Comtrol DeviceMaster PRO, DeviceMaster RTS, DeviceMaster Serial Hub Installation And Configuration Manual

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Installation and Configuration Guide

Trademark Notices

Document Number: 2000506 Rev. B

Replaces: 2000334, 2000337, and 2000340

Comtrol, NS-Link, and DeviceMaster are trademarks of Comtrol Corporation.

Microsoft and Windows are registered trademarks of Microsoft Corporation.

HyperTerminal is a registered trademark of Hilgraeve, Inc.

Other product names mentioned herein may be trademarks and/or registered trademarks of their respective owners.

Comtrol Corporation makes no representations or warranties with regard to the contents of this document or to the suitability of the Comtrol product for any particular purpose. Specifications subject to change without notice. Some software or features may not be available at the time of publication. Contact your reseller for current product information.

Table of Contents

Introduction ........................................................................................................................................................ 7

Installation and Configuration Overview .............................................................................................................................. 7

NS-Link COM Port Driver Installation....................................................................................................................................................7

Step 1: Hardware Installation............................................................................................................................................................. 7

Step 2: Install PortVision Plus............................................................................................................................................................ 7

Step 3: Program the DeviceMaster IP Address............................................................................................................................7

Step 4: Install NS-Link Device Driver for Windows ..................................................................................................................7

Step 5: Configure NS-Link Port Properties Page........................................................................................................................8

Step 6: Configure Socket Ports...........................................................................................................................................................8

Step 7: Serial Device Connection...................................................................................................................................................... 8

Secure COM Port Redirector Installation Overview ........................................................................................................................ 8

Step 1: Hardware Installation............................................................................................................................................................. 8

Step 2: Install PortVision Plus............................................................................................................................................................ 8

Step 3: Program the DeviceMaster IP Address............................................................................................................................8

Step 4: Update SocketServer...............................................................................................................................................................8

Step 5: Configure SocketServer......................................................................................................................................................... 8

Step 6: Install the Port Redirector.................................................................................................................................................... 8

Step 7: Add and Configure the COM Port ......................................................................................................................................8

Step 8: Serial Device Connection...................................................................................................................................................... 8

NS-Link tty Port Installation Overview ................................................................................................................................................. 9

Step 1: Hardware Installation............................................................................................................................................................. 9

Step 2: Install PortVision Plus............................................................................................................................................................ 9

Step 3: Program the DeviceMaster IP Address............................................................................................................................9

Step 4: Install the NS-Link Device Driver for Linux.................................................................................................................. 9

Step 5: Configure Socket Ports...........................................................................................................................................................9

Step 6: Serial Device Connection...................................................................................................................................................... 9

TCP/IP Socket Port Installation Overview...........................................................................................................................................9

Step 1: Hardware Installation............................................................................................................................................................. 9

Step 2: Install PortVision Plus............................................................................................................................................................ 9

Step 3: Program the DeviceMaster IP Address............................................................................................................................9

Step 4: Update SocketServer............................................................................................................................................................ 10

Step 5: Configure the Socket Ports................................................................................................................................................ 10

Step 6: Serial Device Connection................................................................................................................................................... 10

Locating Software and Documentation................................................................................................................................10

Developer’s Kit ................................................................................................................

.............................................................11

Hardware Installation ...................................................................................................................................13

Installation Overview.................................................................................................................................................................13

1-Port - Enclosed Models...........................................................................................................................................................14

1-Port - Embedded Model .........................................................................................................................................................16

Building the Serial Ribbon Cable........................................................................................................................................................... 16

Mounting the Embedded .......................................................................................................................................................................... 17

Attaching the Network and Serial Cables .......................................................................................................................................... 18

Connecting the Power and Verifying Installation .......................................................................................................................... 18

2-Port (Serial Terminal) 1E/2E Models ...............................................................................................................................20

2-Port (DB9) 1E/2E Models......................................................................................................................................................22

4-Port and 8-Port Models..........................................................................................................................................................24

16-Port (DeviceMaster RTS - External Power Supply)....................................................................................................26

16-Port (DeviceMaster PRO) ...................................................................................................................................................28

16/32-Port Rack Mount Models (Internal Power Supply).............................................................................................30

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Table of Contents - iii

Table of Contents

Initial Configuration.......................................................................................................................................33

PortVision Plus Requirements................................................................................................................................................33

Installing PortVision Plus .........................................................................................................................................................33

Configuring the Network Settings ..........................................................................................................................................34

Checking the SocketServer Version.......................................................................................................................................36

Uploading SocketServer ............................................................................................................................................................37

Device Driver Installation ............................................................................................................................39

Linux Installation.........................................................................................................................................................................39

Windows Installation .................................................................................................................................................................39

Windows Vista: NS-Link Installation................................................................................................................................................... 40

Windows XP and Windows Server 2003: NS-Link Installation ............................................................................................... 41

Windows 2000: NS-Link Installation .................................................................................................................................................. 42

Configuring the NS-Link Driver for Windows ....................................................................................................................43

Configuring COM Port Properties for Windows ................................................................................................................44

Secure COM Port Set Up.................................................................................................................................45

Secure COM Port Redirector Overview ................................................................................................................................45

Configuring Serial Ports and Enabling Security ................................................................................................................45

Installing the Secure COM Port Redirector .........................................................................................................................47

Configuring Secure Redirector COM Ports ..........................................................................................................................48

Adding a Secure Port .................................................................................................................................................................................. 48

Configuring the Secure COM Port ......................................................................................................................................................... 48

Socket Port Configuration ............................................................................................................................49

SocketServer Overview..............................................................................................................................................................49

SocketServer Architecture........................................................................................................................................................50

Accessing Socket Configuration..............................................................................................................................................51

Web Browser ................................................................................................................................................................................................. 51

PortVision Plus.............................................................................................................................................................................................. 51

Web Manager Button ......................................................................................................................................................................... 51

SocketServer Versions ...............................................................................................................................................................52

Configure Device Page....................................................................................................................................................................... 51

Connecting Serial Devices ............................................................................................................................53

Connecting Devices .....................................................................................................................................................................53

DeviceMaster 1/4/8/16/32-Port Models............................................................................................................................53

DeviceMaster 2-Port with Serial Terminals .......................................................................................................................56

Serial Terminal (4) Signals (1E) ............................................................................................................................................................ 56

Serial Terminal (8) Signals (2E) ............................................................................................................................................................ 57

DeviceMaster 2-Port (1E/2E) DB9 Connectors..................................................................................................................58

DB9 Serial Cables and Loopback Plugs.................................................................................................................................59

DB9 Loopback Plugs ................................................................................................................................................................................... 59

DB9 Null-Modem Cables (RS-232) ....................................................................................................................................................... 60

DB9 Null-Modem Cables (RS-422) ....................................................................................................................................................... 60

DB9 Straight-Through Cables (RS-232/485)................................................................................................................................... 60

RJ45 Serial Cables and Loopback Plugs................................................................................................................................61

RJ45 Null-Modem Cables (RS-232) ...................................................................................................................................................... 61

RJ45 Null-Modem Cables (RS-422) ...................................................................................................................................................... 62

Straight-Through Cables (RS-232/485) ............................................................................................................................................ 62

RJ45 Loopback Plugs .................................................................................................................................................................................. 62

RS-485 Test Cable........................................................................................................................................................................................ 62

iv - Table of Contents DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

Table of Contents

DeviceMaster 1E (Serial Terminals) Cables and Loopbacks.........................................................................................63

Serial Terminal (4) Null-Modem Cables (RS-232)......................................................................................................................... 63

Serial Terminal (4) Null-Modem Cables (RS-422)......................................................................................................................... 63

Serial Terminal (4) Straight-Through Cables (RS-232/485) .................................................................................................... 64

1E Loopback Signals ................................................................................................................................................................................... 64

DeviceMaster 2E (Serial Terminals) Cables and Loopbacks.........................................................................................65

Serial Terminal (8) Null-Modem Cables (RS-232)......................................................................................................................... 65

Serial Terminal (8) Null-Modem Cables (RS-422)......................................................................................................................... 65

Serial Terminal (8) Straight-Through Cables (RS-232/485) .................................................................................................... 66

2E Loopback Signals ................................................................................................................................................................................... 66

Managing the DeviceMaster.........................................................................................................................67

Rebooting the DeviceMaster....................................................................................................................................................67

Uploading SocketServer to Multiple DeviceMasters........................................................................................................68

Configuring Multiple DeviceMasters Network Addresses .............................................................................................68

Using Configuration Files..........................................................................................................................................................69

Managing Bootloader .................................................................................................................................................................70

Checking the Bootloader Version.......................................................................................................................................................... 70

Uploading Bootloader ................................................................................................................................................................................ 70

Adding a DeviceMaster to an Existing Installation...........................................................................................................72

Replacing a DeviceMaster.........................................................................................................................................................72

Device Programmed with IP Address ................................................................................................................................................. 72

Device Programmed with MAC Address............................................................................................................................................ 72

Restoring Factory Defaults (2-Port, Only)...........................................................................................................................73

Restoring Serial Port Settings..................................................................................................................................................73

NS-Link COM Port ........................................................................................................................................................................................ 73

Socket Port...................................................................................................................................................................................................... 73

RedBoot Procedures.......................................................................................................................................75

Overview.........................................................................................................................................................................................75

Establishing a Serial Connection ........................................................................................................................................................... 75

Establishing a Telnet Connection.......................................................................................................................................................... 76

Determining the Network Settings ........................................................................................................................................77

Configuring the Network Settings..........................................................................................................................................77

Determining the Bootloader Version....................................................................................................................................78

Resetting the DeviceMaster......................................................................................................................................................78

Uploading Firmware...................................................................................................................................................................79

Serial Method................................................................................................................................................................................................. 79

Telnet Method ............................................................................................................................................................................................... 80

Configuring Passwords ..............................................................................................................................................................82

Redboot Command Overview..................................................................................................................................................83

Hardware Specifications...............................................................................................................................85

Locating DeviceMaster Specifications ..................................................................................................................................85

Serial Communications..............................................................................................................................................................85

External Power Supply Specifications ..................................................................................................................................87

1-Port 5VDC Power Supply......................................................................................................................................................................87

1-Port 5-30VDC Power Supply............................................................................................................................................................... 87

2-Port (Serial Terminals) Power Supply ........................................................................................................................................... 88

2-Port (DB9) Power Supply.....................................................................................................................................................................88

4-Port Power Supply .................................................................................................................................................................................. 88

8-Port Power Supply .................................................................................................................................................................................. 88

16-Port Power Supplies ............................................................................................................................................................................ 89

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Table of Contents - v

Table of Contents

DeviceMaster Product Pictures ..............................................................................................................................................90

1-Port (DB9) 5VDC ...................................................................................................................................................................................... 90

1-Port (DB9) 5-30VDC ............................................................................................................................................................................... 91

1-Port Embedded......................................................................................................................................................................................... 92

2-Port (Single Ethernet Port) with Serial Terminals.................................................................................................................... 92

2-Port (Dual Ethernet Ports) with Serial Terminals..................................................................................................................... 92

2-Port (Single Ethernet Port) DB9........................................................................................................................................................ 93

2-Port (Dual Ethernet Ports) DB9 ........................................................................................................................................................ 93

4-Port (DB9)................................................................................................................................................................................................... 94

8-Port (DB9)................................................................................................................................................................................................... 94

16-Port (RJ45) External Power Supply .............................................................................................................................................. 94

16-Port (RJ45) Internal Power Supply ............................................................................................................................................... 94

DeviceMaster PRO 16-Port (RJ45) ....................................................................................................................................................... 94

DeviceMaster Serial Hub 16-Port (DB9)............................................................................................................................................ 94

DeviceMaster RTS 32-Port (RJ45) ........................................................................................................................................................ 95

Notices .............................................................................................................................................................................................96

Radio Frequency Interference (RFI) (FCC 15.105) ....................................................................................................................... 96

Labeling Requirements (FCC 15.19).................................................................................................................................................... 96

Modifications (FCC 15.21)........................................................................................................................................................................ 96

Serial Cables (FCC 15.27) ......................................................................................................................................................................... 96

Underwriters Laboratory ......................................................................................................................................................................... 96

Important Safety Information ................................................................................................................................................................ 96

Troubleshooting and Technical Support.................................................................................................97

Troubleshooting Checklist ......................................................................................................................................................97

General Troubleshooting..........................................................................................................................................................99

Daisy-Chaining DeviceMaster 2E/4/8/16-Port Units................................................................................................... 101

Technical Support..................................................................................................................................................................... 102

Index................................................................................................................................................................. 103

vi - Table of Contents DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

Introduction

This section provides an installation and configuration overview for the DeviceMaster platform:

•DeviceMaster PRO

•DeviceMaster RTS

• DeviceMaster Serial Hub

In addition, it provides links to download the latest files for the DeviceMaster installation. Optionally, you can use the Software and Documentation CD to install the DeviceMaster.

Installation and Configuration Overview

There are four basic installations depending on your requirements. You can use the appropriate overview to install and configure the DeviceMaster for your environment.

• NS-Link COM port device driver

• Secure COM port redirector

• NS-Link tty port device driver

•TCP/IP socket port

NS-Link COM Port Driver Installation

Step 1: Hardware Installation

Step 2: Install PortVision Plus

Step 3: Program the DeviceMaster IP Address

Step 4: Install NS-Link Device Driver for Windows

Use the following steps, which are discussed in detail in the subsequent sections, to install and configure the DeviceMaster to run the NS-Link device driver for Windows operating systems.

• Step 1: Hardware Installation

• Step 2: Install PortVision Plus

• Step 3: Program the DeviceMaster IP Address

• Step 4: Install NS-Link Device Driver for Windows

• Step 5: Configure NS-Link Port Properties Page on Page 8

• Step 6: Configure Socket Ports on Page 8

• Step 7: Serial Device Connection on Page 8

Power up the DeviceMaster. Technical Support suggests installing one DeviceMaster at a time to avoid configuration problems. Refer to Hardware Installation detailed installation procedures for your DeviceMaster model.

Comtrol recommends connecting the DeviceMaster to a PC or laptop running Windows® 2000/XP/2003/Vista so that you can install PortVision Plus for easy IP address configuration. See PortVision Plus Requirements

Installing PortVision Plus

See Configuring the Network Settings on Page 34 for detailed configuration procedures.

See Windows Installation on Page 39 for an installation overview of the NS-Link driver for each Windows operating system.

on Page 33 to install PortVision Plus.

on Page 7

on Page 13 for

on Page 33 and use then refer to

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Introduction - 7

Step 5: Configure NS-Link Port Properties Page

Step 5: Configure NSLink Port Properties Page

Step 6: Configure Socket Ports

Step 7: Serial Device Connection

Secure COM Port Redirector Installation Overview

Step 1: Hardware Installation

Configuring the NS-Link Driver for Windows on Page 43 provides and overview of COM

port configuration and Configuring COM Port Properties for Windows

on Page 44

provides DeviceMaster device configuration information.

Optionally, you may need to configure one or more ports for socket mode. See Socket Port

Configuration on Page 49 for information about configuring socket ports using the Server

Configuration web page.

Connect the serial devices to the DeviceMaster. Refer to Connecting Serial Devices on Page

53 for cabling and connector information.

Use the following steps, which are discussed in detail in the subsequent sections, to install and configure the secure COM port redirector for the DeviceMaster.

• Step 1: Hardware Installation

• Step 2: Install PortVision Plus

• Step 3: Program the DeviceMaster IP Address

• Step 4: Update SocketServer

• Step 5: Configure SocketServer

• Step 6: Install the Port Redirector

• Step 7: Add and Configure the COM Port

• Step 8: Serial Device Connection

Power up the DeviceMaster. Technical Support suggests installing one DeviceMaster at a time to avoid configuration problems. Refer to Hardware Installation on Page 13 for detailed installation procedures for your DeviceMaster model.

Step 2: Install PortVision Plus

Step 3: Program the DeviceMaster IP Address

Step 4: Update SocketServer

Step 5: Configure SocketServer

Step 6: Install the Port Redirector

Step 7: Add and Configure the COM Port

Step 8: Serial Device Connection

on Page 33 and use then refer to

Installing PortVision Plus on Page 33 to install PortVision Plus.

See Configuring the Network Settings on Page 34 for procedures on IP address configuration procedures.

If necessary, update SocketServer. You can use Checking the SocketServer Version on Page

36 and then refer to Locating Software and Documentation on Page 10 to locate the latest

version on the web site. See Uploading SocketServer

on Page 37 if you need to update

SocketServer.

Configure the serial port characteristics and enable the security feature in the SocketServer. Refer to Configuring Serial Ports and Enabling Security on Page 45 for detailed set-up procedures.

Refer to Installing the Secure COM Port Redirector on Page 47 for installation procedures.

Refer to Configuring Secure Redirector COM Ports on Page 48 to complete the set up of the secure COM port redirector.

Connect the serial devices to the DeviceMaster. Refer to Connecting Serial Devices on Page

53 for cabling and connector information.

8 - Introduction DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

NS-Link tty Port Installation Overview

Step 1: Hardware Installation

Step 2: Install PortVision Plus

Step 3: Program the DeviceMaster IP Address

Step 4: Install the NSLink Device Driver for Linux

Use the following steps, which are discussed in detail in the subsequent sections, to install and configure the DeviceMaster to run the NS-Link device driver for Linux operating systems.

• Step 1: Hardware Installation

• Step 2: Install PortVision Plus

• Step 3: Program the DeviceMaster IP Address

• Step 4: Install the NS-Link Device Driver for Linux

• Step 5: Configure Socket Ports

• Step 6: Serial Device Connection

Power up the DeviceMaster. Technical Support suggests installing one DeviceMaster at a time to avoid configuration problems. Refer to Hardware Installation

on Page 13 for

detailed installation procedures for your DeviceMaster model.

Installing PortVision Plus

on Page 33 to install PortVision Plus.

on Page 33 and use then refer to

See Configuring the Network Settings on Page 34 for procedures on IP address configuration procedures.

Locate and unpackage the driver assembly. Refer to the readme file packaged with the Linux driver assembly for driver installation and configuration procedures for the tty port.

Step 5: Configure Socket Ports

Step 6: Serial Device Connection

TCP/IP Socket Port Installation Overview

Step 1: Hardware Installation

Step 2: Install PortVision Plus

Step 3: Program the DeviceMaster IP Address

Optionally, you may need to configure one or more ports for socket mode. See Socket Port

Configuration on Page 49 for information about configuring socket ports using the Server

Configuration web page.

Connect the serial devices to the DeviceMaster. Refer to Connecting Serial Devices on Page

53 for cabling and connector information.

Use the following steps, which are discussed in detail in the subsequent sections, to configure DeviceMaster socket ports.

• Step 1: Hardware Installation

• Step 2: Install PortVision Plus

• Step 3: Program the DeviceMaster IP Address

• Step 4: Update SocketServer

on Page 10

• Step 5: Configure the Socket Ports on Page 10

• Step 6: Serial Device Connection on Page 10

Power up the DeviceMaster. Technical Support suggests installing one DeviceMaster at a time to avoid configuration problems. Refer to Hardware Installation

on Page 13 for

detailed installation procedures for your DeviceMaster model.

Installing PortVision Plus

on Page 33 to install PortVision Plus.

on Page 33 and use then refer to

See Configuring the Network Settings on Page 34 for procedures on IP address configuration procedures.

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Introduction - 9

Step 4: Update SocketServer

If necessary, update SocketServer. You can use Checking the SocketServer Version on Page

36 and then refer to Locating Software and Documentation on Page 10 to locate the latest

version on the web site. See Uploading SocketServer SocketServer.

Step 5: Configure the Socket Ports

Step 6: Serial Device Connection

Configure the serial socket ports using the PortVision Plus property pages or enter the IP address in a web browser and use the SocketServer web pages.

Connect the serial devices to the DeviceMaster. Refer to Connecting Serial Devices on Page

53 for cabling and connector information.

Locating Software and Documentation

You can access the appropriate software assembly, PortVision Plus, and the DeviceMaster documentation from the CD shipped with the DeviceMaster. Optionally, if you know what you need for your installation, you can download the latest files using these internet links.

If you are not sure what files are required for your installation, each installation and configuration overview also provides links to the required files in this Guide.

PortV ision Plus

SocketServer

Bootloader

on Page 37 if you need to update

Software Operating Systems Web

Windows 2000 (32-bit) Windows XP (32/64-bit) Windows Server 2003 (32/64-bit) Windows Vista (32-bit)

The firmware that comes preinstalled on your DeviceMaster platform, which provides an interface to TCP/IP socket mode configuration and services.

The operating system that runs on the DeviceMaster hardware during the power on phase, which then loads SocketServer.

NS-Link Device Drivers and Installation Documentation

Windows 2000 (32-bit)

Device driver (COM ports)

Windows XP (32/64-bit) Windows Server 2003 (32/64-bit) Windows Vista (32/64-bit)

NS-Link User Guide for Windows

Linux (32/64-bit) Device driver (tty ports)

Secure COM Port Redirector

Windows 2000 (32-bit) Windows XP (32/64-bit) Windows Server 2003 (32/64-bit)

Secure COM port redirector

Windows Vista (32/64-bit)

10 - Introduction DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

Installation Document (this guide)

DeviceMaster Installation and Configuration Guide

Port Testing and Monitoring Applications

Developer’s Kit

Windows 2000 (32-bit) Windows XP (32/64-bit) Windows Server 2003 (32/64-bit) Windows Vista (32-bit)

Comtrol Utilities (Test Terminal and Port Monitor)†

Linux (32-bit) LCOM

† Test Terminal and Port Monitor are included in PortVision Plus.

In addition to the standard capabilities of the DeviceMaster they are also a fullyprogrammable, embedded computing, platform.

If you are interested in writing your own applications for the DeviceMaster or would like information on how to obtain the Comtrol DeviceMaster Developer's Kit, see http://

www.comtrol.com/products/family/dmrtsdk or please contact your Comtrol sales

representative.

Note: The DeviceMaster PRO is shipped with the Developer’s Kit. The DeviceMaster RTS

supports the Developer’s Kit. The DeviceMaster Serial Hub is not supported in the Developer’s Kit.

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Introduction - 11

Developer’s Kit

12 - Introduction DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

Installation Overview

Hardware Installation

The DeviceMaster enables communications with serial devices over an Ethernet network. The DeviceMaster provides for remote management, configuration, and connectivity through its 10/100BASE–T Ethernet connection.

Use the links below to locate installation procedures for the following models:

DeviceMaster PRO

Default Network Settings

IP address:

192.168.250.250

Subnet mask:

255.255.0.0

Gate way addres s:

192.168.250.1

DB9 serial ports with dual Ethernet†† ports

RJ45 serial ports with dual Ethernet†† ports

DB9 serial port with a single Ethernet port

Embedded system 1 1-Port - Embedded Model on Page 16

Screw terminal serial ports 2‡

DB9 serial ports 2‡ 2-Port (DB9) 1E/2E Models on Page 22

DB9 serial ports with dual Ethernet†† ports

RJ45 serial ports with dual Ethernet†† ports

RJ45 serial ports with a single Ethernet port

DB9 serial ports with dual Ethernet†† ports

DB9 serial ports with a single Ethernet port

† The DeviceMaster RTS 4 and 8-port models may also include DB9 to RJ45 adapters.

†† One of the Ethernet ports on the DeviceMaster is a built-in downstream port for

daisy-chaining DeviceMaster systems or other network-ready devices.

‡ Either Ethernet port on the DeviceMaster RTS 2-port 2E model can be used for daisy-

chaining DeviceMaster systems or other network-ready devices.

8† 4-Port and 8-Port Models

16 16-Port (DeviceMaster PRO) on Page 28

DeviceMaster RTS

1 1-Port - Enclosed Models

2-Port (Serial Terminal) 1E/2E Models on Page 20

4† or 8†

16 or 3216/32-Port Rack Mount Models (Internal Power

DeviceMaster Serial Hub

8 4-Port and 8-Port Models

4-Port and 8-Port Models on Page 24

16-Port (DeviceMaster RTS - External Power Supply) on Page 26

Supply) on Page 30

16/32-Port Rack Mount Models (Internal Power Supply) on Page 30

on Page 24

on Page 14

on Page 24

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Hardware Installation - 13

1-Port - Enclosed Models

DIN Rail

Clip

Side View

Press here

Front View

DeviceMaster

Caution

1-Port - Enclosed Models

Use the following procedure to install the DeviceMaster 1-Port.

1. Record the MAC address and serial number of the DeviceMaster on the customer service label provided.

You may need the MAC address during driver configuration. The MAC address (starts

with 00 C0 4E) and serial number are located on a label on the DeviceMaster.

Note: Do not connect multiple units until you have changed the default IP address, see

Initial Configuration

2. Place the 1-Port on a stable surface and skip to Step 3

on Page 33.

or optionally mount the

DeviceMaster using the mounting flanges or DIN rail adapters.

a. Pick up the DeviceMaster so that the front of the device is facing you.

b. Pick up a DIN rail clip. (The three tines should be on top and

the M4 label should face you.)

c. Slide the DIN rail clip behind the DeviceMaster and line it up

with one of the screw holes o n the De vi ce Master.

d. I ns e r t t he M4 screw into the hole and tighten with a Phillips

screwdriver.

e. Repeat Steps b

through d with the second DIN rail clip. Make

sure the screws on both DIN rail clips line up.

Note: If you need to remove the DeviceMaster from the DIN

rail, exert pressure on the backside of the tabs at the bottom of both DIN rail clips.

f. Attach the DeviceMaster to the DIN rail.

3. Connect the DeviceMaster port labeled 10/100 ETHERNET to the same Ethernet

network segment as the host PC using a standard network cable.

If you plan on using the NS-Link device driver, make sure that you do not connect RS-422/485 devices until the appropriate port interface type has been configured in the driver. The NS-Link default port setting is RS-232.

4. Apply power to the DeviceMaster using the appropriate procedure for your power supply.

Note: The supported input voltage (5VDC or 5-30VDC) is printed on the DeviceMaster.

5VDC Power Supply (Barrel Connector)

• Connect the 5VDC power supply to the DeviceMaster and to a power outlet.

•Go to Step 5

14 - Hardware Installation DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

to verify that the DeviceMaster is functioning properly.

1-Port - Enclosed Models

Caution

Earth Gnd

Return

Positive

5-30VDC

Wire gauge:

AWG 12-22

Screw Terminal Power Connector

5-30VDC with Screw Terminal Power Connector

Use the following procedure power on this model.

Observe proper ESD techniques when connecting and disconnecting the DeviceMaster.

• Insert the earth ground wire into the earth ground screw terminal.

• Insert the DC positive wire into the positive

screw terminal and the DC return wire into the return screw terminal.

If you purchased the Comtrol power supply (separately), the wires are identified below:

- Red = 5-30VDC positive

- White = 5-30VDC return

- Black = earth ground

If you did not purchase a power supply from Comtrol for the DeviceMaster, see 1-Port

530VDC Power Supply on Page 87 for power

requirements.

• U se a small fla t head s cre w to lock th e wi res into place.

• Verify that each wire has been tightened securely.

• Plug the screw terminal power connector into the DeviceMaster.

Note: Align the plug properly. The scalloped side of the

screw terminal power connector should be aligned with the scalloped side of the power jack on the unit.

• Connect the power supply to a power source.

•Go to Step 5

to verify that the DeviceMaster is functioning

properly.

5. Verify that the Status LED has completed the boot cycle and

network connection for the DeviceMaster is functioning properly using the table below.

Status

Link/Act If the red Link/Act LED is lit, it indicates a working Ethernet connection. Duplex If the red Duplex LED is lit, it indicates full-duplex activity.

100

Note: For additional LED information, go to the Status LED table on Page 97.

6. Go to Initial Configuration

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Hardware Installation - 15

configure the DeviceMaster for use.

1-Port Enclosed LED Descriptions

The amber Status LED on the device is lit, indicating you have power and

it has completed the boot cycle.

Note: The Status LED flashes while booting and it takes approximately 15

seconds for the Bootloader to complete the cycle. When the Bootloader completes the cycle, the LED has a solid, steady light that blinks approximately every 10 seconds.

If the red 100 LED is lit, it indicates a working 100 MB Ethernet

connection (100 MB network, only). If the LED is not lit, it indicates a 10 MB Ethernet connection.

on Page 33 for default network settings and how to

1-Port - Embedded Model

Caution

Pin 1

Pin 6

9 10

Ribbon Cable

10-Pin Socket

Pin 5

Pin 9

DB9 Male

1 - Po r t - E m b e dde d M o de l

Installing the DeviceMaster 1-Port Embedded system follows these basic steps:

• Building the serial ribbon cable (below).

• Mounting the Embedded

• Attaching the Network and Serial Cables

• Connecting the Power and Verifying Installation

on Page 17 and installing light pipes.

on Page 18.

Observe proper ESD techniques when handling the DeviceMaster.

Building the Serial Ribbon Cable

Use the following information to build a DB9 serial ribbon cable to connect to the

DeviceMaster 1-Port Embedded IDC10 connector (J3).

J3 Header RS-232 RS-422 RS-485

1 CD Not used Not used

2 DSR Not used Not used

3RxDRxD-Not used

4RTSTxD+TRX+

5TxDTxD-TRX-

6CTSRxD+Not used

7 DTR Not used Not used

8 RI Not used Not used

9 GND Not used Not used

10 Not connected

16 - Hardware Installation DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

Mounting the Embedded

Caution

Non-plated/non-grounded mounting holes 0.116” diameter (+/-0.003”).

WARNING: Holes in hatched area are not mounting holes.

Maximum component height above board is 0.55”.

Ethernet connection J2: J2 overhangs board edge by 0.14” and the height is 0.55”.

LED light pipe mounting holes. The LED light pipes are not provided.

Serial port connector J3: 0.1” pin spacing, 0.025” square pin diameter, and 0.230” pin height.

Debug port connector J4: 0.1” pin spacing, 0.025” square pin diameter, and 0.230”

Power connector; the mating connector is Weidmuller P/N: 152651.

Plated/chassis grounded mounting hole 0.116” diameter (+/-0.003”).

pin height.

5-30VDC Model

Caution

Mounting the E m b e dde d

Use the following procedure to mount the DeviceMaster 1-Port Embedded with the 530VDC power supply.

Observe proper ESD techniques when handling the DeviceMaster.

1. Carefully remove the DeviceMaster from the anti-static bag, following standard electrostatic device handling procedures.

Note: Write down the MAC address located on a label on the bottom (solder side)

center of the DeviceMaster because you may need it during configuration.

2. Mount the DeviceMaster for your environment using 1/4” stand-offs to separate the DeviceMaster from the base.

3. Use one of the following methods to ground the DeviceMaster.

• Through the power supply by connecting the ground wire on the power cable

using plastic or metal stand-offs.

• Through the chassis, using metal stand-offs. If plastic stand-offs are used to

mount the board, then you must ground the DeviceMaster using the power cable.

Note: The maximum diameter of the metal stand-offs should be 0.175” with a 4-40

machine screw. Metal stand-offs are not provided with the DeviceMaster.

4. Optionally, attach the light pipes. The following light pipes have been tested and found

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Hardware Installation - 17

to function; Bivar, Inc. (P/N:LP-230) and Ledtronics, Inc. (P/N:LTP003-0CW-001).

Attaching the Network and Serial Cables

Ethernet 10/100 Connector

910

Caution

Earth Gnd

Return

Positive

5-30VDC

Wire gauge:

AWG 12-22

Screw Terminal Power Connector

After mounting the DeviceMaster, you are ready to connect the cables.

Attaching the Network and Serial Cables

Use the following procedure to attach the serial ribbon and Ethernet cables. For a larger illustration of the system, see 1-Port Embedded

1. Attach the ribbon cable built in Building the Serial Ribbon Cable

on Page 92.

on Page 16 to the

header labeled J3.

2. Connect a standard Ethernet cable from the RJ45 port on the DeviceMaster to your Ethernet hub.

The default serial port setting on the DeviceMaster is RS-232. Do not connect the serial device until you have configured the serial port settings. You must configure network settings and upload firmware before configuring the serial port settings.

Use the next subsection to wire the power terminal connector and verify the hardware installation.

Connecting the Power and Verifying Installation

Use the following procedure to wire the power terminal connector and connect the DeviceMaster to a power source.

Observe proper ESD techniques when connecting and disconnecting the DeviceMaster.

1. Insert the earth ground wire into the earth ground screw terminal.

2. Insert the DC positive wire into the positive screw terminal and the DC return wire into the return screw terminal.

If you purchased the Comtrol power supply (separately), the wires are identified below:

• Red = 5-30VDC positive

• White = 5-30VDC return

• Black = earth ground

If you did not purchase a power supply from Comtrol for the DeviceMaster, see 1-Port

30VDC Power Supply on Page 87 for power

requirements.

3. Use a small flat head screw to lock the wires

into place.

4. Verify that each wire has been tightened securely.

18 - Hardware Installation DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

Connecting the Power and Verifying Installation

LEDs

JP1

5. Plug the screw terminal power connector into the DeviceMaster.

6. Connect the power supply to a power source.

7. Plug the screw term in al p owe r

connector into JP1 on

the DeviceMaster by aligning the scalloped sides.

Note: Align the plug

properly. The scalloped side of the screw terminal power connector should be aligned with the scalloped side of the power jack on the unit.

8. Apply power to the DeviceMaster.

9. Verify the Status LED has completed the boot cycle and network connection for the

DeviceMaster is functioning properly using the table below.

The LEDs are located between the RJ45 connector and the power terminal block.

When lit, the amber Status LED (D1) on the DeviceMaster

indicates the devices is fully powered and has completed the boot cycle.

Status

Note: The Status LED flashes for approximately 15 seconds

while booting. When the Bootloader completes the cycle, the LED has a solid, steady light that blinks approximately every 10 seconds.

Link/ Act

Duplex

When lit, the red Link/Act LED (D2) indicates a working

Ethernet connection.

When lit, the red Duplex (D3) LED indicates full-duplex

activity.

When lit, the red 100 (D4) LED indicates a working 100 MB

100

Ethernet connection (100 MB network, only). If the LED is not lit, it indicates a 10 MB Ethernet connection.

Note: For additional LED information, go to the Status LED table on

Page 97.

10. Go to Initial Configuration configure the DeviceMaster for use.

LED Descriptions

on Page 33 for default network settings and how to

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Hardware Installation - 19

2-Port (Serial Terminal) 1E/2E Models

Caution

Signal Ground†

Chassis Ground†

Positive†

Return†

5-30VDC

† Wire gauge: AWG 12-22

Signal Ground is used to connect RS-232 devices later in the installation.

2-Port (Serial Terminal) 1E/2E Models

Use the following procedure to install DeviceMaster 2-port models with serial terminal connectors. See 2-Port (DB9) 1E/2E Models connectors.

1. Record the MAC address and serial number of the DeviceMaster unit on the customer service label provided.

You may need the MAC address during driver configuration. The MAC address (starts

with 00 C0 4E) and serial number are located on a label on the DeviceMaster.

2. Attach the DeviceMaster 2-Port to the DIN rail adapter.

3. Connect the power supply and apply power to the DeviceMaster using the power supply specifications on the product label and the following information.

Observe proper ESD techniques when connecting and disconnecting the

DeviceMaster.

a. Insert the earth ground

b. Insert the DC positive

c. Use a small flat head screw driver to lock the wires into place.

d. Verify that each wire has been tightened securely.

e. Connect the power supply to a power source.

Note: Do not connect multiple units until you have changed the default IP address, see

4. Use the appropriate method for network attachment of your DeviceMaster 2-port:

DeviceMaster 1E: Connect the 10/100 port to the same Ethernet network segment as

the host PC using a standard network cable.

DeviceMaster 2E: Connect the DeviceMaster 2E using one of these methods:

• Ethernet hub, switch (10/100Base-T), Server NIC (10/100Base-T): Connect

• Daisy-chaining DeviceMaster units: Connect the port labeled E1 (or E2) on the

20 - Hardware Installation DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

on Page 22 if the DeviceMaster has DB9 serial

wire into the chassis ground screw terminal. The chassis ground connection is made only if the DIN rail is NOT connected to signal ground.

wire into the + screw terminal and the DC return wire into the screw terminal.

If you purchased the Comtrol power supply (separately), the wires are identified below:

• Red = 5-30VDC positive

• White = 5-30VDC return

• Black = chassis ground

If you did not purchase a power supply from Comtrol for the DeviceMaster, see 2-

Port (Serial Terminals) Power Supply on Page 88 for power requirements.

Initial Configuration

on Page 33.

a 10/100 port to the same Ethernet network segment as the host PC using a

standard Ethernet cable.

first DeviceMaster to the port labeled E1 (or E2) on the second DeviceMaster or

other device using a standard Ethernet cable.

2-Port (Serial Terminal) 1E/2E Models

Caution

Do not connect RS-422/485 devices until the appropriate port interface type has been configured. The default port setting is RS-232.

5. Verify that the Status LED has completed the boot cycle and network connection for

the DeviceMaster is functioning properly using the following table.

2-Port LED Descriptions

The STATUS LED on the device is lit, indicating you have power and it

ha s comp leted th e boo t cyc le.

STATUS

Note: The STATUS LED flashes while booting and it takes approximately

15 seconds for the Bootloader to complete the cycle. When the Bootloader completes the cycle, the LED has a solid, steady light that blinks approximately every 10 seconds.

LINK If the LINK (green) LED is lit, it indicates a working Ethernet connection. ACT If the ACT (yellow) LED flashes, it indicates network activity. Note: For additional LED information, go to the STATUS LED table on Page 97.

6. Go to Initial Configuration configure the DeviceMaster for use.

on Page 33 for default network settings and how to

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Hardware Installation - 21

2-Port (DB9) 1E/2E Models

Caution

PW1 PW2

Return†

Positive†Positive†

Chassis Ground†

† Wire gauge: AWG 12-22

6-30VDC

2-Port (DB9) 1E/2E Models

Use the following procedure to install DeviceMaster 2-port models with DB9 connectors.

1. Record the MAC address and serial number of the DeviceMaster unit on the customer

2. Attach the DeviceMaster 2-Port to the DIN rail adapter.

3. Connect the power supply and apply power to the DeviceMaster using the power

Observe proper ESD techniques when connecting and disconnecting the DeviceMaster.

service label provided.

You may need the MAC address during driver configuration. The MAC address (starts

with 00 C0 4E) and serial number are located on a label on the DeviceMaster.

supply specifications on the product label and the following information.

a. Insert the earth ground wire into the chassis ground screw terminal.

Note: The chassis ground connection is made only if the DIN rail is NOT

connected to earth ground.

b. Insert the DC positive wire into one of the + screw terminals and the DC return

wire into the - screw terminal.

A second redundant power supply can be connected to the unit by inserting the DC positive wire into the other + screw terminal and the DC return wire into the

- screw terminal.

The DeviceMaster will continue to operate if one of the two connected power supplies should fail.

I f y ou p ur ch a se d t h e C om tr ol power supply (separately), the wires are identified below:

• Red = 6-30VDC positive

• White = 6-30VDC return

• Black = chassis ground

If you did not purchase a power supply from Comtrol for the DeviceMaster, see 2-

Port (DB9) Power Supply on Page 88 for power

requirements.

c. Use a small flat head screw driver to lock the wires into place.

d. Verify that each wire has been tightened securely.

e. Connect the power supply to a power source.

Note: Do not connect multiple units until you have changed the default IP address, see

Initial Configuration

on Page 33.

22 - Hardware Installation DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

2-Port (DB9) 1E/2E Models

Caution

4. Use the appropriate method for network attachment of your DeviceMaster 2-port:

DeviceMaster 1E: Connect the 10/100 port to the same Ethernet network segment as

the host PC using a standard network cable.

DeviceMaster 2E: Connect the DeviceMaster 2E using one of these methods:

• Ethernet hub, switch (10/100Base-T), Server NIC (10/100Base-T): Connect

a 10/100 port to the same Ethernet network segment as the host PC using a

standard Ethernet cable.

• Daisy-chaining DeviceMaster units: Connect the port labeled E1 (or E2) on the

first DeviceMaster to the port labeled E1 (or E2) on the second DeviceMaster or

other device using a standard Ethernet cable.

Do not connect RS-422/485 devices until the appropriate port interface type has been configured. The default port setting is RS-232.

5. Verify that the Status LED has completed the boot cycle and network connection for

the DeviceMaster is functioning properly using the following table.

2-Port LED Descriptions

The STATUS LED on the device is lit, indicating you have power and it

ha s comp leted th e boo t cyc le.

STATUS

Note: The STATUS LED flashes while booting and it takes

approximately 15 seconds for the Bootloader to complete the cycle. When the Bootloader completes the cycle, the LED has a solid, steady light that blinks approximately every 10 seconds.

LINK

If the LINK (green) LED is lit, it indicates a working Ethernet

connection.

ACT If the ACT (yellow) LED flashes, it indicates network activity.

Note: For additional LED information, go to the Status LED table on Page 97.

6. Go to Initial Configuration

on Page 33 for default network settings and how to

configure the DeviceMaster for use.

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Hardware Installation - 23

4-Port and 8-Port Models

Larger Picture, Page 93

DeviceMaster RTS

Larger Picture, Page 93

DeviceMaster PRO and DeviceMaster Serial Hub

Caution

4-Port and 8-Port Models

Use the following procedure to install the DeviceMaster 4-port or 8-port.

1. Record the MAC address and serial number of the DeviceMaster unit on the customer

2. Optionally, attach the mounting brackets using the screws provided in the kit (6-32 1/

service label provided.

You may need the MAC address during driver configuration. The MAC address (starts

with 00 C0 4E) and serial number are located on a label on the DeviceMaster.

Note: Do not connect multiple units until you have changed the default IP address, see

Initial Configuration

on Page 33.

4” flathead machine) or place the DeviceMaster on a stable surface.

Failure to use the correct screws can damage the PCB and void the warranty. Do NOT use screws that exceed the length of the screws provided with the mounting bracket kit.

Note: If you ordered the DeviceMaster Rackmount Shelf Kit accessory, use the

document that accompanied that kit or download the document

to mount the

DeviceMaster on the shelf.

3. Connect the DeviceMaster to the same Ethernet network segment as the host PC using one of the following methods:

• Ethernet hub or switch (10/100Base-T): Connect to the port labeled UP on the

DeviceMaster using a standard Ethernet cable.

• Server NIC (10/100Base-T): Connect to the port labeled DOWN on the

DeviceMaster using a standard Ethernet cable.

• Daisy-chaining DeviceMaster units: Connect the port labeled DOWN on the

first DeviceMaster to the port labeled UP on the second DeviceMaster or other

device using a standard Ethernet cable. Refer to Daisy-Chaining DeviceMaster

2E/4/8/16-Port Units on Page 101 for more detailed information.

Do not connect RS-422/485 devices until the appropriate port interface type has been configured. The default port setting is RS-232.

4. Apply power to the DeviceMaster by connecting the AC power adapter to the DeviceMaster, the appropriate power cord for your location to the power adapter, and plugging the power cord into a power source. If you want to provide your own power supply, see 4-Port

Power Supply on Page 88.

24 - Hardware Installation DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

4-Port and 8-Port Models

LNK ACT

COL

100

10/100 NETWORK

UP DOWN

5. Verify that the PWR LED has completed the boot cycle and network connection for

the DeviceMaster is functioning properly using the table below.

4-Port and 8-Port LED Descriptions

LED on the front panel of the DeviceMaster is lit, indicating you have power and it has completed the boot cycle.

PWR

Note: The PWR LED flashes while booting and it takes approximately 15

seconds for the Bootloader to complete the cycle. When the Bootloader completes the cycle, the LED has a solid, steady light that blinks approximately every 10 seconds.

LNK ACT

COL

The red LNK ACT LED is lit, indicating that

you have a working Ethernet connection.

If the red COL LED is lit, there is a network

collision.

If the red 100 LED is lit, it indicates a working

100

100 MB Ethernet connection (100 MB network, only). If the LED is not lit, it indicates a 10 MB Ethernet connection.

Note: For additional LED information, go to the PWR LED table on Page 97.

6. Go to Initial Configuration

on Page 33 for default network settings and how to

configure the DeviceMaster for use.

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Hardware Installation - 25

16-Port (DeviceMaster RTS - External Power Supply)

Larger picture, Page 94

Caution

16-Port (DeviceMaster RTS - External Power Supply)

Use the following procedure to install the DeviceMaster RTS 16-port with an external power supply.

1. Record the MAC address and serial number of the DeviceMaster unit on the customer service label provided.

You may need the MAC address during driver configuration. The serial number and

MAC address (starts with 00 C0 4E) are located on a label on the DeviceMaster.

Note: Do not connect multiple units until you have changed the default IP address, see

Initial Configuration

2. Place the DeviceMaster RTS on a stable surface, or optionally mount the DeviceMaster in a rack.

Rack Installation:

a. Attach the L brackets to the interface using the screws supplied with the unit.

b. You can mount the unit facing in either direction.

on Page 33.

c. Attach the L bracket into your rack.

Follow these guidelines when mounting the DeviceMaster RTS in a rack.

• If the DeviceMaster is installed in a closed or multi-rack assembly, the

operating temperature of the rack environment may be greater than the ambient temperature. Be sure to install the DeviceMaster in an environment that is compatible with the maximum rated ambient temperature. See http://

www.comtrol.com/products/specifications/99450-3 for temperature

specifications.

• Make sure that the mechanical loading is level to avoid a hazardous

condition; such as, loading heavy equipment in the rack unevenly. The rack should safely support the combined weight of all equipment in the rack.

• Slots and openings in the cabinet are provided for ventilation. To ensure

reliable operation of the DeviceMaster and to protect it from overheating, maintain a minimum of 1 inch of clearance on all sides of the unit.

• AC power inputs are intended to be used with a three-wire grounding type

plug, which has a grounding pin. Equipment grounding ensures safe operation. Do not defeat the grounding means and verify that the DeviceMaster is reliably grounded when mounting within the rack.

3. Connect the DeviceMaster RTS to the same Ethernet network segment as the host PC using one of the following methods.

• Ethernet hub or switch (10/100Base-T): Connect to the port labeled UP on the

DeviceMaster RTS using a standard Ethernet cable.

• Server NIC (10/100Base-T): Connect to the port labeled DOWN on the

DeviceMaster RTS using a standard Ethernet cable.

• Daisy-chaining DeviceMaster units: Connect the port labeled DOWN on the

first DeviceMaster RTS to the port labeled UP on the second DeviceMaster or

other device using a standard Ethernet cable.

Do not connect RS-422/485 devices until the appropriate port interface type has been configured. The default port setting is RS-232.

4. Apply power to the DeviceMaster RTS by connecting the AC power adapter to the DeviceMaster, the power cord to the power adapter, and plugging the power cord into a power source. See External Power Supply Specifications

on Page 87 if you want to

provide your own power supply.

26 - Hardware Installation DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

16-Port (DeviceMaster RTS - External Power Supply)

LNK ACT

COL

100

10/100 NETWORK

UP DOWN

5. Verify that the PWR LED has completed the boot cycle and network connection for

the DeviceMaster RTS is functioning properly using the table below.

DeviceMaster RTS 16-Port (External Power Supply) LED Descriptions

Red LED on the front panel of the DeviceMaster is lit, indicating you have power and it has completed the boot cycle.

Red LED

Note: The LED flashes while booting and it takes approximately 15 seconds for

the Bootloader to complete the cycle. When the Bootloader completes the cycle, the LED has a solid, steady light that blinks approximately every 10 seconds.

LNK ACT

COL

The red LNK ACT LED is lit, indicating that you

have a working Ethernet connection.

If the red COL LED is lit, there is a network

collision.

If the red 100 LED is lit, it indicates a working 100

100

MB Ethernet connection (100 MB network, only). If the LED is not lit, it indicates a 10 MB Ethernet connection.

Note: For additional LED information, go to the PWR/Status LED table on Page 97.

6. Go to Initial Configuration

on Page 33 for default network settings and how to

configure the DeviceMaster for use.

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Hardware Installation - 27

16-Port (DeviceMaster PRO)

Caution

16-Port (DeviceMaster PRO)

Use the following procedure to install the DeviceMaster PRO 16-port with an external power supply.

1. Record the MAC address and serial number of the DeviceMaster unit on the customer service label provided.

You may need the MAC address during driver configuration. The serial number and

MAC address are located on a label on the device. The MAC address starts with 00 C0 4E.

2. Place the DeviceMaster PRO on a stable surface, or optionally mount the DeviceMaster PRO in a rack.

Rack Installation:

a. Attach the L brackets to the interface using the screws supplied with the unit.

b. You can mount the unit facing in either direction.

c. Attach the L bracket into your rack.

Follow these guidelines when mounting the DeviceMaster in a rack.

• If the DeviceMaster PRO is installed in a closed or multi-rack assembly, the

• Make sure that the mechanical loading is level to avoid a hazardous

• Slots and openings in the cabinet are provided for ventilation. To ensure

• AC power inputs are intended to be used with a three-wire grounding type

3. Connect the DeviceMaster PRO to the same Ethernet network segment as the host PC using one of the following methods.

• Ethernet hub or switch (10/100Base-T): Connect to the port labeled UP on the

• Server NIC (10/100Base-T): Connect to the port labeled DOWN on the

• Daisy-chaining DeviceMaster units: Connect the port labeled DOWN on the

4. Connect the power cord into a power source.

5. Apply power to the DeviceMaster PRO by turning on the power switch.

www.comtrol.com/products/specifications/99451-0).

condition; such as, loading heavy equipment in the rack unevenly. The rack should safely support the combined weight of all equipment in the rack.

reliable operation of the DeviceMaster and to protect it from overheating, maintain a minimum of 1 inch of clearance on all sides of the unit.

plug, which has a grounding pin. Equipment grounding ensures safe operation. Do not defeat the grounding means and verify that the DeviceMaster is reliably grounded when mounting within the rack.

DeviceMaster PRO using a standard Ethernet cable.

first DeviceMaster PRO to the port labeled UP on the second DeviceMaster PRO or

other device using a standard Ethernet cable.

Note: Do not connect multiple units until you have changed the default IP

address, see Initial Configuration

on Page 33.

28 - Hardware Installation DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

16-Port (DeviceMaster PRO)

LNK/ ACT

COL

100

10/100 NETWORK

UP DOWN

6. Verify that the PWR LED has completed the boot cycle and network connection for

the DeviceMaster is functioning properly using the table below.

DeviceMaster PRO 16-Port LED Description

Red LED on the front panel of the DeviceMaster PRO is lit, indicating you

Red LED (Front panel)

have power and it has completed the boot cycle.

Note: The LED flashes while booting and it takes approximately 15

seconds for the Bootloader to complete the cycle. When the Bootloader completes the cycle, the LED has a solid, steady light that blinks approximately every 10 seconds.

LNK/ ACT

COL

The red LNK/ACT LED is lit, indicating

that you have a working Ethernet connection.

If the red COL LED is lit, there is a

network collision.

If the red 100 LED is lit, it indicates a

100

working 100 MB Ethernet connection (100 MB network, only). If the LED is not lit, it indicates a 10 MB Ethernet connection.

Note: For additional LED information, go to the PWR/Status LED table on Page 97.

7. Go to Initial Configuration

on Page 33 for default network settings and how to

configure the DeviceMaster for use.

DeviceMaster Installation and Configuration Guide: 2000506 Rev. B Hardware Installation - 29

16/32-Port Rack Mount Models (Internal Power Supply)

Caution

16/32-Port Rack Mount Models (Internal Power Supply)

Use the following procedure to install the DeviceMaster 16-port or 32-port with an internal power supply.

1. Record the MAC address and serial number of the DeviceMaster unit on the customer service label provided.

You may need the MAC address during driver configuration. The serial number and

MAC address (starts with 00 C0 4E) are located on a label on the DeviceMaster.

Note: Do not connect multiple units until you have changed the default IP address, see

Initial Configuration

2. Place the DeviceMaster on a stable surface, or optionally mount the DeviceMaster in a rack.

Rack Installation:

a. Attach the L brackets to the interface using the screws supplied with the unit.

on Page 33.

b. You can mount the unit facing in either direction.

c. Attach the L bracket into your rack.

Follow these guidelines when mounting the DeviceMaster in a rack.

• If the DeviceMaster is installed in a closed or multi-rack assembly, the

DeviceMaster RTS 16-port: http://www.comtrol.com/products/specifications/

99455-8

DeviceMaster RTS 32-port: http://www.comtrol.com/products/specifications/

99456-5

DeviceMaster Serial Hub: http://www.comtrol.com/products/specifications/

99460-2

• Make sure that the mechanical loading is level to avoid a hazardous

condition; such as, loading heavy equipment in the rack unevenly. The rack should safely support the combined weight of all equipment in the rack.

• Slots and openings in the cabinet are provided for ventilation. To ensure

reliable operation of the DeviceMaster and to protect it from overheating, maintain a minimum of 1 inch of clearance on all sides of the unit.

• AC power inputs are intended to be used with a three-wire grounding type

plug, which has a grounding pin. Equipment grounding ensures safe operation. Do not defeat the grounding means and verify that the DeviceMaster is reliably grounded when mounting within the rack.

30 - Hardware Installation DeviceMaster Installation and Configuration Guide: 2000506 Rev. B

+ 76 hidden pages

Comtrol DeviceMaster PRO, DeviceMaster RTS, DeviceMaster Serial Hub Installation And Configuration Manual

Specifications and Main Features

Frequently Asked Questions

User Manual