First Edition (July 1998)
Part Number 327160-001
Spare Part Number 327321-001
Compaq Computer Corporation
Notice
The information in this publication is subject to change without notice.
COMPAQ COMPUTER CORPORATION SHALL NOT BE LIABLE FOR TECHNICAL OR
EDITORIAL ERRORS OR OMISSIONS CONTAINED HEREIN, NOR FOR INCIDE NT AL
OR CONSEQUENTIAL DAMAGES RESULTING FROM THE FURNISHING,
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GOOD TITLE AND AGAINST I NFRINGEMENT.
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be photocopied or reproduced in any form without prior written consent from Compaq
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1998 Compaq Computer Corporation.
All rights reserved. Printed in the U.S.A.
The software described in this guide is furnished under a license agreement or nondisclosure
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Compaq, Deskp ro, Fastart, Compaq Insig ht Man ager, Systempro, Systempro/LT, ProLiant,
ROMPaq, QVision , Smar t St art, NetFlex, QuickFind, Paq Fa x , ProSigni a , regist ered United
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Netelligent, Systempro/XL, SoftPaq, QuickBlank, QuickLock are trademarks and/or service
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Other product names mentioned herein may be trademarks and/or registered trademarks of
their respective companies.
Compaq ProLiant 1850R Server s M aintenance and Service Guide
First Edition(July 1998)
Part Number327160-001
Spare Part Number327321-001
Contents
About This Guide
Symbols in Text...................................................................................................................vii
Low-Profile 24X Max IDE CD-ROM Drive........................................................................5-6
4.3-GB Wide-Ultra SCSI-3 Hard Drive...............................................................................5-8
Index
v
Compaq ProLiant 1850R Servers Maintenance and Service Guide
About This Guide
This Maintenance and Service Guide is a troubleshooting guide that can be used for reference
when servicing ProLiant 1850R Servers.
WARNING: To reduce the risk of per s onal injur y from electrical
shock and hazardous energy lev els , only authorized servic e
technicians should attempt to repair t his equipm ent. Improper
repairs could create c onditions that are hazardous .
IMPORTANT: The installat ion of options and servicing of this product
should be performed by individuals that are knowledgeable of the
procedures, precautions, and hazards assoc iated with equipment containing
hazardous energy circuits.
Symbols in Text
These symbols may be found in the text of this guide. They have the following meanings.
WARNING: Indicates that failure to follow direct ions in the
warning could result in bodily harm or los s of life.
vii
CAUTION: Indicates t hat failure to follow direc tions could result in
damage to equipment or loss of information.
IMPORTANT: Presents c lar ifying information or s pec ific instructions .
NOTE: Presents comment ar y , sidelights, or int er es ting points of
information.
Compaq Technician Notes
WARNING: Only authorized technic ians trained by Compaq
should attempt to repair this equipment. All troubleshooting and
repair procedures are det ailed to allow only subassembly/m odule
level repair. Because of the complexity of the individual boards and
subassemblies, no one should attempt to mak e r epair s at the
component level or to m ak e m odifications to any printed wiring
board. Improper r epair s c an c r eate a safety hazard. Any indications
of component replacem ent or printed wiring board modif ic ations may
void any warranty.
WARNING: To reduce the risk of per s onal injur y from electrical
shock and hazardous energy lev els , do not exceed the level of
repair specified in thes e pr oc edur es . Because of the com plex ity of
the individual boards and subassem blies , do not attempt to make
repairs at the com ponent level or to make modif ic ations to any
printed wiring board. I m pr oper r epair s c ould c r eate conditions that
Compaq ProLiant 1850R Servers Maintenance and Service Guide
viii About This G uide
are hazardous.
WARNING: To reduce the risk of elec tric shock or damage t o the
equipment:
■
If the system has mult iple power supplies, disconnect power
from the system by unplugging all power cords fr om t he power
supplies.
■
Do not disable the power cord gr ounding plug. The grounding
plug is an important safety feature.
■
Plug the power cord into a gr ounded ( ear thed) electrical outlet
that is easily acc es s ible at all times.
CAUTION: To properly ventilat e your syst em, you must provide at
least 12 inches (30.5 cm) of clearance at t he f r ont and back of the
computer.
CAUTION: The computer is designed to be electr ic ally gr ounded.
To ensure proper operat ion, plug the AC power cord into a pr oper ly
grounded AC outlet only.
CAUTION: To properly ventilat e your syst em, you must provide at
least 12 inches (30.5 cm) of clearance at t he f r ont and back of the
computer.
ix
IMPORTANT: Any indication of repair at the c om ponent level or
modification of a pr inted wiring board may void any warranty.
Where to Go for Additional Help
Major sources of additional information are listed below
Other Information Sources
In addition to this guide, the following information sources are available:
■
User Documentation
■
Compaq Service Quick Reference Guide
■
Service Training Guides
■
Compaq Service Advisories and Bulletins
■
Compaq QuickFind
■
Compaq Insight Man a ger
■
Compaq Download Facility: Call 1-281-518-1418
Compaq ProLiant 1850R Servers Maintenance and Service Guide
x About This Guide
Telephone Numbers
For the name of your nearest Compaq Authorized Reseller:
In the United States, call 1-800-345-1518
In Canada, call 1-800-263-5868
For Compaq technical support:
In the United States and Canada, call 1-800-386-2172
For Compaq technical support phone numbers outside the United States and Canada, visit the
Compaq Website at: http://www.compaq.com
Elsewhere, call one of the numbers listed in the following table:
Compaq Worldwide Technical Support Telephone Numbers
Compaq Worldwide Technical Support Telephone Numbers
continued
LocationTelephone NumberLocationTelephone Number
VoiceFaxVoiceFax
New Zealand+64- 9- 307-
3143 Ext 817
Norway+47-2207-
2000
Poland+48-22-630-
3535
Portugal+3511-412-
8400
Puerto Rico809- 765- 4360809-765-4336Taiwan886-2-735-
Russia+7095-
9671700
Scotland+44-141-814-
8000
Singapore
APD
Asia/Pacific
+65-336-3333
+64-9-309-9198Spain+341-640-
1500
+47-2207-2001South
Africa
+48-22-6303553
+3511-4120654
+7095-9671701Thailand+66-2-679-
+44-141-8127745
+65-750-4627
Sweden+468-703-
Switzerland+41-1838-
United
Kingdom
United
States
+27-11-7286999
5200
2111
1000
6222
+44-1-41-
270-4000
281-370-
0670
+341-640-0064
+27-11-728-3335
+468-751-2057
+41-1836-7107
886-2-732-2660
+66-2-679-6220
+44-1-41-2704100
281-514-1740
xi
Compaq
Asia
+65-750-4319
+65-752-7385
Venezuela+582-953-
8844
+582-952-7393
Compaq ProLiant 1850R Servers Maintenance and Service Guide
Chapter 1
Illustrated Parts Catalog
This chapter provides the illustrated parts breakdown and a spare parts list for the ProLiant
1850R Servers. See Table 1-1 for the names of referenced spare parts.
1-1
Compaq ProLiant 1850R Servers Maintenance and Service Guide
1-2 Illustrat ed P ar ts Catalog
Mechanical Parts Exploded V iew
2
3
9
27e
27g
1
26
12
29
Figure 1-1. Mechanical parts exploded view of the Pr oLiant 1850R serv er
System Components
Exploded View
4
1-3
9
6
13
17
7
12
27c
10
27d
1
8
4
11
15
21
5
20
22
22
Figure 1-2. System component s exploded view of the ProLiant 1850R server
Compaq ProLiant 1850R Servers Maintenance and Service Guide
1-4 Illustrat ed P ar ts Catalog
Spare Parts List
Ref.DescriptionSpare Part #
CHASSIS
1 Chassis327309-001
2 Server Cover327313-001
3 Rack-Mount Bezel327311-001
SYSTEM COMPO NENTS
Fan173907-001
4
5 Power/Standby Switch with Cable and LEDs327312-001
Intel Pentium II 400 Processor313624-001
6
Table 1-1
Spare Parts List
External Replacement Battery
7
Hot-Plug Redundant Power Supply283623-001
8
BOARDS
Riser Board with Brace333109-001
9
Power Supply Backplane Board333112-001
10
SCSI Backplane Board with Drive Cage333111-001
11
12 System I/O Board without Processor333110-001
13 Power Processor Module327660-001
14 Remote Insight Board (NA Modem)294040-001 *
15 CD-ROM Adapter Board167208-001
MEMORY
16 32-MB SDRAM DIMM Memory M odule317747-001 *
17 64-MB SDRAM DIMM Memory M odule317745-001
18 128-MB SDRAM DIMM Memory M odule317756-001 *
19 256-MB SDRAM DIMM Memory M odule317749-001 *
160274-001
continued
1-5
Spare Parts Li st - P roLiant 1850R Servers
continued
ItemDescriptionSpare Part #
MASS STORAGE DEVI CES
24X Max IDE Low Profile CD-ROM327921-001
20
1.44-MB, 3.5-inch Diskett e Drive ( 3- m ode)288456-001
327919-001 *
a) 14-Pin Signal Power Cable Assembly
b) 20-Pin Main Power Cable Assembly
24 Miscellaneous Signal Cable Kit
327920-001 *
a) 28 inch F1, Point-to-Point SCSI Cable Assembly
b) Two Device, F1, SCSI Cable Assembly
c) Diskette Drive Cable Assembly
d) Eight Inch, F1, CD Data Cable Assembly
MISCELLANEOUS
25 CD Mount Tray Assembly327318-001 *
26 Removable Media Tray
27 Miscellaneous Plastics Kit
327319-001 *
a) Fan Guard Power Supply *
b) Fan Cover *
c) Wireform Fan G uar d
d) Push-Lock Fastener
e) Processor Retention Brackets *
f) Fan Mounting Bracket *
g) Slot Cover
e) Card Guide
28 Rack-mounting Kit327310-001 *
29 Hot-Plug Cover296200-001
30 Return Kit327322-001 *
31 Cartons and Buns, Internat ional327322-002 *
32 Illustrated Parts Map327320-001 *
33 Maintenance and Service Guide327321-001 *
continued
Compaq ProLiant 1850R Servers Maintenance and Service Guide
Compaq ProLiant 1850R Servers Maintenance and Service Guide
Chapter 2
Removal and Replacement
Procedures
This chapter provides subassembly/module-level removal and replacement procedures for
ProLiant 1850R Servers. After completing all necessary removal and replacement procedures,
run the diagnostics program to verify that all components operate properly.
The following tools are recommended:
■
Torx T-15 screwdriver
■
Torx T-8 screwdriver
■
Nut driver
■
From the Compaq SmartStart a nd Support Software CD:
❏
System Configuration Utility software
❏
Drive Array Advanced Diagnostics software
❏
Diagnostics software
2-1
Compaq ProLiant 1850R Servers Maintenance and Service Guide
2-2 Removal and Replacement Pr oc edur es
Electrostatic Discharge I nformation
A discharge of static electricity can damage static-sensitive devices or microcircuitry. Proper
packaging and grounding techniques are necessary precautions to prevent damage. To prevent
electrostatic damage, observe the following precautions:
■
Transport products in static-safe containers such as conductive tubes, bags, or boxes.
■
Keep electrostatic-sensitive parts in their containers until they arrive at static-free
stations.
■
Cover workstations with approved static-dissipating material. Provide a wrist strap
connected to the work surface and properly grounded tools and equipment.
■
Keep work area free of non-conductive materials such as ordinary plastic assembly aids
and foam packing.
■
Make sure you are always properly grounded when touching a static-sensitive
component or assembly.
■
Avoid touching pins, leads, or circuitry.
■
Always place drives PCB-assembly-side down.
■
Use conductive field service tools.
Symbols in Equipment
WARNING: Any s ur face or area of the equipment marked
with these symbols indic ates the presence of a hot surface
or hot component. If this surf ac e is c ontacted, the pot ential
for injury exist s . To reduce risk of injur y from a hot
component, allow the s ur face to cool before t ouc hing.
WARNING: Any s ur face or area of the equipment marked
with these symbols indic ates the presence of elec trical
shock hazards. The enclosed area contains no operator
serviceable parts. To reduce risk of injur y from electrical
shock hazards, do not open this enclosure.
WARNING: Any RJ - 45 r ec eptacle marked with thes e
symbols indicates a Network Interf ac e Connec tion. To
reduce risk of electrical shock, f ir e, or damage to the
equipment, do not plug t elephone or telecommunications
connectors into this receptacle.
CLASS 1 LASER PRODUCT
WARNING: T his label or equiv alent is located on the
surface of your CD- ROM drive. This label indic ates that
the product is classified as a CLASS 1 LASER
PRODUCT.
WARNING: To reduce the risk of elec trical shock or
damage to the equipment, disconnect power fr om the
server by unplugging all power cords from either the
electrical outlet or the server.
2-3
Compaq ProLiant 1850R Servers Maintenance and Service Guide
2-4 Removal and Replacement Pr oc edur es
Preparation Procedures
Before beginning any of the removal and replacement procedures:
1. Turn OFF the server and a ny pe ri phera l de v ices.
2. Disconnect the AC power cord from the AC outlet, then from the server.
3. Disconnect all external peripheral devices from the server.
4. For most removal and replacement procedures, you must remove the server from the
rack and place it on a sturdy table or workbench. Refer to the ProLiant 1850R Setup
and Installation Guide.
WARNING:
remove the server from the rack by y our s elf. A minimum of two
people are required to remove the server from the rack.
WARNING:
components on a vert ic al r ather than horizontal plane, y ou m us t take
precautions to prov ide for rack stabilit y and s afety. It is im por tant
that you follow t hes e pr ec autions to provide for r ac k s tability and
safety, and to protect both per s onnel and pr oper ty. Heed all cautions
and warnings throughout t he ins tallation instruct ions that came with
the server.
CAUTION:
components. Be s ur e y ou ar e pr oper ly gr ounded before beginning
any installation procedur e. See the section t itled “Elec trostatic
Discharge” for more inform ation.
To reduce the risk of personal injury, do not attempt to
Because the rack allows y ou to stack comput er
Electrostatic discharge can damage elect r onic
Rack Warnings
2-5
WARNING:
from the bottom up. This makes the rack “bottom-heavy” and helps
prevent the rack from becoming unstable.
WARNING:
the equipment, do not ov er load the AC supply branch circuit that
provides power to
the rack.
WARNING:
equipment, the bot tom stabilizers on t he equipm ent must be fully
extended. Be sure that the equipment is pr oper ly s uppor ted/braced
when installing options and cards .
WARNING:
equipment, at least two people are needed to safely unload the rack
from the pallet. An empty 42U rack weighs 253 lb ( 115 k g) , is over
seven ft (2. 1m ) tall, and may become unst able when being m ov ed
on its casters . Do not stand in front of the rack as it rolls down the
ramp from the pallet; handle it from the sides.
WARNING:
component is extended for any reason. To r educ e the risk of
personal injury, be sure that the rack is adequately stabilized before
extending a component out s ide the rack, and extend only one
component at a tim e.
Always load the heaviest item first and load t he r ac k
To reduce the risk of personal injury, fir e, or damage to
To reduce the risk of personal injury or damage to the
To reduce the risk of personal injury or damage to the
A rack may become uns table if more than one
WARNING:
leveling jacks are extended to the floor, that the full weight of the
rack rests on the level floor, and that either stabilizers ar e ins talled
or multiple racks are coupled for stability.
Before beginning work on the r ac k , be sure that the
Compaq ProLiant 1850R Servers Maintenance and Service Guide
2-6 Removal and Replacement Pr oc edur es
Server Warnings and Precautions
WARNING:
allow the internal system components t o cool bef ore touching.
CAUTION:
temporary inter r uptions with a regulating uninter r uptible power
supply (UPS). This device protects t he hardware from damage
caused by power surges and voltage spikes and keeps the system
in operation during a power failure.
CAUTION:
with system unit covers on. Proper cooling will not be achieved if the
system unit covers
are removed.
To reduce the risk of personal injury from hot surfaces,
Protect t he s er v er from power fluctuations and
The ProLiant 1850R Serv er
must always be operat ed
Server Cover
Remove the server cover to gain access to drive bays, expansion slots, boards, and switches
inside the server. To re move t he serve r c over:
1. Perform the preparation procedures. See page 2-4.
2. Loosen the three captive thumbscrews on the rack-mount bezel.
3. Use the grip slot to slide the c ove r toward t he rea r of t he uni t about 1 i nch (2. 5 c m ).
4. Move the server cover to the ri ght side of t he unit .
5. Lift off the server cover.
2-7
Figure 2-1.Removing the server cover
Reverse steps 1 through 5 to replace the server cover.
Compaq ProLiant 1850R Servers Maintenance and Service Guide
2-8 Removal and Replacement Pr oc edur es
Rack-Mount Bezel
To remove the rack-mount bezel:
WARNING:
computer is tur ned off and the power cord is dis c onnec ted from the
electrical outlet .
1. Perform the preparation procedures. See page 2-4.
2. Loosen the five thumbscrews on the bezel.
3. Remove the eight T-15 screws from the front of the bezel.
4. Remove the rack-mount bezel.
Before removing the rack-mount bezel, be sure the
Figure 2-2. Removing the rack-m ount bezel screws
Reverse steps 1 through 4 to replace the rack-mount bezel.
Power/Standby Switch with LEDs
To remove the power/standby switch with LEDs:
1. Perform the preparation procedures. See page 2-4.
2. Remove the server cover. See pa ge 2-7.
3. Remove the diskette drive. See page 2-27.
4. Remove the two female connectors 1.
5. Remove the LEDs from the holders in the power/standby switch 2.
3
1
2-9
5
2
4
Figure 2-3. Removing the power/standby switch with LEDs
6. Push inward slightly at points 3 and 4 to release the power/standby switch from
the bezel.
7. Remove the switch parts from the bezel 5.
Reverse steps 1 through 7 to replace the power/standby switch with LEDs.
NOTE
: The LEDs have on e f lat side, which must be correctly oriented
before in sert ion into
the holder.
Compaq ProLiant 1850R Servers Maintenance and Service Guide
2-10 Removal and Replacement Pr oc edur es
Rear Fan
To remove the rear fan:
1. Perform the preparation procedures. See page 2-4.
2. Remove the server cover. See pa ge 2-7.
3. Unplug the rear fan from the system board 1.
4. Remove the four retention pins 2 attaching the fan assembly to the chassis.
5. Remove the rear fan 3.
2
3
Figure 2-4. Removing the rear f an
Reverse steps 1 through 5 to replace the rear fan.
1
Drive Cage Fan and Bracket
To remove the drive cage fan and bracket:
1. Perform the preparation procedures. See page 2-4.
2. Remove the server cover. See pa ge 2-7.
3. Disconnect the data and power cables connected to the CD-ROM adaptor board
(if installed) and the hot-plug SCSI backplane board.
4. Unplug the fan from the power supply.
5. Remove the three T-15 screws connecting the fan and bracket to the back of the
drive cage.
6. Pull the fan and bracket a way from t he drive c age .
2-11
Figure 2-5. Removing the drive cage fan
Reverse steps 1 through 6 to replace the drive cage fan and bracket.
Compaq ProLiant 1850R Servers Maintenance and Service Guide
2-12 Removal and Replacement Pr oc edur es
Drive Cage Fan Bracket
To disassemble the drive cage fan bracket:
1. Perform the preparation procedures. See page 2-4.
2. Remove the server cover. See pa ge 2-7.
3. Remove the drive ca ge fan a nd bra cke t . See pa ge 2-11.
4. Push in on the two push-lock fasteners 1 holding the bra c ket on t he fa n.
5. Remove the bracket a nd fan gua rd from the fa n 2.
1
2
Figure 2-6. Disassembly of the drive cage fan br acket
Reverse steps 1 through 5 to assemble the dri ve c a ge fa n bra cke t .
Hot-Plug Power Supply
The hot-plug power supply module is used for both the Compaq ProLiant 1850R server bays.
To remove a hot-plug power supply, or to install an additional one:
2-13
IMPORTANT:
When using a single power s upply m odule, it must populate
the outer bay. B oth bays can be populated for r edundant power supply
capability.
1. Perform the preparation procedures. See page 2-4.
2. Push in the port-colored tabs on the power supply bl a nk 1.
3. Pull the tab out until it opens 2.
4. Pull the power supply blank out the ba c k of the c hassis 3.
3
1
2
Figure 2-7. Removing the hot- plug power supply blank
Compaq ProLiant 1850R Servers Maintenance and Service Guide
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