Compaq AlphaServer GS160, AlphaServer GS320 Installation Manual
Compaq Computer Corporation
AlphaServer GS160/320
Installation Guide
Order Number: EK-GS320-IN. C01
This manual discusses the installation of Compaq AlphaServer
GS160/320 systems.
Revised September 2000
© 2000 Compaq Computer Corporation.
COMPAQ, the Compaq logo, and AlphaServer Registered in U.S. Patent and Trademark Office.
OpenVMS and Tru64 are trademarks of Compaq Information Technologies Group, L.P.
Portions of the software are © copyright Cimetrics Technology. Linux is a registered trademark of
Linus Torvalds in several countries. UNIX is a registered trademark of The Open Group in the U.S.
and other countries. All other product names mentioned herein may be trademarks of their respective
companies.
Compaq shall not be liable for technical or editorial errors or omissions contained herein. The
information in this document is subject to change without notice.
FCC Notice
This equipment generates, uses, and may emit radio frequency energy. The equipment has been type
tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC
rules, which are designed to provide reasonable protection against such radio frequency interference.
Operation of this equipment in a residential area may cause interference in which case the user at his
own expense will be required to take whatever measures may be required to correct the interference.
Any modifications to this device—unless expressly approved by the manufacturer—can void the
user’s authority to operate this equipment under part 15 of the FCC rules.
Modifications
The FCC requires the user to be notified that any changes or modifications made to this device that are
equipment.
not expressly approved by Compaq Computer Corporation may void the user's authority to operate the
Cables
Connections to this device must be made with shielded cables with metallic RFI/EMI connector hoods
in order to maintain compliance with FCC Rules and Regulations.
Taiwanese Notice
Japanese Notice
Canadian Notice
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment
Regulations.
Avis Canadien
Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel
brouilleur du Canada.
European Union Notice
Products with the CE Marking comply with both the EMC Directive (89/336/EEC) and the Low
Voltage Directive (73/23/EEC) issued by the Commission of the European Community.
Compliance with these directives implies conformity to the following European Norms (in brackets are
the equivalent international standards):
EN55022 (CISPR 22) - Electromagnetic Interference
EN50082-1 (IEC801-2, IEC801-3, IEC801-4) - Electromagnetic Immunity
EN60950 (IEC950) - Product Safety
Warning!
This is a Class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures.
Achtung!
Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können bei Betrieb dieses
Gerätes Rundfunkstörungen auftreten, in welchen Fällen der Benutzer für entsprechende
Gegenmaßnahmen verantwortlich ist.
Attention!
Ceci est un produit de Classe A. Dans un environnement domestique, ce produit risque de créer des
interférences radioélectriques, il appartiendra alors à l'utilisateur de prendre les mesures spécifiques
spécifiques appropriées.
v
Contents
Preface ........................................................................................................................ix
Chapter 1 Overview
1.1 The System............................................................................................ 1-1
1.2 Cabinets ................................................................................................ 1-5
1.3 Color Codes ........................................................................................... 1-5
Chapter 2 GS160 Assembly
2.1 System Cabinets.................................................................................... 2-2
2.2 Preparing for System Installation ........................................................ 2-6
2.3 Assembling a GS160 System................................................................. 2-8
2.4 Adding Expander Cabinets................................................................. 2-20
2.5 Attaching a Dual-AC Switch Cabinet ................................................. 2-22
Chapter 3 GS320 Assembly
3.1 AlphaServer GS320 System.................................................................. 3-2
3.2 System Cabinet 2 .................................................................................. 3-4
3.3 Installing the GS320 System ................................................................ 3-6
3.3.1 Preparing System Cabinet 1 for Joining............................................... 3-8
3.3.2 Preparing System Cabinet 2 for Joining............................................. 3-10
3.3.3 Joining System Cabinet 2 to System Cabinet 1.................................. 3-12
3.3.4 Joining Power Cabinet to System Cabinet 1....................................... 3-16
3.4 Adding Expander Cabinets................................................................. 3-25
3.5 Attaching a Dual-AC Switch Cabinet ................................................. 3-27
Chapter 4 System Power-Up
4.1 Control Panel Keyswitch....................................................................... 4-2
4.2 Installing the System Management Console ........................................ 4-4
4.3 Powering Up the System....................................................................... 4-5
vi
4.4 Q-VET Installation Verification.......................................................... 4-14
4.4.1 Installing Q-VET................................................................................. 4-16
4.4.2 Running Q-VET................................................................................... 4-18
4.4.3 Reviewing Results of the Q-VET Run ................................................. 4-20
4.4.4 De-Installing Q-VET ........................................................................... 4-22
Index
Examples
4–1 Power-Up Display ................................................................................. 4-5
Figures
1–1 8-Processor AlphaServer GS160 Block Diagram .................................. 1-2
1–2 16-Processor AlphaServer GS160 Block Diagram ................................ 1-3
1–3 A Fully Configured AlphaServer GS320 System.................................. 1-4
2–1 System Cabinet 1 Assembly (H9A21-AA) ............................................. 2-2
2–2 Power Cabinet Assembly (H9A20-BA/-BB)........................................... 2-4
2–3 Expander Cabinet Assembly................................................................. 2-5
2–4 AlphaServer GS160 System.................................................................. 2-8
2–5 Joining Power Cabinet to System Cabinet 1...................................... 2-11
2–6 Making System Cable Connections..................................................... 2-12
2–7 I/O Hose Connections.......................................................................... 2-13
2–8 OCP Cable Connections to the Power Cabinet ................................... 2-15
2–9 Making System Cable Connections..................................................... 2-19
2–10 Adding Expander Cabinets ................................................................. 2-20
2–11 Attaching a Dual-AC Switch Cabinet ................................................. 2-22
3–1 AlphaServer GS320 System.................................................................. 3-2
3–2 System Cabinet 2 Assembly (H9A21-BA) ............................................. 3-4
3–3 Preparing System Cabinet 1 for Joining............................................... 3-8
3–4 Preparing System Cabinet 2 for Joining............................................. 3-10
3–5 Joining System Cabinet 2 to System Cabinet 1.................................. 3-12
3–6 Cable Connections to the Hierarchical Switch (1) .............................. 3-14
3–7 Cable Connections to the Hierarchical Switch (2) .............................. 3-15
3–8 Joining Power Cabinet to System Cabinet 1....................................... 3-16
3–9 External Cable Connections................................................................ 3-18
3–10 CSB and Ground Connections............................................................. 3-19
3–11 I/O Hose Connections .......................................................................... 3-20
vii
3–12 OCP Cable Connections to the Power Cabinet ................................... 3-23
3–13 Adding Expander Cabinets ................................................................. 3-25
3–14 Attaching a Dual-AC Switch Cabinet ................................................. 3-27
4–1 Operator Control Panel......................................................................... 4-2
Tables
1 Compaq AlphaServer GS80/160/320 Documentation .............................. x
1–1 Cabinet Models and Power Requirements............................................ 1-5
1–2 Color Codes of System Components...................................................... 1-5
2–1 Color Codes of System Components...................................................... 2-1
2–2 Joining Kits Required for Installation .................................................. 2-6
2–3 I/O Hose Labels................................................................................... 2-14
3–1 Joining Kits Required for Installation .................................................. 3-6
3–2 I/O Hose Labels for System Cabinet 2 ................................................ 3-21
4–1 Keyswitch Functions on the Control Panel........................................... 4-3
ix
Preface
Intended Audience
This manual tells how to install and power up AlphaServer GS160/320 systems.
It is intended for installation and service professionals.
Document Structure
This manual uses a structured documentation design. Topics are organized into
small sections, usually consisting of two facing pages. Most topics begin with an
abstract that provides an overview of the section, followed by an illustration or
example. The facing page contains descriptions, procedures, and syntax
definitions.
This manual has four chapters.
• Chapter 1, Overview, provides a conceptual introduction to the system.
• Chapter 2, GS160 Assembly, describes how to assemble the base system
by attaching the power cabinet to system cabinet 1.
• Chapter 3, GS320 Assembly, describes how to assemble a GS320 system
by attaching system cabinet 2 to system cabinet 1 and the power cabinet to
system cabinet 1.
• Chapter 4, System Power-Up, describes how to power up the system and
when to boot the operating system.
x
Documentation Titles
Table 1 Compaq AlphaServer GS80/160/320 Documentation
Title Order Number
QA–6GAAA–G8 AlphaServer GS80/160/320 Documentation Kit
EK–GS320–UG AlphaServer GS80/160/320 User’s Guide
EK–GS320–RM AlphaServer GS80/160/320 Firmware Reference
Manual
EK–GSPAR–RM AlphaServer GS80/160/320 Getting Started with
Partitions
EK–GS320–IN AlphaServer GS160/320 Installation Guide
EK–GSR80–IN AlphaServer GS80 Installation Guide
AG–RKSWB–BE
AlphaServer GS80/160/320 User Information CD
(HTML files)
AG–RLVJA–BE
AlphaServer GS80/160/320 User Information CD
(translations)
QA–6GAAB–G8 AlphaServer GS80/160/320 Service Documentation Kit
EK–GS320–SV AlphaServer GS80/160/320 Service Manual
EK–GS320–RM AlphaServer GS80/160/320 Firmware Reference
Manual
AG–RKSZ*–BE AlphaServer GS80/160/320 Service Information CD
EK–GSCON–IN AlphaServer GS80/160/320 System Management
Console Installation and User’s Guide
EK–GS320–UP AlphaServer GS160/320 Upgrade Manual
EK–GSR80–UP AlphaServer GS80 Upgrade Manual
EK–GS320–SP AlphaServer GS80/160/320 Site Preparation
Information on the Internet
Visit the Compaq Web site at www.compaq.com/alphaserver/site_index.html for
service tools and more information about the AlphaServer GS160/320 systems.
Overview 1-1
Chapter 1
Overview
The AlphaServer GS160 and GS320 systems are high-performance server
platforms designed for enterprise-level applications. They are distinguished by
a high degree of versatility, scalability, and expandability.
These powerful, switch-based systems use four Alpha microprocessors per quad
building block (QBB). Two QBBs paired back-to-back and rotated 180º with
reference to each other form a system box, which is the smallest system-level
configurable component of the AlphaServer GS320.
1.1 The System
Thesystemconsistsofapowercabinetandonesystemcabinetortwosystem
cabinets, depending on the configuration. The power cabinet contains the power
supplies, the I/O components—the PCI boxes and storage units—and the OCP
(operator control panel). The system cabinets house the system boxes that carry
interconnect modules as well as CPU and memory modules.
The system cabinet can be configured with one or two system boxes. The first
system box is located in the lower cavity of the cabinet and the second system
box is inserted in the upper cavity. A fully configured system consists of a
power cabinet and two system cabinets—system cabinet 1 and system cabinet
2—each system cabinet containing two system boxes.
Each QBB backplane contains a switch that acts as an interconnect between the
CPU modules, memory modules, I/O riser modules, and the global port module.
In an 8-processor configuration (single system box) a distribution board
interfaces the two QBBs directly through their global ports. In configurations
with more than one system box, a hierarchical switch replaces the distribution
card and adds a second level switch to route information between the system
boxes.
1-2 AlphaServer GS160/320 Installation Guide
Figure 1–1 shows a block diagram of a system with a single system cabinet and
one fully configured system box.
Figure 1–1 8-Processor AlphaServer GS160 Block Diagram
Modem
System
Management
Console
PCI Box
Standard
I/O SCM
PCI Box
System Box
CPU
MEM
I/O GP
CPU CPU CPU
Switch
MEMMEMMEM
Distribution
Board
CPU
MEM
I/O GP
CPU CPU CPU
Switch
MEMMEMMEM
PCI Box
PCI Box
PK-0601-98
Overview 1-3
Figure 1–2 shows a block diagram of a system with a single system cabinet and
two fully configured system boxes.
Figure 1–2 16-Processor AlphaServer GS160 Block Diagram
System
Management
Console
Storage
Standard
I/O SCM
PCI Box
System Box 1
CPU
MEM
I/O GP
CPU CPU CPU
Switch
MEMMEMMEM
CPU
MEM
I/O GP
CPU CPU CPU
Switch
MEMMEMMEM
PCI Box
Storage
PCI Box
Storage
PCI Box
Storage
Modem
PK-0623-98
System Box 2
Hierarchical
Switch
CPU
MEM
I/O GP
CPU CPU CPU
Switch
MEMMEMMEM
CPU
MEM
I/O GP
CPU CPU CPU
Switch
MEMMEMMEM
1-4 AlphaServer GS160/320 Installation Guide
Figure 1–3 shows a fully configured system with a power cabinet, system
cabinet 1, and system cabinet 2.
Figure 1–3 A Fully Configured AlphaServer GS320 System
PK-0615
System
Box 4
System
Box 3
System
Box 2
System
Box 1
1. Control panel in door
2. Master PCI box
3. Power supplies
4. AC input boxes
5. Blower
5
1
3
2
4
Power Cabinet
System Cabinet 1
System Cabinet 2
4
5
GS320 Front View
Expander cabinets accommodate additional PCI boxes and storage units. They
are attached to the power cabinet and/or system cabinet. The expander cabinet
can be placed next to the system or in a remote area.
Overview 1-5
1.2 Cabinets
Table 1–1 shows the model number of cabinets and power requirements for
systems operating in various electrical environments.
Table 1–1 Cabinet Models and Power Requirements
Cabinet Model Power Requirement
System Cabinet 1 H9A21-AA
System Cabinet 2 H9A21-AB
Not Applicable
Not Applicable
Power Cabinet H9A20-BA
(North American/Japanese)
120-208V
Power Cabinet H9A20-BB
(European)
380-415V
Expander Cabinet H9A20-AA
(North American)
120V
Expander Cabinet H9A20-AB
(European)
220-240V
Expander Cabinet H9A20-AC
(North American/Japanese)
200-240V
1.3 Color Codes
System boxes and the associated power subracks and cables are color-coded for
ease of reference and identification. Table 1–2 shows the color codes used for
the system components.
Table 1–2 Color Codes of System Components
System Components Color Code
System box 1, subrack 1, AC breakers, outlets, cables Blue
System box 2, subrack 2, AC breakers, outlets, cables Green
System box 3, subrack 3, AC breakers, outlets, cables Orange
System box 4, subrack 4, AC breakers, outlets, cables Brown
GS160 Assembly 2-1
Chapter 2
GS160 Assembly
The base system consists of one system cabinet with a single system box and
distribution board, and one power cabinet. The power cabinet contains the
operator control panel, two AC input boxes, one power subrack and two power
supplies, a 14-slot PCI box assembly (BA54A), and a PCI box mounting and
accessory kit (CK-BA54A).
Expander cabinets are used for additional PCI boxes and storage shelves. An
optional dual-AC switch can be attached to the power cabinet to ensure
uninterrupted power supply to the system. Topics in this chapter include:
• System Cabinets
• Preparing for System Installation
• Assembling the Base GS160 System
• Adding Expander Cabinets
• Attaching a Dual-AC Switch Cabinet
The system boxes and the associated power subracks, cables, AC circuit
breakers and outlets are color-coded for ease of reference and identification.
Table 2–1 shows the color codes used for the system components.
Table 2–1 Color Codes of System Components
System Component Color Code
System box 1, subrack 1, AC breakers, outlets, cables Blue
System box 2, subrack 2, AC breakers, outlets, cables Green
System box 3, subrack 3, AC breakers, outlets, cables Orange
System box 4, subrack 4, AC breakers, outlets, cables Brown
2-2 AlphaServer GS160/320 Installation Guide
2.1 System Cabinets
System cabinets are the starting points for configuring and assembling
standard and customized systems. This section describes the system,
power, and expander cabinets.
Figure 2–1 System Cabinet 1 Assembly (H9A21-AA)
PK-0537-00
Shipping Support Bracket
(Front and Rear)
GS160 Assembly 2-3
System cabinet 1 contains up to two system boxes. Each system box consists of
two back-to-back quadrant building blocks. Figure 2–1 shows the system
cabinet 1 assembly (H9A21-AA).
The power cabinet assemblies for the North American/Japanese and European
versions (H9A20-BA and H9A20-BB, respectively) are the same except for the
AC input boxes. The power components and I/O are housed in the power cabinet
assembly. Figure 2–2 shows the power cabinet assembly. Refer to the
Illustrated Parts Breakdown (EK-GS160-IP) for system cabinet parts.
Expander cabinets house additional PCI or storage boxes. Figure 2–3 shows the
expander cabinet.
Refer to the Illustrated Parts Breakdown (EK-GS160-IP) for cabinet parts.
2-4 AlphaServer GS160/320 Installation Guide
Figure 2–2 Power Cabinet Assembly (H9A20-BA/-BB)
PK-0539-00
Shipping Support Bracket
(Front and Rear)
GS160 Assembly 2-5
Figure 2–3 Expander Cabinet Assembly
PK-0540-99
NOTE: The optional dual-AC switch cabinet has the same dimensions as the
expander cabinet.
2-6 AlphaServer GS160/320 Installation Guide
2.2 Preparing for System Installation
Thesitemustbeproperlypreparedforthesystemtobeinstalled.
Make sure that you have the tools needed for the installation. Wait for
any condensation on the metal surfaces to evaporate before powering
up the system. Table 2–2 gives the joining kits required for the
installation.
Table 2–2 Joining Kits Required for Installation
Joining Kit Part Number
Power cabinet to system cabinet 1
(part of power cabinet assembly)
70-40120-01
Expander cabinet to power or system
cabinet
70-40120-02
GS160 Assembly 2-7
Before you start any installation procedure:
1. Ensure that the site is properly prepared to install the system. Refer to the
AlphaServer GS160/320 Site Preparation for system specifications and
requirements.
2. Ensure that you have the joining kit(s) listed in Table 2–2 for the
installation.
3. Roll system cabinets off pallets.
4. Remove all protective packaging.
You are now ready to assemble the system.
After you have finished installing the system, hand the shipping brackets to the
customer to keep for later use. Shipping brackets are required for moving the
system.
WARNING: Before you power up the system, inspect the modules for
any visible sign of water condensation on the heatsinks, DC-to-DC
converters, and the CPUs. Due to the large mass of the GS160/320
system, condensation may occur during dual-AC from a cold to a warm
environment. Allow time for the condensation to evaporate completely. DO NOT power the system up if you notice any indication of
condensation.
2-8 AlphaServer GS160/320 Installation Guide
2.3 Assembling a GS160 System
The base system consists of the power cabinet and system cabinet 1.
The power cabinet contains the OCP, two AC power input boxes, a PCI
box, a power subrack, and power supplies. System cabinet 1 contains
one or two system boxes. The computer system is assembled on site by
connecting the power cabinet to the system cabinet. Figure 2–4 shows
an AlphaServer GS160 system.
Figure 2–4 AlphaServer GS160 System
PK2236
System Cabinet 1
Power Cabinet
GS160 Assembly 2-9
GS160 with One System Box
Unpack system cabinets and remove the orange shipping brackets. Refer to
Figure 2–5 to Figure 2–8 while assembling the system.
1. Position system cabinet 1 at the predetermined location. Release the tie
wraps on the CSB cable and hose cables that are coiled and attached to the
side of the cabinet for later routing.
2. Lower the corner leveling feet on system cabinet 1 until the system cabinet
is anchored and the casters are free to rotate.
3. Roll the power cabinet along the right side of system cabinet 1 until there is
a minimum separation between the two cabinets
(Figure 2–5).
4. Anchor the power cabinet and adjust the leveling feet for parallel and height
alignment with the adjacent system cabinet
.
5. Secure the cabinets together with four bolts inserted through the system
cabinet
using Allen wrenches contained in the cabinet joining kit (P/N
70-40120-01). Remove the orange shipping brackets.
6. Make cable connections. Note the color code on the cables and the
connectors (blue for system box 1 cables):
• Powercablefortheblower
(Figure 2–6).
• Powercableforthesystembox
.
• Signal cable for the system box
.
• CSB cable from the J2 connector of the distribution board to the CSB
adapter and terminator on the power cabinet
. Tomakethe
installation of the cable easier, remove the mounting screws from the
connector block. Connect the CSB cable and then replace the connector
block.
2-10 AlphaServer GS160/320 Installation Guide
• Connect the hose cable from the local I/O riser ports to the remote risers
in the PCI box (Figure 2–7).
NOTE: When the system is upgraded to two system boxes, only the power cable
and the signal cable of the second system box need to be attached to the
power cabinet. Also, for this upgrade, the distribution board must be
replaced with a hierarchical switch. See the AlphaServer GS160/320
Upgrade Manual.
7. Connect the system ground wire(Figure 2–6) from the power cabinet to
the system cabinet as follows: remove the M5 Phillips screw
from the
system cabinet, attach the loose end of the ground wire, and secure it to the
system cabinet with the screw.
8. Make the OCP connections to the PCI box and the power subrack.
• Connect the signal cable from the J2 connector of the OCP
to the first
PCI box J3 connector
(Figure 2–8).
• Connect the power cable of the OCP
(Figure 2–8) to the first power
subrack. The OCP end of this power cable is connected to the J1
connector of the OCP, while the power subrack end
is attached to
connector J12. This end of the power cable is daisy-chained to additional
power subracks in system upgrades.
NOTE: If your system comes with two system boxes (blue and green), then a
hierarchical switch will have been attached to system cabinet 1 instead
of the distribution board. In such a case, you must connect the CSB
cable from the H-switch to the CSB adapter and terminator on the
power cabinet. You must make power and signal connections to system
box 2 (Figure 2–6). In addition, you must make the OCP power
connection to the J12 connector of the second (green) power subrack
(Figure 2–8).
GS160 Assembly 2-11
Figure 2–5 shows how the system cabinet and the power cabinet are joined
together.
Figure 2–5 Joining Power Cabinet to System Cabinet 1
System- Cabinet 1
(H9A21)
Power Cabinet
(H9A20)
PK-0519-99
1
2
3
3
3
3
2-12 AlphaServer GS160/320 Installation Guide
Figure 2–6 shows the cable connections between the system cabinet and the
power cabinet.
Figure 2–6 Making System Cable Connections
PK--0533-00
Blue
4
7
6
9
5
6
7
6
8
5
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