The following changes provide updated information. This information
will be incorporated into the next revision.
Various Changes
February 28, 2003
XPA200-7984-I-OPT1, X-Band SSPA Installation and
Operation Manual, Rev. 2
Attach these pages at the beginning of the
manual.
Change Specifics:
1. Section 3.3.2.1 should be amended to include (amendments or
changes in bold):
. . .
EXT mute on from external J4 control (see section 1)
ON muted by M&C control or via remote control
2. Section 5.8.2.2 should be amended to include (amendments or
changes in bold):
. . .
Confirmation: >DEV/MUT_xxx’cr’lf’]
Note: On Status queries, the ‘MUT’ command may also return EXT
(mute on from external J4 control) or INH (mute on or inhibited by
Mitec 2723B via J5).
3. Section 5.8.3.1 should be amended to include (amendments or
changes in bold):
. . .
TX_nnn’cr’ Transmit – ON/OFF/EXT/INH
. . .
Filename: XPA200-7984-I-OPT1_Errata_a.doc 1
4. Section 5.8.3.5 should be amended to include (amendments or
changes in bold):
. . .
+10_2_xx’cr’ +10 PS#2 Fault
SHTD_xx’cr’ Thermal Shutdown
. . .
Note: A temperature fault is indicated if the unit is less than 20C or more than 85 degrees C. This creates a summary fault and
will cause the unit to mute itself and switchover to the back-up
unit. However, the 10V supply to the FET transistors will remain
on until the unit reaches the thermal shutdown temperature of 90
degrees C or above. For protection reasons, the unit will
shutdown the 10V supply to the power transistors at temperatures
at or above 90 degrees C.
5. Section 5.8.3.8 should be amended to include (amendments or
changes in bold):
. . .
Confirmation: >DEV/PACRCS_aabcde'cr''lf']
where: aa = # of 0.25 dB steps in HEX above 0dB (0to120)
b = 1 if Amplifier ON, 0 if OFF
c = 1 if Tx ON, 0 if OFF, 2 if external mute
command, 3 if external inhibit command
d = 1 if unit ONLINE, 0 if OFFLINE
e = 1 if Auto Recovery enabled, else 0
6. Section 5.8.3.9 should be amended to include (amendments or
changes in bold):
. . .
iii = RF forward pwr, .1 dBm steps above 26.0 dBm in Hex
jjj = RF reverse pwr, .1 dBm steps above 19.0 dBm in Hex
7. Section 5.8.3.12 should be amended to include (amendments or
changes in bold):
h = 1 if TEMP Fault, else 0
i = 1 if Thermal Shutdown, else 0 j = 1 if FAN 1 Fault, else 0
k = 1 if FAN 2 Fault, else 0
l = 1 if PROC Fault, else 0
Filename: XPA200-7984-I-OPT1_Errata_a.doc 2
Note: A temperature fault is indicated if the unit is less than 20C or more than 85 degrees C. This creates a summary fault and
will cause the unit to mute itself and switchover to the back-up
unit. However, the 10V supply to the FET transistors will remain
on until the unit reaches the thermal shutdown temperature of 90
degrees C or above. For protection reasons, the unit will
shutdown the 10V supply to the power transistors at temperatures
at or above 90 degrees C.
Filename: XPA200-7984-I-OPT1_Errata_a.doc 3
XPA200-7984-I-OPT1, X-Band SSPAPolicy
POLICY
WARRANTY
This COMTECH Product is warranted against defects in material and
workmanship for a period of one year from the date of shipment.
During the warranty period, COMTECH will, at it's option, repair
or replace products which prove to be defective. For warranty
service, the product must be returned to COMTECH, all shipping
charges prepaid by the buyer. COMTECH will pay shipping charges
to return repaired, or replaced, products shipped by normal
surface delivery within the continental U.S..
The information within this document is subject to change without
notice. Contact the COMTECH Customer Service Representative,
1-(480)333-4357, for information updates that apply to this
product.
LIMITATIONS of WARRANTY
The foregoing warranty shall not apply to defects resulting from
improper installation or maintenance, abuse, unauthorized
modification, or operation outside of the environmental
specifications for this product, or, for damages that occur as a
result of improper repackaging of equipment for return to
COMTECH.
No other warranty is expressed or implied. COMTECH specifically
disclaims the implied warranties of Merchantability and Fitness
for Particular Purpose.
EXCLUSIVE REMEDIES
The remedies provided herein are the buyer's sole and exclusive
remedies. COMTECH shall not be liable for any direct, indirect,
special incidental, or consequential damages, whether based on
contract, tort, or any other legal theory.
XPA200-7984-I-OPT1, Rev.2
XPA200-7984-I-OPT1, X-Band SSPA Preface
Preface
Manual
This manual describes the installation, operation and
maintenance for the XPA200-7984-I 200 watt X-Band Solid State
High Power Amplifier (SSPA).
Intended Users
This is a technical document intended for satellite earth
station engineers, technicians and operators responsible for the
installation, operation and maintenance of the XPA200-7984-I XBand SSPA.
Organization of Manual
This manual includes the following chapters:
! Section 1 - describes the purpose, function,
description, options and systems specifications of this
product.
! Section 2 - describes the unpacking, installation and
and brief operating instructions for use with the Mitec
2723B Variable Phase Combiner and Redundancy Switching
System.
! Section 3 - describes the system operation.
! Section 4 - describes the redundant system operation.
! Section 5 - describes the remote control operation.
! Section 6 - describes the maintenance and
troubleshooting procedures.
XPA200-7984-I-OPT1, Rev.2i
XPA200-7984-I-OPT1, X-Band SSPA Preface
Manual Revision Numbering Scheme
The following table identifies the revision numbering
scheme utilized for the COMTECH Operation and Maintenance
Manuals, Addenda and Supplements:
Part Number Description
XPA200-7984-I-
2nd edition of the Manual.
OPT1, REV.2
Reporting Comments or Suggestions Concerning This Manual
Comments and suggestions regarding the contents and
design of this manual will be appreciated. To submit your
Comments, please contact the COMTECH Customer Service
Representative, 1-(480)333-4357.
Safety Notice
This equipment has been designed to minimize exposure of
personnel to hazards. The operators and technicians must:
! NEVER TURN ON THE UNIT WITHOUT PROPER RF TERMINATIONS.
! Know how to work around, with and on high voltage and
high RF power level equipment.
! Exercise every precaution to ensure personnel safety.
! Exercise extreme care when working near high
voltages/high RF power level equipment.
! Be familiar with the warning presented in this manual.
! CAUTION - Disconnect the power supply cord before
servicing the SSPA.
! Lithium Battery Replacement - CAUTION: There is a
danger that the Lithium battery on the M&C assembly
XPA200-7984-I-OPT1, Rev.2ii
XPA200-7984-I-OPT1, X-Band SSPA Preface
will explode if the battery is incorrectly replaced.
Replace only with the same or equivalent type battery
recommended by the manufacturer. Dispose of used
batteries according to the Lithium battery
manufacturer’s instructions.
Returning a Product
The following information applies to a COMTECH equipment
product being returned for repair or replacement service:
NOTE:An item is considered “out-of-Warranty” if the warranty
period (as determined by the original purchase) has
expired; or the equipment has been damaged or otherwise
made unusable as a result of an accident or
unreasonable use, neglect, improper or unauthorized
service, repairs or modifications, or other causes not
arising out of defects in design, material, or
workmanship.
To return a COMTECH product for repair or replacement:
1.Request a Return Material Authorization (RMA)number
from the COMTECH Customer Service Representative, 1-(480)
333-4357, FAX 1-(480)333-2500.
2.Provide the Customer Service Representative with the
following information:
a.Model number.
b.Serial number.
c.Description of the problem.
d.Description of action taken to identify the
problem.
e.Name and telephone number of the company
contact.
3.The product being shipped should be packed in it's
original shipping container with proper packing material to
prevent possible shipping damage.
XPA200-7984-I-OPT1, Rev.2iii
XPA200-7984-I-OPT1, X-Band SSPA Preface
4.Ship the product, prepaid, to COMTECH. Provide the
following address on the shipping label, with the RMA number
clearly marked on the label and the shipping container:
COMTECH EF Data Corp.
2114 W. 7th Street
Tempe, Arizona 85281 U.S.A.
Attention: Customer Service Department, RMA Number:
For more information regarding the COMTECH warranty policy,
please refer to the policy page located on the back of the title
page.
Product Application, Upgrading or Training Information
To obtain product application, upgrade or training
information, Please contact theCustomer Service Representative at
the numbers above.
XPA200-7984-I-OPT1, Rev.2iv
XPA200-7984-I-OPT1, X-Band SSPA Table of Contents
Table of Contents
SectionDescriptionPage No.
1 Introduction 1-1
1.1Scope 1-1
1.2Functional Description 1-1
1.3Specifications 1-3
1.4Prime Power Input 1-4
1.5Physical Dimensions 1-4
1.6Environmental specifications 1-4
1.7Front Panel Controls 1-4
1.8Front Panel Indicators 1-5
1.9Front Panel Display 1-7
1.10Front Panel Test Point Samples 1-7
1.11Rear Panel Connections 1-7
1.12Prime Power Switch 1-11
2Installation/Operation with Mitec 2723B
2.1Unpacking and Inspection2-1
2.2Rack Mount Installation2-1
2.3Combined/Redundant System Operation2-4
and Setup
3System Operation3-1
3.1General3-1
3.2Switching Power On3-1
3.3Operation3-3
3.3.1SSPA Commands3-9
3.3.2Configuration Menu3-10
3.3.3Monitor Status Menu3-11
3.3.4Current Faults Menu3-11
3.3.5Stored Faults Menu3-12
3.3.6Utility Menu3-13
XPA200-7984-I, Rev.1i
XPA200-7984-I-OPT1, X-Band SSPA Table of Contents
SectionDescriptionPage No.
4Redundant System Operation
4.1General4-1
5Remote Control5-1
5.1General5-1
5.2Electrical Interface5-1
5.2.1RS-232C5-1
5.2.2RS-4855-1
5.3Physical Interface5-1
5.3.1Connector5-2
5.3.2Pin-Out5-2
5.3.3Cables5-3
5.4Protocol5-4
5.4.1Transmission Mode5-4
5.4.2Baud Rate5-4
5.4.3Format5-4
5.4.4Character Set5-4
5.4.5Response Timeout5-5
5.4.6Bus Inactivity Requirement5-5
5.5Access Methods5-5
5.6Addresses5-5
5.6.1Physical Address5-5
5.7Message Structure5-6
5.7.1Start Character5-6
5.7.2Device Address5-6
5.7.3Command5-6
5.7.4Confirmation Response5-7
5.7.5Error Response5-7
5.7.6End of Message5-7
5.8Command/Response Pairs5-8
5.8.1Utility Commands5-8
5.8.2Configuration Commands5-11
5.8.4Status Commands5-12
5.8.5Stored Alarm5-17
XPA200-7984-I, Rev.1ii
XPA200-7984-I-OPT1, X-Band SSPA Table of Contents
SectionDescriptionPage No.
5.9Error Processing5-18
5.9.1General Errors5-18
5.9.2Configuration Errors5-18
5.9.3Time Outs5-18
Remote Command Summary Sheet5-19
6Maintenance and Troubleshooting6-1
6.1General6-1
6.2Maintenance Testing6-2
6.2.1Test Point Samples6-2
6.3Troubleshooting6-2
6.3.1SSPA Faults6-2
6.3.1.2DC Power Supply Module6-3
6.3.1.3Temperature Fault6-4
6.3.1.4Monitor & Control Board6-4
6.4Returning the SSPA to COMTECH6-5
6.4.1Return Material Authorization (RMA)6-5
6.4.2Shipment to COMTECH6-5
6.5Product Application, Upgrading or Training
Information6-6
7Addendum7-1
7.1General7-1
7.2Additional Troubleshooting Helps7-1
7.3Wiring Diagram7-5
7.4Parts List7-6
XPA200-7984-I, Rev.1iii
XPA200-7984-I-OPT1, X-Band SSPA Introduction
Section 1
Introduction
1.1 Scope
This manual provides instructions on the installation,
operation and maintenance of the XPA200-7984-I X-Band Solid State
High Power Amplifier manufactured by COMTECH COMMUNICATIONS Corp.
1.2 Functional Description
The XPA200-7984-I X-Band High Power Amplifier (SSPA) is
designed for use in communication systems, or in satellite uplink data systems. The SSPA operates over the RF input frequency
range of 7900 to 8400 MHZ. The RF power output is 53.0 dBm
minimum at 1 dB compression. A functional block diagram is shown
in Figure 1-1.
The SSPA is designed to be hard mounted in a standard 19inch rack or cabinet, or to be rack mounted using COMTECH slide
mechanisms provided with the SSPA to allow it to be serviced
without its removal from the rack. Two internally mounted
exhaust fans are mounted on the chassis for cooling. An AC power
connector, with an on/off switch, is located on the rear on the
chassis.
All operator controls, indicators and displays for local and
remote operation as well as the RF Input and Output sample test
ports are located on the front panel of the SSPA. Connectors for
the external interface connections are located on the rear of the
SSPA chassis.
XPA200-7984-I-OPT1, REV.31-1
XPA200-7984-I-OPT1, X-Band SSPA Introduction
Prime
Power
Input
PS # 2 28Vdc
FAN1
FAN2
PS #1 10Vdc
PS #2 10Vdc
-5Vdc Interlock
AUX. PS & SWITCH
CONTROL
AS/0206
+12V-12VCONTROL
& MONITOR
MONITOR & CONTROL
-5V
AS/0200
+5V
+10Vdc
RF INPUTRF OUTPUT
POWER
AMPLIFIER
AS/0558
Figure 1.1 FUNCTIONAL BLOCK DIAGRAM
XPA200-7984-I-OPT1, REV.31-2
XPA200-7984-I-OPT1, X-Band SSPA Introduction
1.3 Specifications
The following are the design, operating and environmental specifications
for the XPA200-7984-I X-Band Solid State High Power Amplifier (SSPA).
OutputFront Panel
Frequency7.900-8.400 GHzDisplay24 x 2 LCD
Power53.0dBm min. @ 1dB Comp.Data EntryCursor Control Keypad
(Note: P1dB guaranteed only 0 to 40C.
Operation above 40C not recommended).
!Humidity:10 to 95% noncondensing operation.
1.7 Front Panel Controls
The front panel contains a User Interface Key-Pad which is used
by a local operator to input commands to the SSPA. The key-pad
is used to select the configuration for operating and monitoring
the status of the SSPA. In conjunction with the front panel two
line, twenty four character, LCD display, the key-pad allows the
operator to select one of five configurations. The configuration
functions are "Configuration Menu", "Monitor Status Menu",
"Currents Faults Menu", "Stored Faults Menu" and "Utility
Functions Menu".
XPA200-7984-I-OPT1, REV.31-4
XPA200-7984-I-OPT1, X-Band SSPA Introduction
1.7 Front Panel Controls (Continued)
The key-pad has six keys: Enter, Clear, Right Arrow, Left
Arrow, Up Arrow and Down Arrow. Each key has a logical function:
!Enter Key: (ENT)
Used to select a display function, or to execute a
command to change the configuration of the SSPA.
!Clear Key: (CLR)
Used to cancel a selection, or to cancel a
configuration change which has not been executed
using the "Enter" key. After pressing the "Clear"
key the display will return to the previous
selection.
!Right and Left Arrow Keys:
/
These keys are used to select or change an operating
mode within a function, or to input or change the
configuration input data (numbers).
!Up and Down Arrow Key:
/
These keys are used to move to the next operation
mode, or to move the cursor to select a specific
parameter or digit within an operating mode
selected.
1.8 Front Panel Indicators
There are six LED indicator lights on the front panel which
indicate the status of the SSPA and provide summary fault
information. The indicators are defined as follows:
XPA200-7984-I-OPT1, REV.31-5
XPA200-7984-I-OPT1, X-Band SSPA Introduction
1.8 Front Panel Indicators (continued)
Faults:
CFault (Red):
Indicates that a fault condition exists
when the LED light is on.
CStored Fault (Red):
Indicates that the fault has been logged and
stored When the LED light is on. The fault
may, or may not, be active.
Status:
CPower (Green):
Indicates that power is applied to the
SSPA when the LED light is on.
CTx ON (Yellow):
Indicates that the transmit function of the
SSPA is on when the LED light is on.
The indicator light reflects the actual
condition of the transmit function.
COn Line (Yellow):
Indicates that the SSPA is operating
on-line to transmit data.
CRemote (Yellow):
Indicates that the SSPA is being
operated in the remote control mode where
commands and data are transferred via an
RS-485 (RS-232C is optional) serial
communications link.
XPA200-7984-I-OPT1, REV.31-6
XPA200-7984-I-OPT1, X-Band SSPA Introduction
1.9 Front Panel Display
The front panel display is a two line by twenty-four
character, LCD display. Each configuration function, or
operating mode, is shown on the display when the operator enters
a command into the key-pad on the front panel.
1.10 Front Panel Test Point Samples
Two test point connections are located on the front panel
for monitoring the RF input and the RF output. A type N female
connector is provided for the RF sample test points.
1.11 Rear Panel Connections
The following is a list of the connectors on the rear panel:
! Connector J1: SSPA RF Input (RF in).
! Connector J2: SSPA RF Output (RF output).
! Connector J3: AC Prime Power Input (AC in).
! Connector J4: Cust. Discrete Control (Discrete Control).
! Connector J5: Combiner Interface.
! Connector J6: COM1 Port (RS-232C/RS-485) (COM1).
The RS-485/RS-232C Interface connector, J6, is a 9 pin "D"
type DB9F connector socket. The pin-out specifications are
contained in Table 1-1. The mating connector is a DB9M.
Table 1-1.
J6, COM1 connector Pin-Out
Pin #RS-232CRS-485 4-WireRS-485 2-Wire
1no connectGND; GroundGND; Ground
2TD; Transmit Datano connectno connect
3RD; Receive Datano connectno connect
4no connect+TX; Signal+RX/TX; Signal
5GND; Ground-TX; Signal
Complement
6DSR; Unit Ready -
no connectno connect
always high.
7RTS; Request to
no connectno connect
Send. Looped to
CTS
8CTS; Clear to
+RX; Signal+RX/TX; Signal
Send
9no connect-RX; Signal
Complement
-RX/TX; Signal
Complement
-RX/TX; Signal
Complement
XPA200-7984-I-OPT1, REV.31-8
XPA200-7984-I-OPT1, X-Band SSPA Introduction
1.11.2 Customer Discrete Control, Connector J4
The Customer Discrete Control connector, J4, is a 19 pin
circular connector, type MS3112E14-19S. The pin-out
specifications is contained in Table 1-2. The mating connector
is a MS3116F14-19P.
Table 1-2.
J4, Customer Discrete Control Connector Pin-Out
PinSignal NameDescription
AExternal Mute
Cmd
BExternal Mute
External Mute Command. TTL input “high”
mutes the unit.
External Mute Common.
Common
GLocal Online
Local Online Status Common.
Common
HLocal Online
Tied to pin G when Online, else open.
NO
NSummary Fault
Summary Fault Status Common.
Common
PSummary fault
Open when Faulted, else tied to Pin N.
NO
Note: All other pins are unused.
XPA200-7984-I-OPT1, REV.31-9
XPA200-7984-I-OPT1, X-Band SSPA Introduction
1.11.3Combiner Interface, Connector J5
The Redundant Loop interface connector, J5, is a 19 pin
circular connector, type MS3112E14-19S. The pin-out
specifications is contained in Table 1-3 The mating connector is
a MS3116F14-19P.
Table 1-3.
J5, Combiner Interface Connector Pin-Out
Pin #DescriptionPin #Description
AInhibit CommandLnot used
BVPC A+B->AntennaMnot used
Cnot usedNnot used
Dnot usedPnot used
EVPC Output CommonRnot used
FVPC A(B)->AntennaSLocal SumFlt Common
Gnot usedTLocal SumFlt NO
HInhibit CommonUnot used
Jnot usedVnot used
Knot used
XPA200-7984-I-OPT1, REV.31-10
XPA200-7984-I-OPT1, X-Band SSPA Introduction
1.11.4AC Prime Power Input Connector, J3
The AC prime power input connector, J3, is a 3 pin circular
connector, type CA3102E20-19PB FMLB A. The ground connector, pin
A, is of the first make, last break type. The pin-out
specifications are contained in Table 1-4. A mating connector of
type CA3106E20-19SB is included for the customer.
Table 1-4.
J3, AC Prime Power Input Connector
Pin #Description
AGround
BNeutral
CLine
1.12 Prime Power Switch
The on/off prime power switch is located on the rear of the
chassis adjacent to the prime power input connector. The circuit
breaker is rated for 40 Amps.
XPA200-7984-I-OPT1, REV.31-11
XPA200-7984-I-OPT1, X-Band SSPA Installation
Section 2
Installation/Operation with
Mitec 2723B
Variable Phase Combiner and
Redundant Switching System
2.1 Unpacking and Inspection
This section is intended to give a brief explanation on how to
setup and operate two Comtech XPA200 SSPAs with the Mitec 2723B
Variable Phase Combiner and Redundant Switching System. More detailed
explanations on operation of the SSPA are contained in later sections
of this manual. More detailed operating instructions for the Mitec
Combiner and redundant switching system can be found in it’s
associated manual.
Inspect the shipping container for damage. The shipping
container and packing materials should be retained for possible reshipment. Check to determine that all parts, materials and
documentation have been shipped with the SSPA. The SSPA should be
inspected for possible damage, and then tested for proper operation.
If the shipment is incomplete, or there is mechanical damage, or
the SSPA does not operate properly, notify the COMTECH Customer
Service representative immediately. If there is damage to the
shipping container, notify the carrier, and retain all shipping
materials for inspection by the carrier.
2.2 Rack Mount Installation
2.2.1 XPA200 Installation
The XPA200-7984-I X-Band SSPA is designed for installation to
mount in a standard 19 inch rack cabinet or enclosure. The SSPA
chassis requires 12.25 (7RU) inches of panel height space.
Adequate air ventilation should be provided to the rack
mounted equipment. Cool air is taken in through the front panel and
XPA200-7984-I-OPT1, Rev.22-1
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