COMPANION COMP2100W User Manual

Page 1
User Manual
2100W INVERTER GENERATOR
Model: COMP2100W
Page 2
- 1 -
1. SAFETY INFORMATION .......................................................................... - 6 -
1.1 OPERATOR ATTENTION ............................................................... - 6 -
1.2 EXHAUST FUMES HAZARDS ....................................................... - 7 -
1.3 ELECTRIC SHOCK HAZARDS ...................................................... - 8 -
1.4 FIRE AND BURN HAZARDS .......................................................... - 8 -
1.5 CONNECTION NOTES ................................................................... - 9 -
2. IMPORTANT LABELS ............................................................................... - 9 -
3. UNIT DESCRIPTION .............................................................................. - 11 -
3.1 COMPONENTS IDENTIFICATION ............................................... - 11 -
3.2 CONTROL PANEL ........................................................................ - 13 -
4. PREPARATION ....................................................................................... - 14 -
4.1 ENGINE OIL .................................................................................. - 14 -
4.2 FUEL ............................................................................................. - 16 -
5. STARTING THE ENGINE ....................................................................... - 17 -
5.1 CHECK ENGINE OIL .................................................................... - 18 -
5.2 CHECK FUEL................................................................................ - 19 -
5.3 OPEN THE FUEL CAP VENT LEVER .......................................... - 20 -
5.4 OPEN THE FUEL TAP .................................................................. - 21 -
5.5 THE ENGINE SWITCH & ECO SWITCH...................................... - 22 -
5.6 USE CHOKE ................................................................................. - 23 -
5.7 START THE ENGINE .................................................................... - 24 -
5.8 CLOSE CHOKE ............................................................................ - 27 -
6. AC OPERATION...................................................................................... - 28 -
6.1 USE THE GENERATOR: .............................................................. - 28 -
6.2 SHUT DOWN THE GENERATOR: ............................................... - 30 -
7. DC OPERATION ..................................................................................... - 32 -
7.1 CONNECTING THE BATTERY CHARGING CABLE: .................. - 33 -
7.2 DISCONNECTING THE BATTERY CHARGING CABLE: ............ - 34 -
8. AC
PARALLEL OPERATION (
optional) ...................................................... - 34 -
8.1 START AC PARALLEL .................................................................. - 35 -
8.2 STOP AC PARALLEL .................................................................... - 36 -
Page 3
- 2 -
9. SPECIAL REQUIREMENTS ................................................................... - 37 -
10. MAINTENANCE .................................................................................... - 39 -
10.1 ENGINE OIL CHANGE ............................................................... - 40 -
10.2 AIR CLEANER SERVICE ............................................................ - 42 -
10.3 SPARK PLUG SERVICE ............................................................. - 43 -
10.4 SPARK ARRESTER MAINTENANCE......................................... - 45 -
10.5 CLEANING FUEL TANK FILTER ................................................ - 47 -
11. TRANSPORTATION AND STORAGE ................................................... - 48 -
11.1 DRAIN THE FUEL FROM THE CARBURETOR ......................... - 49 -
11.2 DRAIN THE FUEL FROM FUEL TANK ....................................... - 50 -
11.3 DRAIN THE FUEL FROM THE CARBURETOR AGAIN ............. - 51 -
11.4 ENGINE ....................................................................................... - 52 -
12. TROUBLE SHOOTING ......................................................................... - 52 -
13. SPECIFICATIONS................................................................................. - 59 -
14. WIRING DIAGRAM ............................................................................... - 61 -
15. ENVIRONMENT CORRECTION .......................................................... - 63 -
Page 4
- 3 -
Read this manual carefully before operating this generator. This manual should stay with this generator if it is sold.
Exhaust contains poisonous carbon monoxide (CO) gas that can build up to dangerous levels in closed areas. Breathing CO can cause unconsciousness or death. Never run the generator in a closed or even partially closed area where people may be present.
The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.
Keep this owners manual handy, so you can refer to it at any time.
We reserve the right to modify this product or manual at any
time without any notice.
The engine exhaust fumes from this product contains poisonous carbon monoxide(CO) to cause loss of consciousness and may lead to death.
Page 5
- 4 -
PLEASE READ AND UNDERSTAND THIS MANUAL COMPLETELY BEFORE OPERATING THE GENERATOR.
This manual will provide you with a good basic understanding of the operation and maintenance of this machine.
We continually seek advancements in product design and quality. Therefore, while this manual is the newest, there may be slight difference between your generator and this manual.
Page 6
- 5 -
INTRODUCTION Congratulations on your purchase. This manual will provide you with a good basic understanding of the operation and maintenance of this machine, please read it carefully.
These signal words mean:
This manual is filled with important safety information please read it carefully. If you have any questions, please consult an authorized dealer.
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
Page 7
- 6 -
1. SAFETY INFORMATION
1.1 OPERATOR ATTENTION
Read and understand this manual before operating the
generator.
Place the generator in a place where pedestrians, children and
pets are not likely to touch. Do not let children operate the generator.
Turn OFF the Fuel Tap before tilting the generator.
The generator is allowed to be
tilted down, but ONLY lay on the Drawbar Side, and only after stopping the engine. If lay down on other side, OIL may leak and damage the engine or your property. Also FUEL may leak and cause FIRE or an EXPLOSION.
Page 8
- 7 -
DO NOT remove any cover of the generator
case when the engine is running.
1.2 EXHAUST FUMES HAZARDS
Exhaust fumes contains poisonous carbon monoxide(CO, a
colorless and odorless gas. Breathing CO can cause loss of consciousness and may lead to death.
Never run your generator inside a garage or house, even if
door or window is open. Operate the generator in a well-ventilated area.
Page 9
- 8 -
1.3 ELECTRIC SHOCK HAZARDS
Never operate the engine in rain, snow or wet locations. Never touch the machine with wet hands. Ground unit to avoid electrical hazards.
1.4 FIRE AND BURN HAZARDS
Petrol is extremely flammable and explosive under certain
conditions. Do not smoke or allow flames or sparks where the generator is refueled or where petrol is stored. Refuel in a well-ventilated area with the engine stopped and cooled.
The generator is allowed to be tilted down, but ONLY lay down
on the Drawbar Side. If lay down on the other side, OIL may
Page 10
- 9 -
leak and damage the engine or your property. Also FUEL may leak and cause FIRE or an EXPLOSION.
The exhaust becomes very hot during operation and remains
hot for a while after stopping the engine. Be careful not to touch the exhaust while it is hot.
Avoid placing any flammable materials near the exhaust outlet
during operation.
Keep the generator at least 1 m from buildings or other
equipment, or the generator may overheat.
Let the engine cool before storing the generator indoors.
1.5 CONNECTION NOTES
Do not connect to a building electrical system. Seek advice or
consult a qualified electrician.
Avoid connecting the generator in parallel with any other
generator.
2. IMPORTANT LABELS
Please read the following labels carefully before operating this generator.
Page 11
- 10 -
Page 12
- 11 -
3. UNIT DESCRIPTION
3.1 COMPONENTS IDENTIFICATION
(1). Control Panel: Location of generator controls and output receptacles.
1
2
3
4
8
5
6
7
12
10
11
13
9
18
18
16
15
14
17
7
Page 13
- 12 -
(2). Fuel Cap: Access to fuel tank for filling. (3). Fuel Cap Vent Lever: Control valve between atmosphere and fuel tank. (4). Carrying Handle: Lift the generator by this handle only. (5). Starter Pull starter cord for starting engine. (6). Choke Knob: Cold engine starting aid. (7). Wheels: Move the generator by the wheels. (8). Draw Bar Handle: Pull the handle to drag this generator on the ground. (9). Maintenance Cover: Allows access to air filter, carburetor and engine oil cap etc. (10). Spark Plug Maintenance Cover: Allows access to engine spark plug. (11). Oil Maintenance Cover: Allows access to fill the engine oil. (12). Fuel Gauge: Check fuel level in fuel tank. (13). Exhaust: Lowers engine exhaust noise. (14). Air Filter: Clean air for engine. (15). Carburetor: Supply the fuel-air mixture to engine. (16). Spark Plug: Ignites the fuel-air mixture when the engine piston reaches the top of the cylinder. (17). Oil Cap: Access to fill or drain engine oil. (18). Air Intake Slats: Allow for cooling air to enter the housing.
Page 14
- 13 -
3.2 CONTROL PANEL
(1). Fuel Tap: Controls fuel supply to the carburetor. (2). AC Sockets: AC Output Sockets for connecting AC devices. (3). 12V DC Sockets: Connection for re-charging 12V DC automotive-style batteries while generator is in operation. (4). 12V DC Circuit Breaker: Overload protection for the 12VDC charging system. (5). USB Plug: USB Output Sockets for connecting 5VDC devices. (6). Parallel Terminal (optional): AC Parallel operation outlets for the same two generators. (7). Ground (Earth) Terminal: Grounding point for the generator.
2
8
9 1 7
12
13
14
16
15
4
6
3
10
11
5
Page 15
- 14 -
(8). Engine Switch: This switch turns ON or OFF engine ignition system. (9). ECO Switch: Turning on this switch can slows the engine speed when the load is reduced to save fuel, lessen noise and engine wear. (10). Reset Button: This switch can be used to recover output of the generator under the condition of overload protection, and unnecessary to restart engine overall. (11). Start Button (optional): This switch can be used to start the engine equipped with electric starter (optional equipment). (12). READY LED (green): READY LED light comes ON when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles. (13). OVERLOAD LED (red): If the generator is overloaded, or if there is a short circuit at AC Sockets, the overload LED light (red) will go ON, and current to the connected appliance(s) will shut off in a few seconds. (14). LOW OIL LEVEL LED (yellow): Lights up when oil level is below safe operating level, and the engine shuts down automatically. Unless you refill with oil, the engine will not start again. (15). POWER LED (optional): (16). Wi-Fi LED (optional): The light comes ON and will flash slowly when the generator is connected to the Generator APP in Smartphone by Wi-Fi.
4. PREPARATION
4.1 ENGINE OIL
NOTE The engine has been shipped from our factory without oil. Put
oil before starting.
Recommended engine oil: 4-stroke engine oil, SAE 10W-40. Engine oil quantity: 0.35L.
Page 16
- 15 -
Add Engine Oil:
(1). Open the Oil Maintenance Cover 1, and remove the Oil Cap 2. (2). Fill the specified amount of the recommended engine oil, and then install and tighten the Oil Cap.
NOTE
Make certain the generator is on a flat, level surface. Keep the engine oil level between LOWER LIMIT and UPPER
LIMIT. Too much or too little oil will shorten the service life of the engine.
The engine is equipped with a low oil sensor that will prevent
the engine from running. If the oil level falls below a critical threshold, the engine will stop automatically.
When the engine shuts down automatically by the low oil
protection, the LOW OIL LEVEL LED (yellow) will come on, and unless you refill with oil, the engine will not start again.
1
2
2
UPPER LIMIT
LOWER LIMIT
Loosen
Page 17
- 16 -
4.2 FUEL
Petrol is extremely flammable and explosive under certain
conditions. Do not smoke or allow flames or sparks where the generator is refueled or where petrol is stored.
Refuel in a well-ventilated area with the engine stopped. DO NOT fill above the Red Level, otherwise it may
overflow when the fuel warms up and expands.
Immediately wipe off spilled fuel with a clean, dry, soft cloth,
since fuel may deteriorate painted surfaces or plastic parts.
Add Fuel:
(1). Remove the Fuel Cap (1) and fill the fuel into the tank up to the Red Level 2. (2). The fuel level in the fuel tank can be checked through the Fuel Gauge 3. (3). After fill the fuel, make sure the Fuel Cap (1) is tightened securely.
NOTE Use only unleaded petrol (91). The use of leaded petrol will
cause severe damage to internal engine parts.
Never use an oil/petrol mixture.
1
2 3 Loosen
Page 18
- 17 -
Make certain the generator is on a flat, level surface. Fuel tank capacity: 4.2L.
5. STARTING THE ENGINE
Page 19
- 18 -
5.1 CHECK ENGINE OIL
Check the oil BEFORE EACH USE with the generator on a level surface and with the engine stopped.
RECOMMENDED OIL: 4-stroke engine oil, SAE 10W-40.
(1). Open the Oil Maintenance Cover (1). (2). Remove the Oil Cap (2) and wipe the Dipstick (3) clean. (3). Check the oil level by inserting the Dipstick (3) into the filler neck without screwing it in. (4). If the wet line on the Dipstick (3) is between "L" position and "H" position, the oil level is OK. If the oil cannot reach "L" position, the oil level is too low. Fill to the upper limit of the oil filler neck with the recommended oil. (5). Tighten the Oil Cap (2) and reinstall the Oil Maintenance Cover (1). (6). Check generator for oil leakage.
NOTE Make certain the generator is on a flat, level surface when
check the engine oil.
Engine oil quantity: 0.35L. The engine is equipped with a low oil sensor that will stop the
engine automatically when the oil level falls below a critical threshold.
When the engine shuts down automatically by the low oil
protection, the LOW OIL LEVEL LED (yellow) will come on, and unless you refill with oil, the engine will not start again.
1
2
3
L
H
Loosen
Page 20
- 19 -
5.2 CHECK FUEL
Do not smoke or allow flames or sparks where the generator is
refueled or where petrol is stored.
Refuel in a well-ventilated area with the engine stopped. DO NOT fill above the Red Level.
Check the fuel BEFORE EACH USE with the generator on a level surface and the engine stopped.
(1). Checked the fuel level in the fuel tank through the Fuel Gauge (1). If the red mark in the Fuel Gauge (1) is close to "E" position, means the fuel level in the fuel tank is lower. If the red mark in the Fuel Gauge (1) is close to "F" position, means the fuel level in the fuel tank is higher. (2). Refuel if necessary. (3). After fill the fuel, make sure the Fuel Cap is tightened securely. (4). Check generator for fuel leakage.
NOTE
Use only unleaded petrol (91). Never use an oil/Petrol mixture. Fuel tank capacity: 4.2L. Make certain the generator is on a flat, level surface when
check the fuel.
E F 1
Page 21
- 20 -
5.3 OPEN THE FUEL CAP VENT LEVER
Turn the Fuel Cap Vent Lever 1 to “ON” position.
"OFF" position
"ON" position
ON
OFF
ON
OFF
Page 22
- 21 -
5.4 OPEN THE FUEL TAP
Turn the Fuel Tap 1 to “ON” position.
1
"OFF" position
"ON" position
Page 23
- 22 -
5.5 THE ENGINE SWITCH & ECO SWITCH
(1). Turn the Engine Switch (Red) 1 to “ON” position. (2). Turn the ECO Switch (Black) 2 to “OFF position.
1
2
"OFF" position
"ON" position
Page 24
- 23 -
5.6 USE CHOKE
Pull the Choke Knob 1 fully out to "START" position.
NOTE The Choke is not required to start a warm engine. Push the
Choke Knob into the "RUN" position.
Usually keep the Choke Knob in "START" position for only 2
pulls of the recoil starter or 2 pushes of the electric start button. After second pull or push, push Choke Knob into the "RUN" position for up to the next 3 pulls or pushes. Too much choke leads to spark plug failure/engine flooding due to the lack of incoming air. This will cause the engine not to start.
Keep the Choke Knob in "START" position for more pulls or
pushes if weather is cold.
1
"START" position
"RUN" position
Page 25
- 24 -
5.7 START THE ENGINE
Exhaust fumes contains poisonous carbon monoxide(CO, a
colorless and odorless gas. Breathing CO can cause loss of consciousness and may lead to death.
Operate the generator in a well-ventilated area. Never run your
generator inside a garage or house, even if door or window is open.
NOTE Make certain the generator is on a flat, level surface when start
or operate the generator.
Turn off or unplug all electrical loads connected to the
generator AC Sockets before starting the engine.
Keep the Choke Knob in "START" position for more pulls of
recoil starter or pushes of electric starter if weather is cold.
1
Page 26
- 25 -
Recoil Start:
Pull the Starter Grip (1) slowly until resistance is felt and then pull rapidly.
NOTE Do not allow the Starter Grip to snap back against the
generator. Return it gently to prevent damage to the starter or housing.
Normally the engine can be started within three pulls. Keep the
Choke Knob in "START" position for only 2 pulls. After second pull, push the Choke Knob into the “RUN” position for up to the next 3 pulls.
Electric Start (optional):
Push the Start Button (1) to the end and then release it.
NOTE
Open the Oil Maintenance Cover to connect the Battery
1
Page 27
- 26 -
Connector 1 before using the electric starter (optional).
Normally the engine can be started within three pushes with
electric starter. Keep the Choke Knob in "START" position for only 2 pushes. After second push, push the Choke Knob into the “RUN” position for up to the next 3 pushes.
The electric starter (optional equipment) is equipped with an
over-temperature sensor that will shut down the electric starter automatically when the engine temperature is very high.
The generator equipped with the electric starter (optional
equipment) also can be started by Generator APP in smartphones.
1
Page 28
- 27 -
5.8 CLOSE CHOKE
After starting the engine, push the Choke Knob (1) fully into the “RUN” position.
NOTE Wait a few seconds until the engine speed is stable before closing the choke and wait longer if weather is cold.
1
"START" position
"RUN" position
Page 29
- 28 -
6. AC OPERATION
6.1 USE THE GENERATOR:
After starting the engine, let it run for 2 or 3 minutes to warm up, then you can use the generator as follows:
(1). Make sure the READY LED (green) 4 comes on. (2). Turn the ECO Switch (1) to "ON" position to use Economy Control System. This system controls the engine speed according to the connected load. The results are better fuel consumption and less noise. (3). Connect plug to the generator AC Sockets (2) for AC electric devices. (4). Turn on the electric devices for operation.
1
2
3 4 5
"OFF" position
"ON" position
Page 30
- 29 -
AC output voltage is very high, operators must be protected
from electric shock at all times. Do not operate with wet hands.
Do not operate by children without supervision. Do not expose
the mobile power to rain, moisture or snow.
Be sure to ground (Earth) the generator when the electric
appliance is earthed.
NOTE The ECO Switch (1) must be turned to “OFF” position when
using electric devices that require a large starting current, such as a heavy compressor or some high electrical loads.
Be sure all electric devices including the lines and plug
connections are in good condition before connection to the generator.
Be sure the total load is within generator rated output. Be sure the load current is within rated current. If the generator is overloaded (in excess of rated power), or if
there is a short circuit in a connected appliance, the OVERLOAD LED (red) (5) will go ON, and the current to the connected appliance(s) will shut off, and the READY LED (green) (4) will go OFF.
The Reset Button (3) can be used to recover output of the
generator under the condition of overload protection, and it is unnecessary to restart engine overall. But first check and correct the problem, if there is a short circuit in a connected
appliance or wire.
When an electric motor is started, the OVERLOAD LED (red) (5)
may come on. This is normal if the OVERLOAD LED (red) (5) goes off after a few seconds.
Page 31
- 30 -
6.2 SHUT DOWN THE GENERATOR:
Once the generator is no longer needed it can be shut down: (1). Disconnect or turn off all electrical loads connected to the generator AC Sockets (1). (2). Turn the Fuel Tap (2) to the “OFF” position. (3). Turn the Engine Switch (3) to “OFF” position. (4).
Allow the engine to cool well,
then turn the Fuel Cap Vent Lever (4)
to “OFF” position.
3
1
2
4
"OFF" position
"ON" position
"OFF" position
"ON" position
Page 32
- 31 -
NOTE Generator, if equipped, can be shut down by Generator APP in
smartphones. If using the APP, the above step 2/3 is unnecessary, but step 2/4 should be done before tilting or storing the generator.
TURN OFF all electrical loads connected to the generator AC
Sockets (1) before shutting down by Generator APP in smartphones.
Always allow the generator to cool off before moving or
storing. High temperature will be present at the rear of the unit for some time after shutdown.
DO NOT turn the Fuel Cap Vent Lever (4) to “OFF” position
"OFF" position
"ON" position
ON
OFF
ON
OFF
Page 33
- 32 -
before cooling the engine.
Allow the engine to cool well, if not, the fuel tank can be crushed by cold contraction of the fuel gas in the fuel tank.
7. DC OPERATION
Never smoke, open flame, sparks or make and break
connections at the battery while charging. Sparks may ignite the battery gas. Batteries give off explosive hydrogen gas while recharging. Provide adequate ventilation when charging or using batteries.
Wear protective goggles and gloves when working around a
battery. Battery electrolyte is an extremely corrosive sulfuric acid solution that can cause severe burns. Avoid contact with skin, eyes or clothing. If a spill occurs, flush area with clear water immediately.
Page 34
- 33 -
7.1 CONNECTING THE BATTERY CHARGING CABLE:
(1). Before connecting the Battery Charging Cable (1) to a battery that is installed in a vehicle, disconnect the vehicle battery ground cable from the negative (-) battery terminal. (2). Plug the Battery Charging Cable (1) into the 12V DC Socket (2) of the generator. (3). Connect the Red Charger Jack (4) to positive (+) battery terminal and the Black Charger Jack (5) to negative (-). (4). Turn the ECO Switch (3) to the “OFF” position. (5). Start the engine to charge the battery. (6). Charging time will vary with battery size and condition.
The DC
Circuit Breaker (6)
does not
prevent over-charging a battery.
NOTE
The 12V DC Socket should ONLY be used for charging
12V
automotive
type batteries. The 12V DC output is unregulated
and will damage other 12V DC products.
When using the 12V DC output, turn the ECO Switch to the
“OFF” position.
3
1
2
1
5
4
6
Page 35
- 34 -
NEVER reverse the polarity when connecting the battery
terminals to the charging jack. Severe damage may occur to the generator and battery.
Do not start the vehicle while the battery charging cable is
connected and the generator is running. The vehicle or the generator may be damaged.
An overloaded DC circuit or a wiring problem will trip the DC
Circuit Breaker (6) (PUSH button extends out). If this happens, wait a few minutes before pushing in the DC Circuit Breaker (6) to resume operation. If the DC Circuit Breaker (6) continues to go OFF, discontinue charging and contact your authorized generator dealer.
7.2 DISCONNECTING THE BATTERY CHARGING CABLE:
(1). Turn the Engine Switch to “OFF” position to stop the engine. (2). Disconnect the Black Charger Jack of the Battery Charging Cable from the negative (-) battery terminal. (3). Disconnect the Red Charger Jack of the Battery Charging Cable from the positive () battery terminal. (4). Disconnect the Battery Charging Cable from the 12V DC Receptacle of the generator. (5). Connect the vehicle battery ground cable to the negative (-) battery terminal.
8. AC
PARALLEL OPERATION (
optional)
Two COMP2100W generators can be operated in parallel to increase the total available output power reach 3.6 kW. A Parallel Kit (2) (optional equipment) is required for the parallel operation.
Page 36
- 35 -
8.1 START AC PARALLEL
(1). Disconnect or turn off all electrical loads from both generators. (2). Connect the Parallel Kit (2) between the two COMP2100W generators Parallel Terminal (1). (3). Start the engines and make sure the READY LED (green) come on. (4). Plug the appliance in sockets of the Parallel Kit (2). (5). Turn on the appliance to use.
Parallel Terminal (1) output voltage is very high, operators
must be protected from electric shock at all times. Do not operate with wet hands.
Do not operate by children without supervision. Do not expose
the mobile power to rain, moisture or snow.
Be sure to ground (Earth) the generator with Parallel Kit (2)
when the electric appliance is earthed.
NOTE
Never connect the generator in parallel with any other
1 2 3 4 5
Page 37
- 36 -
generator.
Never connect or remove the Parallel Kit (2) when the
generator is running.
For single generator operation, the Parallel Kit (2) must be
removed.
If an appliance begins to operate abnormally, becomes
sluggish or stops suddenly, turn it off immediately. Then disconnect the appliance from sockets of the Parallel Kit (2), and determine whether the problem is the appliance, or if the rated load capacity of the generator has been exceeded.
The ECO Switch (3) must be in the same position on both
generators.
Make sure that the electrical appliance rated power does not
exceed the total rated power of two generators.
Most motorized appliances require more than their rated
wattage for startup. When an electric motor is started, the OVERLOAD LED (red) (5) may come on. This is normal if the OVERLOAD LED (red) (5) goes off after a few seconds.
If the generators are overloaded, or if there is a short circuit in
a connected appliance, the OVERLOAD LED (red) (5) will go on, and the current to the connected appliances will shut off, and the READY LED (green) (4) will go off. Stop the engines and investigate the problem.
8.2 STOP AC PARALLEL
Once the generators are no longer needed they can be shut down: (1). Disconnect or turn off all electrical loads from sockets of the Parallel Kit (2). (2). Stop the engine one by one as follows:
Turn the Fuel Tap to the “OFF” position. Turn the Engine Switch to “OFF” position.
Page 38
- 37 -
(3). Allow the generators to cool before moving or storing.
NOTE TURN OFF all electrical loads connected to sockets of the Parallel Kit (2) before shutting down using Generator APP in smartphones.
9. SPECIAL REQUIREMENTS
NOTE
DO NOT modify the generator in any way.
The generator is allowed to be tilted down, but ONLY lay on the
Drawbar Side (1). If lay down on other side, OIL may leak and damage the engine or your property. Also FUEL may leak and cause FIRE or an EXPLOSION.
1
Page 39
- 38 -
Turn OFF the Fuel Tap before tilting the
generator.
Before transporting and storing the generator, proceed as
follows: (1). Turn OFF the Fuel Tap. (2). Allow the generator to cool off before moving or storing. (3). Close the Fuel Cap tightly. (4). Turn OFF the Fuel Cap Vent Lever.
DO NOT turn the Fuel Cap Vent Lever to “OFF” position before
cooling the engine.
Allow the engine to cool well, if not, the fuel tank can be crushed by cold contraction of the fuel gas in the fuel tank.
Keep all cooling holes open and clear of debris, mud, water,
etc. Cooling holes are located on the front panel and the back cover of generator. If the cooling holes are blocked, the generator may overheat and damage the engine, inverter, or windings.
DO NOT remove any cover of the generator case (1) when the
engine is running. If not, inverter or other electric parts may be damaged because of bad cooling.
Page 40
- 39 -
10. MAINTENANCE
Periodic maintenance will keep your generator in the best operating condition.
Read the instructions before you begin, and make sure you
have the tools and skills required.
Stop the engine before starting any maintenance work. To reduce the possibility of fire or explosion, be careful when
working around petrol. Use only a nonflammable solvent, not petrol, to clean parts. Keep cigarettes, sparks, and flames away from all fuel-related.
NOTE If you are not familiar with maintenance work, have an
authorized dealer do it for you.
Use ours or equivalent quality parts for replacement. Ask an
authorized dealer for further attention.
Maintenance Schedule
Regular Service Period (5)
Item
Each
use
Every 6 months
or 50
hrs.
Every 1
year or
100 hrs.
Every 2 years or 300 hrs.
Engine oil
Check level
Change
(1)
Air cleaner
Clean
⊙(2)
Spark plug
Check-adjust
Replace
Page 41
- 40 -
Spark arrester
Clean
Valve Clearance
Check-adjust
(3)
Combustion
Chamber
Clean
(3)
Fuel tank & filter
Clean
⊙ Fuel line
Check
(4)
NOTE (1). Change engine oil after the first 10 hrs. (2). Service more frequently when used in dusty areas. (3). These items should be serviced by your servicing dealer, unless you have the proper tools and are mechanically proficient. (4). Replace fuel line if necessary every 2 years. (5). For commercial use, long hours of operation to determine proper maintenance intervals. Failure to follow this maintenance schedule could result in non-warrantable failures.
10.1 ENGINE OIL CHANGE
1
2
2
3
Loosen
Page 42
- 41 -
Drain the used oil while the engine is warm. Warm oil drains quickly and completely. (1). Turn OFF the Fuel Tap, Close the Fuel Cap tightly and turn OFF the Fuel Cap Vent Lever to reduce the possibility of fuel leakage. (2). Open the Oil Maintenance Cover (1). (3). Place a suitable container next to the engine to catch the used oil. (4). Remove the Oil Cap/Dipstick (2). (5). Using a funnel/pipe, carefully place outside of the Oil Filler neck (3) and drain the used oil into the container by tipping the engine toward the Oil Filler Neck (3). (6). With the engine in a level position, fill to the UPPER LIMIT of the Oil Filler Neck (3) with the recommended oil. (7). Reinstall the Oil Cap/Dipstick (2) securely. (8). Reinstall the Oil Maintenance Cover (1).
NOTE Do not tilt the generator when adding engine oil. This could
result in overfilling and damage to the engine.
Improper disposal of engine oil can be harmful to the
environment. The used oil should be put in a sealed container, and take it to a recycling station. Do not discard it in a trash bin, dump it on the ground, or pour it down a drain.
UPPER LIMIT
LOWER LIMIT
Page 43
- 42 -
10.2 AIR CLEANER SERVICE
A dirty air cleaner will restrict air flow to the carburetor. To prevent carburetor malfunction, service the air cleaner regularly. Service more frequently when operating the generator in extremely dusty areas.
Using petrol or flammable solvent to clean the air filter can cause a fire or explosion. Use only soapy water or nonflammable solvent.
NOTE Operating the engine without an air filter, or with a damaged air
filter, will allow dirt to enter the engine, causing rapid engine wear. This type of damage is not covered by the warranty.
2
Loosen
Five screws
Page 44
- 43 -
(1). Loosen five screws and remove the Maintenance Cover (1). (2). Loosen the Cover Screw (2) and remove the Air Filter Cover (3).
(3). Wash the Sponge (4) in a solution of household detergent and warm water, then rinse thoroughly, or wash in nonflammable or high flash point solvent. Allow the air filters to dry thoroughly. (4). Reinstall the Sponge (4) and Air Filter Cover (3), and tighten the Cover Screw (2).
(5). Reinstall the Maintenance Cover (1).
10.3 SPARK PLUG SERVICE
NOTE To ensure proper engine operation, the spark plug must be
properly gapped and free of deposits.
An incorrect spark plug can cause engine damage. If the engine has been running, allow it to cool before
servicing the spark plug.
4
4
3
Page 45
- 44 -
(1). Unscrew the screw (5), and then remove the Spark Plug Maintenance Cover (1). (2). Remove the Spark Plug Cap (2). (3). Use a Spark Plug Wrench (4) to remove the Spark Plug (3). (4). Inspect the Spark Plug (3). Replace it if the electrodes are worn or if the insulator is cracked, chipped. (5). Measure the spark plug electrode gap with a wire-type feeler gauge. Correct the gap, if necessary, by carefully bending the side electrode. The gap should be: 0.0240.028 in (0.600.70 mm) or 0.0270.031 in (0.700.80 mm) according to Spark Plug type in SPECIFICATIONS.
1
3
2
4
Loosen
5
Page 46
- 45 -
(6). Check that the spark plug sealing washer is in good condition. (7). After the Spark Plug (3) is seated, tighten with a Spark Plug Wrench to compress the washer. If installing a new spark plug, tighten 1/2 turn after the spark plug seats to compress the washer. If reinstalling a used spark plug, tighten 1/81/4 turn after the spark plug seats to compress the washer. (8). Reinstall the Spark Plug Cap (2) on the Spark Plug (3) securely. (9). Reinstall the Spark Plug Maintenance Cover (1).
NOTE A loose spark plug can overheat and damage the engine. Over tightening the spark plug can damage the threads in the cylinder head.
10.4 SPARK ARRESTER MAINTENANCE
NOTE If the generator has been running, the exhaust will be very hot.
Allow it to cool before proceeding.
The Spark Arrester must be serviced every 100 hours to
maintain its efficiency.
Page 47
- 46 -
Five Screws 1
Screen B
Screen A
1
Page 48
- 47 -
Clean the Spark Arrester (1) as follows: (1). Remove the five screws and remove the Back Cover (2). (2). Remove the Spark Arrester (1). (3). Use a brush to remove carbon deposits from the Screen A and B. (4). Inspect the Screen A for breaks or tears and replace it if necessary. (5). Reinstall the Spark Arrester (1), and the Back Cover (2).
10.5 CLEANING FUEL TANK FILTER
Never use petrol while smoking or in the vicinity of an open flame.
2
1
2
Page 49
- 48 -
(1). Remove the Fuel Cap (1) and Fuel Tank Filter (2). (2). Clean the Fuel Tank Filter (2) with petrol. If damaged, replace it. (3). Wipe the Fuel Tank Filter (2) and install it. (4). Install the Fuel Cap (1) securely.
11. TRANSPORTATION AND STORAGE
Transport or store the generator only if it has cooled
completely.
Before transporting and storing the generator, proceed as
follows:
(1). Turn OFF the Fuel Tap.
(2). Allow the generator to cool off before moving or storing. (3). Close the Fuel Cap tightly. (4). Turn OFF the Fuel Cap Vent Lever.
DO NOT turn the Fuel Cap Vent Lever to “OFF” position before
cooling the engine.
Allow the engine to cool well, if not, the fuel tank can be crushed by cold contraction of the fuel gas in the fuel tank.
Failure to accurately follow these steps could result in voiding
the warranty on the generator.
It is important to prevent deposits from forming in essential fuel system parts such as the carburetor, fuel hose or tank during long-term storage.
If the generator is going to be stored for more than six (6) months, the generator should be prepared as follows:
Page 50
- 49 -
11.1 DRAIN THE FUEL FROM THE CARBURETOR
(1). Turn the Fuel Tap (5) to the “OFF” position.
1
2
3
4
1
"OFF" position
"ON" position
5
5
Loosen
Five screws
Page 51
- 50 -
(2). Loosen five screws and remove the Maintenance Cover (4). (3). Take out the Drain Hose (1) from the hole at the bottom casing and put it into a suitable container. (4). Loosen the Drain Screw (3) anticlockwise. (5). Drain the petrol from the Carburetor (2) into the container through the Drain Hose (1). (6). Tighten the Drain Screw (3) clockwise securely.
11.2 DRAIN THE FUEL FROM FUEL TANK
(1). Unscrew the Fuel Cap, remove the Fuel Tank Filter. (2). Empty the fuel tank into the suitable container by slowly tipping the generator toward the Fuel Tank Neck (1). (3). Reinstall the Fuel Tank Filter and the Fuel Cap. (4). Tighten clockwise the Fuel Cap securely.
1
Page 52
- 51 -
11.3 DRAIN THE FUEL FROM THE CARBURETOR AGAIN
(1). Turn the Fuel Cap Vent Lever to “ON” position. (2) Turn the Fuel Tap to the “ON” position. (3). Put the Drain Hose (1) into a suitable container. (4). Loosen the Drain Screw (3) counterclockwise. (5). Drain the petrol from the Carburetor (2) into the container through the Drain Hose (1). (6). Tighten the Drain Screw (3) clockwise securely. (7). Reinstall the Drain Hose (1) into the hole at the bottom casing. (8). Reinstall the Maintenance Cover (4). (9). Turn the Fuel Tap to the “OFF” position. (10). Turn the Fuel Cap Vent Lever to “OFF position.
Petrol is highly flammable and explosive. Keep heat, sparks, and flame away. Handle fuel only outdoors. Wipe up spills immediately.
1
2
3
1
Tighten
Page 53
- 52 -
11.4 ENGINE
(1). While engine is still warm, drain oil from crankcase. Refill with the recommended new oil. (2). Remove spark plug and pour about 15ml of engine oil into the cylinder through spark plug hole on the engine cylinder head, and cover spark plug hole with rag. Pull the starting rope several times to coat the cylinder walls with engine oil. (3). Install and tighten the spark plug. (4). Pull the Starter Grip until you feel compression, then stop pulling. (This prevents the cylinder and valves from rusting) (5). Clean the generator outer surfaces. Check that cooling air slots and openings on generator are open and unobstructed. (6). Store the unit in a clean, dry place. If possible, store the unit indoors and cover it to give protection from dust and dirt.
12. TROUBLE SHOOTING
When the engine cannot be started:
Is there fuel in the tank?
Are the engine switch and fuel tap ON?
Is the fuel cap vent lever ON?
Does the choke knob pull out? Refill the fuel tank
Turn the two switches on
Turn the fuel cap vent lever on
Pull out the choke knob completely
YES
YES
NO
NO
NO
NO
YES
Page 54
- 53 -
Is there enough oil in the engine?
Is the spark plug in good condition?
If the engine still does not start, contact with an authorized dealer
Add the recommended oil
Clean, readjust gap and dry the spark plug. Replace it if necessary
YES
YES
YES
NO
NO
YES
NO
Is the fuel in the carburetor good?
Turn anticlockwise drain screw on the bottom of the carburetor to drain out the bad fuel in the carburetor
Page 55
- 54 -
Engine starts, then shuts down:
Is the fuel level low?
Add fuel to tank
Is fuel cap vent lever closed?
Open fuel cap vent lever
Is engine oil level incorrect?
Check engine oil level, add or drain as needed
Is the fuel in the fuel tank contaminated?
Replace fuel in the fuel tank, clean the fuel filter
Contact with an authorized dealer
NO
NO
NO
NO
YES
YES
YES
YES
Page 56
- 55 -
Engine starts, then runs rough:
Is the choke stuck or left on?
Is the air cleaner dirty or clogged?
Is the spark plug defective or dirty?
Contact with an authorized dealer
Turn choke to run position
Clean or replace the air filter element
Replace or clean spark plug
NO
NO
NO
YES
YES
YES
Page 57
- 56 -
No AC output:
Is the generator overloaded?
Is AC voltage low?
Has the electrical device short circuited?
Contact with an authorized dealer
Reduce loads and push reset button to reset module
Verify the choke is on run position, and check fuel in the fuel tank and carburetor, and check air filter
Verify condition of any extension cords and all items being powered, then push reset button to reset module
YES
YES
YES
NO
NO
NO
Page 58
- 57 -
No DC output
NO
Check the electrical appliance for any faults
Is the DC circuit protector OFF?
Push the DC circuit protector ON.
Change or replace the appliance
Contact with an authorized dealer
NO
YES
YES
Is the DC voltage low?
Verify ECO Switch is on the "0" OFF position
YES
NO
Page 59
- 58 -
Fuel leaks from drain hoses.
Is the pressure in fuel tank too high?
NO
NO
YES
Is the carburetor drain in bowl not closed?
Contact with an authorized dealer
Turn drain screw clockwise to close
Open fuel tank vent to balance pressure
YES
NO
YES
Is the fuel tap not closed while tilting the generator?
Turn off the fuel tap
Page 60
- 59 -
13. SPECIFICATIONS
COMP2100W SPECIFICATIONS
DIMENSIONS AND WEIGHT
Overall Length
530mm
Overall Width
320mm
Overall Height
430mm
Dry Weight
24kg
ENGINE
Type
4-stroke Petrol OHV
Cooling System
Forced air
Cylinder Arrangement
Inclined, single cylinder
Displacement
79cm3
Bore×Stroke
48.6mm×43.0mm (1.91 in×1.69 in)
Operation Hours
3.5Hr@rated load
8Hr@1/4 rated load
Fuel
Unleaded Petrol
Fuel Tank Capacity
4.2L
Engine Oil Capacity
0.35L
Ignition System
CDI
Starting System
Recoil / Electric starter
Spark
Plug
Type
A5RTC (TORCH)
Gap
0.6~0.7mm (0.024~0.028in)
Page 61
- 60 -
GENERATOR
AC Output
Output Waveform
Pure-Sine Wave, THD <3%
Rated Voltage
240V
Rated Frequency
50Hz
Rated Current
7.8A
Rated Output
1.8kVA
Maximum Output
2.1kVA
Safety Device Type
Electronic
DC
Output
Rated Voltage
12V
Rated Current
8A
USB
5V/2A/1A
Safety Device Type
DC Protector
NOTE (1). COMP2100W is equipped with recoil starter & electric starter. (2). The generator output specifications are based on the standard environment as follows:
Altitude: 0m Ambient temperature: 25 Relative humidity: 30%
Page 62
- 61 -
14. WIRING DIAGRAM
COMP2100W
Page 63
- 62 -
COMP2100W
Page 64
- 63 -
15. ENVIRONMENT CORRECTION
The rated power output is based on the standard condition as follows:
Altitude0m Ambient temperature: 25 Relative humidity: 30%
Factor of environment correction C:
Altitude(m)
Ambient temperature
25
30
35
40
45 0 1
0.98
0.96
0.93
0.90
500
0.93
0.91
0.89
0.87
0.84
1000
0.87
0.85
0.82
0.80
0.78
2000
0.75
0.73
0.71
0.69
0.66
3000
0.64
0.62
0.60
0.58
0.56
4000
0.52
0.52
0.50
0.48
0.46
NOTE:
Relative humidity 60% correction factor C-0.01; Relative humidity 80% correction factor C-0.02; Relative humidity 90% correction factor C-0.03; Relative humidity 100% correction factor C-0.04; Example: Generator rated power PN =1.8kVA, Altitude:1000m, Ambient temperature: 35, Relative humidity: 80%, Actual power P: P=PN*(C-0.02)=1.8*(0.82-0.02)=1.44kVA
Loading...