The information in this guide is subject to change without notice.
COMPAQ COMPUTER CORPORATION SHALL NOT BE LIABLE FOR
TECHNICAL OR EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN;
NOR FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING FROM
THE FURNISHING, PERFORMANCE, OR USE OF THIS MATERIAL.
This guide contains information protected by copyright. No part of this guide may be
photocopied or reproduced in any form without prior written consent from Compaq
Computer Corporation.
ProSignia, Systempro/XL, ProLiant, NetFlex, ROMPaq, and QVision are trademarks of
Compaq Computer Corporation.
The software described in this guide is furnished under a license agreement or
nondisclosure agreement. The software may be used or copied only in accordance with
the terms of the agreement.
Product names mentioned herein may be trademarks and/or registered trademarks of their
respective companies.
MAINTENANCE AND SERVICE GUIDE
Compaq ProLiant 4500R Rack-Mountable Servers
First Edition (May 1995)
Text Number 188471-001
CHMP
v
PREFACE
This Maintenance and Service Guide is a troubleshooting guide that can be used for
reference when servicing the Compaq ProLiant 4500R Family of Servers.
Compaq Computer Corporation reserves the right to make changes to Compaq
ProLiant Servers without notice.
Symbols
The following text and symbols mark special messages throughout this guide:
WARNING: Text set off in this manner indicates that failure to follow
directions in the warning could result in bodily harm or loss of life.
CAUTION: Text set off in this manner indicates that failure to follow
directions could result in damage to equipment or loss of data.
IMPORTANT: Text set off in this manner presents clarifying information or
specific instructions.
NOTE: Text set off in this manner presents commentary, sidelights, or interesting
points of information.
Technician Notes
WARNING: Only authorized technicians trained by Compaq should
attempt to repair this equipment. All troubleshooting and repair procedures are detailed to allow only subassembly/module level repair. Because of the complexity of the individual boards and subassemblies, no
one should attempt to make repairs at the component level or to make
modifications to any printed wiring board. Improper repairs can create a
safety hazard. Any indications of component replacement or printed
wiring board modifications may void any warranty.
CAUTION: To properly ventilate your system, you must provide a
minimum of 30 inches (76.2 cm) of clearance at the back and 25 inches
(63.5 cm) of clearance at the front of the rack.
CAUTION: The computer is designed to be electrically grounded.
To ensure proper operation, plug the AC power cord into a properly
grounded AC outlet only.
Maintenance and Service Guide
vi Preface
Locating Additional Information
The following documentation is available to support these products:
nUser Documentation
nCompaq Service Quick Reference Guide
nService Training Guides
nCompaq Service Advisories and Bulletins
nCompaq QuickFind
nCompaq Insight Manager 2.0
Maintenance and Service Guide
vii
CONTENTS
Chapter 1
ILLUSTRATED PARTS CATALOG
Compaq ProLiant 4500R Rack-Mountable Server1-1
Exploded View of the Compaq ProLiant 4500R Mechanical Parts1-1
Exploded View of the Compaq ProLiant 4500R System Components1-2
Spares Parts List1-3
Chapter 2
REMOVAL AND REPLACEMENT PROCEDURES
RACK-MOUNTABLE PRODUCTS SERVICE GUIDELINES2-1
GENERAL REMOVAL AND REPLACEMENT GUIDELINES2-1
ELECTROSTATIC DISCHARGE INFORMATION2-2
PREPARATION PROCEDURES2-2
REMOVAL AND REPLACEMENT PROCEDURES2-3
Extending the Server/Removing the Cover Plate2-3
Removing the Y Brace and Card Bracket2-4
Mass Storage Devices2-4
Removable Media Storage Devices2-4
Hot-Pluggable Hard Drives2-5
Important Guidelines About Replacing Hot-Pluggable Hard Drives2-6
Replacing Hot-Pluggable Hard Drives2-7
Cable Folding and Routing Diagrams 2-8
Cable Diagram for Diskette Drive2-8
Cable Diagram for Removable Media Storage Devices2-8
Cable Diagram for Internal Fast-Wide SCSI-2 Devices2-9
time. A rack may become unstable if more than one component is extended for
PROCEDURES
This guide provides detailed maintenance and service information for the
Compaq ProLiant 4500R Rack-Mountable Server.
RACK MOUNTABLE PRODUCTS SERVICE
GUIDELINES
Follow these guidelines when removing or replacing components.
WARNING: Before loading any components in the rack, be sure that the rack
leveling feet are extended to the floor, that the rack is stable and level, and that
the full weight of the rack rests evenly on the leveling feet, not on the casters.
Be sure that you have either attached the stabilizing feet or coupled multiple
racks.
WARNING: Always ensure that the rack is adequately stabilized before
extending a component outside the rack, and extend only one component at a
any reason.
WARNING: Be careful when pressing the component rail latches on both
sides of the component. Pressing the latches in at the same time while sliding
the component in on its rails, could pinch your fingers in the latch.
nAllow a minimum clearance of 30 inches between the wall and the rack to provide adequate
access.
nLoad the heaviest components first, and load the rack from the bottom up. Refer to the Rack
Builder software to provide optimal installation order.
nEnsure that the rails are properly aligned. Push the component completely into the rack and
secure it in place with the four thumb screws on the component face plate before working on
the next component.
nMake sure the previously installed component is secured to the rack by its thumb screws; then
install the next component.
GENERAL REMOVAL AND
REPLACEMENT GUIDELINES
This manual provides subassembly/module-level removal and replacement procedures. After
completing all necessary removal and replacement procedures, run the DIAGNOSTICS program
to verify that all components operate properly. In addition, it may be necessary to run the
Compaq System Configuration utility when installing new hardware.
To service Compaq ProLiant 4500R Servers, you need:
A discharge of static electricity can damage static-sensitive devices or microcircuitry. Proper
packaging and grounding techniques are necessary precautions to prevent damage. To prevent
electrostatic damage observe the following precautions:
nTransport products in static-safe containers such as conductive tubes, bags, or boxes.
nKeep electrostatic-sensitive parts in their containers until they arrive at static-free stations.
nCover work stations with approved static-dissipating material. Provide a wrist strap
connected to the work surface and properly grounded tools and equipment.
nKeep work area free of non-conductive materials such as ordinary plastic assembly aids and
foam packing.
nAlways be properly grounded when touching a static-sensitive component or assembly.
nAvoid touching pins, leads or circuitry.
nAlways place drives PCB assembly side down on the foam.
nUse conductive field service tools.
PREPARATION PROCEDURES
Before beginning any of the removal and replacement procedures (excluding Hot-Pluggable hard
drives), complete the following steps:
1.Power the system down cleanly according to your operating system.
2.Turn the server off.
CAUTION: Never turn a storage system off before the server controlling it has
been turned off. Doing so will cause the controller to mark the drives as failed.
3.Turn the Storage System off.
4.Disconnect the AC power cord from the AC outlet, then from the system.
5.Disconnect all external peripheral devices from the computer.
WARNING: High voltage is present. Extreme care must be taken when
running the Rack-Mountable Server System without the system unit cover
on.
Maintenance and Service Guide
Removal and Replacement Procedures
2-3
REMOVAL AND
REPLACEMENT PROCEDURES
Server Access
WARNING: High voltage is present. Extreme care must be taken when
running the Rack-Mountable Server System without the system unit cover
on.
Extending the Server/Removing the Cover Plate
Figure 2-1. Extending the Server from the Rack and Removing the Cover Plate
1.Unscrew the front panel thumbscrews (4) to release the server from the rack.
2.Using the handles, pull the server out from the rack to the locked position.
WARNING: Never extend more than one piece of equipment at a time. Doing
so could cause the rack system to become unstable.
3.Turn the 1/4-turn release screws (3) on the front panel.
4.Slide the cover plate back and up.
Maintenance and Service Guide
2-4 Removal and Replacement Procedures
Removing the Y Brace and Card Bracket
Figure 2-2. Removing the Y Brace and Card Bracket
1.Unscrew the 1/4-turn release screws (3) on the Y brace and lift the brace out.
2.Unscrew the 1/4-turn release screw (1) on the card bracket and tilt the bracket up and then
out.
Mass Storage Devices
The ProLiant 4500R Server has two areas for mass storage devices: the removable media area and
Hot-Pluggable hard drive bays.
Removable Media Storage Devices
Figure 2-3. Removing a Storage Device from the Removable Media Area
1. Extend server out from the rack to the locked position and remove cover plate.
Remove Y brace and card bracket.
2.
Maintenance and Service Guide
Removal and Replacement Procedures
2-5
3. Slide base frame back to access cables in drive cage.
Storage Bays
Lift protective cover and disconnect power and signal cables to device.
4.
Remove media trim piece retaining screws (2) from front bezel.
5.
Remove the storage device retaining screws (2) and slide out.
6.
Reverse steps for installation.
7.
The following table shows the supported mass storage devices and their supported locations.
Hot-Pluggable hard drives used in combination with the Compaq Smart SCSI Array Controller
can be replaced while the power is still on.
NOTE: It is not necessary to set the SCSI ID jumpers on a Compaq replacement HotPluggable hard drive. The SCSI ID is set automatically by the backplane board and the
Hot-Pluggable tray when the drive is installed.
CAUTION: Before removing any Hot-Pluggable hard drive, read the guidelines listed in
the following section.
Maintenance and Service Guide
2-6 Removal and Replacement Procedures
Important Guidelines About Replacing
Hot-Pluggable Hard Drives
When a drive configured for fault tolerance is replaced, the replacement drive will automatically
begin being restored when it is installed. When a drive is in the process of being restored, the
On-line LED will flash green. The LED will continue to flash until the drive is completely
restored.
Figure 2-4. Hot-Pluggable Hard Drive LED Indicators
When replacing Hot-Pluggable hard drives, these guidelines must be followed:
nNever remove more than one drive at a time. When a drive is replaced, the controller uses
data from the other drives in the array to reconstruct data on the replacement drive. If more
than one drive is removed, a complete data set is not available to reconstruct data on the
replacement drive(s).
nNever remove a working drive when another drive has failed. Drives that have been
failed by the controller are indicated by the amber DriveFailure LED on the drive tray.
Permanent data loss will occur if a working drive is removed when replacing a failed drive.
nNever remove a drive while another drive is being rebuilt. A drives' On-line LED will be
flashing green whenever it is being rebuilt. A replaced drive is restored from data stored on
the other drives.
nNever turn a ProLiant Storage System off while the Server controlling it is powered on.
Doing so will cause the server's SMART Controller to mark the drives as "failed." This
could result in permanent data loss.
nIf an on-line spare drive is installed, wait for it to complete rebuilding before replacing
the failed drive. When a drive fails, the on-line spare will become active and begin being
rebuilt as a replacement drive. Once the on-line spare has completed being rebuilt (On-line
LED will be on solid), the failed drive should be replaced with a new replacement drive. Donot replace the failed drive with the on-line spare.
nA POST error message (1786) will occur when the system is turned on if a drive(s) has
been replaced while the system is OFF. When this occurs you will be prompted to:
PRESS F1 TO BOOT THE SYSTEM AND REBUILD THE REPLACED DRIVE OR,
PRESS F2 TO BOOT THE SYSTEM AND NOT REBUILD THE DRIVE(S).
CAUTION: Pressing F2 will cause permanent data loss to the entire logical drive. F2
should be pressed only if all of the drives have been replaced or if complete data loss
is desired.
Maintenance and Service Guide
Removal and Replacement Procedures
2-7
Replacing Hot-Pluggable Hard Drives
Drives are accessed from the front of the rack and do not require that the server be extended from
the rack.
Figure 2-5. Replacing a Hot-Pluggable Hard Drive
To Remove Drive
1.Press the releases on the ejector levers and swing levers out as shown.
This will pull the drives out of the backplane connector.
2.Slide the Hot-Pluggable hard drive out.
To Install a Drive
1.Slide the hot-pluggable hard drive all the way into the drive cage.
2.Swing the ejector levers in to seat the drive tray's connector into the backplane connector.
Maintenance and Service Guide
2-8 Removal and Replacement Procedures
Cable Folding and Routing Diagrams
CAUTION: When routing cables, always make sure that the cables are not in
a position where they will be pinched or crimped.
Cable Diagram for Diskette Drive
Figure 2-6. Diskette Drive - Cable Folding and Routing
Cable Diagram for Removable Media Storage Devices
(2-Device with Termination)
Maintenance and Service Guide
Removal and Replacement Procedures
2-9
Figure 2-7. Removable Media Storage Devices - Cable Folding and
than one single-channel SCSI controller. A multi-channel controller, such as the
Routing
Cable Diagram for Internal Fast-Wide SCSI-2 Devices
and Removable Media Storage Devices
Figure 2-8. Internal Fast-Wide SCSI-2 Devices and Removable Media
Storage Devices - Cable Folding and Routing
IMPORTANT: All SCSI hard drives on the same SCSI bus must be internal
(within the server) or in an external storage system, but not both. A
configuration with both internal and external SCSI hard drives requires more
Compaq SMART SCSI Array Controller, supports both internal and external
SCSI hard drives on separate SCSI buses.
IMPORTANT: All integrated 32-Bit SCSI-2 Controllers must be terminated by
connecting one of the following to the Fast-SCSI-2 or Fast-Wide SCSI-2
connector on the system board:
- Terminated SCSI cable
- SCSI cable that is also attached to the lower SCSI-2 connector of a
hot-pluggable backplane
- 50-pin Active Terminator (Spare Part No. 169178-001)
Maintenance and Service Guide
2-10 Removal and Replacement Procedures
Boards
This section will describe how to remove and replace the Hot-Pluggable hard drive backplane
board, memory modules, processor and option boards.
Hot-Pluggable Drive Backplane Board
Figure 2-9. Removing the Backplane Board
1.Label and remove all hard drives.
CAUTION: Be sure to label the drives before removing so that they can be
replaced in their original positions. Failure to do so will result in permanent
data loss.
2.Extend the server out from the rack to the locked position.
3.Remove cover plate.
4.Remove Y brace.
5.Extend sub panel back.
6.Label and remove signal cables.
7.Remove retaining screws (10).
8.Remove board.
9.Reverse steps for installation.
Maintenance and Service Guide
Removal and Replacement Procedures
2-11
Memory
The ProLiant 4500R Server comes standard with 16 megabytes of system memory. Memory can
be expanded to a maximum of 1.024 gigabytes by installing a matched set of four 4-, 8-, 16-, 32-,
or 64-megabyte 60-, 70-, or 80-ns JEDEC standard SIMM modules in the eight SIMM sockets on
the system board for a total of 512 megabytes and the eight SIMM sockets on the 512-megabyte
Memory Expansion Board.
Figure 2-10. Removing the SIMM Module
1. Extend the server from the rack.
Remove the cover plate.
2.
Remove the Y brace and card bracket.
3.
Press the SIMM connector latches outward [A].
4.
Tilt the SIMM module forward [B].
5.
Lift the SIMM module out [C].
6.
To replace the SIMM module, reverse these steps.
7.
IMPORTANT: Run Compaq System Configuration Utility if installed memory
size has changed. A POST error message will be displayed at power up
prompting you to run the System Configuration Utility.
The following guidelines MUST be followed when installing or replacing memory:
n SIMMs must be installed in matched sets of four at time; for example: four 16-megabyte
modules.
n Matched SIMMs must be the same size and speed.
n Install SIMM sets in bank 1 first, then in bank 2.
CAUTION: Use only JEDEC standard SIMMs. Non-JEDEC SIMMs may
adversely affect data integrity.
Maintenance and Service Guide
2-12 Removal and Replacement Procedures
NOTE: The Compaq ProLiant 4500R requires that RAM be installed in
correcting (ECC) memory is based on the parity scheme; one byte data, one bit
Compaq SIMMs or JEDEC-compliant SIMMs that conform to this parity scheme
increments of four SIMMs at a time. The SIMMs must be the same size and
speed. The specific SIMM bit pattern required to support error checking and
parity. The data byte and parity are constructed of DRAMs that are "n"
locations deep by 4-bits wide or 1-bit wide and "n" can be any number (that is,
"n" locations deep x 4-bits wide or "n" locations deep x 1-bit wide.) Use
only.
The following table shows typical memory configurations for the Compaq ProLiant 4500R Server.
Figure 2-11. Removing the Processor and Option Boards
To Replace Option Board
1.Extend server from the rack to the locked position.
2.Remove cover plate.
3.Remove Y brace.
4.Remove any cables connected to the option board.
5.Remove retaining screw and pull board straight out.
6.Reverse steps for option board installation.
To Replace Processor Board
1.Extend server from the rack to the locked position.
2.Remove cover plate.
3.Remove Y brace and card bracket.
5.Pull board straight out.
6.Reverse steps for processor board installation.
Maintenance and Service Guide
2-14 Removal and Replacement Procedures
System Boards
Figure 2-12. Removing the System Board
1.Extend server from the rack to the locked position.
2.Remove the cover plate.
3.Remove the Y brace and card guide brace.
4.Remove all boards including processor board, memory SIMMs, and expansion boards.
5.Disconnect all cables from the system board.
6.Remove the retaining screws and push the three I/O panel release tabs.
7.Slide the board toward the front of the chassis and lift the board out.
8.Reverse these steps to replace system board.
Maintenance and Service Guide
Removal and Replacement Procedures
2-15
Figure 2-13. System Board Connectors
Power Supply
1.Turn the power off and disconnect the power cord from the rear of unit.
2.Extend the server from the rack to the locked position and remove cover plate.
3.Remove the Y brace.
4.Disconnect the power supply signal cable from the system board.
5.Disconnect all power connector from boards and peripheral devices.
Figure 2-14. Removing the Power Supply Power Connector and Switch
6.Remove interlock power switch bracket retaining screws (2).
Maintenance and Service Guide
2-16 Removal and Replacement Procedures
7.Pull the bracket out and remove the power switch, safety interlock switch connectors, and
cable
from the bracket (refer to Figure 2-16).
Figure 2-15. Removing the Power Supply
8.Slide the base frame back all the way to access the power supply.
9.Remove screws at sides (2) and rear (2) of the power supply.
10. Lift the power supply out, pulling the switch and cable through the chassis.
11. Reverse steps for replacement.
NOTE: When replacing the power supply, make sure that the power switch
cable is properly threaded through the bracket’s strain relief as shown in
Figure 2-16.
Maintenance and Service Guide
Loading...
+ 64 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.