Compaq AlphaServer ES45 Installation Manual

AlphaServer ES45

Rackmount Installation Guide

Order Number: EK-ES450-RG. A01

This manual is for service providers and self-maintenance
customers responsible for ES45 systems.

Compaq Computer Corporation

First Printing, June 2001

© 2001 Compaq Computer Corporation.
Compaq, the Compaq logo, Compaq Insight Manager, AlphaServer, StorageWorks, and TruCluster

Registered in U.S. Patent and Trademark Office. OpenVMS and Tru64 are trademarks of Compaq
Information Technologies Group, L.P. in the United States and other countries.

Linux is a registered trademark of Linus Torvalds in several countries. UNIX is a trademark of The
Open Group in the United States and other countries. All other product names mentioned herein may
be trademarks of their respective companies.

Compaq shall not be liable for technical or editorial errors or omissions contained herein. The
information in this document is provided “as is” without warranty of any kind and is subject to change
without notice. The warranties for Compaq products are set forth in the express limited warranty
statements accompanying such products. Nothing herein should be construed as constituting an
additional warranty.

FCC Notice

This equipment generates, uses, and may emit radio frequency energy. The equipment has been type
tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC
rules, which are designed to provide reasonable protection against such radio frequency interference.

Operation of this equipment in a residential area may cause interference in which case the user at his
own expense will be required to take whatever measures may be required to correct the interference.

Any modifications to this device—unless expressly approved by the manufacturer—can void the
user’s authority to operate this equipment under part 15 of the FCCrules.

Modifications

The FCCrequires the user to be notified that any changes or modifications made to this device that are
not expressly approved by Compaq Computer Corporation may void the user's authority to operate the
equipment.

Cables

Connections to this device must be made with shielded cables with metallic RFI/EMI connector hoods
in order to maintain compliance with FCC Rules and Regulations.

Taiwanese Notice

Japanese Notice

Canadian Notice

This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment
Regulations.

Avis Canadien

Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel
brouilleur du Canada.

European Union Notice

Products with the CE Marking comply with both the EMC Directive (89/336/EEC) and the Low
Voltage Directive (73/23/EEC) issued by the Commission of the European Community.

Compliance with these directives implies conformity to the following European Norms (in brackets are
the equivalent international standards):

EN55022 (CISPR 22) - Electromagnetic Interference
EN50082-1 (IEC801-2, IEC801-3, IEC801-4) - Electromagnetic Immunity
EN60950 (IEC950) - Product Safety

Warning!

This is a Class A product. In a domestic environment this product may cause radio interference in
which case the user may be required to take adequate measures.

Achtung!

Dieses ist ein Gerät der Funkstörgrenzwertklasse A. In Wohnbereichen können bei Betrieb dieses
Gerätes Rundfunkstörungen auftreten, in welchen Fällen der Benutzer für entsprechende
Gegenmaßnahmen verantwortlich ist.

Attention!

Ceci est un produit de Classe A. Dans un environnement domestique, ce produit risque de créer des
interférences radioélectriques, il appartiendra alors à l'utilisateur de prendre les mesures spécifiques
appropriées.

Contents

Preface.............................................................................................................vii

Chapter 1 Installing a System Into a Cabinet

1.1 Shipment Contents ............................................................................... 1-2

1.2 Attaching Mounting Brackets to the System........................................ 1-4

1.3 Marking the Cabinet Installation Area ................................................ 1-6

1.4 Preparing the Cabinet........................................................................... 1-8

1.5 Attaching Slides.................................................................................. 1-10

1.6 Stabilizing the Cabinet .......................................................................1-12

1.7 Installing the System.......................................................................... 1-14

1.8 Installing the Cable Management Arm .............................................. 1-17

1.9 Dressing the Cables ............................................................................ 1-19

1.10 Attaching the Front Bezel................................................................... 1-21

Figures

1–1 Unpacking the System.............................................................................. 1-2

1–2 Attaching Mounting Brackets and Slides................................................. 1-4

1–3 Hole Pattern.............................................................................................. 1-6

1–4 Attaching Slide Brackets.......................................................................... 1-8

1–5 Attaching Slides...................................................................................... 1-10

1–6 Activating the Stabilizer Foot................................................................ .1-12

1–7 Moving the Inner Race........................................................................... .1-14

1–8 Installing the System............................................................................. .1-16

1–9 Installing the Cable Management Arm ................................................ ..1-17

1–10 Dressing the Cables ................................................................................1-19

1–11 Attaching the Front Bezel...................................................................... .1-21

Tables

1–1 Accessories List......................................................................................... 1-3

1 ES45 AlphaServer Documentation.............................................................vii

v

Preface

Intended Audience

This manual is for service providers and managers for Compaq AlphaServer
ES45 systems.

Document Structure

This manual uses a structured documentation design. Topics are organized into
small sections, usually consisting of two facing pages. Most topics begin with an
abstract that provides an overview of the section, followed by an illustration or
example. The facing page contains descriptions, procedures, and syntax
definitions.

This manual has one chapter.

• Chapter 1, Installing a System Into a Cabinet, contains procedures for

installing an AlphaServer ES45 rackmount system into a cabinet.

Documentation Titles

Table 1 Compaq AlphaServer ES45 Documentation

Title Order Number

User Documentation Kit QA–6NUAB–G8

Owner’s Guide EK–ES450–UG
Documentation CD (6 languages) AG–RPJ7A–BE

Maintenance Kit QA–6NUAA–G8

Service Guide EK–ES450–SV
Service Guide HTML CD (includes IPB) AG–RPJ5A–BE

vii

Information on the Internet

Visit the Compaq Web site at www.compaq.com for service tools and more
information about the AlphaServer ES45 system.

viii

Chapter 1

Installing a System Into a Cabinet

This chapter gives procedures for installing an AlphaServer ES45 rackmount
system into a cabinet.

WARNING: The system is very heavy. Do not attempt to lift it

!

manually. Use a material lift or other mechanical device to lift
the system. At least two people are required to perform the
installation.

You need the following tools for the installation:

#2 Phillips screwdriver
5/16-inch hex socket
Extension bar for socket
5/64-inch Allen head wrench

2.5 mm Allen head wrench
Material lift or lift table

Installing a System Into a Cabinet 1-1

1.1 Shipment Contents

Remove the accessories box, then lift the cardboard from the system.

WARNING: Use a material lift or other mechanical device to

!

move the system to the work area.

Figure 1–1 Unpacking the System

PK0249A

1-2 AlphaServer ES45 Rackmount Installation Guide

Check the contents of the accessories box against the list in Table 1–1.

Table 1–1 Accessories List

Part Number Quantity

Accessories for Mounting

Front bezel assembly 70-40129-03 1
Ball bearing slides 12-49881-02 1 set
Cable management arm 70-40177-06 1
Pivot rod stabilizer bracket 74-48996-01 1
Actuator latch 74-60579-01 1
Poly bag with mounting hardware

(see below)

Mounting Hardware

Slide brackets 74-53563-01 4
Front mounting brackets 74-53924-01 2
10-32, 5-hole nut bar 74-51531-01 2
10-32, 8-hole nut bar 74-46418-01 2
M4, 2-hole nut bar 74-60633-01 4
M4, 2-hole, 2 perforations, nut bar 74-60632-01 4
10-32 x 0.5 hex head screws 90-00061-44 16
10-32 U-nuts 90-07786-00 2
M4 x 10 mm socket button head cap screw N/A 26
M3 x 10 mm pan head Phillips screw 90-09984-21 2
Plastic cable clamp N/A 1

1

Installing a System Into a Cabinet 1-3

1.2 Attaching Mounting Brackets to the System

To prepare the system for installation, attach mounting brackets.

Figure 1–2 Attaching Mounting Brackets and Slides

2 3

4

1

1-4 AlphaServer ES45 Rackmount Installation Guide

4

PK0241A

CAUTION: The slides are lightly greased. Handle them carefully to avoid

soiling your clothing.

1. Attach a front mounting bracketalongeachedge,usingonehexscrew
per bracket.

Make sure that on the right side, the tab on the bracket faces up and on the
left side, it faces down.

2. Pull the narrow segment of the slide
pressing the green release button

3. Attach the narrow segment of the slide to the system with five cap
screws

4. Repeat the procedure for the other slide.



.



out and detach it completely by



and continuing to pull.

Installing a System Into a Cabinet 1-5

1.3 Marking the Cabinet Installation Area

Use the cardboard template to mark the holes where you will be
mounting the hardware.

Figure 1–3 Hole Pattern

0.500 inch

0.625 inch

0.625 inch

0.500 inch

1-6 AlphaServer ES45 Rackmount Installation Guide

PK0244

The installation of the rackmount system requires 14 inches (8U) of vertical
height in the cabinet.

NOTE: If you do not have the cardboard template, see the AlphaServer

M-Series cabinet documentation for hole numbers and instructions.

Mark the Front of the Cabinet

1. Starting at the front of the cabinet, match the hole pattern.

2. Mark the six holes where you will be mounting hardware.

3. Turn the template over to mark the back of the system.

Mark the Back of the Cabinet

4. Make sure the first hole you mark on the back is at the same vertical
location as the first hole you marked on the front.

5. Mark the six holes where you will be mounting hardware.

CAUTION: After using the template to mark the holes, check your work. Count

the holes to make sure you marked them correctly.

Installing a System Into a Cabinet 1-7

1.4 Preparing the Cabinet

To prepare the cabinet, attach the slide brackets.

Figure 1–4 Attaching Slide Brackets

5

1

3

2

4

5

FRONT

4

1

2

1

2

6

BACK

2

5

2

5

6

6

PK0242A

1-8 AlphaServer ES45 Rackmount Installation Guide

Front

1. Starting at the top marked hole, put two hex screws
rail and the slide bracket
second and third holes from the top.

2. Insert two cap screws
the perforations of a 2-hole, 2-perforation nut bar
cabinet rail and fasten.

3. Repeat the procedure for the other rail.

Back

1. Starting at the top marked hole, put two hex screws
rail and the slide bracket
two holes.

2. Insert two cap screws
the perforations of a 2-hole, 2-perforation nut bar
cabinet rail and fasten.

3. Repeat the procedure for the other rail.



. Fasten with a 5-hole nut barusing the



through the slide bracket and the cabinet rail. Fit





. Fasten with an 8-hole nut barusing the top



through the slide bracket and the cabinet rail. Fit





through the cabinet

into the holes in the



through the cabinet

into the holes in the

Installing a System Into a Cabinet 1-9

1.5 Attaching Slides

Attach slides to the cabinet.

Figure 1–5 Attaching Slides

6

3

4

5

4

7

6

2

1

1

5

1-10 AlphaServer ES45 Rackmount Installation Guide

PK0269

The sliding segment of the slide has an access hole
three mounting holes in the stationary segment. You use two of the mounting
holes.

Front

1. Insert a cap screw through the access hole
mounting hole
Fasten with one two-hole nut bar



in the slide and through the holein the slide bracket.



and tighten.



that provides access to



and the first (forward-most)

2. Align the access hole with the second mounting hole

3. Insert a cap screw through the access hole and the second hole



slide and through a slot
tighten.

Back

1. Insert a screw through the two holes
slide and through a slot in the slide bracket. Attach to a two-hole



nut bar

Repeat the entire procedure for the other slide.

.

in the slide bracket. Fasten into the nut bar and



in the stationary segment of the



in the slide.



in the

Installing a System Into a Cabinet 1-11

1.6 Stabilizing the Cabinet

Stabilize the cabinet before installing the system.

Figure 1–6 Activating the Stabilizer Foot

PK0213

1-12 AlphaServer ES45 Rackmount Installation Guide

The system is intended for installation in one of the following cabinets, which
are equipped with a stabilizer bar:

• H9A10 M-Series Medium Cabinet

• H9A15 M-Series Tall Cabinet

Pull out the stabilizer bar and extend the leveler foot to the floor before
installing the system.

If you are using a cabinet other than those listed above, install rack stabilizing
feet or provide other means to stabilize the cabinet before installing the system.

Installing a System Into a Cabinet 1-13

1.7 Installing the System

Use a material lift or other mechanical device to install the system.

WARNING:

1. Make sure that all other hardware in the cabinet is pushed in
and attached.

2. The system is very heavy. Do not attempt to lift it manually.
Use a material lift or other mechanical device.

3. The inner race must be moved forward prior to installing the
system. Failure to do so may cause bodily harm.

1. Move the inner raceall the way forward so that it is touching the tabs
on both rails as shown in Figure 1–7.

2. Align the narrow segment of the slides attached to the system with the
slides attached to the cabinet.

3. Depress the green release button on each side and slide the system
completely into the cabinet.



1-14 AlphaServer ES45 Rackmount Installation Guide

Figure 1–7 Moving the Inner Race

1

2

MR0075

Installing a System Into a Cabinet 1-15

Figure 1–8 Installing the System

PK0252A

1-16 AlphaServer ES45 Rackmount Installation Guide

1.8 Installing the Cable Management Arm

Attach the cable management arm to the rear rails of the cabinet.

Figure 1–9 Installing the Cable Management Arm

4

5

1

2

6

3

8

7

PK0248B

Installing a System Into a Cabinet 1-17

NOTE: Be sure that you have attached all cables to the rear of the unit before

installing the cable management arm.

1. Attach all cables to the rear of the unit.

2. Start two hex screws
cabinet rail and into the 8-hole nut bar

3. Start two pan head screws

4. Place the cable management armover the four screws and lower it into

.

place

5. Tighten the four screws through the access holes.

6. Snap the cable clamp
that is attached to the rear of the system.



into the two remaining marked holes on the left



.



into the rear standoffson the system.



into the memberof the cable management arm

1-18 AlphaServer ES45 Rackmount Installation Guide

1.9 Dressing the Cables

Dress the cables through the cable clamps on the cable retractor
assembly at the rear of the system.

Figure 1–10 Dressing the Cables

2

1

PK0251C

Installing a System Into a Cabinet 1-19

1. Dress the cables through the cable clamps
retractor assembly

2. Attach all cables to the member of the cable management armthat is
attached to the system

CAUTION: Failure to attach the cables to the attached member of the

management arm can cause cables to become disconnected.

.

.



or tie wrap them to the cable

1-20 AlphaServer ES45 Rackmount Installation Guide

1.10 Attaching the Front Bezel

To complete the installation, attach the front bezel.

Figure 1–11 Attaching the Front Bezel

1

1

3

2

PK0243A

1. Attach the system to the cabinet rails with a hex screwon each side.

2. If your system has a second disk cage, remove the filler bezel



the front bezel

.



from

3. Align the front bezel with the front of the system and snap it into place.

Installing a System Into a Cabinet 1-21