Positive
Displacement Pump
Instant Access
Parts and Service
(800) 458-1960
(814) 437-6861
www.conairnet.com
The Conair Group, Inc.
One Conair Drive
Pittsburgh, PA 15202
Phone: (412) 312-6000
Fax: (412)-312-6320
Models PD3, 5, 7.5, 10, 15 and 25
IMB036/0898
Installation
Maintenance
Operation
Troubleshooting
It’s a good idea to record the model and serial number(s) of
your equipment and the date you received it in the User
Guide. Our service department uses this information, along
with the manual number, to provide help for the specific
equipment you installed.
Please keep this User Guide and all manuals, engineering
prints and parts lists together for documentation of your
equipment.
Date:
Manual Number: IMB036/0898
Serial number(s):
Model number(s):
DISCLAIMER: The Conair Group, Inc., shall not be liable for errors
contained in this User Guide or for incidental, consequential damages in connection with the furnishing, performance or use of this
information. Conair makes no warranty of any kind with regard to
this information, including, but not limited to the implied warranties
of merchantability and fitness for a particular purpose.
Please record your
equipment’s model and
serial number(s) and
the date you received it
Copyright 1998 All rights reserved
THE CONAIR GROUP, INC.
IMB036/0898 Positive Displacement Pump
TABLE OF CONTENTS
I
NTRODUCTION
ATTENTION: Read this first so no one gets hurt . . . . . . . . .1
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Optional Sound Enclosures . . . . . . . . . . . . . . . . . . . . . . . . . .2
SPECIFICATIONS
Positive displacement pump . . . . . . . . . . . . . . . . . . . . . . . . .3
Pumps with sound enclosures . . . . . . . . . . . . . . . . . . . . . . . .3
INSTALLATION
Installing the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Installation and operation note . . . . . . . . . . . . . . . . . . . . . . .4
MAINTENANCE
Preventative maintenance schedule . . . . . . . . . . . . . . . . . . . .5
APPENDIX
Customer service information . . . . . . . . . . . . . . . . . . . . . .A-1
Warranty information . . . . . . . . . . . . . . . . . . . . . . . . . . . .A-2
i
Positive Displacement Pump IMB036/0898
1
We design equipment with the user’s safety in mind. You can
avoid the potential hazards identified on this machine by
following the procedures outlined below and elsewhere in
the User Guide.
ATTENTION:
READ THIS SO NO
ONE GETS HURT
WARNING: Voltage hazard
This equipment is powered by three-phase
alternating current, as specified on the machine
serial tag and data plate.
Always disconnect and lock out the incoming
main power source before performing
non-standard operating procedures, such as
routine maintenance. Only qualified personnel
should perform troubleshooting procedures that
require access to the electrical enclosure while
power is on.
WARNING: Improper installation,
operation or servicing may result in
equipment damage or personal injury.
This equipment should be installed, adjusted,
and serviced by qualified technical personnel
who are familiar with the construction, operation and potential hazards of this type of
machine.
All wiring, disconnects and fuses should be
installed by qualified electrical technicians in
accordance with electrical codes in your region.
Always maintain a safe ground. Do not operate
the equipment at power levels other than what
is specified on the the machine serial tag and
data plate.
Conair positive displacement vacuum pumps are designed for
long distance, high-volume material conveying applications.
Each model employs a powerful, rotating lobe-type blower,
protected by a vacuum relief valve (factory-set to 12 in. Hg)
and belt driven by a three-phase motor with magnetic starter
and overload protection. An integrated pump protection filter
is included and all components are mounted on a rugged
frame, housing an integrated exhaust muffler.
An optional sound enclosure may be added to reduce noise
when installed near plant personnel.
Positive Displacement Pumps provide the strongest vacuum
power available, but when operated for long periods at high
performance levels, noise should be abated if the pump is
located near personnel. Sound Enclosures are available for all
pump models and provide maximum noise control with minimal space and easy access to pump maintenance areas.
Super Quiet Sound Enclosures include externally mounted
protection filter, vacuum gauge and filter gauge; 8 ft exhaust
stack (for noise); and easy access, tool-free front door.
2
IMB036/0898 Positive Displacement Pump
DESCRIPTION
OPTIONAL SOUND ENCLOSURES
5 HP Pumps in
Sound Enclosures
(with dust collectors)
Super Quiet Sound
Enclosure (with
Dust Collector)
3
Positive Displacement Pump IMB036/0898
SPECIFICATIONS: POSITIVE DISPLACEMENT PUMP
MODEL PD3 PD5 PD7.5 PD10 PD15 PD25
Motor Type* TEFC TEFC TEFC ODP ODP ODP
Performance characteristics
Horsepower 3 5 7.5 10 15 25
Standard CFM at material
pickup point @ 10" Hg 52.6 76.6 121.2 154.5 201.1 346.2
Average sound level (dbA)
@ 8", 10" and 12" Hg 86 86.3 86 85.8 88.8 93
Dimensions / in. {mm}
Standard inlet line size (OD) 1.5 {38} 1.75 {44} 2.25 {57} 2.5 {64} 3.0 {76} 4.0 {102}
Exhaust line size (OD) 2.5 {64} 2.5 {64} 2.5 {64} 4.0 {102} 4.0 {102} 4.0 {102}
Height (H) 37 {940} 37 {940} 41 {1041} 51 {1295} 51 {1295} 52 {1321}
Width (W) 35 {889} 35 {889} 35 {889} 39.5 {1003} 39.5 {1003} 39.5 {1003}
Depth (D) 27 {686} 27 {686} 27 {686} 33 {838} 33 {838} 34 {864}
Installed Weight / lb {kg} 325 {147} 325 {147} 370 {168} 625 {283} 640 {290} 960 {435}
Voltage / Full Load Amps
240 V/3 phase/50-60 hz 7.6 12 18.8 28 39 59
480 V/3 phase/50-60 hz 3.8 6 9.4 14 19.5 29.5
575 V/3 phase/50 2.9 4.8 7.5 10.7 16 27
MODEL PD3 PD5 PD7.5 PD10 PD15 PD25 SUPER (ANY MODEL)
Performance characteristics
Average sound level (dbA)
@ 8", 10" and 12" Hg
61.9 69.8 76.2 79.3 86.0 90.0 Under 60 dbA
Enclosure Construction Painted Steel Natural Aluminum Painted Steel
Allowance Space for
service access / in
48 (Opposite Vacuum Inlet) 36 (Opposite Vacuum Inlet) 36 (Front, Next to Filter)
Dimensions / in. {mm}
Height (H) 49 {1245} 64 {1626} 96 {2438}
Width (W) 54 {1372} 55 {1397} 70 {1778}
Depth (D) 32 {813} 36 {914} 50 {1270}
D
H
W
Vacuum
Inlet
Exhaust
Specifications not listed below are the same as those listed above. All Sound Enclosures include a cooling fan 115 VAC @ 2 amps.
Starter
Service
Vacuum Inlet
Vacuum Gauge
V
10, 15, 25 HP
V
Super Quiet
V
SPECIFICATIONS: PUMPS WITH SOUND ENCLOSURES
3, 5, 7.5 HP
V
Set or mount the vacuum pump in any convenient location.
Refer to the accompanying wiring diagram for connection of
the main power supply and the conveying control circuit.You
must provide a wall-mounted disconnect for three-phase electrical connection. Incoming voltage and current must match
the electrical specifications on the pump data plate and serial
tag. Check for proper rotation of the pump after power has
been connected and before operation.
Install vacuum lines to loader stations and the dust collector.
Connect the dust collector vacuum outlet to the pump inlet.
Central
Vacuum Line
Positive
Displacement
Vacuum Pump
Material
Inlet
Material
Receivers
INSTALLING
THE
PUMP
Receiving
Hoppers
Central Dust Collector
INSTALLATION AND OPERATION NOTE:
The pump inlet is equipped with a vacuum relief
valve to prevent the vacuum from exceeding 12 in.
Hg. Excessive vacuum will reduce the life of the
pump and can destroy it.
For special applications requiring a higher vacuum
level, consult Conair service. If the vacuum relief
valve is adjusted by any person other than a factory service representative, the warranty is voided.
IMB036/0898 Positive Displacement Pump
4
To maintain the best performance, you should follow the
maintenance recommendations outlined here and in any
included manuals from component manufacturers.
● Weekly, or as often as needed
❒
Check and clean the pump inlet filter.
An inlet filter has been provided to protect the pump
from solid material that can enter and damage the pump
impellers. material can enter the vacuum line if a loader
filter is improperly installed or if if has a hole in it.
Replace the pump inlet filter if it is torn or worn.
❒ Check all V/belts.
The V/belts have a tendency to stretch, so an adjustable
motor base is provided. Keep belts tight to prevent slippage and wear. Do not use belt dressings.
● Every 500 hours of operation
❒
Grease the pump.
Use No. 2 bearing grease or the equivalent. Refer to
manuals from the component manufacturer for
additional information and instructions.
● Every 1500 hours of operation
❒
Change the oil.
The vacuum pump has been filled with the proper oil
and tested by Conair before shipment. Even so, this oil
should be changed periodically. Use SAE 40 regular
or an equivalent oil.
● Every three months
❒
Check motor bearings and grease, if necessary.
The motor is equipped with double-shielded ball
bearings having sufficient grease to last indefinitely
under normal service. But if the motor is used
constantly in dirty, wet or corrosive atmospheres,
you should add 1/4 oz. of grease per bearing every three
months. Use a quality, rust-inhibiting, polyure-based
grease such as Chevron SRI. Refer to the motor manual
for additional instructions.
5
PREVENTATIVE MAINTENANCE SCHEDULE
Positive Displacement Pump IMB036/0898
Conair has made the largest investment in customer support in
the plastics industry. Our service experts are available to help
with any problem you might have installing and operating
your equipment. Your Conair sales representative also can
help analyze the nature of your problem, assuring that it did
not result from misapplication or improper use.
WE’REHERE
TO
HELP
To contact Customer Service personnel, call:
From outside the United States, call:814-437-6861
You can commission Conair service personnel to provide onsite service by contacting the Customer Service Department.
Standard rates include an on-site hourly rate, with a one-day
minimum plus expenses.
If you do have a problem, please complete the
following checklist before calling Conair:
❒ Make sure you have all model, serial and parts list
numbers for your particular equipment. Service
personnel will need this information to assist you.
❒ Make sure power is supplied to the equipment.
❒ Make sure that all connectors and wires within
and between control systems and related
components have been installed correctly.
HOWTO
CONTACT
CUSTOMER
SERVICE
❒ Check the troubleshooting guide of this manual
for a solution.
❒ Thoroughly examine the instruction manual(s)
for associated equipment, especially controls.
Each manual may have its own troubleshooting
guide to help you.
❒ Check that the equipment has been operated as
described in this manual.
❒ Check accompanying schematic drawings for
information on special considerations.
Additional manuals and
prints for your Conair
equipment may be
ordered through the
Customer Service or
Parts Departments for a
nominal fee.
APPENDIXA-1
APPENDIX A-2
EQUIPMENT
GUARANTEE
PERFORMANCE
WARRANTY
WARRANTY
LIMITATIONS
Conair guarantees the machinery and equipment on this order,
for a period as defined in the quotation from date of shipment,
against defects in material and workmanship under the normal
use and service for which it was recommended (except for
parts that are typically replaced after normal usage, such as
filters, liner plates, etc.). Conair’s guarantee is limited to
replacing, at our option, the part or parts determined by us to
be defective after examination. The customer assumes the cost
of transportation of the part or parts to and from the factory.
Conair warrants that this equipment will perform at or above
the ratings stated in specific quotations covering the equipment or as detailed in engineering specifications, provided the
equipment is applied, installed, operated and maintained in the
recommended manner as outlined in our quotation or specifications.
Should performance not meet warranted levels, Conair at its
discretion will exercise one of the following options:
● Inspect the equipment and perform alterations or adjust-
ments to satisfy performance claims. (Charges for such
inspections and corrections will be waived unless failure
to meet warranty is due to misapplication, improper
installation, poor maintenance practices or improper operation.)
● Replace the original equipment with other Conair equip-
ment that will meet original performance claims at no
extra cost to the customer.
● Refund the invoiced cost to the customer. Credit is sub-
ject to prior notice by the customer at which time a
Return Goods Authorization Number (RGA) will be
issued by Conair’s Service Department. Returned equipment must be well crated and in proper operating condition, including all parts. Returns must be prepaid.
Purchaser must notify Conair in writing of any claim and provide a customer receipt and other evidence that a claim is
being made.
Except for the Equipment Guarantee and Performance
Warranty stated above, Conair disclaims all other warranties
with respect to the equipment, express or implied, arising
by operation of law, course of dealing, usage of trade or
otherwise, including but not limited to the implied warranties of merchantability and fitness for a particular purpose.
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