Compaq 5600 - Compaq TFT RKM, M5FAE Maintenance And Service Manual

TFT5600 Rackmount Keyboard and Monitor (RKM)
Model M5FAE Maintenance and Service Guide
First Edition (May 2001) Part Number 230204-001 Compaq Computer Corporation
Contents
About This Guide
Symbols in Text...........................................................................................................v
Symbols on Equipment...............................................................................................vi
Compaq Technician Notes.........................................................................................vii
Where to Go for Additional Help ............................................................................ viii
Integrated Management Display....................................................................... viii
Telephone Numbers.......................................................................................... viii
Chapter 1
Identifying Components
Front Panel Components.......................................................................................... 1-2
Rear Components..................................................................................................... 1-3
Serial Number Location........................................................................................... 1-4
Chapter 2
Illustrated Spare Parts List
Exploded View of Spare Parts................................................................................. 2-2
Chapter 3
Removal and Replacement Preliminaries
Electrostatic ............................................................................................................. 3-2
Precautions ....................................................................................................... 3-2
Grounding Methods.......................................................................................... 3-2
About This Guide
This maintenance and service guide is a troubleshooting guide that can be used for reference when servicing a Compaq TFT5600 Rackmount Keyboard and Monitor (RKM).
WARNING: To reduce the risk of personal injury from electrical shock and hazardous energy levels, only authorized service technicians should attempt to repair this equipment. Improper repairs could create conditions that are hazardous.
IMPORTANT: The installation of options and servicing of this product shall be performed by individuals who are knowledgeable of the procedures, precautions, and hazards associated with equipment containing hazardous energy circuits.
Symbols in Text
These symbols may be found in the text of this guide. They have the following meanings.
WARNING: Text set off in this manner indicates that failure to follow directions in the warning could result in bodily harm or loss of life.
CAUTION: Text set off in this manner indicates that failure to follow directions could result in damage to equipment or loss of information.
IMPORTANT: Text set off in this manner presents clarifying information or specific instructions.
NOTE: Text set off in this manner presents commentary, sidelights, or interesting points of information.
About This Guide vii
Compaq Technician Notes
WARNING: Only authorized technicians trained by Compaq should attempt to repair this
equipment. All troubleshooting and repair procedures are detailed to allow only subassembly/module level repair. Because of the complexity of the individual boards and subassemblies, no one should attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs can create a safety hazard. Any indications of component replacement or printed wiring board modifications may void any warranty.
WARNING: To reduce the risk of personal injury from electrical shock and hazardous energy levels, do not exceed the level of repair specified in these procedures. Because of the complexity of the individual boards and subassemblies, do not attempt to make repairs at the component level or to make modifications to any printed wiring board. Improper repairs could create conditions that are hazardous.
WARNING: To reduce the risk of electric shock or damage to the equipment:
If the system has multiple power supplies, disconnect power from the system by
unplugging all power cords from the power supplies.
Do not disable the power cord grounding plug. The grounding plug is an important safety
feature.
Plug the power cord into a grounded (earthed) electrical outlet that is easily accessible at
all times.
CAUTION: To properly ventilate your system, you must provide at least 12 inches (30.5 cm) of clearance at the front and back of the computer.
CAUTION: The computer is designed to be electrically grounded. To ensure proper operation, plug the AC power cord into a properly grounded AC outlet only.
Chapter 1
Identifying Components
This chapter provides the illustrated parts breakdown and a serial number location for the Compaq TFT5600 Rackmount Keyboard and Monitor (RKM). Use the following information to locate and identify the components of the TFT5600 Rackmount Keyboard and Monitor (RKM).
Identifying Components 1-3
Rear Components
1
3
4
6
8
7
2
5
Figure 1-2. Identifying rear components
Table 1-2
TFT5600 Rackmount Keyboard and Monitor (RKM)
Rear Components
Reference Component
AC brick
Rear cover
VGA cable
Power cord
Brace assembly
Clutch covers
Controller board
Metal controller cover
Chapter 2
Illustrated Spare Parts List
This chapter provides an illustrated parts breakdown and a spare parts list for the Compaq TFT5600 Rackmount Keyboard and Monitor (RKM). See Table 2-1 for the names of referenced spare parts.
Illustrated Spare Parts List 2-3
Table 2-1
TFT5600 Rackmount Keyboard and Monitor (RKM) Spare Parts List
Reference Description Spare Parts Number
SPS-DISPLAY,LCD,15” 229842-001
SPS-PLASTICS
BEZEL,TRAY,FRONT
(224046-001)
REST,PALM
(222178-001)
COVER,REAR-TOP
(222179-001)
COVER,CLUTCH
(222180-001)
229846-001
SPS-RAIL,MOUNTING,W/SLIDES
MOUNTING RAILS,W/SLIDES
BRACE,CMA
229845-001
SPS-TRAY,METAL
TRAY, METAL
COVER, METAL
CLIP, GROUNDING
229843-001
SPS-BD,CNTRLR 229847-001
SPS-CA,VGA,MALE-MALE,9FT 238729-001
SPS-ADPTRAC 40W 4 PRONG/MINIJCK
218319-001
SPS-CORD
SPS-CORD,AC,PWR,10’,BLK
SPS-CORD,AC,PWR,10’,BLK-EUR
SPS-CORD,AC,PWR,10’,BLK-UK
SPS-CORD,AC,PWR,10’,BLK-IT
SPS-CORD,AC,PWR,10’,BLK-SI
SPS-CORD,AC,PWR,10’,BLK-JP
255135-001
255135-021
255135-031
255135-061
255135-111
255135-291
continued
Chapter 3
Removal and Replacement
Preliminaries
IMPORTANT: Before beginning any of the procedures in Chapter 4, read and understand the cautions
and warnings in this chapter.
This chapter provides general service information for the Compaq TFT5600 Rackmount Keyboard and Monitor (RKM). Adherence to the procedures and precautions described in this chapter are essential for proper service.
Removal and Replacement Preliminaries 3-3
Rack Stability
WARNING: To reduce the risk of personal injury or damage to the equipment,
be sure that:
The leveling jackets are extended to the floor.
The full weight of the rack rests on the leveling jacks.
The stabilizing feet are attached to the rack if it is a single-rack
installation.
The racks are coupled together in multiple-rack installations.
A rack may become unstable if more than one component is extended for
any reason. Extend only one component at a time.
Chapter 4
Removal and Replacement Procedures
This chapter provides guidance for removing and replacing spare parts for the Compaq TFT5600 Rackmount Keyboard and Monitor (RKM).
Before you begin any of these procedures, be sure to turn off the power to the monitor, computer system, and other attached devices; then disconnect the power cable from the power source.
CAUTION: As you disassemble the TFT5600 RKM, be sure to place the screws in a safe place, and separate them according to their groupings.
After completing all necessary removal and replacement procedures, power on the TFT5600 RKM to verify that all components are operating properly.
Removal and Replacement Procedures 4-3
Product Kit Contents
M-6 cage nuts (2)
M-6 screws (8)
6-32 screws (12)
Mounting rail and slides (2)
Cable management arm (1)
Brace (1)
TFT5600 Rackmount Keyboard Monitor (1)
G Model M5FAE, TFT5600 RKM
G Saleable Part Number 221546-001,-xxx
Lock plate (2)
Rack template (1)
Keyboard hot key label (2)
This kit may contain extra pieces of hardware for your convenience.
Tools Required
Phillips screwdriver
T-15 Torx driver
Removal and Replacement Procedures 4-5
Removing the Rear Cover
To remove the rear cover:
Remove the screw
, slide the rear cover back , rotate and remove it out of
position
.
1
2
3
Figure 4-2. Removing screw and sliding rear cover off
IMPORTANT: When replacing the rear cover, make sure the plastic hooks, on the underside of the rear cover, hook to the metal tray.
To replace the rear cover, reverse the above procedure.
Removal and Replacement Procedures 4-7
Removing the Palm Rest
To remove the palm rest:
Turn the unit over and remove the four screws
securing the palm rest, slide
the palm rest up and out
, and remove it .
1
1
1
2
2
3
Figure 4-4. Removing screws securing palm rest
IMPORTANT: Before replacing the palm rest, the front plastic bezel must be installed.
To replace the palm rest, reverse the above procedure.
Removal and Replacement Procedures 4-9
SPS-KEYBOARD 230978-XXX
Figure 4-6. SPS-KEYBOARD 230978-XXX
Removal and Replacement Procedures 4-11
3. Turn the unit right side up and remove the palm rest by sliding the palm
rest up and out.
Figure 4-8. Removing palm rest
Removal and Replacement Procedures 4-13
SPS-DISPLAY,LCD,15” 229842-001
Figure 4-10. SPS-DISPLAY,LCD,15” 229842-001
Removal and Replacement Procedures 4-15
2. Unplug the three cables connecting the display assembly to the
controller board.
WARNING: Do not pull on the exposed wires, only pull on the plastic shroud connectors attached to the wires.
Figure 4-12. Disconnecting cables connecting display assembly
Removal and Replacement Procedures 4-17
SPS-ADPTRAC 40W 4PRONG/MINIJCK 218319-001
Figure 4-14. SPS-ADPTRAC 40W 4PRONG/MINIJCK 218319-001
Removal and Replacement Procedures 4-19
SPS-BD,CNTRLR 229847-001
Figure 4-16. SPS-BD,CNTRLR 229847-001
Removal and Replacement Procedures 4-21
4. Slide the metal controller cover
and lift it straight out .
2
1
Figure 4-18. Removing metal controller cover
Removal and Replacement Procedures 4-23
7. Remove the three screws securing the controller board to the metal
controller cover.
Figure 4-20. Removing screws from metal controller cover
8. Remove the controller board from the metal controller cover.
To replace the controller board, reverse the above procedure.
Removal and Replacement Procedures 4-25
Removing the Brace Assembly
To remove the brace assembly:
1. Disconnect all cables from their source.
2. Unthread the cables from the cable management arm.
3. Remove the two screws securing the cable management arm to the rear
of the metal tray.
Figure 4-22. Removing screws securing brace assembly
Removal and Replacement Procedures 4-27
Removing the Mounting Rails with Slides
IMPORTANT: You must remove the unit before you remove the mounting rails with
slides.
To remove mounting rails with slides:
1. Remove the two screws, on each side of the mounting rails, securing
them to the brace assembly.
2. Remove the brace assembly.
3. Remove mounting rail screws from the front of the rack.
Figure 4-24. Removing front mounting rail screws
Removal and Replacement Procedures 4-29
SPS-TRAY,METAL 229843-001
Figure 4-26. SPS-TRAY,METAL 229843-001
Table 4-3
SPS-TRAY,METAL 229843-001
Reference Component
Metal tray
Metal controller cover
Metal grounding clip (not shown)
Removal and Replacement Procedures 4-31
4. Slide the metal controller cover
and lift straight out .
2
1
Figure 4-28. Removing metal controller cover
5. Unscrew the VGA cable.
6. Remove the two screw locks from the VGA cable connector.
7. Remove the three screws securing the controller board to the metal
controller cover.
8. Remove the controller board from the metal controller cover.
To replace the metal controller cover, reverse the above procedure.
Removal and Replacement Procedures 4-33
3. Remove the palm rest.
4. Turn the unit right side up and lift the keyboard assembly straight out,
paying special attention to the cord in the rear.
Figure 4-30. Removing keyboard assembly
Removal and Replacement Procedures 4-35
SPS-CA,VGA,MALE-MALE,9FT 238729-001
Figure 4-32. SPS-CA,VGA,MALE-MALE,9FT 238729-001
Chapter 5
Specifications
Table 5-1
TFT5600 RKM Specifications
Display
Type
15-in
Flat panel, Active matrix-TFT LCD
38.1 cm
Viewable Image Size
15-in diagonal 38.1 cm
Face Treatment
Transparent protector with antiglare coating
Maximum Weight (Unpacked)
13.75 lb 6.25 kg
Maximum Dimensions
Height 1.7 in 4.32 cm
Depth 15.6 in 39.6 cm
Width 17.00 in 43.2 cm
continued
Index
A
AC brick
photograph 4-17 rear components 1-3 replacing 4-18
agency label, serial number
location 1-4
B
bezel, removing front plastic 4-8 boot straps, grounding
methods 3-2
brace assembly
photograph 4-24 rear components 1-3 removing 4-25 replacing 4-26
buttons
left pick 1-2 nine hot keys 1-2 on-screen display
activation 1-2 scroll down 1-2
scroll up 1-2 programmable wizard key 1-2 right pick 1-2 scroll left and right 1-2 scroll up and down 1-2
C
cable management arm
photograph 4-24
removing 4-25 cap lock LED 1-2 cautions See also warnings
electrostatic 3-2
grounding vii
overheating vii
retaining hardware 4-1
symbols in text v
ventilation clearances vii clutch covers
photograph 4-4
rear components 1-3
removing 4-6
replacing 4-6 Compaq
Download Facility, telephone
number viii legal notice ii technician notes vii
components, identifying 1-1 conductive
field service tools 3-2 floors 3-2
Index 3
screw and slding rear cover 4-5 screw locks 4-22 screws and lifting out monitor
assembly 4-34
screws from bottom of
unit 4-10, 4-32
screws from front plastic
bezel 4-8
screws from metal controller
cover 4-20, 4-23, 4-30
screws securing brace
assembly 4-25, 4-26
screws securing the
display 4-16
serial number location 1-4
image
size 5-1
IMD (Integrated Management
Display)
description viii
important See also notes
before beginning
procedures 3-1
before removing
AC brick 4-18 controller board 4-20 display 4-14 front plastic bezel 4-8 keyboard 4-10 keyboard assembly 4-12 metal controller cover 4-30 metal tray 4-32 mounting rails with slides 4-27
before replacing
clutch covers 4-6 palm rest 4-7 rear cover 4-5
symbols in text v
installing
AC brick 4-18 brace assembly 4-26 controller board 4-23 display 4-16 front plastic bezel 4-7 keyboard 4-12 metal controller cover 4-32 metal tray 4-34 mounting rails with
slides 4-28
palm rest 4-8
K
keyboard
photograph 4-9 removing 4-10 replacing 4-12
L
latch, display release 1-2 LED
cap lock 1-2
scroll lock 1-2 left pick button 1-2 legal notice ii
M
metal controller cover
photograph 4-29
rear components 1-3
removing 4-30
replacing 4-32 metal tray
photograph 4-29
removing 4-32
replacing 4-34
spare kit
metal controller cover 4-2 metal tray 4-2
Index 5
replacing
AC brick 4-18 brace assembly 4-26 clutch covers 4-6 controller board 4-23 display 4-16 keyboard assembly 4-12 metal controller cover 4-32 metal tray 4-34 mounting rails with
slides 4-28
palm rest 4-7, 4-8 right pick button 1-2 RJ-45 receptacle vi
S
scroll
left and right button 1-2
lock LED 1-2
up and down button 1-2 serial number location 1-4 spare replaceable parts 4-2 specifications 5-1
display 5-1
environmental
temperature 5-2 face treatment 5-1 horizontal frequency 5-2 humidity 5-2 maximum dimensions 5-1 maximum graphic
resolution 5-2 maximum weight 5-1 power consumption 5-2 power source 5-2 vertical frequency 5-2 viewable image size 5-1
symbols
in text v on equipment vi
T
tables
front panel components 1-2 metal tray 4-29 mounting rails with
slides 4-24 plastics 4-4 rear components 1-3 spare parts list 2-3 specifications 5-1
technical support
Compaq website viii telephone numbers viii
technician notes vii telephone numbers
Compaq authorized
resellers viii Compaq Download
Facility viii technical support viii
temperature
operating 5-2 storage 5-2
TFT5600 RKM
brace assembly 2-3 cable management arm 2-3 front panel components 1-2 rails 2-3 rear components 1-3 slides 2-3 spare parts list 2-3
toe straps, grounding methods 3-2 tools required 4-3 trackball 1-2
V
vertical frequency 5-2 VGA cable
photograph 4-35 rear components 1-3 removing 4-22
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