCR-150L Robot

OPERATION 4-13

S

ETTING TIMER

VALUES

The robot allows you to set time delays for:

● arm movements

● part ejection

● grip

● cycle monitor

● options

● alarms

Up to 15 different timers can be set and changed while the
robot is in operation, or when the robot is stopped. Timers can
be fine tuned while the robot is running in Automatic.

To view and set the timer settings:

Press the Time button.

The current timer settings display, one at a time,
on the display.

Press the Up and Down buttons to

scroll through the timer settings. The timer set­ting displays as:

M01

the mold number

Timer Setting

tells which mode the
control is displaying

1ST DOWN DLY.

short description of
timer setting

TIM 00

the timer setting number

00.50

is the set time, in seconds,
to the second decimal place

1

2

Press the Forward button

The cursor displays under the first number to
move the cursor to the next digit on the screen.

Enter the new timer value.

Press the number for the timer value you want to
set. The cursor moves to the next digit automati­cally.

Press the Enter button.

The control accepts the entries and returns to the
previous display screen.

5

4

3

For the table of timer
settings, see Choosing
Timer Settings, in the
Operation section.

C

HOOSING

TIMER
SETTINGS

UCR-150L Robot UGR003/0900

4-14

OPERATION

Timer
Setting

TIM00

TIM 01

TIM 02

TIM 03

TIM 04

TIM 05

TIM 06

TIM 07

TIM 08

TIM 09

TIM 10

TIM 11

TIM 12

TIM 13

TIM 14

TIM 15

Description

First down delay

Eject delay timer

Strip forward delay timer

Grip delay timer

Strip backward delay timer

Arm first retract delay timer

Grip or vacuum release delay
timer

Arm second retract delay timer

Cycle time monitor timer

Strip forward delay timer after
arm retract motion

Optional delay timer

Optional delay timer

Grip or vacuum second release
delay timer

Third arm retract delay timer

Optional timer

Alarm Off delay timer

LCD Displays

TIMERS SETTING
1ST DOWN DLY.
TIM00 ##.##

TIMERS SETTING
EJECTOR DLY.
TIM01 ##.##

TIMERS SETTING
STRIP F/W DLY.
TIM02 ##.##

TIMERS SETTING
V+G ON DLY.
TIM03 ##.##

TIMERS SETTING
STRIP B/W DLY.
TIM04 ##.##

TIMERS SETTING
1 ST UP DLY.
TIM05 ##.##

TIMERS SETTING
V/G 1 OFF DLY.
TIM06 ##.##

TIMERS SETTING
2ND UP DLY.
TIM07 ##.##

TIMERS SETTING
CYCLE TIM DLY .
TIM08 ##.##

TIMERS SETTING
STRIP O/W DLY.
TIM09 ##.##

TIMERS SETTING
OPTION DLY.
TIM10 ##.##

TIMERS SETTING
OPTION DLY.
TIM11 ##.##

TIMERS SETTING
V/G 2 OFF DLY.
TIM12 ##.##

TIMERS SETTING
3RD UP DLY.
TIM13 ##.##

TIMERS SETTING
OPTION DLY.
TIM14 ##.##

TIMERS SETTING
ALARM OFF DLY.
TIM15 ##.##

UGR003/0900 UCR-150L Robot

OPERATION 4-15

A

DJUSTING

TRAVERSE
MOVEMENT

When changing to a new mold, the traverse (horizontal) move­ment of the arm may need adjusted. To adjust the traverse
movement:

Press the Manual button on the control to

place the robot in manual mode.

Move the main arm to the Home position

using the control buttons.

Lower the main arm into the open mold and

see if the grip is centered over the mold. If it is not, you
need to adjust the traverse movement.

Retract the main arm to the Home position.

This locks the main arm vertically.

Turn off the air pressure to the robot and

drain the air.

1
2

Connect the air line and turn air on.
Using the manual control buttons, extend the

main arm and grip. Check alignment with the mold and
sprue. If alignment is incorrect, repeat steps 4 - 7 until
alignment is correct.

Press the Mon I/O button on the control.

The Home input (LSH) should be ON (O). If it is OFF
(X) move the Home actuator on the back of the traverse
beam until the Home input registers ON.

3

7
8

9

Shock absorber

4
5

EQUIPMENT DAMAGE

Always turn off and drain air from the robot
before adjusting the traverse movement.
Damage can occur to equipment!

Adjust the shock absorber until it is set

completely against the arm and the arm is centered verti­cally over the sprue. Lock the shock absorber by tighten­ing the locknut.

6

UCR-150L Robot UGR003/0900

4-16

OPERATION

R

ESTARTING

AUTOMATIC
OPERATION

To restart the automatic operation cycle when the robot stops
due to a part/sprue pickup failure:

Press the Stop button.

1

CAUTION: Clearing mold area.

It is the responsibility of the operator to check
and clear the mold area is clear after a missed
parts condition. Follow all warnings and precau­tions for the mold machine before removing
parts.
Do not enter maximum envelope area while
machine is operating.

Open the safety door and verify that there is

no part/sprue in the mold. If there is, remove it manually.

Press the Manual button.
Use the Motion Control buttons

to return the main arm to the home position.

2
3

4

Start the mold machine in Auto mode.
Press the Auto/Recycle button on the

hand control. The robot begins automatic opera­tion and the LCD displays the Auto Mode mes­sage:

5
6

When an error occurs during operation, the robot stops, an
alarm sounds and the error code displays on the hand control.
Press the Stop button to silence the alarm. Go to the

Troubleshooting section to correct any problems.

ANSWERING AN
ALARM

5-1

UGR003/0900 UCR-150L Robot

●●

Maintenance Features . . . . . . . .5-2

●●

Warnings and Cautions . . . . . . .5-2

●●

Preventative Maintenance

Schedule . . . . . . . . . . . . . . . . .5-4

●●

Checking Electrical

Connections . . . . . . . . . . . . . .5-6

MAINTENANCE

WARNINGS AND
CAUTIONS

The UCR-150L Robot models need regular, scheduled mainte­nance for peak performance. Among the features that require
maintenance are:

❐ Mechanical parts
❐ Electrical parts

M

AINTENANCE

FEATURES

UCR-150L Robot UGR003/0900

5-2

MAINTENANCE

To maintain the best performance of the robot, it must be
inspected regularly. Maintenance includes a daily, weekly,
quarterly, and semi-annual (every 6 months) schedule.

Use this maintenance schedule as a guide. You may need to
shorten the time of the maintenance schedule, depending on
how often you use the robot.
Follow all precautions and warnings when working on the
equipment.

WARNING: Improper installation,
operation, or servicing may result in
equipment damage or personal injury.

This equipment should only be installed, adjust­ed, and serviced by qualified technical person­nel who are familiar with the construction, oper­ation, and potential hazards of this type of
machine.

Be sure the robot has proper clearance to avoid
structures, utilities, overhead cranes, material
hoppers and loading pipes, as well as other
machines and equipment.

Be sure that the maximum envelope is clearly
marked and protected from entry by personnel
during operation.The maximum envelope is the
volume of space encompassing the maximum
designed movement of ALL robot parts, includ­ing the end of arm tooling, work piece and
attachments.

UGR003/0900 UCR-150L Robot

MAINTENANCE 5-3

WARNING:Voltage Hazard

This equipment is powered by alternating cur­rent, as specified on the machine serial tag and
data plate.

Device must be properly grounded. Improper
grounding can result in severe personal injury
and erratic machine operation.

Always disconnect and lock out the incoming
main power source to the robot before perfor m­ing non-standard operating procedures such as
routine maintenance. Only qualified personnel
should perform troubleshooting procedures that
require access to the electrical enclosure while
power is on.

All wiring, disconnects, and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the machine serial plate.

WARNING: High speed moving parts.

Do not enter maximum envelope area while
machine is operating.The maximum envelope
is the volume of space encompassing the maxi­mum designed movement of ALL robot parts,
including the end of arm tooling, work piece and
attachments.

Do not operate machine unless interlocks/safety
devices are in place and function properly.

Robot may drop load. Do not walk under robot/
load. Failure to follow instructions could result in
injury.

UCR-150L Robot UGR003/0900

5-4

MAINTENANCE

P

REVENTATIVE

MAINTENANCE
SCHEDULE

To maintain the best performance, follow this maintenance
schedule.

●●

Daily

❒❒

Inspecting filter regulator unit

Check the bowl for water and contamination and for
correct pressure.

❒❒

Checking hoses and cables

Check for kinks, cuts, and tears. Replace as needed.

❒❒

Inspecting shock absorbers and cushions

Make sure they are operating smoothly.

❒❒

Checking gripper return spring

Check that the gripper return spring is operating prop­erly.

❒❒

Checking residue buildup

Inspect the shafts and gripper for buildup of plastic
residue. Clean as necessary.

❒❒

Checking interlock functions

Make sure the interlock functions are working proper­ly.

❒❒

Checking part verification

Check that the parts verification is working properly.

●●

Weekly, or as often as needed.

❒❒

Inspecting fittings and mounting hardware

Check all fittings, screws, and component mounting
hardware for tightness. Tighten as needed.

❒❒

Checking gripper mounting screw

Check the gripper mounting screw for tightness.
Tighten as needed.

❒❒

Inspecting grease fittings

Check grease fittings and grease with lithium soap
grease No. 1 or 2, as needed.

❒❒

Checking the safety latch cylinder

Make sure the safety latch cylinder is working proper­ly.

❒❒

Testing the Emergency Stop button

Verify that the emergency stop works properly.

UGR003/0900 UCR-150L Robot

MAINTENANCE 5-5

P

REVENTATIVE

MAINTENANCE
SCHEDULE

❒❒

Checking angle of rotation

Check for correct angle of rotation of the arm. Adjust
as necessary.

❒❒

Checking timer settings

Check that settings have not changed. Adjust as need­ed.

❒❒

Verifying sequence

Check that robot is performing the correct sequences.
Correct as needed.

●●

Monthly

❒❒

Inspecting the filter regulator

Check that the filter regulator is set at the correct pres­sure. Check the filter and clean or replace it as needed.

❒❒

Checking the solenoid valves

Check that the solenoid valves are working properly.
Replace as needed.

❒❒

Inspecting the gripper for wear

Check the gripper fingers for wear. Replace as needed.

❒❒

Checking the exhaust filter

Check the filter and clean or replace it as needed.

❒❒

Examining the suction cups

Inspect the suction cups and replace if worn or dam­aged.

❒❒

Inspecting electrical terminals

Check all electrical terminals for tightness; adjust as
needed. See Checking Electrical Connections, in the
Maintenance section.

❒❒

Checking all electrical cables

Inspect all electrical cables for cuts and abrasions.
Replace as needed.

❒❒

Inspecting hand pendant display

Check to make sure no LCD display is functioning
correctly. Replace as needed.

Be sure the main power is disconnected

and the robot is locked out. Always disconnect and lock
out the main power source before opening the unit or ser­vicing.

Open the electrical enclosure.
Inspect all wires and connections

.

Look for loose wires, burned contacts, and signs of over­heated wires. Have a qualified electrician make any nec­essary repairs or replacements.

Close the electrical enclosure door.
Inspect the exterior power cords.

Cords should not be crimped, exposed, or rubbing against
the frame. If the interface cable or hand pendant cable
runs along the floor, make sure it is not positioned where
it could rest in pooling water or could be run over and cut
by wheels or casters.

C

HECKING

ELECTRICAL
CONNECTIONS

UCR-150L Robot UGR003/0900

5-6

MAINTENANCE

WARNING: Electrical hazard

Before performing any work on this product,

disconnect and lock out electrical power
sources to prevent injury from unexpected ener­gization or start-up.

WARNING: Improper installation, oper­ation, or servicing may result in
equipment damage or personal injury.

This equipment should only be installed, adjust­ed, and serviced by qualified technical person­nel who are familiar with the construction, oper­ation, and potential hazards of this type of
machine.

All wiring, disconnects, and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the machine serial tag and data
plate.

1

2
3

4
5

Electrical Diagrams are
in the Appendix.

6-1

UGR003/0900 UCR-150L Robot

●●

Before Beginning . . . . . . . . . . . .6-2

●●

A Few Words of Caution . . . . . .6-2

●●

Identifying the

Cause of a Problem . . . . . . . . .6-2

●●

Answering an Alarm . . . . . . . . .6-3

●●

The Robot Does Not Cycle . . . .6-4

●●

The Mold is Not

Working Properly . . . . . . . . . . .6-5

●●

The Arm is Not

Working Properly . . . . . . . . . . .6-6

●●

The Strip Motion is Not

Working . . . . . . . . . . . . . . . . .6-7

●●

There is No Horizontal

Motion . . . . . . . . . . . . . . . . . . .6-8

●●

The Gripper Does Not Work . . . .6-9

●●

There is No Vacuum . . . . . . . . .6-10

TROUBLESHOOTING

IDENTIFYING THE
CAUSE OF A
PROBLEM

You can avoid most problems by following the recommended
installation, operation and maintenance procedures outlined in
this User Guide. If you have a problem, this section will help
you determine the cause and tell you how to fix it.

Find any wiring, parts, and assembly diagrams that were
shipped with your equipment. These are the best reference for
correcting a problem. The diagrams will note any custom fea­tures or options not covered in this User Guide.

Verify that you have all instructional materials related to the
robot. Additional details about troubleshooting and repairing
specific components are found in these materials.

Check that you have manuals for other equipment connected
in the system. Troubleshooting may require investigating other
equipment attached to, or connected with the robot.

B

EFORE

BEGINNING

UCR-150L Robot UGR003/0900

6-2

TROUBLESHOOTING

A FEW WORDS

OF

CAUTION

WARNING: Improper installation, oper­ation, or servicing may result in
equipment damage or personal injury.

This equipment should only be installed, adjust­ed, and serviced by qualified technical person­nel who are familiar with the construction, oper­ation, and potential hazards of this type of
machine.
All wiring, disconnects, and fuses should be
installed and adjusted by qualified electrical
technicians in accordance with electrical codes
in your region. Always maintain a safe ground.
Do not operate the equipment at power levels
other than what is specified on the machine
serial tag and data plate.

WARNING: Electrical hazard

Before performing maintenance or repairs on
this product, disconnect and lock out electrical
power sources to prevent injur y from unexpect­ed energization or start-up.

The Troubleshooting section covers problems directly related
to the operation and maintenance of the robot. This section
does not provide solutions to problems that originate with
other equipment. Additional troubleshooting help can be
found in manuals supplied with the other equipment.

UGR003/0900 UCR-150L Robot

TROUBLESHOOTING 6-3

A

NSWERING AN

ALARM

When an error occurs during operation, the robot stops, an
alarm sounds and the error code displays on the hand control.
Press the Stop button to silence the alarm. Check this table for
a description of the error:

Error Display

LS1 SWITCH ERROR
OR NOT ACTUATED
CHECK LS1 SWITCH

LS2 SWITCH ERROR
OR NOT ACTUATED
CHECK LS2 SWITCH

LS3 SWITCH ERROR
OR NOT ACTUATED
CHECK LS3 SWITCH

LS4 SWITCH ERROR
OR NO PARTS VERIF.
CHECK LS4 SWITCH

TIMER#08 ERROR
CYCLE TIM EXCEEDED
CHECK TIM 08

LSO SWITCH ERROR
OR INTERUP. SIGNAL
CHECK LSO SWITCH

LSD SWITCH ERROR
OR NOT ACTUATED
CHECK LSD SWITCH

LSG SWITCH ERROR
OR NOT ACTUATED
CHECK LSG SWITCH

LSP SWITCH ERROR
OR NOT ACTUATED
CHECK LSP SWITCH

LSH SWITCH ERROR
OR NOT IN HOME
CHECK LSH SWITCH

Area of problem

LS-1 swing-out proximity switch error or
the switch was not actuated.

LS-2 swing-in proximity switch error or the
switch was not actuated.

LS-3 arm-up proximity switch error or the
switch was not actuated.

LS-4 part (grip) verification switch error or
the switch was not actuated.

The Timer 08 cycle time is over.

LS-0 mold fully open switch error.

LS-D arm descend end proximity switch
error or the switch was not actuated.

LS-G safety gate signal error.

LS-P vacuum verification switch error or
the switch was not actuated.

LS-H robot home position switch error or
robot not at home position.

UCR-150L Robot UGR003/0900

6-4

TROUBLESHOOTING

T

HE ROBOT

DOES NOT

CYCLE

There are several reasons the robot does not cycle. You need
to check electrical connections, fuses, and the automatic set­ting.

Symptom

◆ The robot does

not cycle.

◆ Automatic oper-

ation is not avail­able.

Possible cause

Electrical connections

are not correct.

The press is not set for
auto.

The robot is not in Home
position.

Solution

Check that:

❒ The robot is plugged into a

power source.

❒ The main power source is

on.

❒ The interface cables are

connected.

❒ The fuses are good.
❒ The power to the press is

on.

Check that the interface wiring
is properly connected.

Return the robot to Home
using the Manual button on the
hand control.

UGR003/0900 UCR-150L Robot

TROUBLESHOOTING 6-5

Symptom

◆ The mold does

not close.

◆ The mold does

not open.

Possible cause

The arm is not in the full
up position, or at the
swing outward end.

The safety interlock is on.

The part verification sig­nal is not working.

The optional cycle start
signal is not working.

The arm is not in the full
up position, or at the
swing outward end.

The safety interlock is on.

Solution

Check the Arm Up (LS-3) and
Swing Outward End (LS-1)
switches and adjust as needed.

Check the output and wiring.

Check that the part verification
is on. Replace the switch if
necessary.

Check the output and wiring.

Check the Arm Up (LS-3) and
Swing Outward End (LS-1)
switches and adjust as needed.

Check the output and wiring.

The common problems you will see with the mold are that it
will not close or it will not open. You need to check settings
and electrical connections.

T

HE MOLD IS

NOT

WORKING

PROPERLY

T

HE ARM IS

NOT

WORKING

PROPERLY

UCR-150L Robot UGR003/0900

6-6

TROUBLESHOOTING

The problems you will see with the arm is that it will not
extend or retract properly. Check electrical wiring, switches,
valves, and air lines.

Symptom

◆There is no arm
extension (no arm
down).

◆ There is no arm
retraction (no arm
up).

Possible cause

There is no air pressure.

The mold is not fully
open.

The robot is not swung
fully in or fully out.

Vertical stroke adjust­ment block is set too low.

The arm down flow con­trol is shut off.

The main arm solenoid
valve is not functioning.

The air lines/seals are
damaged or leaking.

There is no air pressure.

The up solenoid is not
functioning.

Solution

Check air supply to the robot.
Check for leaks.

Check that the interface wiring
is correct.

Check the LS-1 and LS-2
switches and adjust as neces­sary.

Loosen stroke adjustment
block and set higher to correct
stroke.

Adjust the down speed control;
replace as needed.

Replace the main arm solenoid
valve.

Check air lines and seals;
replace as needed.

Check air supply to the robot.

Replace the up solenoid valve.

UGR003/0900 UCR-150L Robot

TROUBLESHOOTING 6-7

When the strip is not working properly, it does not move for­ward or backward. You need to adjust the strip speed control,
replace the valve, or check the air lines.

S

TRIP MOTION

IS NOT

WORKING

Symptom

◆ There is no strip
forward motion.

◆ There is not strip
backward motion.

Solution

Check air supply to the robot.
Check for leaks.

Check strip stroke adjustment
for proper distance.

Adjust the strip forward speed
control; replace as needed.

Check the strip valve and
replace as needed.

Check air lines and seals and
replace as needed.

Check air supply to the robot.
Check for leaks.

Check strip stroke adjustment
for proper distance.

Adjust the strip backward
speed control; replace as need­ed.

Check the strip valve and
replace as needed.

Check air lines and seals and
replace as needed.

Possible cause

There is no air pressure.

Strip stroke adjustment
set too short.

The strip forward speed
control is shut off.

The strip valve is not
functioning.

The air lines/seals are
damaged or leaking.

There is no air pressure.

Strip stroke adjustment
set too short.

The strip backward speed
control is shut off.

The strip valve is not
functioning.

The air lines/seals are
damaged or leaking.

UCR-150L Robot UGR003/0900

6-8

TROUBLESHOOTING

Causes for the no horizontal motion are due to switches and
air lines. Check switches and check for air leaks.

T

HERE IS NO

HORIZONTAL
MOTION

Symptom

◆ The swing does

not move.

Possible cause

There is no air pressure.

The arm is not in the full
up position.

The swing inhibitor
devices used during ship­ping is still attached.

Part verification is not on
(during Auto mode).

The swing flow controls
are shut off.

The air lines/seals are
damaged or leaking.

Solution

Check the air supply to the
robot.

Check the arm up switch and
adjust as needed.

Remove the swing bracket and
the screws used during ship­ping. See Positioning the

Robot, in the Installation sec-

tion.

Check and adjust the verifica­tion switches as needed.

Adjust the swing speed con­trol; replace as needed.

Check air lines and seals and
replace as needed.

UGR003/0900 UCR-150L Robot

TROUBLESHOOTING 6-9

When the gripper does not grab the sprue, check the solenoid,
switches, and the air lines.

T

HE GRIPPER

DOES NOT

WORK

Possible cause

There is no air pressure.

The arm is not in mold or
extended over gate (dur­ing Manual mode).

The grip solenoid is not
working properly.

The air lines/seals are
damaged or leaking.

The part/sprue is sticking
to the mold.

Main grip is not selected
in Program mode.

Gripper is faulty.

Solution

Check the air supply; adjust as
needed.

Extend the arm in the mold or
over gate area.

Replace the grip solenoid.

Check air lines and seals and
replace as needed.

Adjust the ejector stroke.
Correct the mold problem.

Place grip on in Program
mode.

Check gripper for broken
spring or cracked housing.
Replace as needed.

Symptom

◆ The gripper does

not work.

UCR-150L Robot UGR003/0900

6-10

TROUBLESHOOTING

When the vacuum is not working, check settings, air line
problems, and bad solenoids.

T

HERE IS NO

VACUUM

Symptom

◆ There is no vac-

uum.

Possible cause

The air pressure is incor­rect.

The mode setting is incor­rect.

The vacuum solenoid is
not working properly.

The air lines/seals are
damaged or leaking.

The part/sprue is sticking
to the mold.

Solution

Check the air pressure. Adjust
as needed.

Set the mode for vacuum.

Replace the vacuum solenoid.

Check the air lines and seals
and replace as needed.

Adjust the ejector stroke.
Correct the mold problem.

UGR003/0900 CUSTOMER SERVICE

APPENDIX A-1

Conair has made the largest investment in customer support in
the plastics industry. Our service experts are available to help
with any problem you might have installing and operating
your equipment. Your Conair sales representative also can help
analyze the nature of your problem, assuring that it did not
result from misapplication or improper use.

To contact Customer Service personnel, call:

From outside the United States, call: 814-437-6861

You can commission Conair service personnel to provide on­site service by contacting the Customer Service Department.
Standard rates include an on-site hourly rate, with a one-day
minimum plus expenses.

If you do have a problem, please complete the
following checklist before calling Conair:

❒ Make sure you have all model, serial and parts list numbers

for your particular equipment. Service personnel will need
this information to assist you.

❒ Make sure power is supplied to the equipment.
❒ Make sure that all connectors and wires within and between

the robot and related components have been installed cor­rectly.

❒ Check the troubleshooting guide of this manual for a solu-

tion.

❒ Thoroughly examine the instruction manual(s) for associat-

ed equipment, especially controls. Each manual may have
its own troubleshooting guide to help you.

❒ Check that the equipment has been operated as described in

this manual.

❒ Check accompanying schematic drawings for information

on special considerations.

B

EFORE YOU

CALL ...

H

OW TO

C

ONTACT

C

USTOMER

SERVICE

Additional manuals and
prints for your Conair
equipment may be
ordered through the
Customer Service or
Parts Departments for
a nominal fee.

W

E’RE HERE

TO

HELP

GUARANTEE/WARRANTY UGR003/0900

A-2 APPENDIX

E

QUIPMENT

GUARANTEE

P

ERFORMANCE

WARRANTY

W

ARRANTY

LIMITATIONS

Conair guarantees the machinery and equipment on this
order, for a period as defined in the quotation from date of
shipment, against defects in material and workmanship
under the normal use and service for which it was recom­mended (except for parts that are typically replaced after
normal usage, such as filters, liner plates, etc.). Conair’s
guarantee is limited to repairing or replacing, at our
option, the part or parts determined by us to be defective
after examination. The customer assumes the cost of trans­portation of the part or parts to and from the factory.

Conair warrants that this equipment will perform at or
above the ratings stated in specific quotations covering the
equipment or as detailed in engineering specifications,
provided the equipment is applied, installed, operated and
maintained in the recommended manner as outlined in our
quotation or specifications.

Should performance not meet warranted levels, Conair at
its discretion will exercise one of the following options:

● Inspect the equipment and perform alterations or

adjustments to satisfy performance claims. (Charges
for such inspections and corrections will be waived
unless failure to meet warranty is due to misapplica­tion, improper installation, poor maintenance practices
or improper operation.)

● Replace the original equipment with other Conair

equipment that will meet original performance claims
at no extra cost to the customer.

● Refund the invoiced cost to the customer. Credit is

subject to prior notice by the customer at which time a
Return Goods Authorization Number (RGA) will be
issued by Conair’s Service Department. Returned
equipment must be well crated and in proper operating
condition, including all parts. Returns must be prepaid.

Purchaser must notify Conair in writing of any claim and
provide a customer receipt and other evidence that a claim
is being made.

Except for the Equipment Guarantee and Performance
Warranty stated above, Conair disclaims all other war­ranties with respect to the equipment, express or
implied, arising by operation of law, course of dealing,
usage of trade or otherwise, including but not limited to
the implied warranties of merchantability and fitness for
a particular purpose.

E

LECTRICAL

DIAGRAMS

UGR003/0900 ELECTRICAL DIAGRAMS

APPENDIX B-1

System Configuration
PC-E IV Control

ELECTRICAL DIAGRAMS UGR003/0900

B-2

APPENDIX

E

LECTRICAL

DIAGRAMS

Robot and IMM Interface
PC-E IV Control

UGR003/0900 ELECTRICAL DIAGRAMS

APPENDIX B-3

Solenoid and Limit Switch Wiring
PC-E IV Control

E

LECTRICAL

DIAGRAMS

ELECTRICAL DIAGRAMS UGR003/0900

B-4

APPENDIX

E

LECTRICAL

DIAGRAMS

Relay and IMM Interface
PC-E IV Control

S

OLENOID

VALVES

UGR003/0900 Solenoid Va vles

APPENDIX C-1

CAUTION: Equipment damage hazard

Only manually set and operate these solenoid
valves when the mold is fully open.This sole­noid valves will operate and the pneumatic cir­cuit changes irrespective of the conditions of the
other solenoid valves and the mold machine.
Manually operation the solenoid valves make
the safety interlock if effective. Damabe to the
robot and mold can occur and injury to the oper­ator can occur if the mold is not fully open when
setting and operating the solenoid valves.

C

A

E

B

F

D

A
B
C
D
E
F

Slide cylinder, up/down
Vacuum (optional)
Main arm grip
Strip Cylinder (forward/backward)
Main arm cylinder (ascend/descend)
Traverse cylinder (outward/inward)

P/D 1

IMR004/0800 UCR-150L Robot

●●

Base . . . . . . . . . . . . . . . . . . . .P/D-2

●●

Traverse Cylinder . . . . . . . . . .P/D-4

●●

Valve . . . . . . . . . . . . . . . . . . . .P/D-6

●●

Valve Parts . . . . . . . . . . . . . . .P/D-8

●●

Slide Base . . . . . . . . . . . . . .P/D-10

●●

Strip Cylinder . . . . . . . . . . . .P/D-12

●●

Main Arm . . . . . . . . . . . . . . .P/D-14

●●

Main Arm Slide Unit . . . . . . .P/D-16

●●

Main Cylinder . . . . . . . . . . . .P/D-18

●●

Wrist Flip . . . . . . . . . . . . . . .P/D-20

●●

Wrist Flip Cylinder . . . . . . . .P/D-22

●●

Grip Assembly . . . . . . . . . . .P/D-24

●●

Gripper . . . . . . . . . . . . . . . . .P/D-26

●●

Controller . . . . . . . . . . . . . . .P/D-28

PARTS/D

IAGRAMS

UCR-150L Robot IMR004/0800

P/D-2

PARTS/DIAGRAMS

P

ARTS/LISTS

Base

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-3

Ref.

A1
1R

1L
2
3
4
6
7
8
10
11
13
14
15
16
19
20
21
42

Part No.

20A9020
20A0321

20A0331
20A0071
LM25B130
20A0361
20A0091
20A0111
KBM11-25-2
20A0295
HPC-50
20A0311
20A0231
CKD-W3
1/4-9.5S
20A0261
20A0271
20A0281
20A0121

PX8-02

Description

Filter Regulator Assembly
Base (operator side release)

Base (rear side release)
Traverse Beam
LM Guide, Beam Axes
Rail, Mounting, LS Actuator
Plate, Protect, LM-Guide
Bracket, Mounting., Beam Shock
Shock Absorber
Plate, Holder, Cable Track
Cable Track, Beam
Tray, Cable Track
Arm, Suppor t, Guide Rail
Filter Regulator
Fitting, Hose Joint
Actuator, LS-9
Nut, Fix, LS Actuator
Actuator, LS-2
Block, Joint, Beam Cylinder Rod

Fitting

Quantity

1
1

1
1
2
1
1
2
2
1

42

1
2
1
1
2
3
1
1

1

Base

UCR-150L Robot IMR004/0800

P/D-4

PARTS/DIAGRAMS

P

ARTS/LISTS

Traverse Cylinder

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-5

Ref.

A2

6
30
31
32
33
34
35
36
37
40
41
42
43
44
45
47
48
87
252

Part No.

20A9000
20A9010

20A0091
20A0011
DM121810
20A0021
20A0031
20A0032
20A0041
20A0042
20A0051
20A0101
11D0191
20A0121
20A0131
AN05
20A0141
20A0171
20A0181
20A0341
FJ0018

GLY-12
P-22A
PGY-25
SWB-25
JSC6-01
JSS6-01

Description

Assemly, Traverse Cylinder, Fixed
Assemly, Traverse Cylinder, Moveable

Plate, Protect, LM-Guide
Cap, Front, Traverse Cylinder
Bush
Piston, Traverse Cylinder
Rod, Traverse Cylinder, fixed
Rod, Traverse Cylinder, moveable
Pipe, Traverse Cylinder, fixed
Pipe, Traverse Cylinder, moveable
Cap, Rear, Traverse Cylinder
Cushion, Rubber
Cushion Rubber, B
Block, Joint, Traverse Cylinder Rod
Block, Joint, Traverse Cylinder
Nut, Fix, Traverse Cylinder
Stopper, Traverse Cylinder, 30 dia.
Bracket, Support, Traverse Cylinder
Bush, Hold, Traverse Cylinder
Base, Support, Slide Base
Free Joint

Seal
Seal
Seal
Wear Ring
Speed Controller
Speed Controller

Quantity

1
1

1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
2
2
1
1

1
2
2
1
3
1

Traverse Cylinder

UCR-150L Robot IMR004/0800

P/D-6

PARTS/DIAGRAMS

P

ARTS/LISTS

Valve

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-7

Ref.

B7
36

50
51
51-1
51-2
53
55
60-2
63
65

Part No.

20B9065
MR-R19

20B0121
180MF7
180-4E2
180-4E1
SL-02
VC0021
20B9001SP
20B0135
SPS-S40-24

SR-02
PL4-01
PL6-01
PL8-02
PLL8-02
PLL6-01
PAX4-01
PD6-01
PL8-01

Description

Assembly, V alv e/Fitting
Switch, On/Off, OBO

Case, Valve Bank
Base, Mount, Valve
Valve
Valve
Muffler
Spacer, Grip Valve
Assembly, I/O Relay Board
Cover, Case, Valve Bank
Power Supply Unit

Silencer
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting
Fitting

Quantity

1
1

1
1
1
5
1
1
1
1
1

2
3
1
1
2
1
1
1
2

Valve

UCR-150L Robot IMR004/0800

P/D-8

PARTS/DIAGRAMS

P

ARTS/LISTS

Valve Parts

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-9

Ref.

B2
B3

50
54
56
57
58
59
73

Part No.

20B9002
20B9003

20B0121
BN-4AV43-8A
AV-10H3.5J
MF1011
VG-01
SK-401
U3-FA1

PL6-01
JSU6
JSC6-01
PD6-01
PL6-01
PL4-01

Description

Assembly, V acuum Unit
Valve Assembly, Second Down Seed

Case, Valve Bank
Mechanical V alv e
Generator , Vacuum
Manifold
Pressure Gauge
Connector, Air
Bracket, Fix, Cable Track

Fitting
Speed Controller
Speed Controller
Fitting
Fitting
Fitting

Quantity

1
1

1
1
1
1
1
1
2

2
1
1
1
1
1

Valve Parts

UCR-150L Robot IMR004/0800

P/D-10

PARTS/DIAGRAMS

P

ARTS/LISTS

Slide Base

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-11

Ref.

11
80
81
82
83
84
85
86
87
88
89
90
93
94
95
112
113

Part No.

LCS R-50
20C0011
20C0021
20C0031
20C0041
KBM11-25-2
LM25B46
DAC50X250
20A0341
20A0201
20A0381
20A0351
20C0101
YSA10DC-50B
YSA10DC
FJ1014
LS-04N

PL8-02
JSC8-02

Description

Cable Track
Slide Base
Shock Absorber Holder, Upper
Holder, Slide Down Shock
Bracket, Stop, Slide Down
Shock Absorber
LM-Guide
Cylinder
Plate, Support, Slide Base
Backet, Holder, Cable Tack
Arm Mounting, Cable Track Holder
Plate, Mounting, Proximity Switch
Base, Strip Frame
Band, Fix
Proximity Switch
Floating Joint
Proximity Switch

Fitting
Speed Controller

Quantity

35

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

1
1

Slide Base

UCR-150L Robot IMR004/0800

P/D-12

PARTS/DIAGRAMS

P

ARTS/LISTS

Strip Cylinder

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-13

Ref.

D15
93

94
95
96
98
99
100
103
104
105
106
107-2
114
115
116

120
121
122
123
124
130
131

Part No.

20D9220
20C0101

10C0192
10C0211
100221
20C0121
20C0251
1C0081
20C0221
DAC25X125
10C0141
SC1415-2
1C0101
LSC R-50
20C0211
U3-MA0-LS
U3-MA0-RS
2KR002M
2KR002F
PR2715R50
20KR1011
1KR1011
H06-40
H06-40

JSC4-01
JSS4-01

Description

Assembly, Holder, Main Arm
Base, Strip Frame

Plate, Front, Strip Frame
Side Plate A, Strip Frame
Side Plate B, Strip Frame
Shaft, Strip Slide, 20 dia
Actuator, Frame Up End
Label, Measure
Support, Plate, Strip Cylinder
Cylinder
Bracket B, Shock Absorber Mounting
Shock Absorber
Bracket, Stop, Shock Absorber
Cable Track
Bracket, Cable Track Mount
Bracket Fixed, Cable Track (L)
Bracket Fixed, Cable Track
Bracket, Strip Cable Track
Bracket, Strip Cable Track
Cable Track, Strip Axis
Support, Strip Cable Track
Spacer, Side Plate
Clamp Lever
Clamp Lever

Speed Controller
Speed Controller

Quantity

1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1
1
1

1
2
1
1
1
1

Strip Cylinder

UCR-150L Robot IMR004/0800

P/D-14

PARTS/DIAGRAMS

P

ARTS/LISTS

Main Arm

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-15

Ref.

D11
D25
92

146
148
151
152
153
281
282
283
290
291
292-1
292-2
293-1
293-2
294
295
296

Part No.

20D9001L
D9191
PS-05NE

10D0961
TANSI16P
20D0501
CL12-5
LS-04NV
20D0491
20C0161
NK-8N
2KR0041
2KR0051
U2-FA0-LS
U2-FA0-RS
U2-MA0-LS
U2-MAO-RS
PR2018R45
C0131
GR0051

PC8-01
P;6-01
PL4-M5

Description

Assembly, Main Arm, L = 700
Assembly, Gripper W/LS-4
Proximity Switch

Actuator, LS-3
Terminal, P6
Bracket, Mounting, Main Cylinder Lock
Main Arm Lock Cylinder
Proximity Switch
Plate, Mounting, LS-3
Plate, Mounting, LS-11
Vinyl Code Clip (S)
Plate, Mounting, Cable Track
Bracket, Vertical Cable Track
Bracket, Cable Track, FL
Bracket, Cable Track, FR
Bracket, Cable Track, ML
Bracket, Cable Track, MR
Cable Track, V ertical
Indicator, Strip Stroke
Plate, Mounting, Gripper

Fitting
Fitting
Fitting

Quantity

1
1
2

1
1
1
1
1
1
1
1
1
1
1
1
1
1

29

1
1

1
1
1

Main Arm

UCR-150L Robot IMR004/0800

P/D-16

PARTS/DIAGRAMS

P

ARTS/LISTS

Main Arm Slide Unit

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-17

Ref.

D10
D11
D14
D15
101

102
117
118
131
141
154
280
285
286
287
291

Part No.

20D9031
20D9060
20D13-1
20D9220
20C0241

LM20UU
1D0171
SCD2035-2
21D0201
D0231
21D0571
21D0112
21D0171
21D0502
21D0181
21D0121

S-22.4
S-26

Description

Assembly, Main Arm without Wrist
Assembly, Main Cylinder, L=700
Asssembly, Wrist Flip Unit
Assembly, Holder, Main Arm
Holder, Main Arm

Bearing, Strip Slide
Bushing, Main Metal
Bushing, Main Rod
Stopper, Main Arm
Bushing, Main Rod
Bushing, Main Metal
Pipe, Slide, Main Arm, L=700
Plate, Hold, Main Cylinder
Block, Mounting, Main Slide
Plate, Support, Main Cylinder
Cap, Slide Pipe

Seal
Seal

Quantity

1
1
1
1
1

4
2
1
1
1
1
1
2
1
1
1

1
1

Main Arm Slide Unit

UCR-150L Robot IMR004/0800

P/D-18

PARTS/DIAGRAMS

P

ARTS/LISTS

Main Cylinder

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-19

Ref.

D11
D12
120

122
123
124
125
126
127

Part No.

20D9060
20D9065
20A0055

D1151
D0041
D0051
20D0061
D0081
21D0241

PCS-10
PGY-25
SWB-25
P-10
P-22A

Description

Main Cylinder Assembly, L=700
Assembly, Rod and Piston
Main Cap, Main Cylinder

Nut, Air Cushion
Piston, Main Cylinder
Collar, Piston, Main Cylinder
Rod, Main Cylinder, L=700
Cap, Main Rod End
Pipe, Main Cylinder, L=700

Seal
Seal
Wear Ring
Seal
Seal

Quantity

1

1
1
1
1
1
1
1

1
2
1
1
1

Main Cylinder

UCR-150L Robot IMR004/0800

P/D-20

PARTS/DIAGRAMS

P

ARTS/LISTS

Wrist Flip

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-21

Ref.

D13
D14
148

153
300
301
302
305
306
307
308
309
310

Part No.

20D9021
20D13-1
TANSI6P

LS-04NV
20D0471
20D0441
20FC011
20D0261
DM0606FB
20D0281
20D0262
20D0271
200331

POC4-M5
PL4-M5
PL6-M5
PFM5
JSC4-M5

Description

Assembly, Wrist Cylinder
Assembly, Wrist Unit
Terminal, P6

Proximity Switch, LS-04NV
Housing, Wrist Unit
Shaft, Pivot, Wrist Cylinder, (A)
Collar
Bracket, Arm Swing (A)
Bushing
Shaaft, Wrist Cylinder End (B)
Bracket, Arm Swing (B)
Plate, Mounting, EOAT
Actuator, LS

Fitting
Fitting
Fitting
Fitting
Speed Controller

Quantity

1
1
1

2
1
2
2
1
2
1
1
1
1

3
3
1
2
2

Wrist Flip

UCR-150L Robot IMR004/0800

P/D-22

PARTS/DIAGRAMS

P

ARTS/LISTS

Wrist Flip Cylinder

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-23

Ref.

D13
D16
D17
D18
200

201
202
203
204
206
302

Part No.

20D9021
20D9050
20D9040
20D9130
20D0451

DM081210
20D0191
20D0201
20D0461
20D0221
DM0810FB

P-24
PSD-30
SWB-30
P-8

Description

Assembly, Wrist Cylinder
Assembly, Cap, Rear, Wrist Cylinder
Assembly, Piston Rod, Wrist Cylinder
Assembly, Cap, Front, Wrist Cylinder
Cap, Rear, Wrist Cylinder

Bushing
Piston, Wrist Cylinder
Rod, Wrist Cylinder
Cap, Front, Wrist Cylinder
Pipe, Wrist Cylinder
Bushing

Seal
Packing
Wear Ring
Seal

Quantity

1
1
1
1
1

1
1
1
1
1
2

3
1
1
1

Wrist Flip Cylinder

UCR-150L Robot IMR004/0800

P/D-24

PARTS/DIAGRAMS

P

ARTS/LISTS

Gripper Assembly

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-25

Ref.

D12

Part No.

D9191

Description

Assembly, Gripper, with LS-4

Quantity

1

Gripper Assembly

P

ARTS/LISTS

Gripper

UCR-150L Robot IMR004/0800

P/D-26 PARTS/DIAGRAMS

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-27

Ref.

D13
D14
D15
98

99
100
101
102
103
104
106
107
108
109
110
111
112
115

Part No.

D9230
D9220
D9211
D0841

D0591
D0873
D0621
D0881
D0661
D0671
D1161
D0681
D0691
D0702
GXL-8F
D0902
8130030
GR0011

MY-20

Description

Assembly, Finger Cap
Set, Fingers
Set, Proximity and Mounting, LS-4
Block, Mounting, Gripper

Piston, Gripper
Wedge, Gripper with ver.
Spring, Return, Piston
Body, Gripper with ver.
Bracket, Cable Cover, LS-5
Finger, Gripper
Spring, Finger Open
Roller, Finger, Gripper
Pin, Finger Roller, Gripper
Collar, with Flange, Gripper
Switch, Proximity
Plate, Mounting, Proximity Switch
Metal Insert, Mounting, LS-4
Plate, Support, Finger

Seal

Quantity

1
1
1
1

1
1
1
1
1
1
1
2
2
2
1
1
2
2

2

Gripper

P

ARTS/LISTS

UCR-150L Robot IMR004/0800

P/D-28

PARTS/DIAGRAMS

Controller

IMR004/0800 UCR-150L Robot

PARTS/DIAGRAMS P/D-29

Ref.

35
701
702
703
704
705
706
707
708
709
710
711
712
713
800
803
804
805
806
806

Part No.

SPS-S40-24
HC1001
HC1011
AB6-V
KEY-G1205A
HC1021
LCM-20X4
HW-CB116B
ROM
KB25-1-25-4
HC1031
HC1041
HC1051
HC1061
KB24-09-08VH
20B9001SP
G6B-1174P
51SB24T
KB24-1-24-6
KB24-1-24-8

CNT-00051

Description

Power Supply Unit, Max Rax
Upper Cover, Pendant
Lower Cover, Pendant
Switch, Emergency Stop
Keyboard Panel, PCE-IV
Plate, Keyboard Support
LCSD Display with Board
PCB, Pendant-CNT. Electrical
ROM
Cable/Connector to Robot
Screw A
Screw B
Spacer C
Spacer D
Connector, 24P
I/O Electrical Board
Relay A
Relay B
Cable/ Connector to Press, 6m (std)
Cable/ Connector to Press, 8m (option)

Controller, PCE-IV

Quantity

1
1
1
1
1
1
1
1
1
1
6
4
2
4
1
1
2
5
1
1

1

Controller