Companion Clearstar User manual

Companion"

ClearStar™

For

Use

With

REF

M771

Enteral

For

Enteral

Notfor

Pump

SERVICE

MANUAL

Use

Only

Parenteral

Use

62-115.0550.02

(10/2000)

[1]

—İ

(4)

*

COMPANION”

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MO

non

sm

^

RUN

værne

BE

TABLE

OF

CONTENTS

Section

1.1-

Indications

1.2-

Precautions

1.3-

1.6-

Scope

1.4-

About

1.5-

User

Warnings,

1.7-

Instrument

1.7.1-

1.7.2-

1.7.3-

Section

Section

1-

Introduction

ForUse

...............

.....

.....

This

Manual

Gualifications

Cautions,

Installation

Unpacking,

Li

..........

and

Procedure

Inspection

Pump

Operational

2-

Specifications

3-

Theory

Test

of

Operation

ーー

Notes

......

ーー

ne

....

.....

.

.................

o

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k

PN

Li .

Lies

Lili

Lil

이

анна

.

-

-

11

12

1213

13

„134

1-4

21,2

3-1

3.1-

General

3.2-

Charger

3.2.1-

3.2.2-

3.2.3-

3.2.44.

3.2.5-

3.3-Pump

3.3.1-

3.3.2-

3.3

3.3.4-

33.5-

General

AC

Switching
Output
Control

Controller

Reference

Battery

3+

Low

Controller

Memory

33 6 Motor

3.3.7.

3.3.8-

3.39.

3.3.10-

TDC/BDC
Motor
Clog

Fluid

ων

Power

κκ κκ ων

Board

ον

.............

-

o

-

. = .

Input/Rectification

Converter

Rectifier

Circuits

Board

Voltages/Supplies

Stage

and

Filter

Operation

0

...

........

ーー

ーー

M-

. .

Battery/Shutdown

„=

ーー

Driver & Speed

Position

Runaway

Clearing,

Empty

Detection

Occlusion,

Detection

Control

Detection

de

Motor

....

&

Cassette

ーー

. .

Brake

Not

Present

ーー

トーー

、

ーー

ーー

..

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3-2
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3-8

3-8/9

3

3-9/10

-

3-10711

32

Companion”

Clear

Star”

Enteral

Nutrition

Pump

i

62-HF-0550.02

{Rex.1012000)

TABLE

OF

CONTENTS

3.3.11-

3.3.12-

3.3.13-

3.3.14-

3.4-

Pump

Section

4.1-

Equipment

4.1.1-

4.1.2-

4.1.3-

4.2-

Preventative

42.1-

4.2.2-

42.3-Labels

4.3-

Performance

43.1-

4.3.2-

43.3-

43.4-

43.5

4.3.6-

43.7-

43.8.

43.9-

4.3.10-

43.11-

4.3.12-

Beeper

Backlight

Touchpanel
Control

Display

4-

Tools

Test
Consumables

Inspecting
Cleaning

Setup

Power

AC/Battery

Touchpanel

Inactivity
Cassette

Empty

Clog

Distal

Audible

Occlusion

Delivery

Controller

Driver

Keypad

Dial

Board

Maintenance

Required

Required

Equipment & Materials

Maintenance

The

Fxterior

and

Sanitizing

、

Verification

...,

On

Sell-Test

Power

Keypad

Alarm

Not

Present

Alarm

Clearing

Occlusion

Mode

Alarm

Bvent

Accuracy

.....

Li Li

ーー

Tests

...

..

..

....

Alarm.

-

.......

Alarm

Volume

Recorder

이니

.

Lee

Required

ーーー

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3-11

3-12
3-12

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41

41

4-1

42

42

42

43
44

44

44

da

4-5

45

AS

46

46
47

47

4-89

4.4-

Electrical

4.4.1-

4.4.2-

4.4.3-

Companion”

Leakage
Ground

Dielectric

ClearStar”

Safety

Freel

Tests

Current

Impedance

Withstand

Nutrition

Pup

....................

....

ーー

Test

de

i

ーー

ーー

ーー

.

62-HF-0550.02

-

49

4-10

ATO

410/11

(Rev.

1077000)

TABLE

OF

CONTENTS

Section

5.1-

Technical

5.2-

Diagnostic

5.3-

Self

Test

5.4-

Alert

5.5.

Miscellaneous

Section

6.1-

Disassembly

6.1.1-

6.2-

Pump

6,2,1-

6.2.2-

6.23-

6.2.4-

6.2.5-

6.2.6-

6.2.7-

6.2.8-

6.2.9-

6.2.10-

6.2.11-

Problems

6-

General

Disassembly

Removing

Remove

Removing
Remove
Removing
Removing
Removing
Removing

Removing

Removing
Removing

5-

TROUBLESHOOTING

Assistance

Mode

Problems

DISASSEMBLY

INSTRUCTIONS

Recorder

........

Problems

and

Recalibration

....

Procedure

Battery

Battery

Control

Back

Piezo
Battery

Drive
Reed

Access

(Item

Knob

Case

Subassermbly

Buzzer

Clip

Main

PC

Board

System

Switch
Piston &
Front

Touchpanel

GUIDE

.......................................

.................

..

HERE

.........

AND

.....

.

ον

RECALIBRATION

Instructions

mr

=

.

ーー

.

-

eee

a

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.

Door,

(Item

3)

ren

4) .....

Assembly

Subassembly

Assembly

Assembly

(items

Bracket

Cap

Assembly

(Item

27)

(Item

5)

(Item

(Item

8)

(Item

12-19)

Assembly

.

(Item

(Item

14)

Overlay

..........

6)
ーーー

9)

18)
de

.

5-1

5-1

51,23

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5-4/5/6/718

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6-1

61

61

6-1

6-2

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TE

62

63

......63

63

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63

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64

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8,3-

Charger

6.3.1-

Removing

Removing

6.3.2-

Remove

Removing

6.3.3-

6.3.4-

6.3.5-
6,3.6-

Companion”

Removing
Removing
Removing

Removing

ClearStar”

Disassembly

Rear

Rear

Switching

Switching
Power
Appliance
Pole

DC

Enteral

Nutrtia Pemp

Procedure

Cover
Cover

(item
(Item

Power

Power

Cord

(Item

Outlet

Clamp

Power

(Item

Connector Subassembly

.............

5) - Domestic

........

5) - International

Supply

Board

Supply

(Item

Board

(Item

1) - Domestic

Assembly

(Item

2) - International

6) - Domestic

6) - international

-

14-19)

(Item

10) 6-6

ir

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...........

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52HFO550.02

6-4/5

....

(Rev.

1012000)

84

65

65

65

65

656

66

6.4-

Recalibration

6.4.1-
$

42:

6.4.3-

Optics

6.4.4-

6.4.5-

6.4.6-

TOC/BDC
Default

Power

TABLE

..........................

General
Distal

Oeclusion

6.4.2.1-

6.4.2.2-

Recalibration
Recalibration

. -

Position

Value

Supply

Calibration

(Charger)

OF

Detector

Detector

—

using

No

using

Standard

Mode

CONTENTS

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Standard

Pumps

Pumps

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66

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6-718/9/10

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6718/9

6-9/10/11/12

6-12/13

6-13/14/15

を

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61617

Section

7.1-

Label

7.11.

7.1.2-

7.1.3-

7.1.4-

71.5-

7.1.6-

7.1.7-

Figure
Figure
Figure

7.2-

Exploded

Figure

7-

Parts

Electrical

Placement

Parts

List - Canada

Parts

List - German

Parts

List - Spanish

Parts

List - Australia

Parts

List - Europe

Paris

List - Ttalian

Parts

List - U.K.

7-1-

Pump

7-2-

Domestic

7-3-

International

7-4-

Pump

-

Domestic

-

International

Label

Backpack

Mechanical

Exploded

Backpack

List,

(Code

Mechanical

Schematic

(Code

(Code

(Code

(Code

(Code

Placement...

Backpack

Views

Backpack

13)

15)

22)

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View

27)

36)

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54)

Label

Label

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Placement

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Drawings

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Figure
Figure
Figure

Figure
Figure

Figure
Figure
Figure

Companion”

7-9-

7-10-

7-11-
7-12-

7-13-
7-14-
7-15-
7-16-

Ciearstar”

............

-

Electrical

-

Main

Board

Main

Board

Main

Board

Domestic

Domestic
Intemational

International
Power
Powor

Fora

Supply

Nutrition

Block

Supply

Diagram

Assembly

Lilectsical

Electrical

Display

Display

Display
Display

Board

Board

Pump

Schematic

Board

Board

Board
Board
Assembly

Electrical

de

ーー

(Digital)

Schematic

Assembly

Electrical

(Analog)

Schematic

Assembly

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62-HF.0560.02

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7-15

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(ev.

10/2000)

23

テ

3

Section

1

INTRODUCTION

This

manual

Companion”

and

understood

The

Companion”

infusion
controls.
safety
1V

alarms

pole),

bellows

was

prepared

ClearStar™

before

pump

The

which

pump

function

The

pump

to

deliver

for

servicing

ClearStar™

provides

will

operate

when

utilizes

measured amounts

use

as a reference

Enteral

Nutrition

the device.

Enteral
accurate
on

AC power

the

pump

a

specially

is

used

designed

of

enteral

document

Pump.

Nutrition

delivery

by an

tt is

important

Pump

rates,

or

battery

ambulatory

administration

fluid.

for

personnel

is a microprocessor

casy-to-read

(i.e.:

the

patient

set,

who

will

service

that

this

manual

controlled

displays,

fluid

delivery

or

is

including

and

system

mounted

a

cassette

be

the

read

simple

and

on

an

with

CAUTION:
(standard
mixed

products,

into

solutions).

This

pump

infant

is

designed

formula,

to

or

reconstituted

deliver

only

powder

liquid

enteral

that

feeding

has

been

product

thoroughly

Figure

Companion”

ClearStar™

1-1,

Companion™

Entasl

Nuvition

Pump

ClearStar™

ta

Enteral

Nutrition

62-HF-0560.02

Pump

‘Rev.

1072000)

11

INDICATIONS

The

Companion”

patients
specifications

TF these

can

The

The

+

The

specifications

used.

Pediatric

Use:

ClearStar”

tolerate a feeding

are

flow

flow

occlusion

Use

on

Intestinal
pediatric
these
hourly

FOR

rate

is

1-300

rate

accuracy

pressure

are

not

appropriate

of

the

Clear

the

advice

tolerance

patient

patients,

feeding

USE

pump

can

be

used

range

m¥/hr

is

limit

within

in 1 mL/hr

+10%

is

26-28

or

the

increments

+0.5

psi.

for a given

Star

Pump

of a physician

for

pediatric

trained

and overall

should

a

volume

rate

be

considered

of

should

be

hung.

product

for

adult

and

pump

ml/hr,

patient,

operational

whichever

the

Clear

patients

in

pediatrics,

fluid

balance

when

selecting

no

more

pediatric

patients

specifications.

is

greater

Star

pump

should

of

only

the

the

than

four

provided

should

be

done

the

Those

not

be

individual

pump.

times

In

the

12

PRECAUTIONS

POSSIBLE

OF

FLAMMABLE

Nonhazardous,
administered

create

artifacts

operating
may
abnormality

the

abnormality

Proper
to

artifacts

vary

correctly

be

accentuated

in

environment,

indicates

setup

the

appropriate

EXPLOSION

low-level

by

pumps.

on

voltage

at a rate

or

has

the

monitoring

set

the

that

and

maintenance

monitoring

HAZARD

ANESTHETICS.

electrical

These

thal

is

loose

so

as to

potentials

sensing

equipment

associated

or

defective

simulate

equipment

pump

so

that

it

was

possibly

of

the

system

WARNING

EXISTS

potentials

are

such

with

the

connections

actual

is

caused

it

is

temporarily

caused

monitoring

documentation

IF

USED

are

commonly

well

within

as

RCG,

pumping

rate.

Lo

physiological

by the

by

electronic

pump

not

delivering

equipment

for

sctup

IN

THE

PRESENCE

observed

accepted

EMG,

its

sensing

safety

and

EEG

[fthe

monitoring

electrodes,
signals.
instead

of

fluid.

noise

generated

should

eliminate

and

maintenance

when

standards,

machines.

To

determine
some
Disappearance

by the

the

fluids

machine

these

other

source

are

but

may

‘These

is

not

artifacts

if

the

in

of

the

pump.

artifact.

Refer

instructions.

Cempanioar

clearstar

Enteral

Norton

Pump

12

82-HF-0550-02

Rev.10:2000)

All

enteral

consideration

more

than

This

pump

infant

‘Not

For

pumps

four

is

designed

formula,

Parenteral

have

in

feeding

times

or

reconstituted

Use

the

the

potential
volume-Sonsitive
hourly

feeding

to

deliver

only a liquid

powder

to

bolus-feed

patents.

rate

should

cnicral

product

that

or

overdelivor,

In

these

patients,

be

hung,

feeding

has

product:

been

thoroughly

which

a

standard

is

an

volume

of

product

liquid

mixed.

important

no

product,

Confirm

jejunostomy,

Verify

proper

gastrostomy,

the

following

A

Companion”

Cassette
When
Flow

uan

Pump

is

on

rate

dial

placement

before

properly

AC

power,

is

set

is

turned

13

SCOPE

The

material

performing

interpreting

Replacement

Recalibration

the

Companion”

contained

preventive

system

of

alarms, and

parts

Instructions.

ClearStar”

and

function

etc.).

initiating

ClearStar”

seated

at

the

to

in

maintenance,

Failure

to

feeding:

Pump

in

pump

pump

is

fully

seated

prescribed

mL/hr.

RUN

this

manual

is

periodic

troubleshooting

is

limited

Specific

to

those

instructions

Enteral

Nutrition

of

patient's

do

so

may

Sot

is

being

in

charger.

limited

to

testing

to

the level

parts

listed

for

operating

Pump

Operating

enteral

result

feeding

in

vomiting

used.

technical

functions,

in

information

various

of

subassembly

Section

this

product

Manual

tube

(nasogastric,

and/or

aspiration,

necessary

service

replacement.

6,

Disassembly

are

contained

for

tests,

and

in

14

ABOUT

The

purpose

Companion™
replaceable
information

Companion*

Clearsiar*

THIS

for

this

CiearStar™
components
on

operating

Enteral

MANUAL

Service

and

instructions.

Nutrition

Manual

Enteral

assemblies.

Pup

is

Feeding

Refor

to

provide

Pump,

troubleshooting

to

the

13

instructions

pump

necessary

alarms,

Operating

exnrossom

and

Manual

for

testing

replacing

for

{Rev.1012000)

the

field

detailed

This

manual

is

organized

into

seven

sections

as

follows:

Section
Section
Section
Section

Section
Section
Section

I:
2:
3:
4:
5:

6:
7:

15

USER

The

Companion”

supervision
trained

in

QUALIFICATIONS

of

licensed

the

use

of

Introduction
Specifications

Theory

Maintenance

Troubleshooting
Disassembly
Parts

ClearStar™

physicians,

the

pump

of

Operation

and

and

List,

Drawings

Enteral

and

and

the

administration

Service

Guide

Recalibration

and

Nutrition

by

licensed

Tests

Instructions

Electrical

or

Schematics

Pump

certified

of

is

for

health

enteral

fluids

use

at

care

the

direction

professionals

of

who

are

or

SERVICE
BIOMEDICAL
TECRINICIANS

PERSONNEL.

DAMAGE,

ACTION

USER-SERVICEABLE

LISTED

INSTRUCTIONS

ENGINEERS

(BMET),

TO

DO

UNLESS

IN

SECTION

AVIOD

NOT

FULLY

ROSS

PERFORM

TRAINED

PARTS

6,

WARNING

ARE FOR

(BME),

OR

PERSONAL

ANY

AND

ARE

USE

BIOMEDICAL

ABBOTT

LIMITED

ONLY

INJURY

REPAIR

AUTHORIZED

BY

FIELD
OR

OR

TO

QUALIFIED

ELECTRONIC

SERVICE

INSTRUMENT

CORRECTIVE

TO

DO

THOSE

ITEMS

SO.

Companion”

CiearStar”

Emoral

Nuscicn

Pus

14

2HF.0650

02

(Rev.

102000)

16

WARNINGS,

Throughout

and

notes.

CAUTION:

statement,
failure.

this

manual,

Pay

attention

A

WARNING

MUSF

WARNING
FATAL.

BE

A

CAUTION

It

contains

Neglecting

CAUTIONS,

three types

to

all

CONTAINS

OBSERVED

MESSAGES

information

a

CAUTION

of

alert

alert

messages.

WARNING

A

AT

ALI,

CAN

BE

message

that

message

messages

‘They

are

SPECIAL

TIMES.

DANGEROUS

usually

could

could

appears

prevent

result

AND

are

used.

described

SAFETY

FAILURE

irreversible

in

serious

NOTES

They

as

follows:

EMPHASIS

AND

POTENTIALLY

in

front

injury.

arc

TO

damage

warnings,

OBSERVE

of a procedure

cautions,

AND

or

hardware

or

NOTE;

A

NOTE

procedure.

17

INSTRUMENT

PROCEDURE

The

Instrument
pump
the
provided

operation

pump

has

below.

Installation

test.

not

been

message

highlights

INSTALLATION

Procedure

It is

recommended

damaged

during

information

consists

that

shipping.

of

three

these

steps

Procedures

that

helps

steps;

be

unpacking,

followed

for

performing

explain a concept

inspection,

in

order

to

ensure

thesc

or

and

that

steps

are

a

Companion”

CiearStar”

Estecal

Nutitan

Pump

15

62-HF-0550.02

(Rer102909

1.7.1

UNPACKING

Use

care

when

for

returning

Center,

in

the

pump

event

unpacking

to

the

the

Ross

that

the

pump,

pump

Retain

Products

is

damaged

the

Division

packing

slip

Service

or

fails

the

operational

and

save

Center

or

Abbott

all

original

packing

International

self-test.

material

Service

NOTE:
installation

Product

damage

process.

172
INSPECTION

Inspect
to

overlay,

LABELS

contact

further

the

packing

be

damaged

LCD,

are

present.

the

Ross

instructions.

container

in

any

clamp

Products

173

PUMP

OPERATIONAL

may

occur

thoroughly

way. Verify

arm

assembly,

Should

Division

the

pump

that

power

Service

TEST

unless

or

proper

for

possible

there

is

no

cord,

backpack

Center

care

damage.

damage

etc,

Ensure

appear

or

Abbott

is

cxercised

Do

to

the

that

to

be

International

during

not

use

pump

all

WARNING

damaged,

the

unpacking

the

pump

or

backpack

&

or

labels

Service

and

if

it

appears

enclosure,

CAUTION

are

missing,

Center

for

NOTE:

The
on
greater
Tests).

outlet),

Do

not

following

all

pumps

level of

Test

1.

Rotate
Verify
а.

Verify

У
Y

Y
Y

Companion”

Clear Star”

place

in

service

procedure

to

ensure

detailed

is

to

the

pump

that

the

the

Numeric

IL

LCD

LOW

is

that

testing

be

performed

control

pump

following

digits

indicators

BATTERY,

Backlighting

Buzzer

(3

beeps).

Eales!

Nubiton

if

pump

the

minimal

the

unit

may

on

dial

goes

through a self-test

is

displayed

display

and

is

illuminated.

Pomp

fails

the

operational

recommended

has

not

been

be

performed,

batlery

from

power

POWER

on

the

(8888)

display

(RUN,

SELECT

RUN)

self-test

level

of

testing

damaged

per

(i.e.:

OFF

(CHARGE)

during

Section

power

sequence.

LCD:

ml/hx,

16

LOW

or

appropriate

that

should

shipping

4.3

(Performance

cord

not

plugged

to

the

SET

ALARM,

ICONs.

67-HF-055002

be

and handling. A

RATE

OCCL,

performed

Verification
into an

AC

position

EMPTY,

(Rcv.1072000)

b.

Verify
Y

Y
+

©.

When

LCD:

+

У

У

2,

Depress

a.

Verify

3.

Depress

a.

Verify

4.

Depress
a.

Verify

proper

“rATE”
“LOSE”
“Ed”

self test

Set

Rate

“BATTERY”

Backlighting

the

the

and

that the Set

and

that

memory

and

Set

Rate

and

Set

Dose

and

Volume

is

completed,

“value”

backlight

and

is

OFF.

keypad.

backlighting

hold

the

increment

Rate

hold

the

decrement

the

Set

Rate

retention.

The

LCD

“value”

“value”

Fed

“value”

verify

the

following

“mit?”

illuminates

(

“value”

“value”

for

approximately

+)

keypad.

increments

(

+)

keypad.

decrements

displays

the

following

information

15

seconds

(scrolls

(scrolls

@ 3 speeds).

@ 3 speeds).

information:

is

displayed

on

the

NOTE:
recommended
into

The

lead-acid

that the

service.

battery

battery

may

be

charged

not be

fully

for a minimum

charged

upon

of 8 hours

receipt.

before

Therefore,

pump

it

is

placed

is

Companion”

ClearStar”

Enteral

Notrton Pump

1

82-HF.0550.02

(Rev.10/2000)

Section

2

SPECLFICATIONS

The

following

Pump:
ELECTRICAL

is a list

of

specifications

for

the

Companion™

ClearStar™

Nutrition

Feeding

Input:
Output:
Fusing:

Power

Cord:

Leakage:

BATTERY

Type:

Charge:
Life:

MECHANICAL

General:

Size:

Weight:

85 - 264Vac,
Single,

Hot

ge

Neutral

rated

2A,

Listed

or

“Hospital
tandem
Less

than

AY,

TAh
Buttery
Operating

Two

piece

from

backpack

Pump - 4.25"x5.93"x1,62"
Pump & Backpack - 6.00"x7.49"x3.67"
Pump - 1.30
Pump & Backpack - 3.52

47 - 63Hz

0 - 1.3A @ 4,68+/-

lines

250V,

HAR,

Grade”

(non-scrviceable).

‘Type

plug,

blade/pole

100

microamperes.

sealed

is

lead-acid,

considered

time

of

24

design,

pump

Single

Phase, 9 -

0.02Vde.

are

current

SIT,

rated

grounding

fully

hours @ 125ml/hr

(with

fused,

No.

18

125V,

type

marked

charged

integral

assembly.

[10.80m x 8.5cm x 4.1cm]

pounds

[0.6Kg]

pounds

12

Watts.

Wickman,

‘ype

AWG, 3 conductor,

15A

(for

120

configuration)

plug,

250V,

24 x 2K

ISA

or

WP1-4

within 8 hours,

when

fully

battery)

separable

115.20m x 19cm x 9.3cm]

[1.6K].

MXT,

or

configuration.

charged.

OPERATIONAL

Flow

Rate

Range:
Accuracy:

Pressure:

Companion”

ClearStar”

1

to

300m/hr @ 1m/hr

1

10%

above

cassette

Pumps
occlusion

Enteral

Nutrition

(or + 0.Sml

pump's

interface.

against

whichever

cassette

a

28psi

alarm,

Pump

increments,

is

greater)

interface

[193Kpa]

and

distal

maximum

24

with

fluid

head

set

<10”

below

backpressure

名

hrFoss0g2

pamp’s

before

>30”

(Rev

1042000)

ENVIRONMENT

Temperatures

Hu

REGULATORY

n

Oto

110

60

to

deg F [-17.8

90

deg F [15.6

to

43

to

32.2

deg.C] @ 15

to

deg.C] @ 30

90%RH

to

90%RH

(storage)

(operating)

Standards:

Classification:

Designed

TEC601-1,

Class 1 (type

‘Type

Drip

and

CSA

BF

(degree

Proof

(IPX1).

mannfactured

22.2

No.601.1,

of

protection

of

protection

to

meet

18C601-1-2,

against

against

requirements

electrical

electrical

of

UL2601-1,

and

TEC601-1-4」

shock).

shock).

Companion

ClearStar™

intera!

Nutrition

Pump

22

62.HF-0550-02

‘Rev.

10/2000)

Section

3

THEORY

This

section

Nutrition

describes

Pump.

D

OF

the

‘The

theory

General

i

Charger

31

GENERAL

The

Companion”

rotor/silicone

containing
disposable

contacting

tubing

a

comprossible
cassetle
the

administration
microcontroller.
conditions,

and a rechargeable

ClearStar”

combinations

is

inserted

reciprocating

of

enteral

The

pump

OPERATION

theory

of

Power

membrane

feedings,

also

of

operation

operation

details

Board

Enteral

and

syringe

and a pressure

into the

piston

sealed

(drive

at

rates

contains

icad-acid

for

the

the

following

D

Pump

CI

Pump

Nutrition

Controller

Display

Pump

type

infusion

actuated

pump

cavity

system).

of 1 to

various

sensors,

battery,

Companion”

major

topics:

Board

Board

replaces

pump

combination

with

the

compressible

Control

300

ml/hr,

lor

use

and

is

in

order

in

portable

ClearStar”

conventional

systems

check

measurement

monitored

to

detect

operating

peristaltic

with a cassette

valve.

membrane

by

an

flow

modes.

Enteral

The

of the

8-bit

alert

Figure

Enterat

and

great

3-1

Nutrition

3.4

(Pump

detail.

illustrates

Display

the

Pump.

Sections

Board)

Functional

all

Block

3.2

(Charger

reference Figure

Diagram

Power

3-1

for the

Hoard),

throughout

Companian™

3.3

(Pump

and

describe

ClearStar™

Controlier

Board)

each

block

in

Companion”

CloarStar®

Hateat

Nuria

Figure

Pump

3-1,

Functional

Block

34

Diagram

B2HE.OSSOOT

(Rev

12/09)

32

CHARGER

3.2.1

GENERAL

The

de.

switching

(JEC601-1-2)

-

264Vac @ 47 - 63H
charger
lead-acid

The

power
constant
as

an

indicator

output

overload.

eventually

Refer

to

requirements.

provides

enough

battery.

supply

has

4.68 + .02Vde,
for

battery

Under

hiccup.

Section

The

6.4.5

POWER

power

system

for

supply

The

single

power

two

separate

from 0 -

charging.

an

overload

will

the

power

BOARD

is

designed

power

phase,

to

supply

while

simultaneously

outputs.

13A.

The

The

primary

or

short

automatically

supply

calibration

lo

is

designed

providing

operate

The

first

second

output

output

circuit

recover

meet

condition

UL2601

to

operate

a

regulated

the

is

the

is

called

is

fully

once

the

procedure.

output

pump

primary

“LINE

protected

the

output

fault

(TEC601-1)

al

line

voltages

voltage

and

charge

output,

SENSE”

against

voltage

has

been

safety

ranging

of

the

4V,

used

and

short

will

removed.

and

EMC

from

85

4.68Vdc.
1Ab

to

provide

is

only

circuit

foldback

The

sealed

a

used

and
and

322
AC

The

85

protection

or

Under
voltage

excessive

Joules

with both

line-to-ling,

within

the

The

large
frequency.

INPUT/RECTIFICATION

input

voltage

to

264

Vac,

from

short

circuit

normal

transients

non-cepetitive

of

total

common

respectively.

the

FCC

AC

mains

input

voltage

electrolytic

The

is

applied

of

47

fire

hazard

output

conditions,

on

the

energy.

mode

and

VDE

is

provided

is

then

capacitors

peak

ripple

to

the

EMI

filter

to

63

Hz,

with

under

catastrophic

conditions

the

control

input

power

voltage

Input

current

(C5 & C6)

These

class B limits

to

discharge

rectified

(C7)

component

are

transients

then

and

components

the

through a full-wave

to

provide

is

through

less

than

failure

circuits

clamped

of

less

passes

differential

attenuate

for

conducted

EME

capacitors

DC

typically

the

fuses

5%

distortion.

conditions.

provide

overcurrent
by a metal
than

250

through a common-mode

filter

switching

emissions.

when

bridge

voltage

with a small

O

to

20%

(F1 & F2).

The

‘The

The

two

2A

fuses

will

protection.

oxide

varistor

microseconds

capacitor

frequency

The

the

AC

rectifier

(CR1,

ripple

of

the

peak-input

(M1).

duration

EMI

(C1) from

and

bleeder

power

is

7, 9 &10)

voltage

voltage.

input

voltage

input

not

open

Moderate

‘The

and limited

chokes

line-to-ground

rectifier

resistor

must

be

fuses

provide

on

overload

energy

MOV

clamps

to

10

(11 & T3)

and

harmonics

(R22)

to

across

interrupted.

and

at

twice

filtered

the

by

input

Companion”

ClearStat™

Entel

Nuttion

Pump

32

52-HF-055002

{Rex.

10/2000)

323

SWITCHING

‘The

switching

voltage
power
primary

input

set

outputs.

transformer

winding.

voltage

by the

transferred
winding

is

rectifiers.
Energy

Once

storage

the

removed

power

transformer
the level
secondary

and

rise

to

back"

to

transformer

before

primary

rapidly,

the

unclamped

trying

voltage could
the

primary
snubber
(R16)

80Vpk

slows

discharge

converter

The

(12).

When

is

applied

flux

remaining

to

the

output

out

of

phase

Thus,

the

is

possible

stored

from

energy

the

power

forces

required

to

windings

the

lowest

the

clamping

primary

secondary

to

to

discharge

avalanche

winding

the

rising

or

CONVERTER

stage

chops

DC

bus

The

drain

the

control

across

in

the

the

windings

with

the

power

to

be

since

reaches a level

switch

the

voltage

provide a discharge

are

out

of

phase

clamping

level,

is

not

perfect.

currestt

any

back

has

voltage.

the

energy

the

power

to

the

voltage,

reset

CIO.

and

transforms

voltage

secondary

transferred

the

is

always

of the

primary

core

power

circuit

provides

winding.

at a rate

during

this

windings.

to

power

transformer

determined

gates,

switching

across

of

with

the

voltage

thus

overcome

DC

allowing

The

of

any

the

popular

The

short

the

The

end

of

stored

switches

bus

leading

exists

the

result

is a sawtooth

STAGE

the

high

applicd

MOSFET

gate

proportional

portion

the

outpuls

by

them

the

primary

the flux

primary,

winding.

term flyback

time

afler the

leakage

the

winding

in

the

to

through

output

to

voltage

Current

of

Reverse

must

is

actually

the

control

off.

to

built

the

The

inductance

power

their

the

current

OPERATION

voltage

one end

transistor

begins

to

the

current

be

The

interruption

reverse

up

in

voltage

action

current

attached

transformer.

failure.

primary

to

reach

waveform

DC

bus

of

the

is

connected

to

the

power

to

ramp

the

input

voltage.

switching

stored

an

inductor

circuit,

cycle since

flow

is

by the

the

of

almost

the

across

of the

instantaneously,

power

transformer.

the

transformer

converter.

in

the

primary

of

the

outpul

to

the

power

Left

A

temporary

snubber,

its

poak

value.

across

at

C7

to

multiple

primary

switch

up

blocked

with

gate

the

winding

to

the

other

(Qi),

the

ftom

the

initial

Power

the

primary

by

the

power

transformer.

multiple

voltage

current

windings,

is

flow

rising

Since

windings

The

windings

unclamped,

must

reverse

is

said

clamping

is

interrupted

leaves

switches

path

will rise

the

for

current

(CR2 & C10).

C10

of

Bleeder

approximately

resistor

low

of

the

of the

entire

level

is

not

output

rapidly

in

the

to

the

to

"fly

of the

and

the

rising

in

The

The

primary

‘The

control

switches

current

circuit

early

324
OUTPUT

The

output

the

14.68V

power

output

filter

capacitor

reduce

Companion”

rectifier

output.

transistor

capacitor

switching

ClearStac”

is

sensed

monitors

if

excess

current

by a power

the

is

detected

RECTIFIER

(CR6)

"OA"

must

causes

spikes

Futeral

clamps

The

output

time

or

flyback

provide

a small

and

Nutrition

all

voltage

ripple

Pump

the

resistor

vollage

analog

(approximately

AND

the

transformer

capacitor

period.

output

ripple

to

acceptable

FILTER

receives

When

current.

on

the

levels.

in

series

of

windings

capacitors.

with

the

primary

ГУ

peak)

directly

charge

‘The

from

the

power

reversal

The

Small

23

capacitance

the

source

current

the

transistor

of

ripple

of

the

switch

and shuts

to

the

filter

capacitor

power

transformer

tums

current

Now

into

filter

(Li & C11)

and

inductance

62-HF-0650-02

(RI & REL)

off the

power

(C12)

during

"On"

again,

and

out

is

used

can

(Rev.

10/2000)

for

the

the

of the

to

cause

reverse voltage
levels,

a

dissipative

spikes

snubber

in

excess

(R19 & C9)

of

the

rating

of

the

is

connected

rectifier.

across

To

snub

the

anode

the

spike

to

cathode

voltages

of

CR6

to

acceptable

CONTROL

The

output

The

output

ratio

applied

conducts
CR6

anode through

photodiode

of

U1,

too

narrow
allowing
to a maximum

supply,

by

the

Modulation

charge

the

same

The

current

of

UI-1,

3.3V.
oscillator
reset

by the
switching
discharge

voltage

voltage

to

current

of

U2

At

approximately

(Output

U1-1

reverse

implementation

of the

through

instant

signal

the

output

Once

this

repeats

oscillator

frequency

time

of

CIRCUITS

is

controlled

is

sensed

the

reference

through

CRS

causes

#1

to

be

pulled

of

approximately

current

of

pulse

R7.

If

(U1-6),

is

compared

drive

level

is

the

same

and

timing

through

of

the

optocoupler

to

prevent

base

current

1V

on

U1-1,

too

low)

up

to

flows

back

03 & Q4.

width

the

occurs

voltage

turning

to a portion

is

latched

reached,

cycle

cap

discharge.

the

maximum

cap)

directly

U4

less

the

47%

into

and

the

resistor

(2.50V

current

to

flow

the

collector

5.00V
"On"

the

inside

at

UI-1

the

power

“Of”,

U1-4

switches

with

the

‘Thus,

duty

thus

scts

the

transformer

divider

reference).

photodiode

drawn

in

the

output

pulses

current

reference

time.

output

terminal

UL. A flip-flop

is

of

sufficient

transistors

of

the

voltage

The

timing

to a rapid

output

driver

the

cycle

(R25,

When

(U2).

from

output

The

battery

transistor

are

at

minimum

flows

of

Ul

(Pin

When

mains

of

the

is

magnitude,

"On".

capacitor

at

1-1.

‘The

discharge

latched
oscillator
cannot

operates

exceed

voltage

17 & 9).

U4-R

photodiode

at

through

8)

power

power

set

as

is

the

of

by

R7

is

the

the

The

above

output.

width.

the

U2

increasing

not

supply

timing

output

primary

When

continues

"ON"

the

to

charge

mode

back

by

an

at

twice

50%

(typically

for

all

other

divider

2.5V,

of

which

photo

supplied

current

ramp

internal

sets

the

the

cathode

U2

is

connected

The

current

pulls

down

Ifthe

pulse

transistor

the

pulse

to

is

kept

below

cap

(C13)

driver

goes

begins

reaches

to

approximately

to

1.6V.

The

flip-flop

the

actual

less

due

outputs.

voltage

pin

to

in

the

pin

1

width

of

U2

is

width

the

power

30h

A.

begins

to

the

to

high

at

ramp

level

timing

that

is
power
to

the

Excessive

until

fold

(approx.
startup
has

been

appears

If

the

begins

approximately

repeat

Companion”

current

the

next

back.

The

10V),

lhreshhold

(voltage

normal

bias

turning

is

removed.

to

be

providing

voltage

to

of

the

conduct

0.7V,

until

the

fault

ClearStar”

Baterat

"On"

voltage

reached

If

the fault

main

(CR8).

the

is

Nuition Pomp

at

U1-3

pulse,

also

Ul

"Of".

(approx.

is

short

bursts

output

When

SCR

latches

removed

or

more

than

1'V)

The

driver

foids

back

The

16V).

stil!

present,

of

power

increases

sufficient

pulses

(TP1

startup

Normal
the
or

"hiocuping“

beyond

current

“On”, shorting

the

power

supply

causes

become

to

TPS),

capacitor

shutdown

safe

is

the

outpul

so

narrow

to

the

begins

switching

operation

cycle

limits,

is

the

repaired,

the
available
output

34

driver

under

to

recharge

will

repeat.

overvoltage

to

causing a “hiccup”

62-HF-0550-02

to

switch

that

the

transformer

voltage

lockout

through

will

commence

The

power

protection

raise the

gate

off

point

R2

supply

zener

of

cycle

(Rev.

and

latch

voltages

of

U1

until

the

if

the

fault

thus

diode

SCRI

that

to

will

1072000)

33

PUMP

‘The

following

CONTROLLER

is

an

board assembly

3.3.1

REFERENCE
The

pump

position

rotary

when

from

the

As

stated
charger
51230105,
source

discharged.
provides
(U6,

U7 & U8),

the

Low

is

activated

other

than

switch,

the

or

to

SW1,

control

pump

above,

battery

Q12.

drain.

filtering

dial

main

when

Q12

This

‘he

supply

to

power

beeper,

Battery & Low

"POWER

BOARD

in-depth description

VOLTAGES

when

the

OFF

activating

is

placed

board,

the

requires

helps

eliminate

infrared

Battery

four

in

except

control

is

pawer

dial

routed

à

minimum

protect

voltage

VI

contact

emitter/detector,

Shutdown

of

the

various

/

SUPPLIES

control

dial

{attached

(CHARGE)".

separate voltage

the

"POWER

used

for

js

rotated

through

{o a position

rotary

threshold

against

conditions

is

produced

bounce

during

detection

subsystems

to

rotary

Charger
OFF

battery

output

supplies

(CHARGE)"

charging,

other

switch,

voltage

where

at

the

drain

SW1,

Vos

the

switching

motor

run

and

circuits

that

make

switch,

or

battery

(V0,

VI, V2,

position,

than

"POWER

turning

of

2V

sealed

of

lead-acid

of

Qi2.

SWI.

led

backlight.

up

the

SWI)
power

is

is

and

1.2VREF).

all

power

OFF

on

the

p-channel

for

current

battery

The

luf

V1

supplies

VI

pump

controller

rotated

routed

to

any

through

Note,

is

removed

(CHARGE),

mosfet,

to

flow

from

is

completely

capacitor,

power

is

monitored

C17,

to

ICs

by

A

12

volt

reference
independent
voltage

Low

Supply

electrolytic
critical
Shutdown

to

the

voltage

voltage

to

the

Baitery

voltage

regulator

source

of

variations

empty,

Shutdown

VO

is

capacitor,

operating

or

information,

rotation

microcontroller

board.

Supply
required
V2

the

voltage

so

supplies

majority

V2

that

the

power

of

inputs

VO

to

LM385BM-1

(1.2VREF).
in

load

current

occlusion,

detection

generated

C4.

of

control

(U3),

is

generated

lines

the

pull-up

lines

going

cassette

circuits,

directly

VO

is

required

to

the

dial

reset

supervisor

directly

going

to

resisters

to

the

2,

D8,

is

used

along

DB

maintains

or

supply

not

present,

from

supply

so

2s to

EEPROM

to

the

when

"POWER

(U1),

from

supply

the

microcontroller
for the

rotary

microcontroller

the

voltage,

clog

VI,

via

maintain

main

power

OFF

(CHARGE)"

EEPROM

VI,

are

dial

input

(3)

with

V1

to

provide a stable

load

voltage

VI.

clearing,

LA

diode

power

is

at a constant

1.2VRFF
motor

PRLL5817,

during

the

discontinued,

position.

(US),

via

at

JA

diode

the

same

(SW

shift

register

PRLIS817,

potential

A),

touch

supplics

run

and

Low

Dl,

and a 6804f

saving

operation,

via

Low

VO

supplies

(US),

D2.

as

the

panel

overlay,

1.235

volt

1.2

volts,

a

roference
Battery

/

of

Battery

power

and

display

V2

is

VO

supply.

and

Companion”

ClearStar™

Fatral

Nuuitiat

Pump 35

62-HF-055007

(Rex.

1072000)

332

BATTERY

A 4 volt, I ampere

#WP1-4)
unique
charge

voltage

of

60 - 90

an

extremely

is

utilized
features
current

charging

degree

hour

during

that

hetp

automatically,

circuit.

Fahrenheit),

low

rate of

applications.

The

4V,

1Ah

0.02Vdc

battery.

current.
battery

placed across

Charging

The

cell,

sealed

1A

(2)

lead-acid

occurs

slo-blo

shorted

333
LOW

BATTERY

rechargeable,

portable

to

simplify

therefore

Second,

temperature

self-discharge,

battery

it's

terminais.

directly

fuse

is

utilized

input

connector,

/

SHUTDOWN

sealed

pumping

the

due

to

lead-acid

operating

charger

only

requiring

the

pumps

compensation

which

is

constant

This

through a 1A

to

is

is

the

protect

and

(3)

battery

modes,

circuitry.

the

practical

highly

voltage

most

slo-blo

suitable

suitable

fusc,

against
shorted

(Sonnenschein

Lead-acid

First,

lead-acid

implementation

application

is

not

necessary.

for

charged,

method

with

the

following

components

#2A x 2K

batterics

batteries

have

seif

of a single

(L.e.:

operating

Third,

low

or

intermittent

with a constant

to

recharge a sealed

the

battery

fault

on

main

the

voltage

regulating

conditions;

board

or

Long,

several

regulate

level

constant

temperature

batteries

have

usage

of

4.68

+

lead-acid

charge

(1)

shorted

assembly.

‘There

0.2 volts,
audible
circuit,
automatically

volts.
The

CMOS
reference
Ut gocs

hysteresis
The

R40. A CMOS

with
of

latched
diode

are

two
at

becper).

Low

This

provents

Low

Battery

voltage

voltage

HIGH

for

Low

Battery

reference

ОТВ

goes

in

DS

and

the

separate

which

point

This

Battery

shuts

down

excessive

Detection

comparator

1.2VREF.

and

initiates

proper

triggering

Shutdown

voltage

voltage

HIGH

HIGH

state

comparator

circuits.

the

circuit

Shutdown

the

The

pump

goes

is

therefore

Circuit,

pump

in a safe

battery

Circuit

monitors

TLC374CD,

If

the

output

a

LOW

of

U7:A.

Circuit

comparator

1.2VREF.

and

initiates a LOW

via

positive

also

TLC374CD,

If

the

U7:C.

first

circuit

into an

discharge

17:A,

of

BATTERY

monitors

detects
alarming

called

goes

the

into

manner,

V1

whenever

and

protects

through a voltage

compares

the

voltage

alarm.

V1

U?:B,

output

feedback

of

the

BATTERY

diode

voltage

when

the

condition

Low

Battery

an

alarming

battery

pumping

the

output

divider

falls

battery

Detection

condition

divider,

voltage

(visual

vollage

circuitry.

resistors

of the

below

‘The 1 megaohm

through a vollage

compares

divider

SHUTDOWN

DS.

The

the

motor

divider,

output

falls

below

alarm.

run

circuit

falls

below

"LOW

1.2

resistor,

BATTERY"

Circuit.
(audible
falls

voltage

volts,

resistors

of

the

1.2
The

is

The

beeper)

below

R36

3,65 + 0.2

and

divider

the

output

R26,

provides

R38

voltage

volts,

the

comparator

also

disabled

3.95

4.

and

second

and

R39.

A

with

of

and

divider

output

is

via

‘Companion

ClearStar"

Enteral

Nutrition

Pump

38

62-HF-0550.02

{Rev.

1012000)

334

CONTROLLER

The

microconiroller
technology,
life.

The

the circuit

The

microcontroller
includes
the

message

The

single

has

31
functions.
crystal

and

was

which

microcontroller

and a reset

visual,

audible,

"FL"

chip

bi-directional

The

oscillator

compiled

utilizes

helps

software

is

displayed

microcontroller

ClearStar

connections,

via the

355

high-density,

to

minimize

complementary

power

requirements

#MC68HC705C9A-CEN,

threshold

RAM

I/O

Byte

of

then
and

I/O

on

the

contains

lines

that

pump

also utilizes the

and

power-saving

Craft

2.93V

is

exceeded,

performs

an

initialization

verification.

LCD.

15,932

control

bytes

and

onboard

stop function.

C6805

code

development

metaloxide

and

U3,

is

initialized

via

the

microcontroller

routine and a self

X€

bere

should

of

EPROM

monitor

various

microcontroller

system.

semiconductor

provide

maximum

when

be

an

error

and 352

power

bytes

pumping

watchdog

Software

was

(HCMOS)

battery

(VO)

supervisory

test

function,

associated

of

RAM,

and

user

written

operating

is

applied

chip,

which

with

RAM,

SPT,

interfacing

timer,

in

on-chip

C-language

to

UL

and

MEMORY

Besides

microcontroller
EEPROM
memory,
features

The

The

operating

power

Shutdown
C4,
code

the

15,932

bytes

communicates

device.

internally

an

endurance

nonvolatile

1.

general

2.

diagnostic
encountered

3.

occlusion

4.

general
reset, Set

70ms,

5.

TDC & BDC

and

nonvolatile

parameters

shutdown),

(POWER

maintains

(if

any)

the

and

‘Ihe

organized

of 10°

EEPROM

user

operating

recorder - error

while

event

default

Rate — 300ml/hr,

XDUCER=

delay values

LLEPROM

are

one

OFF,

supply

checksum

recorder - event

information

to

of

EPROM

nonvolatile

and

serially,

via

EEPROM,

256 x 16

data

changes

is

used

to

save,

information

event

in

operation,

number

-

when

Set

Dose = Oml,

49,

and

and

the

requires

changed,

two

low

voltage,

(sel

15ms

or a fault

16

bit

values

battery

shutdown,

VO,

long

rale + set

352

byles

of

RAM

the

serial

peripheral

#NM93CS66LMS8X,

and

can

operate

with

40

years

the

following

-

Set

Rate,

dala

{fault

& duration of

activated

in

data

information:

Sct

Dose

codes

the

diagnostic

Volume

XDUCER

in

order

are

enough

dose + volume

gain

value

to

erase and

condition

saved

or

(~

occurs

into

motor

mnaway),

80ms)

fed)

that

are

onboard

interface

all

modes

the

(SPI),

U4,

contains

down

to

retention.

and

Volume

Fl - F21)

clog

clearing

&

Fed — Oml,

are

stored

write a single

during

non-volatile

the

to

save

the latest

Fed

used

in

seconds

occlusion

TDC & BDC

in

secured

16

bit

normal

EEPROM.

680

electrolytic

volume

information.

microcontroller,

the

with a nonvolatile

4096

27V.

hits

The

of

device

values,

to

identify

are

event

recorders

delay

errors

saved,

are

valucs

=

memory.

value.

pumping

When

the

(excluding

During

power

capacitor,

fed

value,

fault

Companionr

Clearslar”

Erenl

Rioriion

Purp

#7

62-HF-0550-02

(Rev.

1072000)

336
MOTOR

The

motor

supplied

LOW,

{pin
voltage

UZ),
power
al

the

Rotational

supplied

BDC
implemented
normal
selected

resistor

to

3.15

potentiometer

to

through

14)

triggers

is

to

the

transistor,

collector.

to

to

TDC

feeding versus

for

values

volts.

DRIVER

drive

circuit

the

motor

diode

feedback,

non-inverting

speed

it.

Motor

in

in

order

R10,

and

Timing

controlled

and

DAN202KT146,

LOW,

through a digital

Q10,

A

100

of

the

speed

900ms

to

occluded

R11

and

the digital

feedback

&

SPEED

consists

allowing

of a motor

driver.

The

the

pnp

motor

D6.

power

controlled

input

of

comparator

ON

and

OFF

very

quickly

electrolytic

de

gearmotor

is

adjusted

and

from

provide

capacitor,

is

directly

(i.e.:

TDC

to

BDC

stability

in

conditions),

the

value

of

the

potentiometer

is

monitored

via

the

microcontroller.

CONTRO:

voltage

The

Vin

transducer

‘The

digital

may

via

regulator,

drive

circuit

output

transistor

resistive

U7:C,

in

C9,

dependent

applicd

in

900ms.

is

activated

of

voltage

MIE371,

voltage

The

comparator

order

to

is

needed

upon

to

the

Constant

output

value

of

Vm

potentiometer,

vary

between 0 to

CYCLF1 & CYCLE2

which

maintain

for

due

regulates

when

the

comparator

Q10,

to

conduct,

divider

filtering

the

gearmotor)

to

is

determined

U2.

network

is

in

effect

a

constant

to

input

motor

so

motor

speed

changes

Since

R10 & R11

10K,

Vm

reedswitches,

the

voltage

/RUN

1LC374CD,

(810,

tuming

(Vm)

linc

triggers

The

collector

RII,

the

(regulated)

help

reduce

voltage,

the

piston

control

in

motor

by

the

can

vary

ripple.

Vm,

travels

was

load

(i.e.

resistor

values

are

fixed

between

with

the

U7:C,

and

pap

voltage

from

2.03

digital

The

motor
electromechanical
pnp

transistor,

pnp

power

supply

voltage,

erosion

Vm,

of

the

MMBT4403LT1,

transistor

MJH371,

337

TDC/BDC

A

normal

seconds

and
which
selected

The
monitors
activated
The
the

TDC
reedswitch
200ms,
expires.

stop

pumping

(for

at

the

bottom

the

piston

by

the

cycle

begins

the

(shorted)

microcontroller

position,

for

entered

The

at

true

TDC

POSITION

cycle consists

flow

rates

between

dead

center

spends

user.

with

CYCLE2

activation.

during

/RUN

position

at

the

the

piston

reedswitch

at

the

beginning

enables

Once

the

the

/RUN

When

pump

signal

is

disabled and

(+.001”)

is

current

motor

Q8,

Q10.

limited

ta

400mA.

commutator

and

1.80

bias

resistor,

DETECTION

of

the

piston

250 - 300m1/hr)

(BDC)

BDC

position

position

at

the

BDC

for

an

of

the

/RUN

signal

signal

activated,

calibration).

stopping

or

3.1

for

the

is

determined

position,

open

condition.

motor

cycle,

allowing

is

enabled,

the

microcontroller

The

motor

the

/BRAKE

This

assists

/

brush

system.

R15,

controlling

&

MOTOR

at

the

top

dead

seconds

remainder

While

Note,

the

the

the

microcontroller

(for

of

by

the

flow

at

the

if

the

pump

motor

shutdown

to

the

BDC

rotate

initiates

continues

is

enabled

to

rotate

for

in

Current

center

flow

rates

pumping
rate

setting

position,

CYCLE2

so

monitors

the

TDC

until the

100ms,

the

minimization

limiting

the

is

base

current

of

achieved

BRAKE

(IDC)

between

reedswitch

sequence

the

allowing

position

1-

249ml/hr)

cycle.

‘The

time

that

has

been

the

microcontroller

is

is

initiated.

piston

delay value

approaches

the

CYCLE2

(0

TDC

delay

value

the

piston

with

of

the

for

2.1

at

-
to

Companion”

ClearStar™

Ertl

Nunition

Parap

38

62-HF-0550-02

(Rev.

1072000)

After

the

2.1

or

While

condition,

initiated.

piston
the
value

delay

enabled
The

piston
the
turn,

EMF

100

at

the

TDC

Note,

The

microcontroller

returns

CYCLE

to

reedswitch

(0 - 200ms,

value

expires,

for

100ms,

/BRAKE

to

/BRAKE

forces

induced

line

stop

at

line

npn

by

power

milliseconds

338

3.1

second

position,

if

the

idle

time

the

CYCLEI

enables

the

BDC

position.

for

activation.

entered during

“The

/RUN

allowing

is

utilized

true

TDC & BDC

is

onabled,

signal

the

piston

in

order

pap

transistor,

motor

in

rotation

order

to

conserve

allows

at

TDC,

microcontroller

reedswitch

the

Once

When

pump

calibration).

is

disabled,

to

to

stop

positions,

transistor

MJH521,

it

power

the

second

monitors

ix

activated

/RUN

the

signal,
/RUN
activated,

(shorted),

signal

the

The

a

30ms

coast

stop

at

true

BDC

the

rotation

which

of

the

ensures

MMBTA63UTI,

Q6,

to

limit

braking

to

stop very

and

prolong

quickly.

battery

part of the

allowing

motor
position

normal

the

CYCLE!

the

pump

the

motor

is

enabled,

the

microcontroller

continues

period

is

initiated,

pumping

reedswitch

shutdown

to

rotate

microcontroller

initiates the

to

rotate

until

and

the

(#.001")

de

gearmotor

overall

QS,

pump

is

driven

current

Note,

abruptly.

delivery

into

saturation.

from

the

the

BRAKE

accuracy.

motor.

line

life

cycle

begins

for an

sequence

so

open

that

monitors

BDC

delay

the

BD

/BRAKE

This

helps

When

This,

The

back

is

LOW

is

the

is

the

in

for

MOTOR

The

motor
conditions
(R37

and

that

Vm

is
latched
the
displays

/RUN

enters

HIGH,

n-channel

fault

line

the

RUNAWAY

runaway

that

may

C20),

activated

enabling

mosfet,

code

HIGH,

STOP

335
CLOG

PRESENT

A

piezoelectric
During
producing
amplitude

Companion®

position)

CLEARING,

ceramic

normal

an

electric

with

ClearStar™

of

the

normal

detection

cause a motor

comparator

for

TI.C374CD,

no

longer

the

beeper

$12302DS,

F-07

on

the

forces

mode.

the

/BRAKE

DETECTOR

transducer

pumping,

the

the

piston

potential

change

pumping

across

in

force

pump

mode

DETECTION

(watchdog)

runaway

than

(constant

013.

liquid

crystal

circuit

event.

U7-D,

10

seconds.

and

tone)

The

microcontroller,

display,

line

LOW,

OCCLUSION

is

mounted

remains

the

required

monitors

and

at

the

in

constant

plates

of

the

to

the

decompression

clog

clearing

monitors

‘he

watchdog

latching

IF

so,

and

shunting

the

diode

the

output

motor

circuit

MMBD914LTI,

of

the

motor

monitoring

initiates

forces

end

piczocloctric

compress

mode.

a

constant

the

SOFT

&

of

the

drive

contact

with
transducer.

and

decompress

cycle

RUNAWAY

CASSETTE

system

supply

consists

voltage,

of

an

D11

comparator

supply

the

audible

U7-D

voltage,

RUNAWAY

alarm, forces

line

cam

follower

the

(fom

cassette

This

TDC

bellows,

signal

the

bellows.

to

Vm,

RC

network

to

verify

(pin13)

Vm,

line,

HIGII,

NOT

(piston)

thus

varies

The

BDC

piston

for

is

via

the

and

in

The

transducer

and

C28

are

used

condition

Companion”

the

input

GlearStar*

signal

is

to

signal

Estera

fed

directly

set

the

to

voltage

to a maximum

Nutrition

Par

the

input

of'a

per

unit

force

voltage

time

high

impedance

developed

duration.

39

by

Resistor,

amplifier,

the

TLC271CD,

piezoclectric

RAI

is

E2-HF-065002

transducer

for

FMI

U8.

R42

and

protection

(Rex.

1012000)

A

low

pass

filter

(C21 & R27)

by

motion
amplifier
FORCE

comparators;
Cassette

artifact.

is

selected

CAL

(a)

Not

Present

(a)

Occlusion

‘U6:D,

the

with 1 2VREF.

1.2
transducer
reverification
visual

(b)

and

Clog
monitored,
removed.
divider
greater
pump

will

transducer

to

trigger

Pumping

Diode,

line

is

Occlusion

volt

reference,

level

period,

audible

Clearing

via

The

R33 & R29

than

1.10V,

remain

signal

HIGH.

made

conditions

D13,

prevents

by

digital

active.

-

TLC347CD,

-

The

is

greater
"OCCL”

-
comparator
transducer

and

causing

in

the

will

After

potentiometer,

‘The

output

-

TLC347CD,

U6:C. A detailed

conditioned

Under

causing

normal

the

than

the

pump

alarm.

Once

in

the

TLC347CD,

signal

1.2VREF.
the

clog

clearing

drop

below

one

additional

the

transducer

reverse

voltage

AD8402,

of

the

op

amp

U6:D,

(b)

Clog

description

(amplified)

operating

output

1.2VREF,
will

either

clog

clearing

is

compared

Under

output

of

mode.

the

1.10V

transducer

conditions,

of

comparator

the

output

enter

the

mode

U6:B,

to

against

an

occluded

comparator

However,

threshold,

verification

signal

determine

by

eliminating

damage

U2, and

is

Clearing

of

clog

the

to

can

monitored

-

of

each
signal
U6:D

is

the

transducer

(pin

comparator

clearing

conditioned

when

1.10V,

which

condition,

U6:B

(pin

if

the

clog

causing

stroke,

the

the

pump

the

TI.C347CD,

compared,

mode

the

2)

unwanted

op

amp.

only

be

by

three

The

accessed

different

U6:B,

circuit

the

is

to

has

output

is

as

follows:

via

TLC347CD,

signal

13)

to

remain

will

trigger

or

transducer

clog
generated
transducer

remain

been

of

will

return

LOW.

will

result

signal

has

been

vía

signal

LOW,

cleared,

the

comparator

to

noise

caused

gain

of

the

while

voltage

and

falls

below

high.

If

the

After

in

a

is

voltage

is

The

the

peak

the

normal

the
(c)

a

(©

Cassette

presence
pumping
generating
monitored
pump

cavity,
comparator
“EMPTY”

3.3.10

FLUID

A

GaAlAs

configuration

cassette

only

at

at

the

pumping

EMPTY
infrared

to

inlet

chamber.

the

very

beginning

cycles

Not

or

absence

or

an

a

voltage

by

comparator

the

U6:C

visual

emitter

detect

end

of

of a pumping

to

allow

Present - The

of

the

disposable

occlusion

condition,

potential

across

TLC374CD,

output

(pin

and

of the

14),

audible

transducer

remains

alarm

DETECTION

diode

the

presence,

In

order

each

pumping

and a npn

to

conserve

cycle

cycle).

viscous

fluids

to

piezoelectric

cassette

the

the

HIGH

within

ccramic

within

piston

UG-C.

makes

plates

of

the

If

there

is

approximately

throughout

two

pumping

silicon

or

lack,

of

fluid

(opague

battery

(to

the user,

This

is

dissipate

energy

it

also

done

from

the side

appears

transducer

the

pump

contact

piezoelectric

is

no,

0

the

pumping

is

also

used

cavity.

with

During

the

bellows,

transducer.

cassette

volts.

positioned

Therefore,

cycle,

thus

to

cycies.

phototransistor

or

the

infrared

that

to

take

advantage

walls

of

is

used

in a thru-beam

transparent

)

in

emitting diode

the

emitting

diode

of the

the

cassette

inlet

detect

the

normal
thas

This

signal

within

the

output

indicating

the

disposable

is

is

time

is

the

of

an

activated

activated

between

chamber.

A

20K

potentiometer,

differences
phototransistor

Companion”

in

emitter/dotector

to

ClearSta:”

Enteral

Pl,

1.2VREF.

Neston

varies

the

pairs.

The

Pump

collector

Comparator

output

current

1LC374CD,

of

comparator

of the

310

phototransistor,

U6:A,

UG:A

compares

(pin

1),

62-HF-085002

thus

is

monitored

allowing

the

output

of

by

(Rev.

1072000)

for

the
the

microcontroller.
comparator,

pumped

is

set

fluid

absence

The

"EMPTY"

300ml/hr).
at

of

output

visual

For

end

the

comparator

displays

pump

the

‘Therefore,

HIGH,

goes

there

dry,

allows

the

of

flow

the

of

U6:A

five

the

comparator

audible

and

rates

first

minutes

"EMPTY"

indicating

would

settings

pumping

33.11

when

phototransistor

on

there

a

an

be

LOW,

gocs

alarm

after

and

1

cycle,

into

the

LCD

the

is

fluid

in

the

normal

operating

fluid

absence

of

detect

to

indicating

pumping

two

2rW/hr,

next

and

when

software

the

pumping

audible

an

the

an

cycle.

inlet

chamber

condition.

the

in

infrared

abnormal

cycles

possible

a

activates

If

alarm

On

chamber

inlet

beam

operating

flow

(for

empty

the

a

second

sounds.

of the

the

of

cassette,

hand,

other

the

of

infrared

the

condition,

settings

rate

cassette

emitting

empty

condition

diode

condition

the

output

the

if

cassette.

emitter

resulting

between

detected

is

monitors

and

is

detected,

of

feeding

This

diode.

an

in

-

3

BEEPER

‘When

enabling

the
forces
result

microcontroller
result

either

the

III

ALARM

transistor

is

a

is a 65-70dB

CONTROLLER

the

RUNAWAY

piezo

beeper.

level

is

NMRT44011.11,

85-90dB

sound

disables

sound

3.3.12
BACKLIGHT

The

LCD

backlight

transistor

the

display

NMB14401LT1,

board

assembly)

DRIVER

is

or

BEEP

The

volume

selected,

level

the

VOLUME

level

alarm,

activated

Q7,

into

can

the

03,

into

alarm,

when

when

saturation,

line

goes

HIGH,

be

selected

microcontroller

saturation,

when

the

activated.

line

(LOW),

activated

microcontroller

activating

transistor

by

the

user,

enables

thereby

which

the

by-passing

If

the

forces

PC4

the

LED

NMBT4401LT1,

via

the

touch

VOLUME

the

6.8K

LO

ALARM

transistor

port

is

edge

O3

LOW.

lit

backlighting

Q2

panel

overlay.

line

(HIGH),

resistor,

level

is

selected,

into

cutoff

This

drives

(located

conducts,

If

which

RS.

The

the

The

pap

on

3.3.13

TOUCHPANEL

“The

touchpancl

row

must

with

that

row).

first

activate

The

keypad

Microcontroller

software

being

Companion”

sets

depressed

ClearStar”

keypad

be

activated

For

the

the

row

interface

YO

lines

one

of

along

Enteral

KEYPAD

is

arranged

in

order

software

that

contains

is a 3

by 3 row/column

PBS,

these

Jines

the

selected

Nutrition

Peasp

such

to

read

to

determine

that

PB6 & PB7

LOW,

row,

that

the

back

the

key

and

matrix.

are

it

can

read

keypads

state

whether a specific

then

used

the

logically

of

the

keypads

read

back

to

select

the

PB2 - PB4

att

reside

in

that

keypad

the

column

keypad

signals

52-HF-0550-02

in a row/column

row

(column

has

been

depressed,

intersection

row

for

reading.

to

see

which

matrix.

intersection

it

for

that

When

keypads

(Rev.

1072000)

A

must

key.

the

are

Microcontroller

being
LOW.

The
the five

3.3.14

depressed

Ifno

tablo

below

keypads

ROW/COLUMN _ |
PB7

PBS

PBS

I/O

row

identifies

located

lines

along

is

the

being

selected,

on

PB2,

PS3 & PB4

selected

the

logical

the

row. A depressed

the

values

location, with

touchpanel

PB4

BACKLIGHT

ーー

are

read

back

on

these

signals

respect

overlay:

—

Tem

—|ALARM

VOL.

by

the

software

keypad

is

are

invalid.

to

the

microcontroller

indicated

HI.O

CLEAR

2X | DECREMENT

to

see

which

by

the

I/O

PB2

a

_|

INCREMENT

keypads

signal

line

signal

lines,

arc

being

fo

CONTROL

‘The

pump

Nutrition

control

Pump.

{CHARGING
MC74HC589,

interface

line,

microcontroller
completed

byte

DIAL

dial

selects

The

microcontrolier

input

US.

PD2.

of

signals,

The

Data

selects

the

parallel

serial

34

PUMP

A

custom

ongoing

(ICI

and

the

microcontroller
on-chip
triplexed

DISPLAY

triplexed

pumping

IC2)

oscillator,

LCD.

transflective

modes

are

used,

and

in a master / slave

is

loaded

generate

the

mode

through

output

is

clocked

serial

shift

data

to

determine which

BOARD

liquid

alert

functions.

serially

all

multilevel

of

operation

reads

the

selected

the

serial

of

the

serial

in

on

the

register

output

shift

rising

to

be

read

mode

crystal

display

Two

(LCD)

liquid

combination,

and

is

held

jn

internal

waveforms

for the

mode,

register

edge

via

has

crystal

to

directly

Companion™

along

of

the

is

read

of

the

the

PC3

been

selected.

is

used

display

drive

latches.

for

backplane

ClearStar™

with

the

LOW-BATFERY

parallel

serial

to

provide a visual

to

serial

via

the

microcontroller

interface

line.

The

clock,

software

COP472MW-3

the

LCD.

The

controllers,

and

segment

Data

Enteral

and

shift

register,

serial

SCK.

verification

The

reads

the

of

controllers

generated

containing

outputs

by

an

for

the

The

main

board
connector,
(ICI & IC2),

Companion“

CieayStar®

assembly

J2.

The

LED+,

communicatos

7-pin

connector

Var & ground

Fatasa

Nutrition

Pump

serially

is

made

up

with

the

of

serial

display

data

312

board

input,

assembly

serial

clock

62.

HF-0550-02

via a 7-pin

input,

chip

select

‘Rev.

lines

1072000)

Section

4

MAINTENANCE

This

section

contains

safety

tests.

of the

preventative

Companion”

maintenance

41

EQUIPMENT

The

following

disassemble

411
T

OOLS

1.

Phillips

2.

Phillips

3.

Flat

4.

Nut

5.

Nut

6.

Needle

7.

Fxacto

8.

Strain

9.

Green

hand

tools,

and

reassemble

REQUIRED

screwdriver
screwdriver

blade

screwdriver - small

driver - 5/16"

driver - 1/4"

nose

pliers

blade

relief

insertion

stick

&

ClearStar™

information,

REQUIRED

test

cquipment,

parts

of

the

Companion”

-

medium

-

small

tool

SERVICE

Enteral

performance

materials

Nutrition

verification

and

consumables

ClearStar™

TESTS

Pump

Enteral

Service

tests,

are

Nutrition

Manual

and

electrical

necessary

to

Pump.

4.1.2

TEST

EQUIPMENT

Digital

Oscilloscope

Stopwatch

Companion”

High-Pot

Graduated

броне

Companion”

Clearstar®

multimeter

(DMM)

ClearStar™

Tester

Cylinder

Enteral

Nutri

Pam

&

MATERIA

Enteral

Feeding

Set

at

REQUIRED

€2-HF-0550-02

(Res

1077000)

413

CONSUMABLES

Tsopropyl

Lint
Hot

Small

Torque
Water

sua

alcohol

free

cloth

melt

glue

screw

seal

or

enteral

threadlock

product

42

PREVENTATIVE

A

preventative

the

Companion”

periodic
of

Tests

inspection

important

(Section

42.1

maintenance

ClearStar”

of

the

pump & backpack,

labels,

and

ensuring

44.3).

(Loctite

MAINTENANCE

program

will

Jinteral

proper

#222)

help

promote

Nutrition

exterior

functional operation,

longevity

Pump.

and trouble

Such a program

cleaning & sanitizing,

per

free

operation

should

verifying

Performance

presence

Verification

of

include

INSPECTING

Periodically,

broken

after

any

Verify

that the

missing

the

pump

components,

repair

cracked

or

during

following

or

defective

へ

external

Control
Touchpancl

くべ

Cassette

く

Cassette

AC

Power

Pole

Clamp
Enclosure
External
Four

(4)

ASSSNNSN

Exterior

THE

should

normal

items

EXTERIOR

be

visually

enclosure,

cleaning procedures.

are

present

parts.

Dial (Bip

Retaining
Tube

Cord & Velcro®

door)

Overlay

(keypads & LCD

Latch

Cavity,

Assembly

Screws

Rubber

Feer

Labels

inspected

or

damaged

and inspect

for

signs

power

for

window)

Strap

of

defects

cord.

any

visual

such

as

worn

Inspection

defects.

is

applicable

Replace

or

any

Companion”

ClearStar"

Koterat

Nutrition

Pump

az

62.

HF-0550.02

(Rev.

1002000)

4.2.2

CLEANING

‘As a minimum
regular

cleaning
cleaning.
autoclave,

EXTERIOR

1.

For general
(mild

requirement,

schedule

While

heat,

cleaning,

steam,

non

trouble-ftec operation,

immediately

residue

CASSETTE

1.

The
warm,
making

remains.

CAVITY

pump

soapy water

sure

AND

SANITIZING

clean

while

in

the

pump

ETO

or

radiation

cleaning,
chiorine

the

based

check

after

spills

occur.

cassette

that

tube

(mild

no

soapy

cavity

non

the

pump

use.

The

pump

should

be

sterilize the

outside

film

surfaces

dish

washing

pump

chlorine

or

frequently

Dry

thoroughly,

can

be

based

residue

and

backpack

and

charger

turned

off

and

pump.

can

be

cleaned

detergent)

for

making

cleaned

with a cotton

dish

washing

remains.

after

each

use and

arc

specially

unplugged.

designed

Do

using a warm,

or

isopropyl

signs of

product

sure

thal

no

swab

or

detergent).

Dry thoroughly,

establish

for

easy

not

submerge,

soapy

alcohol

spills.

soapy

soft

water

For

Clean

film

or

cloth

and

a

2.

The

infrared

child's

openings.

inside

air.

DISINFECTANTS

Sanitizing

disinfecting.
for official
control

1.

For
pHisoltex®

isopropyl

2,

For
sodium

3.

For

toothbrush

Immediately

the

pump

DO

NOT

is

recommended

The

procedures

officer

gencral

to

disinfecting,

(Winthrop-Breon

alcohol

disinfecting

hypochlorite

disinfecting

alcohol.

optics

clean

following

determine

(omitter & detector)

and

warm,

rinse

through

the

for

the

cassette

cassette

all

recommendations

that

may

differ

proper

the

following

after

exposure

(household

after

exposure

can

be

cloaned

soapy

well

external

procedure

Taboratories),

to

water.

with

warm

latch

tube

cavity

parts

for

among

institutions.

in

chemicals

ALDS

or

Thoroughly

water,

opening.

with

and

Blow

alcohol.

surfaces.

sanitizing

Contact

your

institution.

may

be used:

Hibiclens®

hepatitis,

use

bleach).

to

Tuberculosis,

use

70%

using a small

scrub,

ensuring

dry

Allow

the

pump

(Stuart

10%

concentration

getting

water

using

to

air

are

the

local

Cidex®

in

does

deionized

dry

not

substitutes

infection

(Arbrook,

Pharmacenticals),

concentration

of

soft

bristled

the

optic

not

enter

canned

afler

Inc.),

or

of

5.25%

isopropyl

Companion”

ClearSlar"

pment

Newiton

Pump:

43

62

HF-0550-02

(Rev.1012000)

423

LABELS

Verify

that

all

exterior

labels

43

PERFORMANCE

The

following

intervals

of

any

part

obvious malfunction

authorized

Prime a Companion®

Osmolite ® Isotonic
the

feeding

Note,

specified,

all

testing

is a list

and

after

any

of

the

pump

repair

facility.

Liquid

cassette

into the

shall

of

repair.

occurs,

ClearStar™

be

performed

are

intact

and

VERIFICATION

preventive

None

or

backpack

the

Nutrition

pump’s

maintenance

of

the

units.

pump

should

Enteral

until

cassette

with

the

legible,

per

Section

tests

checkouts

Lf

any

be

Feeding

the

distal
tube
pump

os

performance

removed

Set

tubing

cavity

operating

#7.1

(igures

that

should

test

procedures

parameter

from

service and

with

Ensure®

is

free

fiom

until

the

casselte

on

AC

#1 & #2).

TESTS

be

performed

require

is

not

returned

Liquid

air

entrapment.

locks

power,

Nutrition

into

unless

at

regular

disassembly

met,

or an

to

an

or

Insert

position.

otherwise

432
POWER

Rotate
(stopwatch).

Companion”

the

1.

All 7 ofthe 4 LCD

2.

All

EMPTY,

3.

Backlighting

4.

Audible

5.

Directly

(a)
(b)
the

6.

After

ClearStar™

ON

pump

the
the
word

control

Verily

LCD

indicatorsICONs

OCCL,

buzzer

following
word
word

"FEd”,

Self

Test

Exteral

SELF-TEST

dial

to

the

SET

the

following

numeric

ml/hr,

illuminates

activates

the 3 beeps,

“TAtE”,

followed

“doSE”,

followed

is

completed,

Nuvition

Pump

segments

are

LOW

ALARM,

3

consecutive

the

by

followed

by

by the

valu & “ml”,

the

flow

RATE

position

are

displayed

displayed

and

RUN).

and

(LOW

beeps.

LCD

displays

the

value & “ml/h”,

the

value & “ml”;

rate

value & “mYhr"

the

44

immediately

start

(8888)

BATTERY,

SELECT

following:

is

displayed

S2HF-0650-02

timer

on

the

LCD.

(Rev

RUN,

(o)

10/2000)

433

AC/BATTERY

With

the

pump

assembly.

control

Verify

that

dial

the

discontinued.

434
TOUCHPANEL

With

the

pump

the

following:

1.

Press

2.

Press
downwards.

3.

Press

illuminates

backlight

operating

the

increment

the

decremeni

the

backlight

for

approximately

keypad

POWER

in

the

SET

“BATTERY”

KEYPAD

in

the

battery

(1)

keypad.

(1)

keypad.

(LIGHT

15

is

pressed

again

RATE

mode,

Verify

BULB)

seconds.

position,

icon

is

displayed

verily

that the

Verify

keypad.

Note;

remove

and

proper

SET

RATE

that

Verify

the

LCD

keypad

the

the

pump

that

the

LCD

from

operation

value

scrolls

SET

RATE

that

the

LCD

backlight

will

the

backpack

backlighting

by

performing

upwards.

value

is

scrolls

backlight

tum

off

if

the

4.

Press

the

(AUDIO

5.

Rotate
keypad

ml“

pump

control

quickly

two

435
INACTIVITY

Place

“BATTERY”

following

the

steps:

1.

Rotate

2.

Allow

icon

3.

Rotate

icon

pump

icon

the

the

is

displayed

the

and

audible

ALARM

back

should

pump

pump

on

pump

alarm

HU/LO)

times.

into the

be

control

to

remain

the

control

keypad.

dial

to

the

Verify

backpack

disabled.

dial

to

inactive

LDC

and

dial

to

are

both

Verify

VOLUME

that

that the

FED

the

volume

assembly

The

inactivity

the

SET

RAYE

for $ minutes,

that the

the

disabled

audible

HOLD

position,

LOW

position.

displayed

to

alarm

ALARM

Press

on

rosume

can

battery

be

verified

position.

Verify

alarm

Verify

that

is

enabled.

that the

icon

loggles

the

VOL.

the

LDC

now

charging.

by

porlorming

the

“SELECT

“SELECT

on.

CLRAR

reads

The

the

RUN”

RUN”

2X

“0

Companion”

ClearStar™

Eucal

Nutrition

Pum

45

AE

{пелену

43.6
CASSETTE

The

cassette

1.

2.

not

present

Rotate

300mlhr

With

the

no

cassette
position,
“EMPTY”

3.

Rotate
disabled

the

but

437

EMPTY

The

empty

J.

Rotate

setting

2,

Place

ALARM

cassette

the

of

300ml/hr

an

unprimed

NOT

alarm

pump

Verify

icon

pump

that

alarm

pump

control

in

the

that

flashes

contro!

the

“EMPTY”

can

control

has

cassette

PRESENT

can

be

verified

dial

to

the

pumping

directly

on

the

dial

be

verified

dial

been

into the

chamber,

following

LCD

display

to

the

HOLD

¡con

continues

by

performing

to

the

SET

entered.

pumping

ALARM

by

performing

SET

RATE

rotate

two

complete

and

position.

to

RATE

chamber.

the

the

that the

flash

the

following

position

following

position

pump

pump

steps

and

enter

control

cycles

(~12

audible alarm

Verify
on

that

the

LCD

the

displayed.

steps

and

ensure

in a rale of

dial

to

the

RUN

seconds),

is

enabled

audible

that a flow

alarm

the

is

rate

3.

Rotate
complete
and

4,

Rotate

disabled

438

CLOG

The

clog

1.

Rotate

setting

2.

Place a primed
the

3.

Occlude
afler
activated.

the

pump

pump

that

the

the

but

control

cycles

audible

pump

that the

alarm

control

“EMPTY”

CLEARING

clearing

RUN

operating

the

pump

of

300ml/hr

mode

control

has

cassette

position.

the distal

approximately

This

Verify

tubing

60

is

an

indication

dial

to

the

(~12

seconds),

is

enabled.

dial

to

the

ican

MODE

may

be

achieved

dial

to

the

been

entered

into

the

pumping

that the

of

the

seconds,

“RUN”

feeding

the

that the

RUN

position.

the

“EMPTY”

HOLD
continues

SET

“RUN”

position.

to

by

performing

RATE

chamber

icon

flashes

set

just

above

icon

pump

is

in

flash

position

and

the

Verily

discontinues

that

icon

flashes

Verify
on

that the

the

LCD

the

following

and

rotate

on

the

clog

the

the

LCD

feeding

clearing

directly

following

on

the

audible

displayed

steps:

ensure

that a flow

pump

control

display.

adapter.

flashes

operating

two

LCD

display

alarm

rate

dial

Verify

and

that

remains

mode.

is

to

Companion"

ChearStar”

Enteral

Nutttico

Pump

46

62-HF-0550.02

(Rer102000

439
DISTAL

The

downstream

1.

Complete

mode.

2.

Allow
approximately
the

LCD

3.

Rotate
disabled

43.10

AUDIBLE

With

the

pump
HIA.O
high

audible

keypad

and

low

alarm

audible

level

OCCLUSION

occlusion

Section

the

pump

display and

the

pump

but that the

ALARM

alarming

to

change

is

selected.

alarm

can

#4.3.8,

to

continue

10

minutes.

that

the

control

(per

the

levels.

dial

“OCCT.”

VOLUME

Section
audible
The

verifying

Verify

LCD

ALARM

be

verified by

that

functioning

that

audible

to

icon

alarm

the

HOLD

continues

#4.3.5,

alarm

intensity.

will

display

performing

the

pump

in

after

10

is

enabled

position.

lo

44.3.6,
Press

the

the

is

in

the

the

clog

clearing

minutes,

flash

4.3.7

the

Verify

on

the

or

#4.3.9),

repeatediy

“LOW

ALARM”

following

clog

steps

clearing

operating

“OCCI.”

that

LCD

10

icon

the

audible

displayed.

press

the

toggle

icon

between

when

operating

mode

flashes

for

on

alarm

is

AUDIO

the

the

low

43.11

OCCLUSION

The

occlusion

events,

The

€)

the

(b)

the

event

event

acclusion

mode.

The

occlusion

1.

The

event

acclusion

keypad,

(a)

Rolate

(b)

Simultaneously

constant

consecutive

Companion

Clea

Stat”

EVENT

event

recorder

recorder

will

number - the

length - the

(Note:

maximum

recorder

event

as

follows:

the

pump

press

low

audible

seconds

Federal

to

Nuttin

RECORDER

is

used

to

store

two

number

can

recorder

control

both

bocp

initiate

Pomp

of

length

of

of

600

seconds:

be

verified

can

dial

to

the

sounds.

the

track

and

record

values

the

time,

increment

Continue

acclusion

for

each

occlusion

in

seconds,

10

min, x 60

by

performing

bc

accessed

the

HOLD

position,

(1) &

pressing both

event

47

event

via

all

clog

event

into

EEPROM,

(E-0

through

pump

spent

sec./min)

the

following

the

control

and

VOL.

recorder

CLEAR

keypads

read

empossa

clearing

and

they

E-99),

in

the

and

clog

steps:

dial

and

touchpanel

2X

keypads

for

six

back

mode.

000

occlusion

are:

clearing

until

à

αρα

2

Once

in

the

LCD

“£.0"

if

occlusion
through
E-11,

dropping

the

event

recorder

display

no

events

E-10]

G.e.:

clog

clearing

will
exist
the

first

read

“E-99"

events

be

stored

at

the

time

event

back

mode,

il

99

events

occurred,

into the

the

next

E-1),

the

last

event

occurred,

etc...),

EEPROM

event

(i.e.

occurs,

number

“R-10”

Note,

only

if

ten

that

event

will

be

flashing

if

10

events

the

ten

occlusion

is

occurred,

most

events

saved

as

on

recent

[E-1

event

While

that

the

“600”

Continuing
backwards,
Note,

Press

the
occlusion
the

LCD

Rotate
the

normal

43,12

DELIVERY
The

flow

rate

accuracy

verified

by

performing

in

the

event

last

ocelusion

should

be

flashing,

to

press

displaying

the

event

VOL.

displays

the

number

CLEAR

event

data

an

pump

control

pumping

ACCURACY

of

the

the

recorder

read

back

length

recorded

indicating

the

decrement

the

previous

and

occlusion

2X

keypad

(both

event

event

number

dial

number

to

another

mode.

Companion”

following

procedure:

mode,

that

(+)

event

twice

of

“E-0"

ClearStar”

press

the

is

“600”,

this

keypad

is

the

per

last

will

number

length

position

“value”

in a

five

second

and

occlusion

and

an

occlusion

other

Enteral

decrement

Sections

occlusion

allow

and

occlusion

should

period

length

(4)

#4.3.8 & #4.3.9.

occurrence.

the

operator

no

longer

will

"values").

length

than

HOLD

Nutrition

Pump

keypad.

to

length

clear

“value”

be

flashing

all

Verify

of

“0”

to

toggle

back

can

be

Verify

Note,

index

stored

that

to

1

Using

container
sight

chamber

Pump

Setup

two

variables

Place

the distal

be

placed

graduated

Companion”

ClearStat”

Unsure®

of a new

Liquid

is

20

for

Delivery

that

can

end

10

inches

cylinder

Leral

Nuttin

Nutrition

feeding

inches

of the

set

{50.8cm]

Accuracy

aflect

flow

feeding

[25.4em]

for

volume

Pu

or

Osmolite®

to 1 Liter

rate.

set

below

and

above

Test).

into a graduated

the

measurements,

Isotonic Liquid

suspend

the

pump

Note,

pump

not

48

fluid

cavity.

an

enteral

Nutrition,

such

that the

cavity

(see

head

height

cylinder.

Note,

feeding,

62-HF-0650.02

fluid level

Figure

and

The

distal
be
container.

fill

the

in

the

4-1,

Typical

viscosity

end

sure

to

(Rev

are

should

use

1072000)

a

3.

4.

5.

44

Figure

With

the

pump
feeding
break-in

Rotate
of
dose

Rotate
that
rate

rate of

period.

the

pump

100

mWhr.

limit

value

the

pump

the

fluid

delivered

is

incorrect,

4-1,

Typical

running

300ml/hr

contro!

Rotate

of

100

control

try a new

Pump

on

AC

and

dial

the

pump

ml

dial

is

between

pump

Setup

power,

dose

of

Oml.

to

the

SET

control

to

{he

RUN

90 - 110

feeding

for

Delivery

setup

the

pump

Start

the

RATE

dial

position

set

position

to

the

and

ml

(within

and

repeat

Accuracy

according

pump

and

Test
to

let

run

and enter a flow

SET

DOSE

allow

10%

position

to

run

for 1 hour,

accuracy).

procedure.

instructions

for a 15

rate

and enter

for

a

minute

setting

a

Verify

Note,

if

flow

ELECTRICAL

Leakage
Laboratories

Safety,

Perform

mpi”

current

and

grounding

Standard

UL2601-1.

the

electrical

Gicik”

The

tal

SAFETY

impedance

for

Medical

maximum

safety

test,

Narin

Pam

shall

be
Electrical
allowable

as

follows

Equipment,

Icakage

TESTS

tested

in

accordance

Part

1:

current

49

is

with

Underwriters

General

100

IMAGE

Requirements

microamperes

for

(AC

RMS).

(New302000

44.1

LEAKAGE

Perform

the

The

2.

Since

the

3.

A

pump

Jeakage

piece
centimeters)
charger

ground

4.

The

leakage

contact with

5.

The

maximum

microamperes

CURRENT

leakage

there

current

shall

be

are

no

current

of

metal

shall

case.

is

The

maximum.

current

the

enclosure

a)

electrical

b)

power

©)

ground

allowable

(AC

testing,

properly

exposed

is

to

foil

with

be

foil

is

supply

switch

open

as

installed

metal

be

measured

an

placed

in

shall

to

be

measured

for

any

polarity

on

and

and

intact.

leakage

rms).

follows:

into the

parts

using

area

not

intimate

be

located

backpack

in

the

case

the

exceeding

contact

by

experimentation

between

combination

normal

of

and

off;

current,

under

(charger).

which

is

likely

“metal

with

power

the

foil”

technique.

10

by 20

an

accessible

(earth)

following:

reverse;

any

of the

to

become

centimeters

so

that the

ground

above

condition,

cnergized,

(200

square

surface

of

current

and

the

foil

is

the

to

in

100

442

GROUND

Since

there

is

no

mandated.

443
DIELECTRIC

Perform

the

dielectric

1

Connect
terminals

terminals

Connect

the
Tura

ON?”

the

power

AC

indicator(s)

one

of

of

IMPEDANCE

extemally

accessible

WITHSTAND

withstand

lead

the

power

the

power

other

cord

assembly.

lligh-Pot

testing,

of

the

cord

cord.

lead

of

Tester

illuminate.

ground,

as

follows:

HighPot

Tester

assembly.

the

Éligh-Pot

power

switch

no

ground

impedance

TES

(Red)

Note, a jumper

Tester (Black)

“ON”.

across

may

to

the

Ensure

that

measurement

the

HOT & NEUTRAT.

be

used

to

short

GROUND

“HIGH

terminal

VOLTAGE

is

both

of

/

Slowly

Companion”

ClearStar™

increase voltage

Literal

Nuttin

to

1500

Purp

VAC

and

hold

for 5 seconds

410

62-HF-0550.02

(Rex10/2000)

5,

Verify

does

NOT
Enteral
Service

$.

Turn

voltage

7.

Disconnect

that

voltage

activate.

Nutrition

Center

down

the

does

Note,

Pump

for

repair.

to

zero

High-Pot

NOT

drop

and

if a fuilure

back

to

the

Ross

and

tum

power

Tester

leads

from

that

the

“EAILURE”

occurs,

send

Products

“OF!

the

power

light

the

Companion”

Division

cord

or

Abbott

assembly,

and

audible

alarm

ClearStar”

International

Companion”

ClearStar”

Enteral

Nutrition

Pur

an

6241F-055002

(Res

10/2000)

Section

5

TROUBLESHOOTING

This

section

Service
other

miscellaneous

contains

Center

and/or

information

the

Ross

Products

problems.

51

TECHNICAL

For

technical

or

the

Ross

without
Division,

assistance

Products

first

obtaining

ASSISTANCE

or to

order

Division.

return

authorization

52

on

obtaining

Division

parts,

Do

accessories,

not

return

GUIDE

technical

Service

or

the

Companion”

from

cither

assistance

Center,

manuals,

Abbott

from

on

maifimction

please

ClearStar™

International

the

Abbott

error

contact

Abbott

Enteral

Ltd.

or

Intemational

codes,

Intemational

Nutrition

the

Ross

Ltd

alert

and

Ltd

Pump

Products

DIAGNOSTIC

The

Companion”

which

fault

are

The
information

the

‘A

can

retain

condition

stored

(a)

into

sequence

into

(failure

the

EEPROM:

number - the

denoles a cleared

(b)

error

code - an

Table

diagnostic

diagnostic

qualified

1.

Remove

2.

Remove

lead-acid

5-1 for a listing

mode

is

stored
mode

service

technician

the

the

battery.

MODE

ClearStar™

internal

mode

register.

error

recorder

and

retrieved

recorder,

pump

from

battery

Enteral

memory a number

event

or

number

code,

“F-XX",

and

description

archives

LIFO

the

first

can

access

the

backpack

door, using a medium

RECORDER

Nutrition

alarm

(1-50)

the

most

(last

event

the

Pump

of

pump

condition),

at

which

representing

of

fault

recent

in

first

is

deleted

diagnostic

assembly.

Phillips

has a feature,

fault

conditions.

both a two

the

failure

a

pump

digit fault

or

failure

codes.

50

failure

out).

JE

and

the

mode

events

more

that

new

cvent

recorder

head screwdriver.

called

alarm

by

the

diagnostic

At

the

time

code

and a sequence

condition

or an

alarm

(fault

codes)

50

events

is

occur

saved.

performing

Remove

mode

recorder,

the

pump

detects

number

occurred.

condition.

into

EEPROM.

prior

the

following

the

A

Refer

to

the

4V,

LAh

zero

to

The

clearing

steps:

sealed

a

(0)

3.

Attach
Attach

Companion”

ClearStar”

one end

the

Entera!

of

other

end

Nutrition

a small

of

jumper

the

Pump

small

cable

to

the

jumper

cable

DIAGNOSTIC

to

GROUND,

sı 2HFass002

REC

pin

#1

LINE,

of

pin

#5

connector,

15

of

connector,

(Rev

JS

40/2000)

4.

5.

‘The

error

1.

2.

Pressing

3.

Pressing
code,
number,

4.

Once

consecutive

5,

Disconnecting

and

Utilizing

Rotate
Note,

will

accessed,

codes

The

error

a 2 fl

long

the

pump

if

the

DIAGNOSTIC_REC

by-pass

LCD

code,

then

in

GROUND

the

can

be

displays

the

increment

then

the

decrement

last

etc...

the

diagnostic

seconds

the

(pin

de

power

control

self

test

retrieved

the

first

(

sequence

2nd

sequence

will

jumper

#1 of

cable

dial

from

diagnostic

as

follows

sequence

?

)

keypad

number,

€ 4 ) keypad

number,

retrieval

clear

all

cable

connector,

assembly,

the

POWER

line

is

pulled

mode.

number

will

then

mode,

stored

between

35)

saved

allow

2nd

then

will

allow

second

depressing

sequence

the

will

apply

power

OFF

LOW

Data

from

into

the

error

the

to

last

numbers

DIAGNOSTIC_REC

allow

the

to

the

pump

(CHARGE)

prior

technician

to

the

pump

the

diagnostic

EPROM.

to

index

3rd

then

code,

technician

error

the

pump

to

code , then

VOL.

and

CLEAR

error

to

retum

from

the

backpack

position

sequence

index

codes.

LINE

to

to

the

first

powering

mode

the

recorder

forward,

number,

backwards

second

2X

keypad

(pin

#5

normal

assembly.

HOLD

displaying

(Le:

to

of

connector,

pumping

position.

up,

the

pump

can

now

the

etc.

last

error

last

sequence

for

five

(5)

JS)

mode.

be

1st

Refer

to

Table

visual

alert

DISPLAYED | Tossrptg

5-1 for a complete

conditions,

aunt

Έρως

pu
no

co
sor
vos

and

Table

|

EME

ολο]

|

warner

wezi

|

МАЕ

Taie

|

SSL

cer

|

VERA

|

giz

microcontroller

5-1:

|
|

|
os
vor

HARD

|

gate,

|

Tow

non

|

mattine

sin

8

som

|a

listing

ALERT

and

FAULT

CONDITION |

Len

mary

|

|

ви

|

z

|

ros

ros

Foo

|

vor

description

I/O

line

CODES

ION | MICROCONTROLLER

Jaume

er

OT]

CONSTANT

[OOS]

CONSTANT

PEON

Toma

[EAN

[EN]

SOSIA]

CONSTANT | |

of

fault

status.

&

ALERT

MICR

|

aus

|

Ge

mom

5

mem

|

ma

men

mom
mon
un
mon

TT
casini

Smer|

mem

codes

|

|

|
|
|

|
|

|

T

|

|

(F-01

STATUS

NTR:

mur

“tne

som
пом
vow

now
cow
som

ayy

;

rw

through

ER

J/0

LINE

|

non

|

mu

|

gun

|

ro

|

mem

|

à ;

me

F-21),

audible

STATUS

ам,

Sans

sor

on

stor

|

sor

|

so
|
|

|

|

|

stor
stor
we

stor
stor

&

Compznian®

ClearStar™

Feral

Nutrition

Pump

52

82-HF-0550.02

{Rev:10/2000)

DISPLAYED

Fae

done

Fu

ra | 00000000|
mo | mew

me
ки

ms | "amor | ms

me

me
m

ris
vo

Fa

|

TOSSIBLE

|

rane

[emos | aca | acorta | man | mance

EE

NOT

rar

|

corcxsm

[konger

ix: x pu)

2

REEDS

B

Tow

RATE

RANGE

[BASE

|

OUT

OF

Poe

VOL.

FED

or

BANGE

Tres

Racine | me

ECN

ERROR

a

|

Rotary

ee

|

|

|

ALERT

ο

CONDITION

sao | aeons | ma
en | sasa | na

ear

>

oe

me
par

Fo

İsme | we

Ne

Е

CONSTANT

JOST)
San

CONSTANT

ーー

[TANT | mom | Low | mon | stor

co

|

THON | MICRO

è

[OST]

[eat

一

MICROCONTROLLER

|

мые

mom | row
mor | row | mw
щен | row | men | se

|

en

a

mar | row | ww

mon | tow | mon | stor

|

aon | зом | мен | stor

HIGH

o

>

“tame

|

|

|

|

w

ma
w

7

со

十

Low

VO

LINE

STATUS

σα

OPT

|)

nova |

|

|

|

TT

|

ва

м
ма | ano

a s

mor

HIGH

ona

Cores

|

RUNNING

|

|

moe
sw

se

STOP

53

SELF

‘This

section

power

Refer

to Table

Companion”

TEST

is

on

self-test

ClearStar™

PROBLEMS

dedicated

mode.

5-2

to

Enter!

to

the

Repeat

remedy

Natritim

specific

Porop

identification

the

Power On

problems.

and solving

Self-Test

sa

of

those

problems

performance

verification

detected

24.055002.

during

test,

por

Section

the

pump’s

#4.3.2

(Rev.10/2000)

bie

5-2:

SELF-TEST

PROBLEMS

&

CORRECTIVE

ACTION

!

1.

2.

LCD

segments

fail

3,

Backlight

fails

PROBLEM

Audio

Failure

Failure

and/or

to

be

displayed).

Failure

to

illuminate).

(no

audio)

(one

indicators

(back!

or

more

Poor
or

Faulty

‘Faulty

main

Low

Poor
board
assembly.

Faulty

Low

board
assembly.

Faulty

main

Faulty

Low

POSSIBLE

connection

connector,

piezo

piezo

board

or

dead

connection

assembly

display

or

dead

assembly

backlight

board

display

or

dead

11

beeper.

beeper

assembly

battery.

board

battery.

driver

assembly

board

battery

CAUSE

onto

piezo

beeper

drive

circuit

(Q2,

Q3,

between

and

assembly.

and

(D4,

assembly

display

main

main

circuit

board

board

Q7,

etc.)

CORRECTIVE
Tnspect
connection

wire.

Ji,

onto

Replace

on.

Replace

etc.)

Rocalibrate

circuits,
Recharge
backpack)

Note,

marked

ТАН)

Reseat

the

connector,

Replace

Recharge

backpack)

Note, replace

marked

160

Rescat

lhe

connector,

on

[Replace

Recalibrale

circuits,

Replace

Recharge

backpack)

Note,

marked

1400.

for

between

Inspect

main

beeper

main
per

Section

(insert

or

replace

2Ax2K

display

main

J2,

display

(insert

or

2Ax2K

display

main

J2.

main

all

per

Section

display

(insert

ог

replace

2Ax2Kkk

ACTION

proper

beeper

and

reseat

board

assembly.

board

all

alarm

replace

only

or

board

board

board

replace

only with

or

board

board

board

alarm

board

the

replace

only

or

connector,

assembl

assembly.

detection

#6.5.

the

pump

with

WP1-4

assembly

assembly

assembly.

the

pump

WPI-4

assembly

assembly

assembly.

detection

#6.5

assembly.

pump

battery.

with

WP1-4

solder

lead

into

battery

battery

(4V,

onto

into

battery.

battery

(4V,

onto

into

battery

(4V,

54

ALERT

This

section

(ie:

empty,

gecis

Companion”

is

occlusion,

problems.

ClearStar”

PROBLEMS

dedicated

Enteral

to

the

cassette

Nutrition

fumo

identification

not

present,

and

solving

low

battery,

of

those

and

problems

select

run),

caused

Refer

by

nuisance

to

Table

62-HF-0550-02

alert

5-3

to

(102000)

alarms

remedy

PROBLEM

τοσα”

alarm

dos
activate
downstream
occlusion

present.

Z"OCCI”

activates

downstream

occlusion

present

Table

mot

when a |

is

atarm | Faulty

when

a

js

NOT | calibration.

5-3;

Faulty focding

|
Poor
sensor
the

Occlusion

calibration

Faulty

Faulty
main

etc.)

‘Occlusion sensor

Faulty

ALERT

POSSIBLE

set.

connection

and

main

board

sensor

ooclusion

occlusion

boasd

feeding

occlusion

between

connector,

assembly.

is

sensor.

detection

assembly

set.

is in

.

sensor,

PROBLEMS

CAUSE

ーー

occlusion

J7,

located

in

need

of

circuit

(U2,

U6.D,

need

of

&

CORRECTIVE

CORRECTIVE

—

on | onto

on | Replace

U8, | Recalibrate

Replace

— | Reseat

mating

_ .

Recalibrate

the

‘Replace

Recalibrate

the

Section

Replace

Recalibrate

the

Replace
Recalibrate
the

て

feeding

the

the

main

connector

main

board

defective

main

board

defective

46.5.

Reding

nio

main

board

defective

main

board

ACTION

ACTION

set.

-

occlusion

board

the

the

all

alarm

the

occlusion

assembly,

the

occlusion

assembly,

sensor

assembly.

for

damage.

occlusion

assembly,

occlusion

occlusion

assembly,

main

set.

occlusion

detection

per

detection

per

board

detection

detection

per

detection

per

©

connector,

Inspect

Section

sensor.

Section

assembly.

circuits,

Section

m

sensor.

Section

J7,

그

circuit

circuit

circuit

#6.5.2

circuit

#6.5.2

on

#6,5.2.

—

on

#6.5

2.

per

000

on

-
on

Faulty

main

ce).

3.

“EMPTY” | Occlusion

(cassette

present)
fails to

when

cassette

presont

the

not

alarm

activate

the

is

not

within

pump

cavity.

calibration.

Faulty

Faulty

main

etc)

occlusion

board

occlusion

occlusion

board

detection

assembly

sensor

assembly

(U2,

is

in

need

sensor.

detection

(12,

circuit

U6:C,

of

circuit

06:0,

on — |

U8, | Recalibrate

on

US,

Replace

Section

Recalibrate

the

Replace

Recalibrate
the

‘Replace

Recalibrate

Section

defective

all

#6.5

the

main

board

defective

the

main

board

defective

all

alarm

#6,5,

main

board

alarm

detection

occlusion

assembly,

occlusion

occlusion

assembly,

main

board

detection

assembly.

circuits,

detection

per

Section

sensor

detection

per

Section

assembly.

circuits,

per

circuit

#6.5.2.

circuit

#6.5.2.

per

on

on

(Garmpanion“

Clearstar“

Frteal

Nutron

Pump

0241055002

(Rev.

1052000)

PROBLEM

4.

EMPTY”

(cassette

present)

activates

there
present
the

not

alarm | Poor

when | occlusion

is a cassette

within

pump

cavity.

|

Faulty

located

Ocelusion
calibration.

feeding

clectrical

on

POSSIBLE

set

connection

sensor

the

main

sensor

CAUSE

no.

and

connector,

board

is

in

need

—

ーー

between

17,

assembly.

of

_

Replace

Resen

onto
mating

Recalibrate

the

CORRECTIVE

feeding

the

occlusion

the

main

board

connector

the

occlusion

main

board

assembly,

ACI

set.

sensor

assembly.

for

damage.

connector,

detection

per

17,

Inspect

circuit

Section

#6.5.2.

on

5.

“EMPTY”

alarm

fails to
activate
feeding

empty
product

6.
alarm
when
product
present

the

when

set

is

of

enteral

“ÉMPTY"

activates

enteral

is

within

feeding

set

Faulty

E

the

intera]

cassettes

‘Optic

product,

contaminates,

“Poor

optical

located

Faulty

Faulty
board

Pİ,

the

Faulty

|

Optical

occlusion

faulty

feeding

product

ports

electrical

sensors

on

optical

optical

assembly

etc).

cassette.

feeding

sensor

sensor.

set.

visible

inlet

tubing,

are

blocked

dust/din,

etc,),

connection

and

the

main

sensor.

sensor

(O1,

set.
isin

within

(i.c.:

cleaning

connector,

board

circuit

LEDI,

need

of

|

Replace

Recalibrate
the

the

enteral

between

J8,

assembly.

on

main

U6:A,

calibration,

Replace

‘Allow

beyond

visible

Clean

water,
air,

Reseat
onto

mating

Replace

optical

assembly,

Replace

Recalibrate

Section

‘Remove

order

cassette

Replace

Recalibrate

the

defective

the

main

board

feeding

enteral

the

within

both

rinse

ihe

the

connector

sensor

defective

46.5.

to

main

product

cassette.

the

optic

thoroughly,

occlusion

main

board

defective

circuit

per

Section

all

alarm

cassette

dislodge

into

pump.

feeding

optical

board

assembly,

occlusion

occlusion
assembly,

set.

No

inlet

ports

sensor

assembly.

for

damage

optics.

on

#6.5.4.

main

detection

from

pump

air

bubble.

set.

sensor

sensor.

detection
per

Section

to

be

pumped

product

tubing

of

the

with

&

dry

connector,

Inspect

Recalibrate

the

main

board

assembly.

circuits,

and

Reinsert

circuit

Section

©

circuit

should

cassette.

warm

with

board

reprime

located

#6.5.4.

on

46.5.2

totally

be

soapy

canned

18,

the

©

por

in

on

Faulty

board

PI).

Companion”

ClearStar®

Finzi]

optical

assembly

Netritin

Pur

sensor

(Q1,

|

circuit

LED],

on

UG:A

main

and

56

Replace

Recalibrato

Section

defective

all

#6.5.

main

alarm

board

detection

62-HF-0550-02

assembly.

circuits,

per

(Rev.10/2000)

PROBLEM

7.

“LOW

BATTERY”

alarm does
activate

battery

(battery
below

8.

LOW

BATTERY”

alarm
when
been

charged

not

when

is

low

capacity

~40%).

activates

battery

Faulty
located
UTA,

No power

charging

Poor

has

cord
(international

‘Low

No

de

power

plug,
Faulty

pump

Poor

terminals

Poor

plug

located

supply

Faulty
assembly.

“POSSIBLE

low

battery

on

main

ete)

at

—

comection

and

appliance

or

dead

power

connector.

located

de

power

assembly.

connection

and

connection

assembly

on

the de

assembly

de

switching

detection

board

AC

receptacle

between

receptacle

models)

battery.

(4.68

+/-

Faulty

on

backpack

socket,

.一

between

de

power

between

and

3-pin

switching

power

CAUSE

assembly

02V)

de

located

battery

clips,

de

connector,

_

circuit

(U3,

during

AC

power

at

de

power

assembly.

on

-

power

12,

power

supply

CORRECTIVE

Replace

Recalibrate

Section

Verify

‘Roseat

receptacle.

‘Replace

marked

Replace

Replace
Taspect

power

Reseat

power

for

Replace

supply,
+/-

defective

all

alarm detection

#6.5

AC

is

present

AC

power

battery.

2Ax2K

faulty

faulty

and

clips.

3-pin

supply

damage.

defective

Recalibrate

-02V,

per

Replace

or

dc

power

de

reseat

connector

assembly. Inspect

Section

main

cord

power

battery

de

ACTION

board

(100 - 240V,

into

WP1-4

onto

switching

de

output

H6.5.5.

assembly

circuits,

appliance

only

with

(4У,

plug

assembly.

socket

terminals

de

power

voltage

por

50/6012)

baticry

ТАН).

assembly.

onto

de

switching

connector

to

4.68

—

‘Blown

assembly.

9.

Wben

is

low,

goes
Jow

shuldown

(by-passing

LOW

BATTERY

alarm).

Companion"

battery

pump

directly

battery

into

the

ClearStar”

Brtorat

Low

end

Faulty

shutdown
on

U7:B,

fuse, Fi,

or

dead

of

it’s

low

the

main
03,

Nutrition

rp

located

battery.

useful

detection

life.

battery

board

cic.).

on

Battery

or

low

battery

circuit(s)

assembly

main

board

is at

the

located

(U7:A,

57

Replace

Recalibrate

Section

Replace

marked

Replace

Recalibrate

Section

defective

all

#6.5.

battery.

2Ax2K

defective

all

46.5.

main

alarm

Replace

or

WP1-4

main

alarm

board

detection

only

(4V,

board

detection

e2-HF-0550-02

assembly.

circuits,

with

1Ah).

assembly.

circuits,

per

battery

Rev

—

per

1072010)

|

PROBLEM

10.

Pump

enter

shutdown
batiery
low
capacity

15%).
Lİ.

Motor

rotates

pause

goes
shutdown

fails to

low

battery

when

is

very

(battery

below

without

and

pump

into

à

mode.

33

POSSIBLE

Faulty
circuit(s)
assembly

|

Poor

a

gearmotor
located

Faulty

Faulty

low

connection

on

de

main

CAUSE

battery
located
(U7:B,

and
the

gcarmotor

board

shutdown

on the

U3,

etc.)

between

2-pin

connector,

main

board

assembly.

assembly.

detection

main

board

DC

J4,

assembly.

CORRECTIVE

Replace
Recalibrate
Section

Rescat
onto

mating

Replace

Replace

Recalibrate

Section

defective

all

alarm

#6

5.

the

2-pin

dc

the

main

board

connector

defective

defective

all

alarm

#6.5.

ACTION

main

board

detection

gearmotor

assembly.

for

damage.

de

gearmotor

main

board

detection

assembly.

circuits,

connector,

Inspect

asscmbly__

circuits,

|

por

14,

assembly.

per

MISCELLANEOUS

‘This

section

problems

specific

_

PROBLEM

U

Nothing
when
is

in a position

than

POWER

(CHARGE)”.

is

dedicated

identified

problems

happens | Low

the

control

during

dial

other

OFF

|

to

Dead

No

and
models)

PROBLEMS

the

identification

self test

battery

power

appliance

or

power

__

battery.

at

AC

and

caused

receptacle

by

level.

receptacle during

PROBLEM

solving

(international

of a number

muisance

alert

|S & CORRECTIVE

charging.

of

miscellaneous

alarms).

Recharge
backpack

power

Replace
Replace
marked

(An).

Verily

240V,

Reseat

appliance

problems

Refer

CORRECTIVE

to

Table

ACTION

ACTION | |

by

inscrting

(charging

cord

into

defective

only with

2Ax2K

AC

is

present (100

50/60Hz).

AC

power

receptacle.

unit).

AC

outlet

-

battery

battery

or

WP1-4

cord

(othes

5-4

to

pump

Plug

(4V,

-

into

than

remedy

into

Companion”

Cleat

Star”

No

connector.
backpack

Faulty

assembly,

Eoteral

Nuttion

de

power

de

Pump

(4.68

+/-

.02V)

Faulty

assembly.

power

de

power

socket,

located

at

de

power

plug,

located

on

pump

зв

|

Replace

on

assembly.

Replace
assembly.

faulty

faulty

B2-HF-0550.02,

de

power

de

power

plug

socket

(Rev.

|

1092000)

—

PROB

Poor

connection

and

dc

power

Poor

connection
assembly
the de

Faulty

and

3-pin

switching

de

switching

between

clips.

between

connector,

power

battery

dc

supply

power

terminals

power

supply

plug

12,

located

assembly.

assembly.

Inspect
terminals

Reseat

on

switching
assembly.
damage.

Replace
power
output
per

Section

and

reseat

onto

3-pin

power
Inspect

defective

supply.

voltage

#6.5.5

battery

de

power

connector

supply

connector

de

switching

Recalibrate

to

4.68

clips.

onto

de

for

de

+/-

.02V,

2.

One

or

more

keypads

|

respond

prossed

3.

Short

(less
run
or

lower),

do

not

when

battery

than

24

time @ 125m/hr,

life

hours

Blown

SW133,

Poor

and

assembly.

Faulty
main

Jnsufficient

of

Faulty

fuse,

connection

connector,

aulty

tonchpancl

keypad

board

battery.

Fl,

or

faulty

located

on

main

between

46,

located

ovcrlay

decoder

assembly

battery

(U3,

recharge

power

board

touchpanel

circuit

etc.).

switch,

assembly.

overlay

on

the

main

located

time.

|

board

on

the

Replace

assembly.
detection

#65.

Inspect

overlay

board
damaged

ribbon

Replace
overlay.

Replace

assembly.

detection

#65.

Allow

hour

Replace
Replace
marked

1Ab).

defective

Recalibrate

circuits,

and

rescat

connector

assembly,

or

cracked

cable,

dofective

defective

Recalibrate

circuits,

battery

period

2Ax2K

to

defective
only with

main

board

all

alarm

per

Section

touchpanel

onto

main

Inspect

touchpanel

main

per

charge

battery.

battery

or

for

overlay

board

all

alarm

Section

for

24

WP144

(4V,

Low

de

connector.

Poor

connection

and

de

power

Poor

connection

assembly

the de

Faulty

‘on

Companion”

Clearstar”

Enteral

A

Notrtim

switching

low

main

Pap

power

board

(<

clips.

between

and

3-pin

power

battery

assembly

4.68

+/-

.02V)

between

connector,

detection

battery

de

power

supply

circuit

(U3,

U7-A,

at

de

power

terminals

plug

12,

localed

assembly

located

on

etc.)

|

Recalibrate
power

Section

Inspect

terminals

Reseat

switching

assembly. Inspoct

Replace

assembly.

detection

#6.5

the

de

switching

supply

and

3-pin

82-HF-0550-02

assembly,

46.5,5,

reseat

onto

de

power

connector

power

defective

Recalibrate

circuits,

supply

connector
main

per

per

battery

clips.

onto

board

all

alarm

Section

«Rev.

de

for

10/2000)

Section

6

DISASSEMBLY

INSTRUCTIONS

61

DISASSEMBLY

INSTRUCTIONS

CAUTION:

other

6.1.1

than

GENERAL

Disassembiy
accomplished

Unless

otherwise

The

warranty

Ross

Products

and

reassembly

with

the

noted,

hand

roverse

AND

AND

is

rendercd

Division

of the

tools

disassembly

null

and

Abbott

Companion”

indicated

RECALIBRATION

RECALIBRATION

and

void

if

the

case

housing

International

ClearStar”

in

Section

procedure

for

service

Enteral

4,

Maintenance & Service

assembly.

is

opened

personnel.

Nutrition

Pump

by

is

Tests.

CAUTION:
Prior
all
outlined

NOTE:
anti-static

ClearStar™

to

returning a repaired

checkout

in

Section

Due

to

wrist

Enteral

62

PUMP

6.2.1

REMOVING

a.

Remove
remove

Remove

all

power

from

pump

procedures

outlined

in

6.5.

static

sensitive

strap

(or

Nutrition

components,

other

Pump.

grounding

DISASSEMBLY

BATTERY

Phillips

door.

screw

{Item

the

charger

or

charger

Section

it

is

ACCESS

1)

and

washer

prior

for

patient

4.4

recommended

means)

and

while

to

disassembly

use,

both

the

appropriate

that

service

servicing

PROCEDURE

DOOR,

(Item

2)

on

or

units

must

recalibration

personnel

the

Companion”

(ITEM

battery

access

reassembly.

undergo

wear

an

3)
door

and

Companion”

ClearStar™

intm

Nuuiton

Pump

sa

orana?

(Hey

1072000)

62.2

REMOVE

a

Remove

b

Slide

6.2.3

REMOVING

x.

Push

b.

Pull the

6.2.4

REMOVE

Remove

Remove

Remove

‘Remove

expose

Disconnect

Disconnect

Disconnect

Fully

meme

power

Disconnect

=

each

of

Disconnect

k.

Remove

locating

BATTERY

battery

battery

access

out

through

CONTROL

control

knob

to

control

knob

BACK
control

5/16"

battery

(2)

knob

mut

(Item

(Item

remaining

the

door

CASE

assembly

4)

Phillips

connectors.

the

7-pin

ribbon

the

7-pin

MTA

the

2-pin

MTA

separate

wires

the

the

back

from

between

the

display

(4)

stand-offs

the

2-pin

the

positive

MTA

(+)

boss.

(ITEM

door

(Item

access

hole.

KNOB

open

position.

in

order

SUBASSEMBLY

(tem

26}

and

washer

screws

cable

(PL6)

connector

connector

and

front

case

the

main

pc

board

while

from

lifting

connector

battery

clip

4)

3).

to

remove

27)

(Item

(Item

from

(PL8)

(PL7)

(item

and

display

the

main
up on
(PLA)

from

the

ASSEMBLY

control

25)

1)

and

the

from

from

23)

pc

pe

the

four

from

front

knob

from

rotary

separate

main

pe

the

main

the

main

while

carefully

board

board

by

corners

the

main

case

by

(ITEM

assembly.

(ITEM

dial

switch.

back

case

assembly

board

assemblies.

connector

pc

board

pc

board

squeezing

of

pc

board

sliding

connector

connector

sliding

the

the

the

display

connector

it

off

the

27)

5)

to

(16).

(J8).

(J7).

motor

ends

pc

and

of

board.

(34).

6.2.5

REMOVING

SUBASSEMBLY

a

Remove
Disconnect

c

Gently
(em

Companion”

ClearStar™

back

remove

9)

Enteral

PIEZO

(ITEM

case

(Item

the

2-pin

MTA

the

piezo

Nutrition

Pump

BUZZER

6)

5).
connector

buzzer

(PL1)

by

peeling

from

it

off

sz

the

main

the

main

pe

board

pc

board

62HF.055002 © (Rex

connector

(11)

assembly

.10/2000)

6.2.6

REMOVING
ASSEMBLY

а

Remove

b.

Remove
locating

©.

Disconnect

62.7

REMOVING
ASSEMBLY

a.

Remove

Remove

Remove

Remove

Lift

main

The

pp

display

depressing

BATTERY

(ITEM

back

case

(Hem

the

negative

boss.

the

2-pin

MAIN

(ITEM

back

case

(Item

piezo

buzzer

Battery

(5)

pe

Clip

Phillips

board

pe

the

from back

board

(4)

standoff

CLIP

8)

5).

(-)

battery

MTA

PC

clip

from

the

connector

(PL3)

BOARD

from

9)

5).

(Ilem

6).

Assembly

screws/washers

(Etem

(Item

case.

11)

can

tabs

and

8).

(Item

be

10)

separated from

lifting,

back

case

the

by

sliding

main

pe

the

main

it

off

the

board

connector

pe

board

(13)

by

6.2.8

REMOVING

a.

Remove

b.

Remove

c

Lift

pump

6.2.9

REMOVING
ASSEMBLY

a.

Remove

Remove

©

Remove

the

motor

d.

Remove

wires),

DRIVE

back

case

(Item

cassette

cavity

latch

and

slide

REED

(ITEM

back

case

(Item
drive
(2)

flat

system

(Items

head

screws

bracket.

(3)

reed

switch wires

SYSTEM

5).

(Item

7).

drive

SWITCH

18)

5).
12-19)

(Item

from

system

from

BRACKET

19)

holding

7-pin

MYA

(ITEMS

front

case

the

reed

switch

Connector.

12-19)

-

bracket

(Brown,

assembly

Blue,

to

and

Gray

Camparion™

GlearStar™

Enteral

Nutrition

Pusyp

63

A

6.2.10

REMOVING

a.

Remove
Dotach

palling

©.

Remove
the

cassette

d.

Separate

6.2.11

REMOVING
OVERLAY

a.

Peel

front

When

to

remove

e.

Clean

4.

Replace

PISTON

drive

system

cassette

apart

(2)

Phillips

tube

adaptor

(Items

tube

screws

(Item

bracket

FRONT

(ITEM

touch

reassembling,

LCD

with a new

panel

old

adhesive.

window

(rom

clean

with

front

&

(Item

(Item

12)

and

and

TOUCH

24)
the

front

alcohol.
touch

CAP

12-19)

12)

from

16)

holding

spacer

remove

front

case

panel.

(Item

the

case

(bonding

ASSEMBLY

motor

bracket

the

adapter bracket

13)

piston & cap

PANEL

(Item

23).

surface)

(ITEM

by

twisting

90

(Item

assembly.

with

alcohol

in

order

14)

degrees

15)

and

to

63

CHARGER

ELECTRICAJ.

FLYBACK

SUPPLY

OVING

a

Remove

housing

»,

Disconnect

board

DISASSEMBLY

SHOCK

CIRCUIT

ASSEMBLY.

REAR

(4)

comer

(Item

the

connector

Phillips

L1).

de

power

(12).

WARNING

HAZARD.

LOCATED

ON

COVER

screws

(Hem

subassembly

HIGH

THE

VOLTAGE

DC

(ITEM

3)

on

3-pin

MTA

PROCEDURE

PRESENT

SWITCHING

5) - DOMESTIC

rear

cover

connector

and

separate

from

POWER

the

AT

from

front

power

ре

Companion”

Clearsstar™

Fnasral

Nuition Pare

ss

62.HF-0550-02

(Rew.10/2000)

REMOVE

REAR

INTERNATIONAL

a

b.

e.

6.3.2

Remove

housing

Disconnect

board
Disconnect

(4)

corner

(item

the

connector

the

COVER

Phillips

11)
DC

power Subassembly

serows

(12).

1/4"

push

on

receptacles

(ITEM

(Item

3)

3-pin

from

5)

on

rear

MTA

the

main

-

cover and

connector

separate

from

indicator.

from

the

power

front

pe

REMOVE

BOARD

a.

Remove

b.

Disconnect

board

<.

Disconnect

board

4.

Disconnect

from

<

Remove

REMOVING
BOARD

a.

Remove

+

Disconnect

power

e.

Disconnect

power

4

Disconnect

from

&

Remove

SWITCHING

(ITEM

rear

cover

the

power

1/4"

tab

marked

the

power

1/4"

tab

marked

the

appliance

the

power

(4)

Phillips

SWITCHING

(ITEM

sear

cover

the

appliance

pe
po

the

power

(4)

board

board

1/4"

the

appliance

1/4"

the

appliance

supply

Phillips

POWER

6) - DOMESTIC

(Item

5).

cord,

white

wire,

1/4"

№

cord,

black

wire,

1/4"

L.

receptaclo,

supply

6) - INTERNATIONAL

board

screws

(Item

tab

1/4” tab

(ttem

5).

receptacle,

marked

receptacle,

tab

marked

receptacie,

beard

screws

1/4”

(Item

yellow/green

marked Ground

7)

from

power

POWER

blue

wire,

N.

brown

L.

yellow/green

tab

marked

7)

from

power

SUPPLY

push-on

push

wire,

Ground

receptacle,

on

receptacle

wire,

1/4*

pc

board.

SUPPLY

1/4"

push-on

1/4”

push

wire,

1/4"

pc

board.

from

the

from

the

push

on

receptacle

receptacle,

on

receptacle

push

on

receptacle

power

power

pe

pe

from

the

from

the

633

OVING

Remove

Remove

gp

Remove

Slide

pe

Companion"

ClearStar”

POWER

rear

cover

power

pc

strain relief

power

cord

from

Fiteral

Nuwition

CORD

(Item

5).

board

(Item

6).

(Item

2)

from

rear

cover.

Pump 65

(ITEM

rear

cover,

1) - DOMESTIC

using

strain relief

insertion

B2HF-OSSO0

tool.

(Rev.

10/2000)

6.3.4

REMOVING
ASSEMBLY

a.

Remove

b.

Remove

<

Depress
out

of

6.3.5

REMOVING

Remove
Remove
Lift

clamp

Slide

6.3.6

APPLIANCE

(ITEM

rear

cover

power

pc

the 3 tabs

the

appliance

POLE

rear

cover

(2)

Phillips

channel

pole

clamp

2) - INTERNATIONAL

(Item

5).

board

(Item

6).

located

receptacle

on

the

opening

CLAMP

(Item

5).

Serews

(Item

mechanism

(Item

13),

containing

([tems 14-19)

OUTLET

appliance

receptacle, while

in

the

rear

(ITEMS

4),

centrally

located

the

pole

from

clamp

cover.

14-19)

on

rear

clamp

mechanism,

channel,

simultaneously

pushing

cover.

from

rear

cover.

REMOVING

DC

SUBASSEMBLY

a.

Remove

Remove
Lift
connector

rear

cover

Phillips

plate

from

subassembly.

serew

front

64

RECALIBRATION

6.4.1
GENERAL

Various
be

to

cannot
repair

elements

recalibrated

wear

or

mishandling.

be

accomplished

facility

of the

if

parts

affecting

for

recalibration

Companion”

Tf

in-house,

POWER

(ITEM

(item

5)

(Item

housing

CONNECTOR

10)

8)

on

plate

(Hem

11)

ClearStar”

those

elements

adjustments

the

and/or

beyond

pump

and

repair.

(Item

9).

and

carefully

Enteral

are

replaced

those

backpack

Nutrition

or

covered

should

remove

the

Pump

become

in

out

this

section

be

returned

DC

power

and

Charger

of

adjustment

are

required,

to an

authorized

must

due

or

Companion"

ClearStar™

Enteral

Nuttion

Pump 66

62-HF-055002

(Re

10/2000)

6.4.2

DISTAL

The

distal

described

second

method

6.4.21

OCCLUSION

occlusion
in

this

section.

described

RECALIBRATION

EQUIPMENT:

-

(1)

ClearStar

-

(1)

Ross

Flexiflo

-

Degassed

-

(1)

XDUCER.

-

(1)

Oscilloscope

RECALIBRATION

water

DETECTOR

sensor

may

be

calibrated

The

first

method

docs

require

the

usc

of

USING

Companion

Enteral

Enteral

Feeding

CAL / OPTIC_CAL

or

Multimeter

SETUP:

using

two

described,

Standard

Feeding
Tube,

NO

Pumps.

ST.

Set

#8

french

Calibration

with

MIN/MAX

alternative

does

not

(p/n

Box,

feature

methods,

require

472)

#701181

both

methods

Standard

Pumps,

are
the

a.

The

following

meant
i.

i,

iii.

for

Avoid

of

the

Avoid

in

which

Avoid
distributed,

je.

Note,
which
collapse

RECALIBRATION

a.

Attach

feeding

the

sei.

constraints

calibration

using a cassette

bellows

collapses.

using a cassette

the

bellows

using a cassette

causing

optimal

all

bellows

ribs

touch

between

PROCEDURE:

Flexiflo

8F

shall

be

of

the

downstream

containing

containing

does

not

containing

the

bellows

should

when

collapsed.

the 4th & 5th

ng-tube

followed

when

occlusion

a

bellows

a

bellows

collapse

to

have

between

2

bellows

collapse

rigid

bottoms

It is

rib

to

the

orange

selecting

a

presorted

sensor

with a soft

that

the

that the

bottom,

is

rigid

between

4th & Sth

material

uncventy.

and

exhibit

acceptable

distal

if

there

connector

feeding

in

which

ribs 3 and

ribs

is

unevenly

even

collapse,

is

not a total

of the

presorted

set

the

tip

5,

in

b.

Fill

water

Companion”

GlearSiae™

the

container

and

prime

Enter

Nutrition

of

the

set.

Ensure

Pump:

presorted

that

feeding

all

air

has

67

sot

with

been

removed

degassed

EZHF0S00

room

from

the

temperature

cassette

(Rex.10/2000)

and

tubing.

placed

©.

Measured
while

4.

Insert

Note,

in

the

the
physically
a

total

downstream

e.

Connect

as

i.

i,

£

The

i.

follows:

the

Attach

probe

Set

the

ClearStar

Attach

Calibration

proper

facing

water

uncovered

from

extremo

presorted

latched

can

containers

the

pump

distal

tubing

feeding

into

position,

occlusion

oscilloscope

the

o’scope

to

the

terminal

oscilloscope

pump

the

calibration

Box

plug

orientation

ground

marked

to

shall

to

connector

up)

be

degassed

and

cassette

is

set

then

to

the

to

the

0.2V/DIV

be

placed

plug

from

(line/dot

using a vacuum

allowed

tube

-10”.
into

the

clarap

XDUCER_CAL

the

terminal

“XDUCER”.

in

the

the

XDUCER_CAL

35

on

the

on

connector

to

set

for

24 - 72115

opening,

pump

the

setting,

XDUCLR_CAL.

main

the

fluid

cassette

distal

end

/

OPIIC_CAT.

marked

board

“GND”

/ OPTIC CAL

assembly.

facing

chamber

tube

of the

mode,

operator

or

water

head

height

opening

8F

ng-tube

Calibration

and

the

o’scope

as

follows:

Note,

with

may

is

+30”,

until

to

verily

pump

be

it

is

form

Box

i,

Rotate

pump

position.

iii,

iv.

8.

Rotate

the

à

Using

Rotate

XDUCER
While

transducer

pump

in

HOLD,

pump

the

“increment”
conditioning
output

new

i

Record
amplifier

$

Once

calibrated,

is

not

set.

the

circuit.

the

pump

rotate

control

Note,

self

control

CAL

control

output

/

amplifier

stable

“digital

dial

test

dial

and

OPTIC_CAL

toggle

dial

to

has

stabilized.

or

“decrement”

cirenit

(within

pot

value”

transducer

the

pump

control

from

POWER

should

the

be

to

HOL)

E-SAVE

the

RUN

until

an

+/-

0.02V),

of

the

signal

by-passed

conditioning

dial

OFF

(CHARGE)

and

150mi/hr

position.

modes

switch

position

keypads,

output

replace

pump

Note,

are

toggle

to

the

and

allow

adjust

of

1.60Vp

the

presorted

transducer

/

to

the

HOLD

position.

to

the

SET

flow

rate

control

“on”

the

of

the

via

the

HI/LO

position.

the

pump

pump

is

achieved.

to

transducer

feeding

signal

amplifier

conditioning

circuit

RATE

displayed

keypad.

stroke

until

signal

Note,

if

the

set

with

a

/

has

been

k

Toggle

1,

Rotate

Companion”

ClearStat™

the

E-SAVE

the

pump

Enteral

Nubition

switch

control

Pump

dial

to

to

the

the

“off”

position.

POWER,

es

OFF

(CHARGE)

6ZHF-DSSG.02

position,

(Rev1012000)

m.

п.

o.

p.

a.

6.4.2.2

Rotate

pot

Rotate
Remove
Disconnect

Unplug
connector,

the

pump

value”,

displayed

the

pump

the

presorted

the

de

the

XDUCER

JS.

control

control

on

the

dial

dial

back

LCD,

to

feeding

power

supply

CAL / OPTIC

to

the

matches

the

POWER

set

from

the

from

SKI

CAL

HOLD

position

the

value

OFF

(CHARGE)

from

pump.

Calibration

to

verify

that

above

position

Box

from

the

“digital

main

board

RECALIBRATION

EQUIPMENT

-

Oscilloscope

-

(2)

Production

-

(2)

Needle

-

Canola

-

(2)

Standard

RECALIBRATION

Per

form

the

‘Transducer

а.

Verification

Fabricate

selecting

Valves

Oil

Pumps

following

the

a

standard

container,

i

Pour

500ml

canola

oil

USIN!

REQUIRED:

Feeding

steps

Set:

Transducer

Sets

(Brooks

Instrument,

SETT

a-c

to

Calibration

production

of

canola

for

more

than

select

and

fecding

oil

into

one

month).

‘ANDARD

P/N

8504)

adjust

Set

and

sct

which

the

feeding

PUMPS:

both

the

Transducer

the

Transducer

contains

a

container.

Calibration

Verification

bag

or

rigid

(Note:

Do

Set

and

Set

by

feeding

not

reuse

the

ii.

Prime

set

ti.

If
not

iv.

Cut

valve

y.

Fluid
approximately

Companion”

ClearStar”

feeding

set

assembly.

the

set

is

new,

use

the

Standard

the

orange

onto

the

pve

head

height

2”

Esteal

Nutrition

and

make

burn-in

Pumps

connector

sure

set

for a minimum
to

off

tubing.

is

28 + 3°.

below

Pump

pump.

all

air

burn-in

the

the

end

Necdle

sa

is

purged

of

15

feeding

of the

feeding

valve

from

the

cassette

minutes

sets).

is

at

300ml/hr.

set

and

attach

placed

62-HF-0550-02

on

and

feeding,

{Note:

the

edge

(Rer:10/2000)

Do

needle

of table

v.

Place

the

Transducer

with

pump

reading

set

of

1.00 + .02

cycle a minimum

e

Place

the

Transducer

another

voltage

allow

Standard

reading

the

pump

stabilized.

Calibration

to

150ml/br,

of

(6)

Calibration

Pump,

of

1.00 + 0.02

to

cycle a minimum

and

volts

peak

cycles

with

pump

Set

and

adjust

and

volts

the

is

obtained

verify

Set

and

set

150ml/hr, and

peak

of

(6)

the

Verification

needic

that

the

valve

on

the

the

reading

Transducer

Sct

until a transducer

oscilloscope.

has

Verification

verify

is

indicated

cycles

on

and

verify

the

into a Standard

Pump,

voltage

Allow

the

pump

stabilized

Set

into

that

the

transducer

oscilloscope.

that the

reading

Again,

has

to

EQUIPMENT

-

Oscilloscope

-

Transducer

-

Transducer

-

(2)

Standard

-

Backpack Power

-

Calibration

RECALIBRATION

Note:
Calibration

of
the
minutes

Transducer

Set & Transducer

1.00

£0.02

Calibration

are

to

a.

Place
cord

Calibration
Verification

Box

readings

volts

and

be

checked

an

anti-static

to

the

REQUIRED:

Set

Set

Pumps

Supply

w/

Conector

(4.68

vde)

Plug

PROCEDURE:

shall

be

taken,

Verification

peak

must

be

verified.

Verification

and

grounded

Set

must

calibrated,

wrist

band

onto a convenient

anti-static

mat

using

(2)

Standard

Set,

every

30

minutes.

If

readings

be

recalibrated

if

necessary.

at

the

fall

work

station

Pumps,

‘Transducer

outside

wrist

and

all

and

of

the — acceptable

pumps

attach

on

both

within

the

the

Transducer

vollage

readings

range

the

last

30

grounding

b.

Ensure
and

adjust

position

©.

Connect a jumper
power

Note: A 4.68

4

Attach

assembly),
Attach

scope

Companion”

CicarStar”

the

oscilloscope

intensity

knob

to

line

as

required.

trace

cable

jack

on

the

pump

Volt

regulated

calibration

with

the

oscilloscope

probe

Enterat

plug

access

to

the

Nutrition

through

“TRANSDUCER"

Pump

is

"ON"

and

Set

with

baseline.

between

the

direct

from

the

calibration

the

battery

ground

to

the

has

warmed

“AC,

GND,

Ensure

de

connector,

current

door

“GND”

terminal

eso

up

DC’

10x

power

box

to

opening,

terminal

on

for

at

least

switch

probe

on

the

supply

connector

on

the

box.

to

is

connected.

charger,

may

be

75

the

calibration box and

62-HF-055002

LO

minutes.

"GND"

Adjust

and

the de

used

(on

the

Main

(Rev

Focus

Board

the

10/2000)

Set the

‘Turn

scope

the

to

rotary

switch

the

0.2V/DIY

on

the

setting.

calibration

box

to

the

“TRANSDUCLR/OPT"

position.

Rotate

the

-

-

Rotate

Control

HI/LOW

the

control

SET

RATL

The

self

LCD.

Hf

the flow

depressing

the

of

position.

test

should

rate

the

pump

the

XDUCER

keypad.

XDUCER_CAL

While

"ON"

Insert

cassette

Rotate

the

pump

is in

position

the

Transducer

is

latched

the

pump

dial

of

the

pump

be

by-passed

setting

increment

diai

to

is

not

the

at

or

decrement

HOLD

CAL/OPLIC

Depression

mode

and

HOLD,

the

OPTIC_CAL

tum

Calibration

into

place.

control

dial

to

the

from

the

POWER

and a 150ml/hr

150ml/hr,

please

do

keypads.

position.

of

the

CAL

HI/LOW

modes

mode.

the “E

Set

SAVE”

cassette

RUN

into the

position.

switch

OFF

(CLIARGE)

flow

rate

setting

so

at

this

is

controlled

keypad

will

on

the

pump

and

displayed

time

by

through

togale

calibration

verify

between

that

position

on

the

to

the
the

box

to

the

the

-

Allow

circuitry

begin

-

Ifthe

increment

-

Ifthe

decrement

Once

several
HOLD
{indicated

Remove

Set.

Rotate

-

Verify

Ratate

the

pump

to

stabilize.

course

peak

peak

adjustment

transducer

keypad

transducer

keypad

transducer

strokes

to

position.

carlier

the

Transducer

tho

pump

that

the

transducer

the

pump

control

to

stroke

to

10

calibration

ensure

Record

on

the

control

several

While

1.00 + 0,02

1.60 + 0.02

this

is

of

the

transducer

signal

is

below

signal

is

above

has

been

system

the

has

actual

volts,

volts,

LCD)

Calibration

dial

back

reading

dial

to

Set

to

is

the

HOLD

times,

taking

allowing

place,

the

monitor

output

0.98

volts,

adjust

1.02

volts,

adjust

made,

stabilized.

the

1.00 + 0.02

allow

the

pump

Rotate

transducer

and

RUN

setting

replace

with

position.

volts peak.

position.

motor

the

speed

the

oscilloscope

the

output

the

output

to

continue

pump

and

the

the

Transducer

control

and

using

the

using

the

pumping

control

digital

dial

to

pot

Verification

for

the

value

Tum

Companion”

ClearStar”

the “E

Entera

SAVE”

Nutrition

switch

Pump

on

the

calibration

em

box

to

the

“OFF”

EXHFOSSDOZ

position,

(Rev

102000)

s.

Rotate

t.

Rotate
value

the

the

on

the

pump

control

pump

control

pump

dial

LCD

display

to

the

dial

to

matches

POWER

the

HOLD

OK!

(CHARGE)

position

the

value

position.

and

verify

recorded

that

the

digital

pot

Note:

a.

Rotate
power

643

OPTICS

Perform

the

a.

Connect a jumper

jack

Note: A 4.68

b.

Attach
assembly),

if

the

values

the

pump

supply

following

on

the

and calibration

steps

pump.

volt

calibration

with

access

do

not

match

control

dial

to

plug

if

the

optical

cable

between

regulated

plug

direct

from

the

through

the

repeat

the

detection

the do

calibration

the

calibration

OFF

position.

from

the

pump.

cireuit

connector

current

battery

power

box

door

is

on

supply

to

opening,

procedure.

Remove

in

need

the

connector

Sel.

of

calibration,

charger

may

and

be

used,

JS

(on

Disconnect

the

the

Main

the

de

power

Board

de

©.

Ensure

à

Using
on

e

Tum

£

Set

“po”

g.

Rotate

place

thal

an

the

calibration

the

rotary

VOLTS/DIV

the

the

pump

IO | line

200ms

HIGH,

Depression

and

the

OPTIC_CAL

Note:

1h.

Rotate

should

The

PI

occur

lhe

optical

oscilloscope,

switch

pump

into

to

generate

500ms

of

the

default

so

that the

at

approximately

sensor

attach

box

and

on

switch

control

the

OPTIC

a

LOW,

HI/LOW

mode,

position

path

the

the

scope

the

calibration

on

scope

dial

to

square

etc.)

keypad

is

the

photodector

3.6 - 3.7 volts.

is

unobstructed.

oscilloscope

probe

to

0.5

the

HOLD

CAL

mode.

wave

output

will

XDUCER

just

begins

ground

to

the

“OPTIC”

box

the

"TRANSDUCER/QPT"

and

set

position,

The

signal

toggle

between

CAL

to

come

to

the

“GND”

terminal

the

“AC,

depress

the

microcontrolier

(i.e.:

200ms

the

XDUCFR_CAL

mode.

out

of

saturation.

terminal

on

GND,

DC”

H/LOW

will

force

HIGH,

the

box.

position,

switch

keypad

the

500ms

Note:

This

to

to

optic

LOW,

mode

Companion”

ClearStar”

mami

Nuvition

Pump

642

€2HF-0550.02

(Rex.102000)

Sel

VOLTS/DIV

switch

on

scope

to

0.1

6.4.4

Insert a primed
water,

Note:

into

“The

readings

Observe

Note:

the

IF

reading

Companion”

the

pump

pump

during

reading

is

saturation

Torque

Rotate

Optic

Disconnect

seal

the

pump

Test

Set.

the

PI

control

de

power

ClearStar”

cavily.

set

should

Ensure

be

primed

calibration.

on

the

scope,

not

as

specified

reading

as

necessary.

dial

to

the

supply

and

Pump

thal

the

free

of

Tt

must

be

above,

POWER

repeat

OFF

calibration

Set,

cassette

air

bubbles

between

steps h - k and

(CHARGE)

plug

from

filled

with

tube

latch

to

achieve

0.1

and

the

pump.

room

temperature

is

engaged,

proper

0,5

volts

raise

position.

optical

peak.

or

lower

Remove

the

the

TDC/BDC

Perform

EQUIPMENT

RECALIBRATION

a

the

-

TDC/BDC

-

PES

~

Calibration

With

POSITION

following

Power

the

pump

calibration

position

on

Connect a jumper

jack

on

the

Note: A 4.68 Volt

steps

if

the

recd

REQUIRED:

Calibration

Supply,

Box

w/Connector

control

plug

to

the

connector.

cable

Fixture

Test

PROCEDURE:

dial

connector

between

pump.

regulated

DETECTOR

switches

Backpack

Plug

in

the

J5

direct

have

Assembly,

POWER

on

the

the

de

connector,

current

been

P/N

OFF

main

board.

power

replaced

700840

(CHARGE)

Lnsure

on

the

charger,

supply

may

be

position,

plug

and

used.

is

in

the

attach

the

de

the

proper

power

Place

pump

Companion”

ClearStar®

the

pump

to

securely.

Enterat

Nutzitim

be

calibrated

Pump

in

the

fixture

e

and

tighten

side

plate

of

fixture

62HFOS5D02

to

hold

(Rer:1072000

à.

Insert
pump.

pump.

e

Rotate

£

Rotate

then

rotate

should

&

Press

should

à

Tum
function

i.

Lower

2,001”

using

the

3

Tum

the

the

properly

Reposition

the

rotary

the

pump

the

read

"tdc".

the

"HI/LOW"

read

"bdc"

the

Micro

to

read

the

gage/adaptor

appears

lever

"E

SAVE"

set-up

pump

switch

control

control

This

code

NORMAL.

on

the digital

on

the side of the

switch

gage/adaplor

and

secure

if

on

the

calibration

dial

to

the

"RUN"

dial

on

the

pump

indicates

switch

unit

system

the

on

the

on,

set

Zero

out

into the

gage

of

calibration

overlay

the

gage.

the

fixture

on

the

calibration

system

required.

into

the

Remove

box

to

the

TDC/BDC

position

to

the

and

"HOLD"

pump.

made.

to

chango

measurement

pump

Micro

and

zero

box

to

mode

until

the

code

unit.

out

the

to

the

"ON"

Ensure

gage/adaptor

gage

system

position.

allow

pump

to

stroke

position.

BDC

mode.

to

target

Lock

gage

display.

position,

Pump

Pump

INCHES

displacement

the

gage

fits

into

from

once,

display

display

and

the

value

in

place

k

Rolate
five

Note:

accurate

1.

Rotate

the

strokes

The

the
recorded.
decrement
needed

Pump
Record

m,

Once

Make

the

n.

Press

display

to

display

pump

the

sure

gage

the

should

pump

values

switch
IF

the

find

lowest

the

control

to

stabilize.

digital

read-out

in

the

DIF,

on

the

the

value

BDC

delay

the

lowest

should

display

read a value

value,

value

is

switch

on

display.

"HI/LOW"

now

switch

read

dial

to

the

must

be

MAX

digital

in

value

value

read-out

the

"MIN"

by

on

the

between 0 and

found,

the digital

rotate

on

the

"tdc"

RUN

position

zeroed

and

MIN

to

mode

using

the

digital

the

pump

read-out

pump

overlay

and

allow

between

modos.

the

is

other

"arrow

read-out

each stroke

"MIN"

mode

than O +

buttons"

+

.0005"

200

control

is

in

the

to

dial

"NORM"

change

the

pump

at

BDC

and

observe

.0005",

on

the

pump

to

the

HOLD

mode

to

TDC

to

run

al

least

to

obtain

the

value

increment

overlay

or

as

position.

and

zero

aut

mode.

Pump

o.

Rotate
“DC.
displacement.
Increment
pump

Companion"

GiearStar”

the

pump

Tum

the

switch

The

or

decrement

overlay

as

Enter

Nuviti

necded

control

DIFF

Pump

dial

on

the

value

the

TDC

until

both

to

the

RUN

digital

and

delay

the

read-out

the

NORM
value

DIFF

614

position,

by

value

Observe

to

DIFF mode

value

must

using

and

the

the

NORM

s7HF-055002

the

displacement

and

be

the

same + .0005”

“arrow

buttons"

value

at

observe

are

(Rev:10/2000)

on

the

same

the

the

+

0005".

display

p.

Once

a

Tum

ェ

Rotate

s.

Rotate

mode.

1.

Rotale
the

same

п.

Rotate

the

overlay

v.

Rotate
the

same

w.

Rotate

Pump

value.

the

TDC

the

"E

SAVE"

the

pump

the

pump

the

pump

as

the

the

pump

to

the

pump

as

the

the

pump

display

value

is

reached,

switch

control

control

control

TDC

value

control

change

to

BDC

control

BDC

value

control

dial

should

read a value

rotate

on

the

calibration

dial

to

the

POWER

dial

to

the

dial

to

the

RUN

recorded.

dial

to

the

HOLD

mode.

dial

to

the

RUN

recorded

to

on

the

POWER

between O and

the

pump

control

box

OFF

[OLD

position

position

position

position

the

Cal

Sheet,

OFF

200.

dial

to

the

to

the

"OFF"

(CLIARGE)

and

verify

and press

and

verify

(CHARGE)

position.

position.

to

reactive

that

the

that

position.

HOLD

the

the

H/LOW

the

Record

pump

position

TDC/BDC

TDC

value

switch

BDC

value

is

on

is

x

Remove

у.

Unlock

from

z.

Loosen

6.4.5

DEFAULT

During
known
default

A

service

of

first

as

the

values

technician

the

following

・

F-13:

+

218

+

1-19:

the

calibration

the

gage

the

pump.

side

plale

VALUE

time

power-up

default

are

valuc

stored

into

should

fault

condition(s)

CHECKSUM

TDC

DELAY

BDC

DELAY

plug

and

de

power

by

turning

of

fixture

the

lever on

and

remove

CALIBRATION

of

the

main

board

calibration

both

activate

mode.

the

secured

the

defaull

By

occur:

ERROR

OUT

OF

RANGE,

OUT

OF

RANGE

plug

from

the

the side

pump

of

the

from

fixture.

MODE

assembly,

activating

and

non-secured

value

calibration

the

the

pump.

fixture

manufacturer

default

area

mode

and

remove

value

calibration

of

EEPROM.
feature

if

initiates

one

the

gage

what

mode,

or

more

The

default

a.

Companion”

value

Attach

(15:5)

lines

ClearStar”

calibration

the

FORCE

to

ground

Enteral

Nutrition

mode

CAL

(15:1)

Pump

can

be

activated

(J5:3),

TDC/BDC_CAL

by

performing

(15:2)

615

the

following

and

DIAGNOSTIC_REC

2-HFO55002

steps:

{Rev102000)

b.

Activate

<.

Apply

4.

Rotate

ESAVE

power

the

control

position,

©

Verify

1.

Rotate

disconnect

The

following

+

SET

+

SET

ㆍ

VOL

+

BDC=0

*

TDC=0

+

XDUCER=49

+

Diagnostic

・

Occlusion Event

that

the

the

jumpers

vatues

RATE = 300

DOSE

FED

~0

Recorder

by

attaching a jumper

to

the

pump

dial

word

“dOnE”

pump

contro!

will

-0

Cleared

Recorder

via

backpack

from

the

is

dial

be

loaded

to

Cleared

between

power

POWER

displayed
back

to

into

EEPROM.

supply.

OFF

(CHARGE)

on

the

the

POWER

0

to

0

J5:4

and

J5:8

position

display

board.

OFF

(CHARGE)

to

the

SET

position

RATE

and

NOTE:

occlusion

6.4.2

6.4.6

POWER

Perform

As a direct

detector

and

6.4.4

respectively.

SUPPLY

ELECTRICAL
FLYBACK

SUPPLY

the

ASSEMBLY.

following

and

CIRCUIT

calibration,

a.

Separate

power

the

pe

board

result

‘119C/BDC

of a initiating

position detector

(CHARGER)

SHOCK

stops

front

housing

HAZARD.

LOCATED

if

the

and

connected.

the

WARNING

ON

output

of

rear

cover,

default

MUST

HIGH

THE

the

VOLTAGE

DC

charger

leaving

value

all

calibration

undergo

SWITCHING

power

connectors

recalibration,

PRESENT

supply

located

mode,

per

AT

POWER

is

in

need

on

the

distal

Section

of

the

»

Plug

Domestic,

Companion”

ClearStar”

the

charger’s

or

into a 220-240

Katar

Netstir Pump

AC power

cord

Volt,

into a 120

50

hertz

volt,

power

616

50/60

receplacie

hertz

power

for

International.

62

HF-D850.02

receptacle

for

(Rev.1012000)

©.

Monitor

connected
until fully

4.

Rotate

and

R17

4.70

the

output

to

of

the

the

Backpact

engaged.

(100

chm

VDC.

power

potentiometer)

supply,

Output

Test

so

using a digital

Fixture, Slide

that

the

multimeter

Test

open

circuit

(DMM),

Fixture

into

charger

output

is

between

4.66

«Torque
£

To

seal

verify
Backpack
The

charger

volts.

If

the

replaced.

£

Remove

R17

that

the

charger

Output

Test

is

functioning

output

Test

Fixture from

is

regulated,

Fixture.

Do

properly

voltage

falls

charger.

depress

not

maintain

if

the

below

4.50

Unplug

and

hold

push-button

load

for

more

output voltage

volts,

the

charger.

lies

between

power

Reassemble

pc

switch

than

(10)

seconds.

4.50

board

must

charger.

on

and

4.70

be

Companion”

CloarStar™

Fnteat

Nutrition

Pump

e

62-HF-0550-02

(Rev.

10/2000)

Section

7

PARTS

LIST,
DRAWINGS
SCHEMATICS

7.1

LABEL

This

section

contains

version

labeling

pumps

PLACEMENT

of the

Companion”

description

and

backpacks.

MECHANICAL

AND

ClearStar™

and

placement

ELECTRICAL

Enteral

information

Nutrition

for

Pump

the

domestic

Service

Manual

and

international

711

PARTS

For

most

7.1.2

PARTS

For

most

LIST - CANADA

current

revision

please

LIST - GERMAN

current

revision

please

refer

to

Label

refer

to

Label

(Code

Suromary

(Code

Summary

13)

LM771-13

15)

LM771-15

Companion"

ClearSigr

Frral

Noriion

ue

74

62-HF-0550-02

(Rev

1012000)

713

PARTS

For

most

7.14

PARTS

For

most

LIST - SPANISH

current

current

revision

please

LIST - AUSTRALIA

revision

please

refer

to

Label

refer

to

Label

(Code

Summary

(Code

Summary

22)

I.M771-22.

27)

LM771-27

7.1.5

PARTS

For

most

Companion”

LIST - EUROPE

current

ClearStar”

revision

Enteral

please

Nutrition

Pump

refer

to

Label

(Code

Summary

36)

LM771-36.

72

62-HF-0550-02

(Rev.

1072000)

7.1.6

PARTS

For

most

717

PARTS

For

most

LIST - ITALIAN

current

revision

please

LIST - UK

current

revision

please

refer

to

(Code

refer

to

Label

(Code

Label

Summary

54)

Summary

42)

LM771-42.

LM771-54,

Companion”

ClearStar”

Enteral

Nutrition

Pump

73

52-HF-0650-02

‘Rev.

1072000)

-ualuediuoo

este
THA

vente

dura

embiia
“1-2

dna

vi

Jege1-

jueueoeld

L

Touch

Ea

PANEL

i

PUMP
LABEL

von

LABEL

ID

VIEW
BATTERY

SHOWN

REVISION

tABEL

WITH

DOOR

REMOVED

Lisa

LABEL

|

LABEL

OF

FIRE

20-0950-4H-29

ou)

(0002

ο

ον

ο

a

9Jn6IH

'Z-L

anseulog

yoedoeg

leqe1-

INSTRUCTION

LABEL

S/N

|

voip

EN

1

o

=F

8)

LS

TS

DANGER/CAUTION

VRD

| 一 LABEL

9

juauaoeld

cousines

tooozrovnou)

TRACKING

LABEL

—

5
BW

x

GROUNDING
LABEL

RELIABILITY

Companion”

ClearStar™

Yateral
Nutition

Pump vs

67-HF-055002

Figure

7-3,

international

Backpack

-
Label

Placement

INSTRUCTION

LABEL.

|

—

(Rev.10/2000)

1

3

S/N

LABEL

72
EXPLODED

This

section

exploded

number,

of

the

views

part

for the

description,

Companion”

MECHANICAL

CtearStar”

domestic

part

and

international

number

and

Domestic

Companion”

Mem

Number

LI

Ca

|
|

E

Ги

|

E

i

|

!

i

3

4

5

6
T

8

9

1

u

12

15

14

rs

16

27. | Motor/Cam

18

[19

20
21

22

23
24
2

24

24

24
25
26

27

Screw

Pam

Hd

Washer

Battery

Battery

|

Backcase

Piezo

|

Casselte

Battery

Main

[Screw

Display
Display

Cassette

|

Spacer

Piston/Cap

Adapler

Screw

Reed

Screw

Gasket,

‘Washer,

Bumper,

|

Frontease

|

Tonchpavel
Touchpancl

Touchpanel
Touchpanel
Tonchpanel
Lockwasher
3/16

Control

Door

Sub-

Buzzer

Latch

Clip

Board

Pam

Ha.

PCB

PCB

Tube / Optics

Sub-Assembly

Bracket

Pan

Tid.

Switctt

Machine

Rubber 200053

Rubber

Drive

Sub-Assembiy

-

Nut

Knob

ClearStar”

Part

Description

#632 x "lg.

_

ー

Assembly

Sub-Assembh

Assembly

Assembly

w/

Assembly

Assembly - International

#2-28 x %

Assembly

bracket

Flat

Overlay - Domestic
Overiay - European,

Overtay - German
Overlay
Qverlay = Italian

External

Assembi

一

Starwasher

-

Domestic

Subassembly

lg

Assembly

Hd

Australia,

- Spanish
tooth

Enteral

quantity

&

.

ー

二

-

_

二

Canada,

and

VIEWS

Nutrition

pump

(Figure

required.

Pump

4)

and

Service

backpack

Manual

(Figures 5 &

contains

International

Enteral

|

Z

|

-

|

__.

[

-

L.

„22500642

—

Feeding

Part

Number

200015
200046

400014
500018

8001754

800014

400019

800221

500274C

2006
500700

500720.

800233

300155

800011

400185
200571

8001628
800178

A

200219

_

400078

460707

.

800307

500477
500639

-

500640

7

50064)

200042

200054,

800010

一

| 1

Pump

|

-

©

_

1

Y
1
1
1

6),

item

Companion”

CiearStar”

Eneral

Nitto

Pump

7

52-HF-0550

02

(Rev.

1012000)

Figure

7-4,

Pump - Exploded

View

Kr

(Rew:10/7000)

="

一

一

©

©

Hem

Ta

Number

1

"a

57

6

7

8

>

10

TI

同

18

4

5

16

cm

19

Domestic

“|

Power

Cord

Re

|

Serew,

~” | Screw,

Rear

‘Switching

Screw

Screw,

Pe

DC

Front

Feet

Channel

7

[Clamp

‘Clamp

Clamp

Washer

Retaing

“Triangular

plastite

Plastite

Cover / Tosert

Power

Pan

Ha,

Plastite

Power

Housing

Ara

Support

Screw

Ring

Companion”

Part

Description

Assembly

ー

diz x 2

38

lg,

46-32 x 3/8

Subasstanbly

Supply
#6-32
#4 x 3/8

ο

Sub-Assembly

—

-

Sub-Assembly

Block

Knob

x %

Tg,

ー

Ig,

ly

©

ClearStar”

]

ii

7777200028

|

ー

i

o

7

7

TT

7

ーー

Backpack

Part

Number

E

500315

300386C

200997
зи

400363

3003068

A00362A

800019

400039

“300007

-

200087

200049

600109

^^

^^

Quantity

т

|

T

i

|

T

T

4

T

1

UT

1

ュー

2

1

”

]

7

ompanione

Clearstar

Fasal

Feeding

Pump

79 @2 바 0650.02 | (Rev.10/2000)

International

Companion™

ClearStar™

Backpack

Item

Number

1

AG

Power

Cord

Appliance

Screw,

Screw,

Rear

Switching

Screw

Screw,

Plate

|

BC

(| Front

Feet

Channel

Clap

‘Clamp

Clamp

‘Washer 200047

Retaing

Triangular

Outlet

Plastite

Plastite

Cover / Insert

Power

Pan

Hd.

Plastite

Power

Housing / Mains

Arm

Support

Screw

#4 x 3/8

—

Sub-Asseanbly

Sub-Assembly

Ring

Knob

Part

Description

Assembly

Assembly

#4 x 2

3/8

Ig.

46-32 x 3/8

Subassembly

Sup

46-32 x lg

~

Block

~

18.

lg

Indicator

| n

i

>

Subassembly

-

7777300007

TT

T

Part

Number

"800037

800223

200029

200108

800334

500586C

7

200497

EST

460363

8003068

800235

“460027

HEL

300019

400039

200049

Tamos

O

一

ㆍ

©

©

©

Quanity

=

Ti

-

T

1

4

2

1

1

4

1

1

1

4

1

=

1

1

ao

2

ェ

7

ーー

Companion”

ClearStar™

Enteral

uniti

Pump

mm

HE

OS50

92

(Rer92000

Companion”

Cleasstar

Figure

Enteral

Nutrition

7-6,

International

Pump

Backpack - Exploded

712

View

82-HF-0550-02

(Rev.

4072000)

7.3

ELECTRONICS

This

section
layouts
ClearStar™

of

the

(main,

display

Enteral

service

Nutrition

manual

and

power

board assemblies)

Pump

and

contains

the

functional

Backpack.

block

for

the

diagram,

domestic

clectrical

and

schematics

international

and pcb

Companion”

Companion”

ClearStar™

Htsrat

Natt

Figure

Purse

7-7,

Electrical

Block

743

Diagram

62-HF.0590.02

(Rer102000)

en

5

SS

Parziali

IO

м

E

a

TEL

-一

l

Ur

ati

ma

cs

=

Do

ma

y

le

日

ИЕ

日

ca

Es

o

Figure

7-8,

Main

Board

Assembly

mpanion

ClearStar”

Eme

Niasition

Pump

744

67

HF-0560.02

(Rew102000)

Companion”

ClearStar”

Figure

Enteral

7-10,

Nutrition

Main

Pump

Board - Electrical

Schematic

746

(Analog)

62.HF-0550.02 。 (Rew02000

Loue)

Jason

Te
teen

uma

em

0064

1-2
‘|

onsawog

Aeldsig

pieog

must

т

iaia

“Bo

a

si

så

E

FRET

4100

3988

一

i

ams

mer,

二

Ni

È

ans

i

este

Ci

때

오나

зала?

NON-PLATED

υπο

a

NET

ÉYNOLL
1
る

SK_ | SERTAL
TD
E
SE

ETT

Ned

ーー

| SECRET

PINOUT

FUNETONS

SERIAL

EE

Sn

[AE

LE

CCK

CT

ta

7]

DATA

AUT
İNPUT

ICT

PONER
SUB

y,

Aquessy

zonesodHze

(oceania)

y

VORA
È

Tolerances

È

REFER

ÅL

STORAGE

OPERATING

이

SEND

muros

THE GER

NN

ONCrES

=0.008

TO

MONGE

TEMPERAUATE:

TEMPERATURE:

OA

NNESS

UNLESS

BRODEET

CEGICRIGN

To

00 10

OUEASE

OIMERMBE

KİD

SPECIFIED.

FOR

+90

©

SPEED.

Фес

CONFIGURATIONS

AND

BILL

MATERIALS,

de

i

É Ê

esposas

a

i

i

Figure

Companion”

GlearStar”

Fats)

7-12,

Domestic

Nusition

Pump

Display

Board

Assembly - Electrical

ma

624HIF-0550.02

Schematic

Rer10r2000)

MALO

GIRO
IA

Hop

dun

BERİ

anbig
‘eL-2

1:21]

LITE

i

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9:9

9

søge

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9-==з

>

mu”

con

сочло

||:

il

8

per.

-

上

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ーー

[EINE]

(Coat
PLM

TS

Г;

нем

SYSMGLI_FUNETONI

ТЯ

ŠK

Е

Газе

ER

SERIAL

SERIAL

E

ESA

SELECT

TOF

to

[vas

DATA

INFO,

ELSE

rt

АДР

INPUT

čz

jeuoyewowl

ere

78

2006504

CES

Aeidsig

pseog

Aquessy

ports:

ME

TOLERANÇES a 0a

BEER

ru

GRERATIN

5.

BEND

DIMENSIONS

Ear

oF

i

----

Οι

a,

15

ACATS

AKAESS

10.

MODULE

TEMPERATURE:

TME

LEG

URLIRS

PRODUCT

FL

BD TO

OTHERWISE

Dine

SPECINZÁTON

ea

+

+90

0%

SPECIPTO.

SELE

ED.

FOR

SF

OIE

τι

Pan

CONFICURATONS

AND BU,

WATE

ra

Figure

Companion“

ClearStar”

7-14,

Internationa!

Enteral

Feding

ο

Display

Pump

Board

Assembly - Electrical

120

Schematic

62-HF.0650.02

—

{Rev.10/2000}

Companion"

ClearStar”

Hateral

Foeding

Figure

Pump τσι

7-15,

Power

Board

Assembly

62.HF.0550.02

Rev102000)

Companlon®

ClearStar™

Figure

Enteral

7-16,

Feedine

Power

Pump

Board

Assembly - Electrical

72

Schematic

E-HF-0660-02

‘Rev.

1072000)