Compass Atom 7HV User Manual

Introduction
Congratulations on your purchase of the Compass Model Atom 7HV Electric Powered Helicopter. This model has been designed using the latest in state-of-the-art design technology. To achieve the best performance and reliability from this model, please read through these instructions carefully so you become familiar with the contents of this kit before assembly.
AMA Information
We strongly encourage all prospective and current R/C aircraft pilots to join the Academy of Model Aeronautics. TheAMAis a non-profit organization that provides services to model aircraft pilots. As an AMA member, you will receive a monthly magazine entitled Model Aviation, as well as liability insurance plan to cover against possible accident or injury. All AMA charter aircraft clubs require individuals to hold a current AMA sporting license prior to operation of their models. For further information, you can contact the AMA at:
Academy of Model Aeronautics
5151 East Memorial Drive
Muncie, IN47302
Warning
The radio-controlled model helicopter contained in this kit is not a toy, but a sophisticated piece of equipment. This product is not recommended for use by children. Radio-controlled models such as this are capable of causing both property damage and/or bodily harm to both the operator/assembler and/or spectator if not properly assembled and operated. Compass Model Ltd. assumes no liability for damage that could occur from the assembly and/or use/misuse of this product.Although the Atom 7HV is powered by a quiet, smooth-running electric motor, it should be assembled and operated with the same care as glow engine helicopters. When operating your Atom 7HV, please exercise caution and safety.
Warranty
Warranty Procedures
Mail all warranty information within 15 days of original purchase date. If service is required, send the component in question (if not missing) together with a photocopy of your bill of sale and an accurate description of the problem and part. Ship components fully insured and prepaid. Compass Model Ltd. is not responsible for any shipping damages. We will, at our discretion, notify you of any costs involved, or ship it COD. You are required to pay all postage, shipping and insurance charges.
R/C Helicopter Safety
A model helicopter must be built exactly in accordance with the assembly instructions. Compass Model Ltd. has spent much time and efforts refining this product to make it reliable in operation and easy to build. Vibration and stress levels are high and all fasteners and attachments must be secure for safe operation. Safe operation is the responsibility of the builder/flyer and starts with careful construction and continues with selection and installation of reliable radio equipment and motor/engine. The need for safety is nowhere greater than at the flying field. A number of guidelines for safe flight have been developed by experienced flyers and are set down here. It is urged that they be read, understood and followed.
Attention:
rules to apply in your country/Flying field.
each country has its own security application which cannot be laid down here so prior to any flight request the
Atom 7HV LimitationsAttention :
Atom 7HV Max. rotor head rpm: 2100 U/min Atom 7HV Max. collective pitch range: +/- 12°
Guidelines for Safe R/C Helicopter Flight
• Fly only at approved flying fields and obey field regulations.
• Follow frequency control procedures. Interference can be dangerous to all.
• Obtain assistance from experienced pilots.
• The Guidance provided by experienced pilots is valuable and sometimes necessary.
• Know your radio. Check all transmitter functions before each flight.
• Be aware that rotating blades are very dangerous and can cause serious injury or even death.
• Never fly near or above spectators other modelers or animals.
• Do not fly r/c helicopter models near buildings, high voltage cables, trees or other obstacles.
• If you are a beginner, get help trimming and adjusting the model before you start the flight training.
• Don’t “track” the main blades by holding the tail boom. This is a temptation to builders who cannot hover yet and is very dangerous.
• Follow all recommended maintenance procedures for model, radio and motor.
• Only turn off the radio after the brushless motor is disconnected.
Necessary Items
In order to operate this model, you need to purchase the following items not kit-included.
6 channel or up radio and receiver.
3 standard servos.
1 rudder servo.
1 Flybarless Unit
1x LiPo Battery 12S or 2 6s Packs
1x HV BEC or Receiver Battery
Main Rotor
Length: up to 710mm
Hex Wrench Set
(1.5mm,2mm,2.5mm,3mm, 5mm)
Threadlock
Cutter Knife
BEC
Grease
Needle Nose Pliers
Standard Servos
Bearing Retainer
Phillips Screw Driver
Pitch Gauge
Ball Link Sizing Tool Ball Link
Swash Plate Tool
Plier
Pre-assembly Information
When first opening your Atom kit, you will notice that all of the parts are packaged and numbered to coordinate with the assembly step numbers of this instruction manual. All small hardware (nuts, bolts, washers, etc.) for each step are packaged separately within the main parts bags. When beginning a section, you will need to open only the bag with the corresponding number to the section you are about to start. It is suggested that you place all of the hardware in an open container (e.g., servo case) during assembly so as not to lose any of the small parts. It may also be helpful to familiarize yourself with the various sizes of screws, bolts, nuts, etc., as illustrated in the appropriate assembly section before you begin assembly. In most cases, at the end of each assembly section, there should be no parts remaining. Great care has been taken in filling the bags with the correct quantity of parts and hardware for each section. However, occasional mistakes happen. In the event that you find a parts shortage or are in need of technical assistance, please contact your local Compass Model parts dealer.
In The Box
This model is packed according to assembling steps. Do not open all the bags at one time.
Open only one bag for each step of assemply when building.
Frame Set
Step 3 Tail Set Step 4
Motor Set
Step 1 Step 2
Rotor Set
Swash Set
Linkages
Blades
Canopy
Symbols & Assembling
Mishandling due to failure to follow these instructions may result in damage, personal injury or danger.
Use Blue Threadlock
G
Use Grease
A
B
Use AB Glue
Use Bearing Retainer
* Always apply blue Threadlock when fixing Bolts on Metal parts. * Always apply green retainer where bearings has to be fit into metal parts. * Do not over-tighten self tapping screws into plastic parts or you will strip the threads!
1
Pos Description Qty
1 M2.5x10 Socket Head Bolt 12
1 M2.5x12 Socket Head Bolt 12
2 M2x8 Socket Head Bolt 4
3 Stainless Ball 4
4M2Nut 4
5ServoBolt 4
6 Servo Spacer 2
7 M2.5x20 Socket Head Bolt 4
8ServoNut 2
9 2.5mm Washer 12
Servo
Use medium threadlock on all
screws going into metal parts
Swashplate Servo
0
10
1
9
1
30
20
40
Installation
For mounting the swashplate servos to the bearing blocks, tighten all bolts of the upper bearing block with medium threadlock. Fix the servos at the upper bearing block. Install the main shaft through all bearing blocks and push the middle bearing block up against the bottom of the cyclic servos. Tighten the four screws in the X-shaped parts that secure the middle bearing block. Now slide the main shaft up and down to make sure the bearing blocks are all aligned. If the main shaft doesn't slide freely, loosen the screws of the bearing blocks and tight them in a cross pattern. The bearing blocks must be aligned parallel to each other. You can control this by comparing the height of the bearing block in the long holes of the side frame. Do not forget to apply new threadlock when loosened a screw!
2
3
4
5
1
The Servo installation is done without the supplied Servo Rubbers. If you want to use the Rubber, please use M2.5x12 Bolts, instead of M2.5x10.
Remove the black cap of the canopy standoff to loosen
and tighten the screw for adjusting the bearing block.
Use these long holes to adjust the middle bearing block to fit different servos.
Pos Descripti on Qty
1 M3x20 Socket Head Bolt 8
2 3mm Washer 8 3 3x5mm Set Screw 4 4SkidCaps 4
Tail Servo Installation
9
Tip: Do not over tighten the four servo
screws as it may damage the plastic parts.
6
7
8
2
A
B
Use AB Glue
Landing Gear
Use medium threadlock on all
screws going into metal parts
0
10
30
20
Tip: Do not over tighten the four 3 x 5mm
set screws as it can damage the landing struts.
40
1
3
A
2
1
B
4
3
Pos Description Qty
1 M3x75 Socket Head Bolt 4
2 3mm W asher 11
3M3NylonNut 8
4 M3X16 Socket Head Bolt 2
5 M3X25 Socket Head Bolt 3
6 M3X10 Socket Head Bolt 3
7 Boom Support Collar 2
8 M2.5X6 Socket Head Bolt 2
Slide the tail case completely onto the boom, align it to the Compass writing and fix it with the clamp on the rear side. The two locking bolts ( 8 )must be screwed completely into the case to pierce the boom. After this step, the angle of the writing can not be adjusted any more!
Boom & Tail Rotor
Use medium Threadlock on all
screws going into metal parts
0
10
To pull the belt through the tail boom, slide a cord through the boom and fix the belt very carefully at the cord. You can also use a strand and bend a hook at one of the ends.
Crimping the belt damages the tensile cords and will result in premature failure!
30
20
40
Tip: Do not tighten the bolt of the belt
idler pulley yet, it will be adjusted later.
6
Tip: You can use a very small drop of thin
CA glue to secure the pin in the tail pulley.
3
4
Be careful not to over tighten the bolts when attaching the tail rotor blades. The tail blades should be able to move with a slight amount of resistance within the tail blade holders.
8
3
Take special care to get the boom long enough into the tail assembly for correct tail length before you tight this bolt.
6
2
2
3
Boom & Tail Rotor
Tip: Slide the tail boom clamp over the
boom. Unscrew one of the ball links on the tail control rod. Screw it back on the control rod after installing it.
Tip: Just instal l the screw, struts and nut
temporary without tightening them to much.
0
10
3
5
30
20
40
Twist the tail belt 90° to the right before inserting it between the idler pulleys.
Slide the Tail Boom through the tail boom mount and between the idler pulleys
Do not crimp the tail belt and be sure that it is not turned in the wrong direction or more
1
2
3
2
Use medium threadlock on all
screws going into metal parts
The boom support collar (7) has one beveled side. This must face outside. Be careful when fixing the tail boom braces and arrange the collars to them.
7
2
Beveled Side
5
Tip: Clip on the ball link on the tail
control arm. Look which part of the tail control rod slides in the guide of the tail boom clamp to get the correct position for the heat shrink. Clip it off again and pull the tail control rod as far as possible to the rear. Slide the heat shrink over the tail control rod and shrink it carefully with a lighter.
Heat Shrink Plastic
m
m
0
3
1
4
Pos Description Qty
1 Main Shaft Clamp 1
2 M2.5x 10 Soc ket Head Bolt 1
3MainShaft 1
4 M3X30 Sock et Head Bolt 1
5M3NylonNut 1
6 M4x10 Socket Head Bolt 2
Main Gear
rim
0
10
20
Use medium threadlock on all
screws going into metal parts
3
30
40
Do not over tighten the screw in the main shaft clamp, but fix it securely.
8.5mm
After installing the main
11mm
1
gear, mount the main shaft clamp below the upper bearing block with the rim facing towards the bearing. Push the main shaft down and the main shaft clamp up. The must be zero clearance.
1
2
5
If you have to change the main gear, do not overtighten the bolts going into the hub or it may draft the main gear. Tighten the bolts in a cross pattern.
4
To intall the main gear, push the tail boom all the way in. Pull the tail belt out at one side of the chassis and mount it on the main pulley. Then slide the main gear into the frame and align the holes over each other to fit the jesus bolt.
6
2 extra M4x10 Bo lts are equipped here in case for optional motors.
4mm slot
To mount Motors with different hole measurements, use 2 of the 4 slots in the motorplate. The 4mm slots for motors with M4 screws and th e 3mm slots for motors with M 3 screws. Only 2 screws are necessary in this case.
3mm slot
Motor And Drive Tips
Use medium threadlock on all
screws going into metal parts
Gear backlash adjustment: For smooth operation and performance, it is necessary to adjust the gear backlash properly. Excess gear backlash can cause premature gear wear and damage. Insufficient gear backlash can cause vibration, as well as overheating of the Motor and speed controller. Adjust the gear backlash by placing one piece of paper between the gears to set the distance. When the bolts are secure, remove the paper and test the gear backlash to insure that there is a slight amount of free movement between the gears.
To adjust the correct backlash between the motor pinion and the main gear loose the 4 motor mount bolts on each side , then fix them tightly with threadlock.
Tip: Use a pressure resistant extra sticky grease on the maingear to reduce abrasive wear and
noise. Grease it every five flights for the first 20 flights. Check the gear backlash especially in the first 20 flights. Apply some grease when you recognize that the main gear gets „dry“.
Tip: Choose a low kv motor so you can use 14t or higher pinion for good contact with the main gear
to prevent excessive wear on the main gear.
Motor Setup And Maintenance Tips: Use at least 5.5mm gold connectors with an even
surface for your motor wires and ESC wires. Use heat shrink and look for a good isolation. Check all wires and connectors regularly for good fitting and damage. Damaged wires and connectors can cause severe damage to your model and equipment! Oil the motor bearings each 10 flights and change them if they make strange noises or when the motor gets clearance at the shaft or bell.
Soldering Tips: Use a soldering iron with atleast 80W and SN60PB40 brazing-solder. The
temperature should be around 380°C. Use a non-conductive heat resistant surface and clamps or pliers to hold the connectors and wires. Do not heat the connectors and wires to long. The braze point must be shiny and even. If you have problems with the soldering, ask a experienced modeler for help. Due to extreme high currents of up to 200Amps and mechanical stress to the connections, good soldering points are very important to guarantee a safe function of your power system.
Use blue threadlock on all
screws going into metal parts.
swing range
Tip: Check the rubber from time to time
for cracks and refractory material.
Tip: Fix the tail boom clamp later, so you
can adjust the angle for a perfect smooth running tail control.
Tip: If the rubber gets older,
you can increase the tension by opening the two screws in the holder and sliding it to the rear in the long holes.
Adjusting the belt tensioner is pretty easy. Just remove the rubber ring and adjust the tension as usual. After remounting the band, the tensioner should swing in 1/3 of his possible travel– if it swings more in then the tension is to lose. Increase it by removing the band again and move the tail boom further to the rear. Use the four screws in the tail boom mount to fix the boom. Check the belt tension sometimes. Readjustments may be needed after a while or
big temperature differences.
Adjust the belt idler pulley with a distance of
0.2-0.3mm to the tightened belt. Do not over tighten the screw as it may result in a bent tail case and sluggish bearings.
5
Pos Descripti on Qty
1 M4x25 Socket Head Bolt 1
2 M4x30 Socket Head Bolt 2 3 Preassembled Rotor Head 1 4 3mm Washer 4
5 4x8x3 Flanged Bearing 4 6M4NylonNut 1 7 M3x14 Socket Head Bolt 2
8 Swashplate Guide 1 9 M2.5x10 Socket Head Bolt 2
Rotor,Washout & Swashplate
0
10
30
20
40
Use medium threadlock on all
screws going into metal parts
Mount the mainrotorhead using the upper hole
VERY IMPORTANT:
Be careful not to overtighten the two clamping screws (7) in the main rotor hub.
1
3
2
4
5
5
4
6
The Jesusbolt (6) just carries the torque. Tighten it firm but do not use to much force.
Do not overtighten the two M4x30 socket head bolts (2) as it may result in sluggish bearings in the A-arm
Install the linkage for the elevator servo at the swashplate before you mount the swashplate guide.
The feathering/spindle shaft screws are not secured. You have to clean the shaft from the inside and the screws with alcohol and secure them tightly with threadlock!
Use some light oil on the main shaft for a smooth travelling swashplate and clean it regularly.
7
9
8
Main grips are factory preassembled; in case of reassembling make absolutely sure you use the correct “ID”(inner diameter) ring at the correct position. Place the large ID towards the main shaft and the small ID towards the blades during assembly.
Thrust Bearing Direction
Main Grip
Apply Grease Here
Larger ID
(IN)
Smaller ID
(OUT)
6
Suggested Equipment Position
Take some time for the wiring. Good fixing of the components and wires is important for a safe operation of your rc-equipment. Read the following wiring tips carefully.
Brushless Motor
Esc
Aileron
Pitch
0
Elevator
10
Rudder
30
20
40
12S Battery
Please read the manual of your FBL-Unit, transmitter and receiver very attentively. Each FBL-Unit is different, follow the manuals step by step and ask for help if you have problems with the programming and installation.
Receiver
FBL Unit
ESC
BEC
To M o t o r
FBL
Ch6
7
Linkage Length & Setup
00
00
10
30
20
40
Do not apply plier to resize Ball Links. Pliers could
cause hidden damage to Ball Links and result in failure when operation.
Use medium threadlock on all screws going into metal parts and nuts.
Do not use pliers or screwdrivers to
screw the ball links onto the linkages. It can damage the ball links and result in failure. Screw them on by hand or use special tools.
1
7 .
5 m
m
Compass Model ball links are build up on the tight side. This allows you to adjust them to your personal needs. Use a ball link sizing tool to adjust the ball links. Clip the ball link on the corresponding ball where it will be later and test if it moves freely. If not, clip it on the ball link sizing tool and rotate it a few turns in different angles. Test it again on the ball. When you level the whole linkage horizontally, the linkage should almost flip downwards by ist own weight. Do the resizing in small steps and test the fitting every time. If any ball link has clearance on the ball, change it and do not use it again.
All ball links must be clipped on the balls with the Compass writing facing to the outside.
Check all ball links for clearance and damages everytime you go flying and change worn ball links early.
Tip: You can make your own ball link sizing tool. Just use a Dremel with a
thin cutting wheel to cut two slots opposite to each other into a ball you don´t need. Stick a screw through the ball and screw a nut on the other side to fix the ball. You can clip ball links onto this tool and use
it as described above.
5 0 .
5 m
m
The length of the plastic drive tube can be changed easily by turning the ball link in
5
and out.
4 .
2 5 m
m
Linkage Lengths: Servo Horn to Servo center: about 17.5mm Servo to Swash: about 57mm inner edge to inner edge Swash toA connector: 58mm inner edge to inner edge as per picture.
Tail Setup
Headspeed 1400-1800 Headspeed 1800-2100 Travel A Trav el B Travel A Travel B
Stock Plastic 2mm 17mm 2mm 16.5mm KB DD 104m m 2mm 17mm 2mm 16. 5m m
Compass 115mm 3.5mm 16mm 4mm 16mm Mo st CF 10 5mm 3mm 17mm 3mm 16. 5m m
90°
1
1
7
7
.
.
5
5
At zero position, the servo arm should be at 90°. Use the b est fitting servo arm and read the manual of your FBL­Unit how to adjust the servo mid­position.
Adjust the linkage length so that the slider is parelel to the tail case side wall.
It is important to limit the servo travel to the endpoints of the slider shown below. Too much travel can cause a stall and lead to a loss of tail authority.
A
Clockwise Position
Set the limit of the tail servo to A from slider to bearing.The table blow gives the value of Afor different blades and rotor head rpm. With the tail pitch slider in this position, the helicopter will turn clockwise.
Counter Clockwise Position
Set the limit of the tail servo to B from slider to bearing. different blades and rotor head rpm. With the tail pitch slider in this position, the helicopter will turn counter clockwise.
The table blow gives the value of B for
B
Adjusting the gyro direction:
To adjust the gyro direction, read the manual of your fbl unit. Look at the heli from behind. When you turn the nose to the left (counter clockwise), the tail pitch slider must go towards the tail rotor hub and away from the tail case. When you turn the nose to the right (clockwise), the tail pitch slider must move towards the tail case and the bearing.
Doule check this step!
Wiring Tips
Never use RC-components with damaged wires. Check all wires for damaged isolation and breakage. Control all servo connectors for a tight fit and be sure no wire is loose in the connector.
All wires must be protected against damage through sharp edges of the carbon frame and metal parts. Zip ties can also cause damage to the wires.
Tip: Cut open a piece of fuel line to cover sharp edges.
You can also use fuel lines to cover zip ties to prevent them from damaging the wires.
Carbon fibre and metal parts are
conductive . Open wires, contacts and open gaps between two contacts touching the frame can cause a short curcuit and damage to the RC-Equipment. the RC-Equipment.
Tip: The be st way t o protect your wire s is to us e
braiding sleeve such as those used for computer wiring or casemodding. Seal the ends of the sleeve with heat shrink to prevent them from unraveling. You can also you use heat shrink to protect wires where zip ties overlie.
Keep all wires as short as possible. Avoid unnecessary extensions and connections, but use extensions if a wire is almost to short to avoid mechanical tension in the wiring. Never tighten a wire to much. Be sure that nothing pulls at a wire. It is very important to have zero tension between wires, plugs and RC-Components.
Do not pull out connectors by pulling at the wires!
Do not fold any wire, place them in curves.
Tip: Secure connectors with heat glue at the receiver and
Keep all wires away from rotating parts, linkages and servo arms.
Tip: Use a plier to bend zip ties before you use
them. It wil be easier to get them around a corner.
FBL-Unit. Avoid contact of the glue with stickers and the wires. The glue is easy to remove.
Be careful when heating heatshrink on wires, don´t heat it up to long or with to much heat or it may damage the isolation.
Control all wires and connections regularly to discover hidden damages and defective
contacts early. Never go flying if any failure occurs!
FBL Setup Tips
Please read the manual for the current software version of your FBL-Unit carefully and follow all instructions. We can't give you any specific tips because most brands of FBL-Units change their software from time to time and your setup depends on many other factors like used blades and servos. Please check our website to find some setups from our Teampilots.
Tip: All servo horns must be at 90° (horizontally). Try all
possible positions of the servo horn to get as close as possible to 90° at neutral servo position. Keep all swashplate linkages at exactly the same length. Level the swashplate horizontally in all directions, therefore read the manual of your FBL-Unit and follow the instructions!
Tip: For easy measurement of the pitch angles
during the setup, please use something long and straight (like a flybar or CF-Tube) and put it on the upper servo mount behind the servorods. With this trick you can easily use the pitchgauge to check the collective and cyclic angles.
If you have vibrations it is better to find the source than using a softer tape.All wiring to the FBL-Unit must be done without tension and not to stiff. If you use some kind of cover to protect the wires, please remove it on the last 3-5cm to make sure that vibrations can’t be carried to the unit – which will cause strange behaviour like unwanted movements of the helicopter. Remove all kind of grease and oil from the radio tray and the bottom of the FBL-Unit with alcohol or something similar. Please place your FBL-Unit extremely carefully in your helicopter. It is important that the unit is in a perfect 90° angle to all axes to get best performance. Awrong mounted unit can cause a wobble during piro-manouvers.
A perfect CG (Center of Gravity) is very important to get a perfect flying model. The CG must be exactly under the mainshaft. Adjust the CG by positioning the battery to the front or to the rear on the battery tray. You can also change the position of the battery tray with the three mounting holes in the side frames. The CG should be measured with all parts including the canopy.
Tip: There are two methods to find out where the CG is. The first method is to hold the model under the main
blade grips and look if it tilts forwards or backwards.
You can also hold the model at the main blade grips and fixed main rotor blades with the main shaft
leveled horizontally. Look with the canopy facing to the right and then facing to the left (due to the free wheel) if the nose or tail tilts down. If the nose tilts down, you have to put the battery more to the rear, do the opposite when the tail tilts downwards.
FBL Setup Tips 2
Look at the helicopter from the side to test
the gyro direction.elevator
Double check the gyro directions of your fbl unit!
Incorrect gyro directions will cause a crash!
Checking the swasplate and tail gyro directions is a part of the preflight check!
Tilt the helicopter forwards as shown in the
picture. The swashplate must tilt backwards.
Watch the helicopter from the front/canopy
to test the gyro direction.aileron
Tilt the helicopter backwards as shown in
the picture. The swashplate must tilt forwards.
Tilt the helicopter to the left, the swashplate
must tilt to the right as shown in the picture.
Tilt the helicopter to the right, the swashplate
must tilt to the left as shown in the picture.
8
The picuture below shows how the swashplate has to move in mode 1 or mode 2.
Control Check
Mode 1
Mode 2
Aileron Check
Swashplate Reaction
Tilt Right
Tilt Left
Tilt
Forward
Tilt
Backward
Elevator Check
Pitch Check
Ascent
Swash Plate
Descent
Tail Pitch Plate
Rudder Check
Slide left
Slide Right
9
Pos Descripti on Qty
1 M2.5x8 Self Tapping Bolt 2
2 Canopy Insert 1 3 M3x8 Socket Head Bolt 2 4 Thumb Screw 2
5 Canopy Rubber Grommets 2
ABA
B
Use AB Glue
Canopy
Place the canopy onto the frames and mark the right position of the canopy insert. Mark the positions of the holes in the anopy on the Insert for drilling. Use a 2mm drill and drill straight through the insert. UseAB glue to fix the insert and screw it from the outside into the canopy.
00
00
10
4
ABA
B
30
20
40
1
2
3
5
10
Grounding
Belt-driven tailrotors can produce a high amount of electricity. The discharge can cause a blockage of the radio signal and the RC-Components. If you have transmission problems and/or problems like hard tail kicks and lockouts during flight, you have to ground the tail. We recommend to ground each helicopter for safety reasons if you are not sure if everything works without failures.
To ground the helicopter, use a piece of fine sandpaper to remove a little bit of the black anodizing between the two tail boom clamps in the frame with care. Do not modify the tailboom behind the tail boom clamps! Use a piece of silicon wire with a diameter of at least 1mm² and skin one end. Attach the open end to the tail boom with one or two zip ties. Lay the wire to the motor, skin the other end and attach the wire to one motor screw by jamming the open end under the screw.
00
00
10
30
20
40
Do not use a file, rasp, knife or coarse sandpaper to remove the anodizing. Deep scratches will damage the structure of the tail boom and can cause a breakage of the tail boom!
00
00
10
11
Rotor Direction & Blades
20
When the main rotor spins clockwise the tail blades should turn clockwise as well watching the tail rotor from the tail fin side. If not, the belt is twisted and has to be corrected.
Be sure that the main rotor and tail rotor blades are installed in the right direction. The leading edge has to show into the rotor directions.
Do not overtighten the blades. The main rotor blades should not be able to retract when you hold the helicopter sideways with the mainshaft and both blades horizontally. Do not thighten the blades much stronger than this and use the washers delivered with the blades.
30
40
12
Do not grind the blades if they
don´t fit.Ask the manufacturer for other washers.
Blade Tracking
Use the same amount of washers with the same thickness over and under the blades!
00
00
10
20
30
The get a helicopter without vibration issues and, perfect flight abilities and low power consumption, you have to track the main rotor blades. The first step is to have identical lengths from the end of the ball link on the plastic drive tube to the metal arm.
In most cases, the blade tracking will be fine after doing this. To check it during the flight, get the help of
an other pilot for safety reasons. Get in a hover and ask him to watch the rotor disk. Both blades must be
in one line. If there are two disks or the blades appear thicker than they are, you have to readjust the
blade tracking by turning in and out the ball links in the plastic drive tubes. Mark one blade or blade grip
and turn in or turn out the ball link of this blade by one turn. Remember the direction. Hover the
helicopter again, if it gets worse, turn back the ball link and rotate it one turn in. If it get´s better but is not
perfect, turn the ball link of the other blade out by one turn and hover again. The blade tracking should
be perfect now. If not, an issue with the rotor blades is likely. Do not fly with these blades. Also check all
linkages, balls, ball links and the swashplate links for clearance.
40
Do not check the blade tracking
on the ground alone or with negative pitch.
Read the following pages before
you go to test thi s!
Do not fix the helicopter to the
ground or any object.
Keep some distance to the model and do not test this indoors!
COMPASS MODEL (HK) LIMITED
www.compassmodel.com
Parts List
7 HV
Version 3.0/2012
Copyright @Compass Model 2012
As we continue to improve our products, this part list may not reflect all recent product amendments.
For more information, please refer to www.compassmodel.com
91-0004
80-0312
09-7067S
09-0109
80-0421
82-4264
80-0430
05-0119
09-7101
05-0117
80-0325
80-5285
09-7069S
09-7025S
79-0512
82-5131
60-8165
82-821003
63-8165
05-0102S
91-0005
09-7068S
80-0304
80-0312
82-4264
09-7067S
09-7068S
61-4083
09-7069S
05-0102S
81-0328
02-0709S
09-7025S
Part No. Part Description Qty,
02-0709S Ball Links 05-0102S Metal Main Grips 7Hv 1 pcs/bag 05-0117 Spindle 05-0119 Spindle Washer (90) 09-0109 7Hv Dampner 2 pcs/bag 09-7025S 7Hv Fbl Drive Tube 1 pcs/bag 09-7067S 7Hv Center Hub 1 pcs/bag 09-7068S 7Hv Main Grip Arm 1 pcs/bag 09-7069S 7Hv Fbl Arm Connector 1 pcs/bag 09-7101 7Hv Fbl Connector Collar 2 pcs/bag 60-8165 Ball Bearings 8X16X5 61-4083 Flanged Bearings 4X8X3 63-8165 Thrust Bearings 8X16X5 79-0512 Button Head Bolts M5X12 80-0304 Cap Head Bolts 3X4 2 pcs/bag 80-0312 Cap Head Bolts M3X12 80-0325 Cap Head Bolts M3X25 80-0421 Cap Head Bolts M4X21 80-0430 80-5285 Shanked Bolts M5X28.5 81-0328 Set Screws M3X28 82-4264 Washers 4.2X6X0.4 82-5131 Washers 5.1X13X0.1 82-821003 Washers 8.2X10X0.3 91-0004 Nylon Lock Nuts M4 91-0005 Nylon Lock Nuts M5
Cap Head Bolts M4X30
10 pcs/bag
2 pcs/bag 2 pcs/bag
2 pcs/bag 4 pcs/bag 2 pcs/bag
10 pcs/bag
10 pcs/bag 10 pcs/bag
2 pcs/bag
10 pcs/bag
2 pcs/bag
10pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag
2 pcs/bag
02-5264
90-0201
91-0003
60-4094
91-0003
60-3092
82-3402
63-4094
02-0264AB
80-0314
02-0225
09-7048
60-7113
02-1211
02-8205
60-7113
05-0229S
02-0214
80 0310-
06-0222
02-0213
80-0208S
02-0209
02-0701
80-0338
61-5134
81-0305
02-0205
84-0214
80-0208
98-2040B
82-327408
91-0003
06-0223
09-8023
09-7023
09-8051
09-7079
06-0223
80-0310
09-7051
09-7075
09-7066S
09-7050
09-7007
82-3201
80-0310
80-2510
Part No. Part Description Qty,
02-0205 Tail Blade Links W. Pin 02-0209 Tail Rotor Hub 1 pcs/bag 02-0213 Tail Pitch Slider 02-0214 Tail Shafts 02-0225 Grooved Pin 2X10 4 pcs/bag 02-0264AB Tail Blade Holder Set 2 pcs/bag 02-0701 Stainless Link Balls 10 pcs/bag 02-1211 Tail Pitch Plate W, Bb 1 pcs/bag 05-0229S Tail Pitch Slider WBb 1 pcs/bag 06-0222 Guide Pin Bolts 06-0223 Pin 2X24 4 pcs/bag 09-7007 Tail Fin 09-7023 Tail Pitch Connector 09-7048 Tail Pitch Arm 09-7050 Tail Gear Box Frames 09-7051 Tail Gear Box 09-7066S Tail Guide Wheel 09-7075 Tail Pulley 09-7079 7hv Tail Hinge 09-8023 09-8051 7Hv Metal Gear Box 02-8205 Tail Pitch Control unit 02-5264 Tail rotor hub assembly (plastic) 60-3092 Ball Bearings 3X9X2.5 60-4094 Ball Bearings 4X9X4 60-7113 Ball Bearings 7X11X3 61-5134 Flanged Bearings 5X13X4 63-4094 Thrust Bearings 4X9X4 80-0206s Cap Head Bolts 2X6 80-0208 Cap Head Bolts M2X8 10 pcs/bag
80-0208S 80-0310 Cap Head Bolts M3X10 10 pcs/bag
80-0314 Cap Head Bolts M3X14 10 pcs/bag 80-0338 Cap Head Bolts M3X38 10 pcs/bag 80-2510 Cap Head Bolts M2.5X10 10 pcs/bag 81-0305 Set Screws M3X5 82-327408 Washers 3.2X7.4X0.8 82-3402 Washers 3.3X5.2X0.3 84-0214 Spring Pin 2X14 90-0201 Nuts M2 91-0003 Nylon Lock Nuts M3 98-2040B 3M 8Mm Wide 2040 Belt
7Hvtail Pitch Lever Set
Cap Head Bolts 2X8 special made
for ball
2 pcs/bag
1 pcs/bag 2 pcs/bag
2 pcs/bag
1 pcs/bag 1 pcs/bag
1pcs/bag 1 set/bag
1 pcs/bag
1 set/bag 1 set/bag 1pcs/bag 1 set/bag 1 set/bag 1 set/bag
1 set/bag 4 pcs/bag 5 pcs/bag 2 pcs/bag 2 pcs/bag 2 pcs/bag
10 pcs/bag
10 pcs/bag
10 pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag
1 pcs/bag
80-0332
09-7058
09-7102
60-6155
09-7053
07-4312(12T) 07-4313
07-4314(14T)
81-0404
80-0410
(for optional motors)
80-0308
09-7059
08-4928
60-8196
02-0701S
05-0606S
80-0310
05-0602Z
60-15245
05-8401
02-0701
80-0225
09-7056
09-7103
60-17265
62-162216
05-4602
08-4926
60-8196
08-4927
C-4926
80-0512SS
80-2508
91-0004
81-0404
80-0308
09-7026
09-7070
80-0430
Part No. Part Description Qty,
08-4926
Motor Shaft for 4926 motor
1pcs/bag
02-0701 Stainless Link Balls 02-0701S Solid Link Balls 10 pcs/bag
Autorotation Hub W,One Way 05-0602Z 05-0606S Mast Lock Clamp
05-4602 Main Gear 1pcs/bag 05-8401 7Hv Swash Plate 1set/bag 07-4312 Pinion Gear (12T) 1 set/bag 07-4313 Pinion Gear (13T) 1 set/bag 07-4314 Pinion Gear (14T) 1 set/bag 09-7026 7Hv Main Pulley 09-7053 7Hv Motor Mount Spacer 3pcs/bag 09-7056 Swash Plate Pin 09-7058 7Hv Motor Mount Top 09-7059 7Hv Motor Mount Bottom 09-7070 Main Pulley Hub 09-7102 7Hv Main Shaft 09-7103 Autorotation Sleeve
Bearing
10 pcs/bag
1pcs/bag
1 pcs/bag
1pcs/bag
1set/bag 1 pcs/bag 1 pcs/bag 1 pcs/bag
2pcs/bag 1pcs/bag
08-4927 Motor shell for SZ4926 08-4928 Motor cover for SZ4926 60-15245 Ball Bearings 15X24X5 60-17265 Ball Bearings 17x26x5 60-6155 60-8196 62-162216 80-0512SS 80-0225 Cap Head Bolts 2X25 80-0308 Cap Head Bolts M3X8 80-0310 Cap Head Bolts M3X10 80-0332 Cap Head Bolts M3X32 80-0410 Cap Head Bolts M4x10 80-0430 Cap Head Bolts M4X30 80-2508 Cap Head Bolts M2.5X8 10 pcs/bag 81-0404 Set Screws M4X4 10 pcs/bag 91-0004 Nylon Lock Nuts M4 10 pcs/bag SZ4926 12S Motor for 7hv kv510 1 pcs/bag
Ball Bearings 6X15X5
Ball Bearings 8x19x6
One way bearing 16x22x16
Stainless Cap Head bolt M5x12
1pcs/bag
1pcs/bag 2 pcs/bag 2 pcs/bag 2 pcs/bag 2 pcs/bag 1 pcs/bag 2 pcs/bag
1pcs/bag
10 pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag
85-0001
a:78-0310
b:80-0308
c:80-2506
d:82-3201
e:91-0003
09-7018
09-7042Z
a
09-7001Ra
09-7073
09-7011
60-10195
80-0375
b
a
d
a
d
09-7005
a
80-2520
09 7024-
02-0918
a
e
a
09-7004
09-7045S
09-7002a
09-7008S
a
09-7044
a
09-7060
79-0310
d
b
09-7001L
a
80-0306
09-7092
d
d
b
d
e
b
b
b
09-7109
d
c
b
d
d
b
c
e
d
d
b
d
d
d
b
b
d
c
c
b
02-0820
09-7061
09-7055
d
d
80-0310
91-0003
80-0325
09-7082
79-0306
d
e
d
e
09-7062
80-0322
82-3507 60-3095 09-7064
09-7071A
60-3095
82-3507
80-0330
09-7078S
79-0308
82-3504
61-3062
09-7009
82-3507
09-7062
09-7009
61-3062
79-0308
91-0003
09-7081
79-0310
09-7078S
78-0310
Part No. Part Description Qty,
p
g
02-0820 Skid End Caps 02-0918 Servo Nuts 09-7001La Upper Frame Left 1 pcs/bag 09-7001Ra Upper Frame Right 1 pcs/bag 09-7002a Lower Frame 09-7004 Receiver Mount 1 pcs/bag 09-7005 7Hv Gyro Mount 09-7008S Battery Tray 1 set/bag 09-7009 Guide Wheel Frame 2 pcs/bag 09-7011 Canopy Break-Off 2pcs/bag 09-7018 Battery Lock 1 set/bag 09-7024 Servo Spacer 09-7042Z Bearing Block W, Bearing 1 set/bag 09-7044 Battery Tray Connector 09-7045S Receiver Stand Off 09-7055 Boom Support Collar 09-7060 7Hv Boom Clamp 09-7061 Battery Tray Stand Off 09-7062 Belt Tension Collar 09-7064 Guide Wheel Collar 09-7071A 09-7073 Canopy Stand Off 09-7078S Belt Tension Mount 09-7081 Rubber Band Mount 09-7082 Rubber Band Seat 09-7092 Rubber Band 09-7109 Canopy Spacer 60-10195 Ball Bearings 10X19X5 60-3095 Ball Bearings 3X9X5 2 pcs/bag 61-3062 Flanged Bearings 3X6X2 4 set/bag 78-0310 Flat Head Bolts M3X10 10 pcs/bag 79-0306 Button Head Bolts M3X6 10 pcs/bag 79-0308 Button Head Bolts M3X8 10 pcs/bag 79-0310 Button Head Bolts M3X10 10 pcs/bag 80-0306 Cap Head Bolts M3X6 80-0308 Cap Head Bolts M3X8 80-0310 Cap Head Bolts M3X10 80-0322 Cap Head Bolts M3X22 80-0325 Cap Head Bolts M3X25 80-0330 Cap Head Bolts M3X30 10 pcs/bag 80-0375 Cap Head Bolts M3X75 4 pcs/bag
80-2506 Ca 80-2520 Cap Head Bolts M2.5X20
82-3201 Washers 3.2X10X1 82-3504 Washers 3.2X5.2X0.4 82-3507 Washers 3.2X5.2X0.7 85-0001 Clamp pin 91-0003 Nylon Lock Nuts M3
7Hv Belt Guide Wheel(new)
Head Bolts M2.5X6 10 pcs/ba
4 pcs/bag 5 pcs/bag
1 pcs/bag
1 pcs/bag
2 pcs/bag
1 pcs/bag 2 pcs/bag 2 pcs/bag 2 pcs/bag 2 pcs/bag 2 pcs/bag
4pcs/bag 2 set/bag
2 pcs/bag
1 set/bag 1 pcs/bag 1 pcs/bag 1 pcs/bag
1pcs/bag 4 pcs/bag
10 pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag
10 pcs/bag 10 pcs/bag 10 pcs/bag 10 pcs/bag
2pcs/bag
10 pcs/bag
09-7003
09-7041
09-7022
80-2510
80-0308
09-7200P
(Painted)
09-7200W (Unpainted)
02 0853-
02 0810SG(Gold)-
02 0810B(Blue)-
80-0308
82-3504
80-0308
80-0208S
90-0201
02-0701
09-7006
80-2510
82-3504
09-7047
05-0833
81-0305
80-0308
82-3504
E-LG-09
02-0709S
09-7012
09 BC-
06 0851-
91-0004
09-0820
85-0002
09 7021-
80-0325
09-7080
02 0709-
09 7072-
09-7010
80-0320
02-0820
80-0316
02-0821C
05-0814
02-0820
VBT300
02 0813-
80 2508-
F-40-4700
Part No. Part Description Qty,
02-0701 Stainless Link Balls 02-0709S Ball Links 2.5Mm 10 pcs/bag 02-0810B Thumb Screw (Blue) 02-0810SG Thumb Screw (Gold)
02-0813S 02-0820 Skid End Caps 4 pcs/bag
02-0821C 02-0853 Canopy Rubber Grommets 10 pcs/bag 05-0814s Skids With Caps 2pcs/bag 05-0833 Struts 2pcs/bag 06-0851 Canopy Insert 09-0820S Boom Support W Terminal 09-7003 Spacer Frame 1pcs/bag 09-7006 Bottom Board 09-7010 Canopy Board 09-7012S Tail Link Rod
09-7021 7Hv Tail Link Support 09-7022 7Hv Swashplate Guide 09-7041 Upper Servo Mount 09-7047 Strute Mount 09-7072 09-7080 09-7200P 7Hv Painted Canopy 09-7200W 7Hv White Canopy 09-BC Blade Caddie7Hv F-40-4700 Main Blade 700mm 80-0208s Cap Head Bolts 2X8 80-0305 Cap Head Bolts M3X5 10 pcs/bag 80-0308 Cap Head Bolts M3X8 80-0316 Cap Head Bolts M3X16 80-0320 Cap Head Bolts M3X20 10 pcs/bag 80-0325 Cap Head Bolts M3X25 10 pcs/bag 80-2508 Cap Head Bolts M2.5X8 10 pcs/bag 80-2510 Cap Head Bolts M2.5X10 10 pcs/bag 81-0305 Set Screw 3x5 10 pcs/bag 82-3504 Washers 3.2X5.2X0.4 85-0002 Heat Shrink Plastic 90-0201 Hex Nuts 2mm 91-0004 Nylon Lock Nuts M4 E-LG-09 7Hv Linkage Set VBT300 Velcro Tape 300Mm X 20Mm
Tail Boom Brace Connectors W,
Bolts
Skid dampener 4 pcs/bag
7Hv Tail Boom
7Hv Tail Link Cap
10 pcs/bag
4pcs/bag
4pcs/bag 4 pcs/bag
1 set/bag
2set/bag
1pcs/bag
1pcs/bag
1set/bag 1pcs/bag 1pcs/bag 1pcs/bag 1pcs/bag 1pcs/bag 2pcs/bag 1pcs/bag 1pcs/bag 1pcs/bag 1 set/bag
10 pcs/bag
10 pcs/bag 10 pcs/bag
10 pcs/bag
4pcs/bag
10 pcs/bag 10 pcs/bag
1 set/bag
4 pcs/bag
COMPASS MODEL (HK) LIMITED
www.compassmodel.com
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