Companion 919327211 Owner’s Manual
I
I
i'
120/240 VOLT • 5250 WATT
, SAFETY GUUDELUNES
o ASSEMBLY
- OPERATUON
- MNNTENANCE
- TROUBLESHOOTUNG
REPNR PARTS
JtVIPORTANT:
Read the Safety Guidelines
and All instructions Care°
fully Before Operating
SeBd by Sears Reebuck and Ceo, Heffman Estates, IL 60179 UoSoAo
MGP-32721_ "H/9t99
Warranty .................................................... 2
Safety Guidemines ................................... 3-8
Assembmy ................................................ 9-10
Operation ........................................... 11-14
Maintenance ...................................... 14-16
Service Adjustments .............................. 16
DATEPURCHASED:
MODEL NO:
SERIAL NO:
STOREWHERE PURCHASED:
ADDRESS:
CITY:
TELEPHONE:
Record the above information about your unit
so that you will be abHeto provide it in case of
Hoss or theft.
FULL ON ==Ym=ARWARRANTY ON S_=AR8 G_=N_=RATOR8
For one year from the date of purchase, when this Sears generator is maintained and operated according to the instruc-
tions in this owner's manual, Sears will repair, free of charge, any defect in material and workmanship.
HORSE POWER 10 HP
GASOLINE CAPACITY 7 GALLON
OIL CAPACmTY 26 OZ.
MAmNTENANCE AGREEMENT
The Sears Warranty, pHusa Maintenance Agreement, pro-
vide maximum vaHuefor your Sears products. Contact
your nearest Sears store for detaiHs.
CUSTOMER RESPONSmBmLmTmES
Read and observe the safety ruHes.
Follow a reguHarscheduHe in maintaining, caring for and
using your generator.
Follow the instructions under "Customer Responsibili-
ties" and "Storage" sections of this owner's manual.
1
If your Sears Generator is used for commercial or rental purposes, this warranty applies for only 90 days from the original
date of purchase.
FULL ON ==Ym=ARWARRANTY ON Sm=ARS_=NG|Nm=
For one year from the date of purchase, when this Tecumseh engine is maintained and operated according to the instruc-
tions in this owner's manual, Sears will repair, free of charge, any defect in matedal and workmanship.
If your Tecumseh engine is used for commercial or rental purposes, this warranty applies only for 90 days from the date
of purchase. This warranty does not cover: Expendable items such as spark plugs and air filters, which become worn
during normal use.
Repairs necessary because of operator abuse or negligence, including damage resulting from no oil being supplied to
the engine or failure to maintain the equipment according to the instructions contained in this owner's manual, are not
covered under warranty.
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE GENERATOR TO THE NEAREST SEARS SERVICE CENTER.
This warranty gives you specific legal rights and you may also have other rights, which vary from STATE TO STATE.
$ears_ Roebuck and 0o._ D/817 WAr Hoffman Estates_ |L 60179
MGP327211 2 -- ENG
This manual contains information that is important for you to know and understand. This information relates to
protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information,
we use the symbols to the right. Please read the manual and pay attention to these sections.
DANGER indicates an imminently hazardous situation
which, if not avoided, will result indeath or serious
WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death of serious
CAUTION indicates apotentially hazardous situation
which, if not avoided, _ result in minor or moderate
CAUTION used without the safety alert symbol indicates a
potentially hazardous situation which, if not avoided,
result in rALo43ertydama.qA.
This product is not equipped with a spark arresting muffmer. If the product wiii be used around flammable
materials, or on land covered with materials such as agricultural crops, forest, brush, grass, or other similar items,
then an approved spark arrester must be installed and is legally required in the state of California. It is a violation
of California statutes section 130050 and/or sections 4442 and 4443 of the California Public Resources Code,
unless the engine is equipped with a spark arrestor, as defined in section 4442, and maintained in effective
working order. Spark arresters are also required on some U. S. Forest service land and may also be legally
required under other statutes and ordinances.
This product may contain chemicals known to the state of California to cause cancer, birth defects, or other
reproductive harm. This warning is given in compliance with California Proposition 65, as detectable amounts of
chemicals subject to proposition 65 may be contained in this product.
SAVE THESE iNSTRUCTiONS
When using this product basic precautions should always be
followed including the following:
HAZARD WHAT COULD HAPPEN HOW TO PREVENT iT
Attempting to connect generator
directly to the electrical system of
any building structure.
RBSK OF ELECTROCUTBON AND FBRE
Back feeding electricity through a
building's electrical system to the
outside utility feed lines could en-
danger repair persons attempting to
restore service.
Attempting to connect to the incom-
ing utility service could result in
electrocution.
Restoration of electrical service while
the generator is connected to the
incoming utility could result in a fire or
serious damage if a isolator switch is
not installe&
Failure to use a double throw transfer
switch when connecting to a
structure's electrical system can
damage appliances and WiLL VOID
the manufacturer's warranty.
Never backfeed electricity through
a structure's electrical system.
To connect to a structure's electri-
cal system in a safe manner,
always have a Double-Throw
Transfer Switch installed by a
qualified electrician and in compli-
ance with local ordinances. (When
installing a Double=Throw
Transfer Switch, a minimum of
10 gauge wiring must be used,)
3 -- ENG
MGP 327211
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEIVtPTBNG TO OPERATE GENERATOR°
RiSK OF' ELECTROCUTION AND FiRE ,(cont'd)
HAZARD
Operation of generator in rain, wet,
icy, or flooded conditions.
Use of worn damaged, undersized
or ungrounded extension cords.
Placing generator on or against
highly conductive surface, such as
a steel walkway or metal roof.
WHAT COULD HAPPEN
Water is an excellent conductor of
electricity! Water which comes in
contact with electrically charged
components can transmit electricity to
the frame and other surfaces, resultin
in electrical shock to anyone contact-
Contact with worn or damaged
extension cords could result in
electrocution.
Use of undersize extension cords
could result in overheating of the
wires or attached items, resulting in
fire.
Use of ungrounded cordsets could
prevent operation of circuit breakers
and result in electrical shock.
Accidental leakage of electrical
current could charge conductive
surfaces in contact with the generator.
HOW TO PREVENT iT
Operate generator in a clean, dry,
well ventilated area. Make sure
hands are dry before touching unit.
Inspect extension cords before
use and replace with new cord if
required.
Use proper size (wire gauge)
cordset for application see chart in
the Assembly section of this
manual.
Always use a cordset having a
grounding wire with an appropriate
grounding plug. DO NOT use an
ungrounded plug.
Place generator on low conductiv-
ity surface such as a concrete
slab.
Improper connection of items to
generator.
Exceeding the load capacity of the
generator by attaching too many
items, or items with very high load
ratings to it could result in overheating
of some items or their attachment
wiring resulting in fire or electrical
shock.
Operation of unit when damaged,
or with guards or panels removed.
Attempting to use the unit when it has
been damaged, or when it is not
functioning normally could result in
fire or electrocution.
Removal of guarding could expose
electrically charged components and
result in electrocution.
MGP327211 4 -- ENG
ALWAYS operate generator a
minimum of six feet from any
conductive surface.
Read the load rating chart and
instructions in the Wattage Calcu-
lation section. Make sure that the
summation of electrical loads for
aii attachments does not exceed
the load rating of the generator.
Do not operate generator with
mechanical or electrical problem.
Have unit repaired by an Autho-
rized Service Center.
Do not operate generator with
protective guarding removed.
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTBNG TO OPERATE GENERATOR.
RISK OF FiRE
HAZARD
Attempting to fiii the fuei tank whiie
the engine is running.
Sparks, fire, hot objects
Improper storage of fuel
uate ventilation for generator
WHAT COULD HAPPEN
GasoUine and gasoline vapors can
become ignited by coming in contact
with hot components such as the
muffler, engine exhaust gases, or from
an electrical spark.
Cigarettes, sparks, fires, or other hot
objects can cause gasoline or gaso-
line vapors to ignite.
Improperly stored fuel could lead to ac-
cidental ignition. Fuel improperly se-
cured could get into the hands of chip
dren or other unqualified persons.
Materials placed against or near the
generator or operating the generator in
areas where the temperature exceeds
104° R ambient (such as storage rooms
or garages) can interfere with its proper
ventilation features causing overheat-
ing and possible ignition of the materi-
als or buildings.
HOW TO PREVENT iT
Turn engine off and allow it to cool
before adding fuel to the tank. Equip
area of operation with a fire extin-
guisher certified to handle gasoline
or fuel fires.
Add fuel to tank in weii ventilated
area. Make sure there are no
sources of ignition near the genera-
tor.
Store fuel in a OSHA approved con-
tainer designed to hold gasoline.
Store container in secure location to
prevent use by others.
Operate generator in a clean, dry,
well ventilated area a minimum of
four feet from any building, object
or waii. DO NOT OPERATE UNIT
INDOORS OR iN ANY CONFINED
AREA.
Tampering with factory set engine
speed settings.
Overfilling the fuel tank - fuel spilP
age.
Engine speed has been factory set to
provide safe operation. Tampering with
the engine speed adjustment could re-
sult in overheating of attachments and
could cause a fire.
Spilled fuel and its vapors can become
ignited from hot surfaces or sparks.
5 -- ENG M@ 327211
Never attempt to "speed=up" the
engine to obtain more performance.
Both the output voltage and fre-
quency will be thrown out of stan-
dard by this practice, endangering
attachments and the user.
Use care in filling the tank to avoid
spilling fuel. Make sure fuel cap is
secured tightly and check engine
for fuel leaks before starting
engine. Move generator away
from refueling area or any spillage
before starting engine. Allow for
fuel expansion. Keep maximum
fuel level 1A inch below the tip of
the fuel tank. Never refuel with the
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEIVtPTBNG TO OPERATE GENERATOR°
Risk of |niu_ and Prepe_:_ Dama_;_ When
Trans_ Generater
HAZARD
Fire, hhdafion, Damage to
Vehbb Surfaces
WHAT COULD HAPPEN HOW TO PREVENT iT
Fuei or oii can bak or spill and could
result in fire or breathing hazard, seri-
ous injury or death can result. Fuel or
oil leaks will damage carpet, paint or
other surfaces in vehicles or trailers.
If generator is equipped with a fuel
shut-off valve, turn the valve to the
off position before transporting to
avoid fuel leaks. If generator is not
equipped with a fuel shut-off valve,
drain the fuel from tank before trans-
porting. Transport fuel only in an
OSHA approved container. Always
place generator on a protective mat
when transporting to protect against
damage to vehicle from leaks. Re-
move generator from vehicle imme-
diately upon arrival at your destina-
tion
RiSK OF BREATHING - iNHALATiON HAZARD
HAZARD
Gasoline engines produce toxic car-
bon monoxide exhaust fumes.
MGP 327211 6 -- ENG
WHAT COULD HAPPEN
Breathing exhaust fumes will cause se-
rious injury or death.
HOW TO PREVENT iT
Operate generator in clean, dry, well
ventilated area. Never operate unit
in enclosed areas such as garages,
basements, storage, sheds, or in
any iocation occupied by humans or
animals. Keep children, pets and
others away from area of operating
unit.
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTBNG TO OPERATE GENERATOR°
RISK OF UNSAFE OPERATION
HAZARD
Operation of generator in careiess
manner.
Operation of voitage sensitive appii-
ances without a voitage surge pro-
tector.
WHAT COULD HAPPEN
All sources of energy include the po-
tential for injury+ Unsafe operation or
maintenance of your generator could
lead to serious injury or death to you or
others+
Any gasoline operated household gen-
erator wiii incur voltage variations caus-
ing damage to voltage sensitive appli-
ances or could result in fire.
NOW TO PREV_'NT iT
+ Review and understand all of
the operating instructions and
warnings in this manual.
+ Become familiar with the
operation and controls of the
generator+ Know how to shut it
off quickly.
+ Equip area of operation with a
fire extinguisher certified to
handle gasoline or fuel fires.
+ Keep children or others away
from the generator at all times+
Always use a U +h listed voltage sen-
sitive surge protector to connect
voltage sensitive appliances (TV,
computer, stereo, etc+)+ Failure to
use a U.L. listed voltage surge
protector will void the warranty on
your generator.
Notice: A multiple outlet strip is not
a surge protector make sure you use
a U+L listed voltage surge protec-
tor+
Raising or suspending generators
equipped with iift rings improperiy
Operating generator while sus-
pended
Generator could fall causing serious in-
jury or death to you or others+
Improper raising or suspending can
cause damage to the generatoL
Generator will not operate properly and
will cause damage to the generator and
could cause serious injury or death to
you or others+
7 -- ENG MGP327211
Always use proper connecting pro-
cedures as described inthis manual
when connecting cables, chains, or
straps for raising or suspending gen-
erators equipped with lift rings+
Always use cables, chains, or straps
rated at 2000 Ibs working load or
more to raise or suspend generator+
Never operate generator while sus-
pended or in an unlevel position+
Always operate generate on a fiat,
level surface+
READ AND UNDERSTAND ALL WARNINGS BEFORE
ATTEMPTBNG TO OPERATE GENERATOR°
RISK OF NOT SURFACES
HAZARD WHAT COULD HAPPEN HOW TO PREVENT iT
Contact with hot engine and genera-
tor components.
HAZARD
Contact with moving parts can re-
suit in serious injury.
Contact with hot surfaces, such as en-
gines exhaust components, could re-
sult in serious burns.
RiSK OF MOVING PARTS
WHAT COULD HAPPEN
The generator contains parts which ro-
tate at high speed during operation.
These parts are covered by guarding
to prevent injury.
During operation, touch only the
control surfaces of the generator.
Keep children away from the gen-
erator at all times. They may not be
able to recognize the hazards of this
producL
HOW TO PREVENT iT
Never operate generator with guard-
ing or cover plates removed. Avoid
wearing loose fitting clothing or jew-
elry which could be caught by mov-
ing parts.
RiSK FROM LiFTiNG
HAZARD
Lifting a very heavy object.
MGP 327211 8 -- ENG
WHAT COULD HAPPEN
Serious injury can result from attempt-
ing to lift too heavy an object.
HOW TO PREVENT iT
The generator is too heavy to be
lifted by one person. Obtain assis-
tance from others before you try to
move iL
CARTON CONTENTS
2 - Wheels
t - Feet Bracket
f .........
2 o Bracket
t °isolator Feet
2 - Shoulder
Belts
6 - 5/t6ot8 x 3,4 "
Cap Screws
t = Handle
Read owner's manual Do not attempt to operate equipment until you have read Owner's
Manual for Safety, Assembly, Operation, Maintenance, Storage Instructions.
TOOLS NEEDED FOR ASSEMBLY
1- Box Cutter or Knife
2 - 9/16 " Wrenches
2 - 1/2" Wrenches
1 - 1" thick x 1' square piece of wood
REMOVE GENERATOR FROM CARTON
* Open carton from top_
Cut carton along dotted lines.
Remove all carton inserts.
Remove generator through opening in carton.
Using a 9/16 inch socket remove shipping block
from under the generator head. Unscrew the bolt
and remove the wood block. NOTE: It is very
important that this is removed before starting your
generator.
iMPORTANT; Before any attempt to start your genera-
tor be sure to check engine oil (See Adding Engine Oil
paragraph in the Operation section on page 13 of this
manual.)
2 = 5ot6-t8 x t 3/4 "
Cap Screws
2 - Washers 2 = 3/8-t6
Lock Nuts
1
9 -- ENG MGP327211
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