Component Hardware 1902-1-4-20 Installation Manual

FABRICATION SUPPLIES

ALPHABETICAL INDEX

DESCRIPTION PAGE

BRASIVE DISCS . . . . . . . . . . . . . . . . . . . .H2

ABRASIVE DISC CUTTER . . . . . . . . . . . . . .H2

ABRASIVE PADS . . . . . . . . . . . . . . . . . . . . . .H2

ACID BRUSHES . . . . . . . . . . . . . . . . . . . . . . .H7

BLADES, SAW . . . . . . . . . . . . . . . . . . . . . . . .H6

BLIND RIVETS . . . . . . . . . . . . . . . . . . . . . . . .H5

BRAKE FILM . . . . . . . . . . . . . . . . . . . . . . . .H10

BRITE GARD . . . . . . . . . . . . . . . . . . . . . . . . .H8

BRUSHES, ACID . . . . . . . . . . . . . . . . . . . . . .H7

BRUSHES, WIRE . . . . . . . . . . . . . . . . . . . . . .H7

CAP NUTS . . . . . . . . . . . . . . . . . . . . . . . . . . .H5

CARTRIDGE ROLLS . . . . . . . . . . . . . . . . . . .H3

CAULKING GUN . . . . . . . . . . . . . . . . . . . . . .H9

COLLETS . . . . . . . . . . . . . . . . . . . . . . . . . . . .H4

COMBINATION LOCKNUTS . . . . . . . . . . . . .H5

COMPOUND, HEAT TRANSFER . . . . . . . . .H9

DEBURRING TOOL . . . . . . . . . . . . . . . . . . . .H7

DRILL BITS . . . . . . . . . . . . . . . . . . . . . . . . . .H6

DRIVE SCREWS . . . . . . . . . . . . . . . . . . . . . .H7

ELECTRODES, TUNGSTEN . . . . . . . . . . . . .H6

ENAMEL SPRAY PAINT . . . . . . . . . . . . . . . . .H8

FASTENERS . . . . . . . . . . . . . . . . . . . . . . . . .H5

FILM, TUFF BRAKE . . . . . . . . . . . . . . . . . . .H10

HACKSAW BLADES . . . . . . . . . . . . . . . . . . .H6

HANGERS, INSULATION . . . . . . . . . . . . . .H10

HEAT TRANSFER COMPOUND . . . . . . . . . .H9

DESCRIPTION PAGE

MARKING PENS & PENCILS . . . . . . . . . . . .H7

MOUNTED STONES . . . . . . . . . . . . . . . . . . .H3

PADS, SOUND . . . . . . . . . . . . . . . . . . . . . . . .H9

PENS & PENCILS . . . . . . . . . . . . . . . . . . . . .H7

PLATE, RETAINING . . . . . . . . . . . . . . . . . . . .H5

POLISH . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H8

RECIPROCATING SAW BLADES . . . . . . . . .H6

REPLACEMENT BLADES, DISC CUTTER . .H2

RETAINING PLATE . . . . . . . . . . . . . . . . . . . .H5

RIVETS, BLIND . . . . . . . . . . . . . . . . . . . . . . .H5

SANDING DISCS . . . . . . . . . . . . . . . . . . . . . .H2

SAW BLADES . . . . . . . . . . . . . . . . . . . . . . . .H6

SEALER, SILICONE . . . . . . . . . . . . . . . . . . . .H8

SHEILA SHINE . . . . . . . . . . . . . . . . . . . . . . . .H8

SILICONE SEALANT . . . . . . . . . . . . . . . . . . .H8

SOUND DEADENER LATEX . . . . . . . . . . . . .H9

SOUND DEADENER, MULTIFLEC . . . . . . . .H9

SOUND PADS . . . . . . . . . . . . . . . . . . . . . . . .H9

SPRAY ENAMEL . . . . . . . . . . . . . . . . . . . . . .H8

SPRAYS & FOGGERS . . . . . . . . . . . . . . . . .H11

STONES, MOUNTED . . . . . . . . . . . . . . . . . .H3

STUD GUN EXTENSION . . . . . . . . . . . . . . . .H4

STUD WELDER . . . . . . . . . . . . . . . . . . . . . . .H4

STUDS, WELD . . . . . . . . . . . . . . . . . . . . . . . .H5

TAPE, INDUSTRIAL . . . . . . . . . . . . . . . . . . .H10

TAPE, TACKY . . . . . . . . . . . . . . . . . . . . . . . . .H9

TAPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .H6

THERMAL MASTIC . . . . . . . . . . . . . . . . . . . .H9

TUFF BRAKE FILM . . . . . . . . . . . . . . . . . . .H10

TUNGSTEN ELECTRODES . . . . . . . . . . . . .H6

WELD PINS . . . . . . . . . . . . . . . . . . . . . . . . . .H5

WELD STUDS . . . . . . . . . . . . . . . . . . . . . . . .H5

WELDING SYSTEMS . . . . . . . . . . . . . . . . . . .H4

WIRE BRUSHES . . . . . . . . . . . . . . . . . . . . . .H7

All photographs and illustrations are considered to be a representation of the actual item. In some cases there may be slight variations. This catalog, copy, part numbers and unique method of illustrating products is copyright Component Hardware Group. All rights reserved. No portion of this catalog may be reproduced in any form or by any means in whole or in part, without the written consent of Component Hardware Group, Inc. Component Hardware Group, Inc. reserves the right to make any and all changes and to discontinue any of its products without notice. Not responsible for typographical errors.

#CAT-X028 05/09-3M PRINTED IN U.S.A.

NUMERICAL INDEX ON PAGE H12

abrasive discs & pads

SAIT

ZIRCONIA FIBRE

SANDING DISCS

n For HEAVY STOCK REMOVAL

n For STAINLESS STEEL

r FLAT GRINDING of MILD STEEL

COOL CUTTING and LONG LASTING

BLUE SAIT ZIRCONIA ALUMINA

FIBRE SANDING DISCS

GRIT

)

DIA.

5”(125mm)

”(125mm)

5”(125mm)

”(178mm)

7”(178mm)

ACKAGED 100 DISCS PER PACK

ARBOR

7/8”(22mm)

/8”(22mm)

7/8”(22mm)

/8”(22mm)

7/8”(22mm)

/8”(22mm)

)

MODEL NO.

AN-5050

N-5060

AN-5080

N-7050

AN-7060

AN-7080

4” SAIT

ALUMINUM OXIDE

ABRASIVE DISCS

n SPECIFICALLY DESIGNED for

STAINLESS STEEL APPLICATIONS

n RUNS COOLER with HIGHER

STOCK REMOVAL

RED SAIT RESIN FIBRE ALUMINUM

OXIDE SANDING DISCS (3A)

GRIT

100

120

DIA.

4”(102mm)

PACKAGED 100 DISCS PER PACK

ARBOR

7/8”(22mm)

MODEL NO.

AK-4036

AK-4050

AK-4060

AK-4080

AK-4100

AK-4120

GRIT

ABRASIVE DISC CUTTER

Prolongs the life of 7” (178mm) Fibre Discs by creating a new

surface. Adjustable for diameters from 3”(76mm) to 9”(229mm).

MODEL NO. ACD-8100

MODEL NO. ACD-8102

REPLACEMENT UPPER CUTTER BLADE

MODEL NO. ACD-8104

REPLACEMENT LOWER CUTTER BLADE

5” SAIT

ALUMINUM OXIDE

ABRASIVE DISCS

n SPECIFICALLY DESIGNED for

STAINLESS STEEL APPLICATIONS

n RUNS COOLER with HIGHER

STOCK REMOVAL

RED SAIT RESIN FIBRE ALUMINUM

OXIDE SANDING DISCS (3A)

DIA.

5”(125mm)

100

5”(125mm)

120

5”(125mm) SPIRALCOOL BACKING PAD

AVAILABLE...SPECIFY AZ-95016

PACKAGED 100 DISCS PER PACK

ARBOR

7/8”(22mm)

MODEL NO.

AK-5036

AK-5050

AK-5060

AK-5080

AK-5100

AK-5120

SAIT

ABRASIVE

HAND PADS

n For CLEANING, FINISHING,

POLISHING and BLENDING

n MAY BE USED WET or DRY

n SIZE: 6” x 9”(150mm x 225mm)

7” SAIT

ALUMINUM OXIDE

ABRASIVE DISCS

n SPECIFICALLY DESIGNED for

STAINLESS STEEL APPLICATIONS

n RUNS COOLER with HIGHER

STOCK REMOVAL

RED SAIT RESIN FIBRE ALUMINUM

OXIDE SANDING DISCS (3A)

GRIT

100

120

GRADE COLOR MODEL NO.

STAINLESS STEEL BLACK AK-7446-AP

ULTRA-FINE GRAY AK-7448-AP

GEN’L PURPOSE MAROON AK-7447-AP

HEAVY DUTY BROWN AK-7440-AP

STRIPPER GREEN AK-7496-AP

LIGHT DUTY WHITE AK-7486-AP

DIA.

7”(178mm)

7”(178mm) SPIRALCOOL BACKING PAD

AVAILABLE...SPECIFY AZ-95018

PACKAGED 100 DISCS PER PACK

PACKAGED 20 PADS PER PACKAGE

ARBOR

7/8”(22mm)

MODEL NO.

AK-7036

AK-7050

AK-7060

AK-7080

AK-7100

AK-7120

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cartridge rolls & mounted stones

PREMIUM RESIN BONDED CARTRIDGE ROLLS

n EXTREMELY HIGH QUALITY AND LONG LASTING n MANUFACTURED OF ALUMINUM OXIDE RESIN

BOND CLOTH

n SPECIFICALLY DESIGNED FOR STAINLESS

STEEL APPLICATIONS

n PROVIDES FOR FAST DEBURRING AND FINISHING

OF ALL STAINLESS STEEL

n SPECIALLY FORMED WITH A HIGH PERFORMANCE

PHEN OLIC RESIN WI THSTANDING EX TREME HEAT AND MO ISTURE

PREMIUM RESIN BONDED MOUNTED STONES

SILHOUETTES DO NOT REPRESENT ACTUAL DIMENSIONS

A1 A3 A11

“W” SHAPES ARE FOR MEDIUM TO HEAVY STOCK REMOVAL

Mandrel overhang “O” must always be the lowest possible. Maximum speeds given refer to overhang “O” equal to 1/2”.

“O” = 1/2”

PREMIUM RESIN BONDED CARTRIDGE ROLLS

DIA. LENGTH SHANK DIA. GRIT MODEL NO.

5/8”(16mm) 2” (50mm) 1/4” 50 AC-3011

5/8”(16mm) 2” (50mm) 1/4” 60 AC-3019

1”(25mm) 2” (50mm) 1/4” 50 AC-3014

1”(25mm) 2” (50mm) 1/4” 60 AC-3018

1-1/2”(38mm) 2” (50mm) 1/4” 50 AC-3015

1-1/2”(38mm) 2” (50mm) 1/4” 60 AC-3022

1/4”(6mm) CARTRIDGE ROLL MANDREL AC-2226

PACKED 100 PER CARTON - OTHER SIZES AVAILABLE UPON REQUEST

n MANUFACTURED OF ALUMINUM OXIDE GRAIN FOR FAST

DEBURRING AND FINISHING OF STAINLESS STEEL

n PERFORMS WITHOUT VIBRATION OR RUN-OUT n EASY TO IDENTIFY AND MAINTAIN INVENTORY n SUPPLIED WITH COARSE 36 GRIT

PREMIUM RESIN BONDED MOUNTED STONES

DIA. LENGTH SHANK “O”= 1/2 TYPE MODEL

3/4”(19mm) 2-1/2”(63.5mm) 1/4” 19,800 A1 AQ-7401

1”(25mm) 2-3/4”(70mm) 1/4” 16,100 A3 AQ-7402

7/8”(22mm) 2”(50mm) 1/4” 19,860 A11 AQ-7405

3/4”(19mm) 2”(50mm) 1/4” 24,000 W208 AQ-7411

1”(25mm) 2”(50mm) 1/4” 18,750 W222 AQ-7413

1/2”(12mm) 2”(50mm) 1/4” 15,900 W189 AQ-7409

PACKED 10 PER CARTON - OTHER SIZES AVAILABLE UPON REQUEST

DIA. Max RPM NO.

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portable stud welder & collets

COLLETS,

CASE HARDENED

WELD STUD COLLETS

REF. USED WITH: MODEL NO.

A 10-24 WELD STUD QBC-1024

A 1/4-20 WELD STUD QBC-1420

A 7/16 KEYHOLE STUD QBC-0716

A 12 GA. WELD PIN QBC-0012

B 10-24 WELD STUD * QTC-1024

B 1/4-20 WELD STUD *QTC-1420

B 7/16 KEYHOLE STUD *QTC-0716

B 12 GA. WELD PIN *QTC-0012

C 10-24 WELD STUD QIC-1024

C 1/4-20 WELD STUD QIC-1420

C 7/16 KEYHOLE STUD QIC-0716

C 12 GA. WELD PIN QIC-0012

D 10-24 WELD STUD QOR-1024

D 1/4-20 WELD STUD QOR-1420

D 7/16 KEYHOLE STUD QOR-0716

D 12 GA. WELD PIN QOR-0012

*MODEL NO’S QTC-1024, QTC-1420,

QTC-0716 AND QTC-0012 (REF. B) FIT PORTABLE

STUD WELDERS NO. Q36-0001 AND Q36-0028.

OTHER SIZES AVAILABLE UPON APPLICATION

18” STUD GUN

EXTENSION

MODEL NO. Q36-X100

n Convenient for remote areas where a

standard gun cannot reach

PORTABLE STUD WELDERS

MODEL NO. Q36-0001

n PORTABLE, LIGHTWEIGHT, RUGGED AND EASY TO USE...PERFECT FOR HIGH FREQUENCY

production or field use

n CONVENIENT...110 volt for universal application and versatility

n FAST POWER RECOVERY...immediate recharge...capacity to 5/16"(8mm) diameter studs

n WELD RATE...15 studs per minute

n TROUBLE FREE SOLID STATE DESIGN...single voltage control knob, simple setting, state of the

with Digital Power Display

n SAFE...Automatic Power Discharge on any power failure...stud contact required to fire circuit

INCLUDES

n Stud Gun with Positive Depth and Alignment Gauge and featuring a Single Fire Trigger n 16 ft.(4.8mm) Cordset and easy to use Ground Clamp

ACCESSORIES

n Stainless Steel and Copper Flashed Studs, #10-24 to 1/4-20 “CD” Style n Complete line of Collets

MODEL NO. Q36-0028

n FAST POWER RECOVERY...immediate recharge...

capacity to 1/4”(6mm) diameter studs

n WELD RATE...12 studs per minute

n LIGHTWEIGHT AND VERSATILE... WEIGHS ONLY

28 lbs...ideal for welding at installation site or for fabrication shops where one stud welder may be required in several work areas

n SAFE AND TROUBLE FREE...incorporates the same

SOLID STATE TECHNOLOGY and SAFETY FEATURES as our larger unit

n ACCESSORY KIT includes leg, footpiece, Allen key,

chuck drift, heavy gun spring, jig locating bush and weld chuck

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+ 9 hidden pages

Component Hardware 1902-1-4-20 Installation Manual

Specifications and Main Features

Frequently Asked Questions

User Manual