Compac DCA Installation & Service Manual

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Page 1

DCA Installation & Service Manual

Version 1.1.4

Page 2

Compac Industries Ltd.

Page 2

www.compac.co.nz

Conditions of Use

 Read this manual completely before working on or

making adjustments to the Compac equipment.

 Compac Industries Limited accepts no liability for

personal injury or property damage resulting from working on or adjusting this unit incorrectly or without authorisation.

 Along with any warnings, instructions, and

procedures in this manual, you should also observe any other common sense procedures that are generally applicable to equipment of this type.

 Failure to comply with any warnings, instructions,

procedures, or any other common sense procedures may result in injury, equipment damage, property damage, or poor performance of the Compac equipment

 The major hazard involved with installing and

operating the unit is electrical shock. This hazard can be avoided if you adhere to the procedures in this manual and exercise all due care.

 Compac Industries Limited accepts no liability for

direct, indirect, incidental, special, or consequential damages resulting from failure to follow any warnings, instructions, and procedures in this manual, or any other common sense procedures generally applicable to equipment of this type. The foregoing limitation extends to damages to person or property caused by the unit or damages resulting from the inability to use the unit including loss of profits, loss of products, loss of power supply, the cost of arranging an alternative power supply, and loss of time, whether incurred by the user or their employees, the installer, the commissioner, a service technician, or any third party.

 Compac Industries Limited reserves the right to

change the specifications of its products or the information in this manual without necessarily notifying its users.

 Variations in installation and operating conditions

may affect the unit's performance. Compac Industries Limited has no control over each installation's unique operating environment. Hence, Compac Industries Limited makes no representations or warranties concerning the performance of the unit under the actual operating conditions prevailing at the installation. A technical expert of your choosing should validate all operating parameters for each application.

 Compac Industries Limited has made every effort

to explain all servicing procedures, warnings, and safety precautions as clearly and completely as possible. However, due to the range of operating environments, it is not possible to anticipate every issue that may arise. This manual is intended to provide general guidance. For specific guidance and technical support, contact your authorised Compac supplier, using the contact details in the Product Identification section

 Only parts supplied by or approved by Compac

may be used and no unauthorised modifications to the hardware of software may be made. The use of non-approved parts or modifications will void all warranties and approvals. The use of nonapproved parts or modifications may also constitute a safety hazard.

 Information in this manual shall not be deemed a

warranty, representation, or guarantee. For warranty provisions applicable to this unit, please refer to the warranty provided by the supplier.

 Unless otherwise noted, references to brand

names, product names, or trademarks constitute the intellectual property of the owner thereof. Subject to your right to use the unit, Compac does not convey any right, title, or interest in its intellectual property, including and without limitation, its patents, copyrights, and know-how.

 Every effort has been made to ensure the accuracy

of this document. However, it may contain technical inaccuracies or typographical errors. Compac Industries Limited assumes no responsibility for and disclaims all liability of such inaccuracies, errors or omissions in this publication.

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iii

Contents

Conditions of Use ............................................................................................................................................................. 2

Product Identification ....................................................................................................................................................... 6

Document Control Information ........................................................................................................................................ 7

Symbols and Units of Measure ........................................................................................................................................ 8

Safety ................................................................................................................................................................................. 9

Introduction ..................................................................................................................................................................... 10

Options................................................................................................................................................................... 11

Components ........................................................................................................................................................... 12

Litres Total ............................................................................................................................................................. 14

Installation Guidelines .................................................................................................................................................... 15

Electrical Connections.................................................................................................................................................... 17

Tank Gauging Setup .............................................................................................................................................. 18

Precautions when using Generator Power ................................................................................................................... 18

Wiring Diagram ................................................................................................................................................................ 19

Modem Connections ....................................................................................................................................................... 20

Operating Instructions .................................................................................................................................................... 22

CWID Key & CWID Block Readers ........................................................................................................................ 22

HID Readers .......................................................................................................................................................... 24

iTrack Reader ........................................................................................................................................................ 25

USB Module ..................................................................................................................................................................... 26

USB Memory Stick ................................................................................................................................................. 27

Uploading and Downloading Files ................................................................................................................................. 28

1) Do All ................................................................................................................................................................. 29

2) Set Price ............................................................................................................................................................ 30

3) Send Cards ........................................................................................................................................................ 30

4) Get Buffer .......................................................................................................................................................... 31

5) Get Transactions ............................................................................................................................................... 31

Working with USB Module Files .................................................................................................................................... 32

1) Cards ................................................................................................................................................................. 33

2) Price................................................................................................................................................................... 35

3) Transactions ...................................................................................................................................................... 36

Customising Your Transaction Reports ................................................................................................................. 37

Powering Up .................................................................................................................................................................... 39

Set Up ............................................................................................................................................................................... 40

System Setup ......................................................................................................................................................... 40

Page 4

Compac Industries Ltd.

Page iv

www.compac.co.nz

Main Menu Options ......................................................................................................................................................... 41

Option #1 REPORTS ............................................................................................................................................. 41

Option #2 CARDS .................................................................................................................................................. 42

Option #3 FUELS ................................................................................................................................................... 43

Option #4 SYSTEM ................................................................................................................................................ 45

Option #5 PUMPS .................................................................................................................................................. 54

Comms Options ..................................................................................................................................................... 57

Option #6 TANKS .................................................................................................................................................. 63

Option #7 PRODUCT GROUPS and GRADES ..................................................................................................... 67

Tanks/Pumps/Groups ............................................................................................................................................ 68

Setting Product Groups .......................................................................................................................................... 70

Assigning Pump Numbers to Hoses ............................................................................................................................. 71

Pump numbers for each model .............................................................................................................................. 71

Order of pump numbers ......................................................................................................................................... 71

Assigning Hoses to Product Groups............................................................................................................................. 71

Legend 4 Hose, 6 Hose and Laser 4 Hose Quad .................................................................................................. 72

Master, Premier and Laser (Single and Dual) ........................................................................................................ 73

Cards ................................................................................................................................................................................ 74

Expiry Date ............................................................................................................................................................ 74

Setting ISO and Access codes ............................................................................................................................... 74

Oil company ISO and Access codes ...................................................................................................................... 75

ATG / CE Box ................................................................................................................................................................... 76

Mechanical Registers ............................................................................................................................................. 77

Cardreaders ..................................................................................................................................................................... 81

Modems ............................................................................................................................................................................ 82

Dynalink (Hayes type) ............................................................................................................................................ 82

GSM Modem (Wavecom)....................................................................................................................................... 82

Lantronix .......................................................................................................................................................................... 83

Diagnostic LEDs .............................................................................................................................................................. 87

Diagnostic LEDs in a system with Compac comms only ....................................................................................... 88

Reports ............................................................................................................................................................................. 89

Deleting Transactions ............................................................................................................................................ 90

Troubleshooting .............................................................................................................................................................. 91

Error Messages ............................................................................................................................................................... 91

Service and Upgrade Procedures .................................................................................................................................. 92

Com FMS Board Replacement (DCA) ................................................................................................................... 92

C4000 Board Replacement .................................................................................................................................... 95

Compac Box Replacement .................................................................................................................................... 96

Fit PC Replacement ............................................................................................................................................... 97

Wiring a USB Module ............................................................................................................................................. 98

CWID Interface Board Replacement .................................................................................................................... 101

CWID Aerial Replacement ................................................................................................................................... 103

CWID Nozzle Aerial Replacement ....................................................................................................................... 104

HID Reader Replacement .................................................................................................................................... 106

iTrack Reader Installation and Replacement ....................................................................................................... 108

Card Reader Replacement .................................................................................................................................. 111

Multiplex Board Replacement .............................................................................................................................. 114

Keypad and Display Screen Replacement ........................................................................................................... 115

Router / Switch Replacement ............................................................................................................................... 116

Replacing the Receipt Printer .............................................................................................................................. 117

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Software Upgrading ............................................................................................................................................. 118

Maintenance .................................................................................................................................................................. 120

Receipt Printer ..................................................................................................................................................... 120

Replacing Paper - Seiko Printer ........................................................................................................................... 121

Changing Paper on a Custom Printer .................................................................................................................. 122

Appendix ........................................................................................................................................................................ 123

Comm FMS Board Connections .......................................................................................................................... 123

Plugs and Connectors .......................................................................................................................................... 126

Part Locations ............................................................................................................................................................... 130

Spare Parts List ............................................................................................................................................................. 132

DCA Cabinet ........................................................................................................................................................ 132

Electronic Components ........................................................................................................................................ 133

Modem / Router Options (DCA) ........................................................................................................................... 134

Printer .................................................................................................................................................................. 135

Card Reader ........................................................................................................................................................ 135

CWID HID & USB ................................................................................................................................................ 136

Exchange Parts .................................................................................................................................................... 136

Glossary of Terms ......................................................................................................................................................... 137

Installation Checklist .................................................................................................................................................... 138

Page 6

Product Identification

Compac Industries Ltd.

Page 6

www.compac.co.nz

Product Identification

Manual Title

DCA Installation and Service Manual

Publication Date

Wednesday, 29 August 2012

Application

Compac models RAS, DCA, CC DCA and variants

Power supply

220 - 240 V +/- 10%, 50 Hz, 1 Amp

Related Manuals

C4000 Master Manual (CWID and Mechanical Register DCAs)

CompacOnline User Guide (CompacOnline capable DCAs)

Validity

Compac Industries Limited reserves the right to revise or change product specifications at any time. This publication describes the state of the DCA at the time of publication and may not reflect the product at all times in the past or in the future.

Manufacturer Contact Details

The Compac DCA is designed and manufactured by:

Compac Industries Limited 52 Walls Road, Penrose, Auckland 1061, New Zealand P.O. Box 12-417, Penrose, Auckland 1641, New Zealand

Phone: + 64 9 579 2094 Fax: + 64 9 579 0635

www.compac.co.nz

Page 7

Document Control Information

Compac Industries Ltd.

Page 7

www.compac.co.nz

Document Control Information

Document Information and Revision History

Document Details:

DCA Installation and Service Manual

File Name and Location:

G:\Masters\Manuals\Authorised Manuals\DCA

Current Revision Author(s):

R Lacey

Authorised By:

Release Date:

Version

Date

Author(s)

Revision Notes

1.0.1

07/12/2009

R Lacey

Added USB Module instructions

1.0.2

06/09/2010

R Lacey

Republished with formatting changes from Comfutra manual

1.1.0

13/01/2011

R Lacey

Added Working with USB Module & Gilbarco comms update

1.1.1

28/02/2011

R Lacey

Added USB key USBTransJoin.exe instructions

1.1.2

11/07/2011

R Lacey

Updated grade map table

1.1.3

01/11/2011

R Lacey

Added generator precautions, tank gauging cable restrictions and DCA installation checklist

1.1.4

29/08/2012

R Lacey

Updated Conditions of Use. Added Colibri TG info. New Custom printer. Updated ATG Box to Compac Box.Added Roseman spec Compac Box to spare parts. Added Litres Total info. Added Fit PC info.

Distribution

Name

Indicator

Location

Page 8

Symbols and Units of Measure

Compac Industries Ltd.

Page 8

www.compac.co.nz

Symbols and Units of Measure

Symbols

Symbols are used in this manual to highlight information that is critical to the safety of people and equipment, and for the safe and correct operation of the Compac equipment

An extreme hazard that may result in death or injury if

proper precautions are not taken.

A reminder of safety practices or unsafe practices that

could result in personal injury or damage to associated equipment.

A reminder of safety practices or unsafe practices that could result in damage to associated equipment and/or voids the warranty.

Important information essential to the installation and operation of the Compac equipment

Units of Measure

The following units of measure are used in this manual:

Unit

Measure

Pressure

Bar (bar)

Temperature

Degrees Celsius (°C)

Volume

Litres (L)

Cubic Metres (m³)

Mass

Kilograms (kg)

Length

Metres (m)

Millimetres (mm)

Microns, Micrometres (m)

Inches (")

Torque

Newton Metres (Nm)

Voltage

Volts (V)

Current

Amps (A)

Frequency

Frequency (Hz)

Page 9

Safety

Compac Industries Ltd.

Page 9

www.compac.co.nz

Safety

You must adhere to the following safety precautions at all times when working on this unit. Failure to observe these safety precautions could result in electrical or mechanical damage to the unit or injury or death to yourself or bystanders.

Make sure that you read and understand all safety precautions before installing, servicing or operating this unit.

Failure to follow safety instructions may invalidate any warranty.

Mechanical Safety

Observe the following mechanical precautions:

During installation, take care that the unit is well supported and cannot fall over.

Take care with handling sharp edges, wear gloves where required.

Make sure that the service area is thoroughly clean when servicing. Dust and dirt entering the components may reduce the life span of the components and can affect operation.

Electrical Safety

Observe the following electrical precautions:

Always turn off the power to the unit before commencing work on any wiring. Never touch wiring or components inside the high voltage area with the power on. Be aware that capacitors and back up batteries may power the unit even after mains power is removed.

Always turn off the power to the unit at the mains switch before removing or replacing software or memory ICs.

Always take basic anti-static precautions when working on the electronics, i.e., wearing a wristband with an earth strap.

Environmental Safety

Observe the following environmental precautions:

Take care that you clean up after working on the unit.

Remove and carefully dispose of any waste.

Any spills must be cleaned up and disposed of in an approved manner.

Any spillage of fuel must be handled to minimise the risk of fire or explosion. Major spills must be reported to the local environmental authorities.

Site Safety

Observe the following precautions when on site:

Personal safety is the responsibility of the site manager and technician. Personal protective equipment appropriate to the situation is to be worn and if required, the working area appropriately cordoned off with cones, tape and/or barriers.

When working in or near hazardous areas, take all precautions to avoid sources of ignition. Obtain a Hot Work Permit if required.

These instructions are intended as a guide only. It is the responsibility of the technician and the site manager to manage safety in accordance with local regulations and best safe site practice.

Page 10

Introduction

Compac Industries Ltd.

Page 10

www.compac.co.nz

Introduction

The Compac DCA is designed as an authorisation station for controlling the operation of fuel pumping systems. It is compatible with most common fuel pumps and can be easily customised to accept a variety of authorisation methods and provide detailed transaction reporting. The main features include:

 Stand alone unit for unattended refuelling

 Stainless steel construction

 Tactile keypad

 Robust, reliable receipt printer

 Authorisation options include: Card, Pin, HID tag, iTrack, Roseman or

Compac Wireless ID (CWID) tag or nozzle loop

 Most major oil, gas company and third party cards accepted

 Data retrieval and client management by CompacOnline software or

USB key

 Reporting of tank gauge readings via CompacOnline (option)

 Communication via ADSL modem, 3G wireless, LAN cable or wireless

LAN.

 Ability to authorise high volume pumping systems

There are two basic models of Driveway Card Acceptor.

Model 1 is known as a Driveway Card Acceptor [DCA]

A Driveway Card Acceptor is designed to be used on an unattended site where the fuel pumps are authorised and controlled totally by the DCA.

A DCA has the site controller circuit board [Communicator Controller] included inside the unit.

A DCA can be configured with the appropriate hardware to communicate to and control Compac, PEC protocol and selected Gilbarco and Email protocol pumps.

Model 2 is known as a Retail Authorisation Station [RAS]

A RAS is designed to be used on a retail site where cash and card sales can take place during attended hours and card sales only can take place after hours. A RAS is connected to a Compac Communicator Controller on the pump communication loop. The Communicator Controller is normally located in a nearby office. You can have multiple Retail Authorisation Stations on one site connected to the controller.

For clarity, all units are referred to as DCA units unless it contains a feature specific to a RAS unit.

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Introduction

Compac Industries Ltd.

Page 11

www.compac.co.nz

Options

The DCA is a very versatile unit and can be equipped for many different functions depending on the customer's requirements.

Driveway Card Acceptor

The Compac Driveway Card Acceptor [DCA] is a standalone unit designed for unattended refuelling. The DCA can accept multiple card bases simultaneously including all major Oil Company, Gas Company and third party cards. It can authorise and control Compac, PEC, Gilbarco and Email Pumps with the appropriate hardware. It is NSC [Weights and Measures Australia] approved.

The DCA uses a DS1250 memory chip which has the ability to change the partition on the memory to make more space for more card numbers in exchange for a reduction in transaction memory.

Standard partition

5,500 Transactions

5,000 Cards

Optional partition

4,000 Transactions

22,000 Cards

These figures are approximate depending on the fields required.

Card numbers can be stored in two different ways: In limited validation mode, only the card numbers stored in the DCA can be used. In extended validation mode all valid ISO or mapped cards will be accepted apart from the "Hot Card" numbers that are stored in the DCA.

To download and manage transactions, the DCA has the following interfaces available:

 USB key

 CompacOnline

The following interfaces are no longer sold:

 Dial-up modem interface - (download via Netbase) - supported

 Printer interface (download to audit trail printer) - no longer supported

 PC interface - (downloads direct to a PC) - no longer supported

Standard Operation for a DCA

The driver goes to the DCA and Swipes their Card.

If the card is valid, the DCA display will request PIN entry [optional] and Odometer entry [optional].

The DCA display requests the driver to select which pump they wish to refuel from.

The DCA display advises the driver to take fuel.

After the transaction, if the driver requires a receipt he/she goes back to the DCA and re-swipes their card. Select YES to print receipt. (If NO is pressed, a new transaction will be started.)

To access DCA data there are the following options:

1. Print out reports on the Audit Trail Printer

2. Download the data directly to a PC running NETBASE

3. Download the data VIA MODEM to a PC running NETBASE

4. Display real time information and download data using CompacOnline

software via a 3G or ADSL modem.

5. Download data to a USB stick

Page 12

Introduction

Compac Industries Ltd.

Page 12

www.compac.co.nz

Components

The DCA consists of the following components:

Galvanised post base that is secured to the ground.

Post to support the DCA. This post is manufactured from stainless steel and is powder coated white. It has a removable back plate to allow the DCA housing to be easily bolted on and allow access to the electrical wiring to and from the cabinet.

DCA Housing. The housing is manufactured from stainless steel and is powder coated white. The card-reader, printer and PINpad keypad/display are fitted into the DCA housing door. A Communicator Controller circuit board is located inside.

A heater and thermostat are provided for climates where the temperature may fall below 10 degreesC to prevent moisture forming inside the cabinet. Other components such as a modem, Gilbarco or Email Pump Interface, and Pump comms booster circuit may be installed.

The DCA housing door is weather sealed and secured by two locks.

The Card Reader can be track 1 or 2. We do not support a reader reading and processing track 1 and 2 simultaneously.

From 2012 onwards DCAs are fitted with a tactile key pad. Previous versions have a capacitance non-contact type.

Receipt printers are fitted to units where a printed receipt is required.

Printer

DCAs are fitted with two types of receipt printer. Prior to June 2012, DCAs are fitted with a guillotine style printer with receipts dispensed into a container accessed via a sliding door. From June 2012 onwards DCAs are fitted with a tear-off style printer with receipts dispensed via a chute.

The two styles of printer use different sized paper rolls that are not interchangeable.

For guillotine style printers order: F-BA-PRTER-CK-RL

For tear-off style printers order: F-BA-PRT-TG60X80

Use only Compac supplied water-resistant thermal paper.

Page 13

Introduction

Compac Industries Ltd.

Page 13

www.compac.co.nz

Figure 1: CC DCA Front View

Page 14

Introduction

Compac Industries Ltd.

Page 14

www.compac.co.nz

Litres Total

From July 2012, Compac dispensers that are connected to Compac fuel management systems (FMS) that do not have a customer receipt printer, are fitted with an additional display line labelled "Litres Total". This display shows the total amount of fuel dispensed from the site to the authorisation card or ID tag. The total is shown as litres to two decimal places.

Use

When a PIN number is entered, authorisation card swiped or an ID tag detected by the fuel management system, the selected dispenser will display the current total litres dispensed to the card (or ID tag) by the site FMS.

The total will update as fuel is dispensed. When the transaction has been completed, the new total is stored in the fuel management system. The next time the card is swiped or ID tag detected by the FMS, the current Litres Total will display on any of Litres Total capable dispensers on the site.

The displayed total only relates to the amount of fuel dispensed to the individual card or tag on that particular site.

Standalone

If the dispenser is set to standalone mode, the authorisation unit is bypassed and no totals are recorded against the card or ID tag.

Software

The dispensers with Litres Total capability run software version 29255.

Fuel management systems manufactured after July 2012 have Litres Total capability. Systems manufactured earlier than this require a software upgrade.

Page 15

Installation Guidelines

Compac Industries Ltd.

Page 15

www.compac.co.nz

Installation Guidelines

You must be properly qualified, trained and authorised to install this unit. Ensure you are qualified to perform each of the operations described.

Location

The Compac DCA is NOT suitable for mounting in a hazardous area. Please consult the site's zone drawings to find the exact positions of the hazardous areas for each particular site.

For adequately ventilated fuel dispensing sites (not including CNG/NGV), in most cases the following will apply:

 The unit is not designed to be constantly exposed to the elements. A canopy or

shelter should be installed to protect it.

 The card reader and PIN pad should face away from the prevailing wind

especially in dusty or wet areas.

 In areas experiencing extremes of weather (heat, cold, wind, rain, salt spray

etc.) consideration should be given to installing additional shelter.

 The DCA location or protection should be such as to minimise the possibility of

damage from vehicles, trailers, boats, or the like.

 On heavy vehicle sites, mounting the unit on a raised pad and/or installing

bollards to help protect from damage.

 If mounting on a post, the base needs to be attached to a smooth, level surface

of sufficient strength to securely hold the retaining bolts or fasteners.

 The DCA should be placed at least 8 metres from any above ground flammable

liquid storage or handling facility other than a dispenser.

 The DCA should be placed at least 0.5 metres from any flammable liquid fuel

dispensers and 1.5 metres from any LPG dispensers.

 The DCA should be mounted so that the base of the cabinet is at least

1.2 metres above the ground. If mounted on the post supplied by Compac it will be 1.2 metres high.

 Whenever running a cable through the post into the base of the cabinet always

ensure that the cable entry into the cabinet uses a vapour tight gland.

 If the DCA post is within 4 metres of a dispenser or within 1 metre of the end of

any fuel dispenser hose, then the entire interior of the post may be considered a hazardous area. Any cables running through, or electrical equipment mounted in the post should be suitable for that hazardous area (refer AS/NZS 2381).

 Generally the area below the DCA may be a hazardous area and therefore

some appropriate signage may be required e.g. no smoking.

 Lighting should be provided during the hours of operation. Lighting should be

sufficient to provide safe working conditions that include, but are not limited to, clear visibility of all markings on packages, signs, instruments and other necessary items.

A minimum value of 50 lux is recommended.

These requirements do not apply to any specific site but are merely recommendations that will apply in most cases. The owner/installer must ensure that the installation complies with AS/NZS 3000, AS 1940, and any other applicable regulations.

Page 16

Installation Guidelines

Compac Industries Ltd.

Page 16

www.compac.co.nz

Guidelines for Mounting the DCA on a post

If a post is part of the installation:

Make sure you have all the appropriate wiring (power, pump comms, modem, printer etc) led to the location where you are mounting the DCA.

The post assembly should include the following parts:

 Galvanised base

 DCA post

 Back panel for DCA post

 Flange with 4 studs

 Nuts, washers and spring washers for studs

 Button head cap screws for back plate

Level and securely mount the galvanized post base using appropriate fastenings for the surface it is being mounted on. The mounting plate has 4 x 19 mm holes for fastenings.

Due to the different surfaces that the DCA can be mounted on, Compac does not supply fastenings for the base plate. Installers should use fastenings suitable for the individual situation.

 Attach the post to the base with the 4 coach bolts provided.

 Feed all wires through the base plate

 Place the DCA cabinet on top of the post and line up the mounting holes in the

cabinet to the holes in the base.

 Insert the flange into the post, push the studs through the holes and fasten the

cabinet to the post using the 4 washers, spring washers and nuts.

Use only the Compac supplied 4 bolt mounting plate to secure the DCA to the post.

Feed the wiring into the DCA cabinet using appropriate glands and plug any unused holes in the cabinet.

Mount the cover plate onto the post using the supplied button head cap screws. The cutout goes to the bottom of the post.

No open holes in the base of the DCA cabinet are permitted. Any unused holes in the bottom of the DCA cabinet must be blanked.

Guidelines for Mounting the DCA on a Wall

If the DCA is to be mounted on a wall, it needs to be attached to a bracket that bolts to and supports the unit from underneath. No holes are to be made in the back of the cabinet unless specifically approved by Compac. All wires into the cabinet must be glanded and all unused holes in the base must be blanked.

Security Guidelines

To help prevent the possibility of unauthorised tampering, it is recommended that tamper resistant fasteners be used and that all wiring outside the cabinet be enclosed.

Page 17

Electrical Connections

Compac Industries Ltd.

Page 17

www.compac.co.nz

Electrical Connections

Gland the Mains and Comms SWA cables up through the post into the 20mm holes provided in the bottom of the DCA cabinet.

Cable recommendations

Dial up or ADSL modem (if fitted): 2 core Steel Wire Armour (SWA).

Audit Trail Printer (if fitted): 4 core shielded data cable.

Direct Host (if fitted): Standard 9 pin serial cable.

230V Mains

3 Core Steel Wire Armour Cable 2.5 mm2. 230 Volts, 10A, 50 Hz

Connect the incoming mains to the circuit breakers as follows:

All terminals marked “N” are common.

All terminals marked “P” are common.

Connect the Earth to the busbar at the bottom of the cabinet

Generator power

If the unit is connected to a generator or an unstable power supply, please refer to: Precautions when using generator power (see page 18).

Pump Comms

2 Core Steel Wire Armour (SWA) cable 1.5 mm2.

Connect pump comms cable to the terminals marked as follows:

 CC for Compac and PEC protocol pumps

 GG for Gilbarco protocol pumps

 EE for Email protocol pumps

Total cable length in the comms circuit should not exceed 100 metres.

Compac, PEC and Email protocol pump comms are wired in parallel. Gilbarco protocol pumps are wired in series.

If the site is active, do not connect pump comms until the correct price has been entered into the DCA.

Phone or ADSL

Connect the lines to the terminals marked T, R and G

Comms Lightning Protection

If lightning protection is fitted on the Compac comms, connect the comms cable directly into terminals marked LINE. Match up cables to the colours at the other end of the lightning protection unit.

Tank Gauging (option)

Connect the wires from the tank gauging unit to the terminals on the Din rail marked Tx Rx and G. The Tx wire from the tank gauging unit connects to the Rx terminal.

Cable length should be less than 3 metres.Cable length can be extended up to 10 metres if an opto-isolator is used. Part number FO-TEST-0001

Mechanical Registers

Refer to the specific instructions for the individual unit.

Ensure the perspex cover is refitted after cables are connected.

Page 18

Compac Industries Ltd.

Page 18

www.compac.co.nz

Tank Gauging Setup

Tank gauging is wired into the terminals marked Tx, Rx and G.

The tank gauging unit will have to be set up with the correct outputs to communicate with the FMS board. Settings depend on the unit.

Type

Mode

Baud Rate

Parity

Bit

1 Stop Bit

Handshake

Veeder Root

Serial

1200

Odd

7 Bit

Yes

Off

Franklin

Veeder Root

9600

8 Bit

Yes

Off

Colibri

Veeder Root

9600

8 Bit

Yes

Off

The Compac settings for each model of tank gauge are usually either set at the factory or sent via CompacOnline.

Precautions when using Generator Power

The power output from onsite generators can cause power spikes that may damage electrical components within the cabinet. When connecting to sites powered by generators, please take the following precautions:

Install power conditioner

Although generators are fitted with power regulators, most are not filtered sufficiently for powering sensitive electrical components. We recommend installing a commercial power conditioner and/or UPS between the generator and the unit.

Start up

1. Before starting a generator, make sure the power to the unit is turned off.

2. Start the generator, let the generator reach stable operating speed and wait

30 seconds before reconnecting the power to the unit.

For units where the generator starts and stops on demand, install a delay timer or PLC to automatically isolate the unit until the operating speed and consistent power output is achieved.

Shut down

Isolate the unit before shutting down the generator.

Page 19

Wiring Diagram

Compac Industries Ltd.

Page 19

www.compac.co.nz

Wiring Diagram

Page 20

Compac Industries Ltd.

Page 20

www.compac.co.nz

Modem Connections

Dial In 56 K Modem

The phone line into the DCA cabinet should be 2 core Steel Wire Armour (SWA). Gland and terminate this cable into the connector on the left hand side of the DIN rail. Apart from the telephone line, the modem is pre-wired at Compac.

ADSL Modem

ADSL communication requires an ADSL enabled phone line and a Lantronix board. The Lantronix board is installed and pre-wired at the factory if an ADSL capable DCA is ordered.

The phone line is connected to the DCA in the same manner as the 56K modem.

3G (NZ) or NextG (Aus) Modem

The 3G modem (if fitted) is prewired and only requires a SIM card to be fitted.

To fit the SIM card

1. Using a pin or small screwdriver, press the small yellow button in the hole next

to the SIM card tray. The SIM card tray will pop out.

2. Remove the black plastic SIM card tray.

3. Insert the SIM card.

4. Refit the SIM card tray.

There is a red diagnostic LED on the end of the Cell modem which will initially be permanently on but will start to flash when the Cell Modem is connected to the Network.

If upgrading from a dial-in cell modem, a Lantronics board is required.

Cell Modem - Dial In

The Cell modem is no longer sold. To change a SIM card:

1. Depress the small yellow button on the top of the cell modem.

2. Remove the black plastic SIM card-holder.

3. Insert the SIM card.

4. Refit the SIM card holder.

There is a red diagnostic LED on the end of the Cell modem which will initially be permanently on but will start to flash when the Cell Modem is connected to the Network.

Page 21

Modem Connections

Compac Industries Ltd.

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Direct Host

If the DCA is to be connected directly to the PC without a modem, a cable with a 9 pin female d-connector each end is available as an option. This may be cut and additional cable spliced into it to make up the required length up to a maximum of 9 metres.

At the DCA it plugs into the socket marked “Modem”. The wiring for this cable is as follows:

DCA PC

Pin 2 to Pin 3

Pin 3 to Pin 2

Pin 5 to Pin 5

Distances greater than 9 metres may require RS422 or RS485 converters.

Audit Trail Printer

If an Audit Trail / Report printer is part of the installation, plug the data cable into the 9pin D connector located in the top left hand corner marked 'Audit Printer'

The Yellow LED CTS/2 on the processor board should come on to indicate that the printer is connected

Page 22

CWID Key & CWID Block Readers

Operating Instructions

Compac Industries Ltd.

Page 22

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Operating Instructions

CWID Key & CWID Block Readers

Overview

Compac authorisation units can be equipped with a Compac Wireless Identifier (CWID) sensor. Drivers with CWID keys can place their key close to the sensor to enable the pumps. The CWID keys have unique numbers so that each transaction can be assigned to a particular CWID.

CWID block transceivers can also be mounted on the pump nozzle so that the pump is authorised automatically when the nozzle is inserted into a fuel tank fitted with a CWID key. The unit can be programmed to cut out if the CWID signal is lost for 10 seconds in order to prevent filling of unauthorised vehicles.

Standard CWID Key Operation

The driver goes to the unit and places their CWID key close to the CWID "target". If the CWID is valid, the display will request PIN entry [optional] and Odometer entry [optional].

If more than one pump is available, the display then requests the driver to select which pump they wish to refuel from.

The display then advises the driver to take fuel.

After the transaction, if the unit is equipped with a receipt printer and the driver requires a receipt, he/she goes back to the unit and re-presents their CWID key. Select YES to print receipt. (If NO is pressed, a new transaction will be started.)

After printing, the driver lifts the sliding door to retrieve receipt. The receipt is cut off automatically.

CWID Block Nozzle Mount Operation

The driver goes to the pump and inserts the nozzle into the fuel tank. The unit recognises the key and starts the pump.

If the nozzle is removed from the filler, the unit will shut the pump down after approximately ten seconds. This it to prevent the filling of unauthorised tanks.

When refuelling is complete, the driver hangs up the pump nozzle and departs.

Setup

The CWID aerial is tuned for best performance at the factory. If the CWID board or aerial is replaced then the aerial must be re-tuned. Follow the instructions for Tuning the Aerial (see page 105)

Page 23

Operating Instructions

CWID Key & CWID Block Readers

Compac Industries Ltd.

Page 23

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Figure 2: DCA with CWID Key Reader

Figure 3: CWID Key

Page 24

HID Readers

Operating Instructions

Compac Industries Ltd.

Page 24

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HID Readers

Overview

Compac authorisation units can be equipped with an HID reader. Drivers with HID keys can place their key close to the sensor to enable the pumps. The HID keys have unique numbers so that each transaction can be assigned to a particular key.

Standard HID Key Operation

The display on the unit will read "PASS HID KEY"

The driver goes to the unit and places their HID key close to the HID panel on the unit. If the HID key is valid, the red light at the top of the sensor will turn green and beep once.

If the unit is configured to ask for a customer ID, odometer reading or job number it will read: "ENTER CUSTOMER ID", "LOAD ODOMETER AND PRESS ENTER" or "ENTER JOB NUMBER".

When the correct numbers have been entered the display will read: LOAD PUMP NUMBER AND PRESS ENTER". The driver selects the pump number he wishes to use and presses enter. The display will now read: "GO TO PUMP AND TAKE FUEL". (If the pump number selected is not one connected to the unit or the pump is switched off, the display will read: "PUMP OFF LINE".)

The driver will then take fuel and then hang up the nozzle, this completes the transaction.

Figure 4: DCA with HID Reader

Figure 5: HID Key

Page 25

Operating Instructions

iTrack Reader

Compac Industries Ltd.

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iTrack Reader

Overview

The Compac unit can be supplied with an iTrack reader that detects vehicles fitted with an authorised transponder and authorises the pump to dispense fuel.

Standard iTrack Operation

When the driver drives up to the pump the iTrack reader will sense the presence of an authorised vehicle. Depending on site setup the unit display will request PIN entry [optional], Odometer entry [optional] and which pump they wish to refuel from [optional].

The display then advises the driver to take fuel.

After refuelling, if the unit is equipped with a receipt printer and the driver requires a receipt they select YES to print receipt. (If NO is pressed, a new transaction will be started.)

After printing, the driver lifts the sliding door to retrieve receipt. The receipt is cut off automatically.

The driver then drives away from the pump. The pump is now ready for the next transaction.

Page 26

iTrack Reader

USB Module

Compac Industries Ltd.

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USB Module

The USB Module is mounted in a plastic enclosure with a sealed lid. Under the lid is a slot for a USB stick, an LCD display and four buttons:

and arrows toggle between the screens

accepts the Yes/No option displayed

rejects the Yes/No option displayed and returns to the "press any key" screen

The screens available for uploading and downloading are:

 Set Price - Upload new price schedule from USB stick

 Send Cards - Uploads new card authorisation files from USB stick

 Get Trans - Downloads all untagged transaction details to the USB stick

 Get Buffer - Downloads all transactions in the memory to the USB stick

including previously downloaded transactions. (This could be up to several thousand transactions.)

 Get All - Uploads and downloads all the above files

The USB module and key can be used while the unit is in operation.

While not recommended, if the USB key is removed while in use, no transaction data will be lost. If the USB key is removed, the operation will need to be repeated to ensure all the data stored on the unit is retrieved.

Figure 6: USB Module

Page 27

USB Module

USB Memory Stick

Compac Industries Ltd.

Page 27

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USB Memory Stick

The Compac USB Module comes with a USB stick that has already been programmed for the customer with a unique file number. The number is located in the Compac folder and will allow the USB module to recognise the USB stick.

Each module must have its own key. You cannot have one USB key that covers multiple units.

You should always keep a secure copy of this file as if you lose your Compac USB stick the USB Module will not recognise any other USB stick unless it contains the unique “USB.key” file in the Compac folder.

It is also good practice to keep a secure copy of the Cards folder and Price folder if you are setting up the price through the USB.

The USB Module will display a “Non-Secure USB” error message if the USB Stick does not have the “USB.key” file or the file is not under the Compac folder.

For instructions on handling these files refer to: Working With USB Module Files (see page 32)

Page 28

USB Memory Stick

Uploading and Downloading Files

Compac Industries Ltd.

Page 28

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Uploading and Downloading Files

To use the USB Module lift the plastic cover of the module. The screen should display: “COMPAC USB module press any key”.

Plug your USB stick into the USB slot and push any of the keys. It will then display “Searching USB...”.

If the USB stick does not contain the Comapc USB security code the display will read "Non Secure USB". You will have to load the "USB Key" file onto the key before it will work.

Page 29

Uploading and Downloading Files

1) Do All

Compac Industries Ltd.

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If the USB stick has the security code and it has found the data on the USB stick, it will display “Select [UP/DN] Do All? [OK]” Refer to the screen Do All. Use the up and down buttons to go through the menu on the USB Module.

If the USB Module can’t find the USB stick, pull it out and push it in again.

1) Do All

“Do All” uploads the cards files and price files from the USB stick to the module and downloads transactions and buffers from the module to the USB stick. Push the

green button to start the operation. The unit will read “Please wait...” while it’s uploading transaction and buffer files and downloading cards and price files. Be patient.

If you do not want to use this function, use the up or down keys to scroll through the other options.

Getting the buffer itself could take up to 5 minutes depend on how many transactions are in the unit.

It is very important that you DO NOT unplug the USB stick before the USB module says “Complete Remove USB”.

Page 30

2) Set Price

Uploading and Downloading Files

Compac Industries Ltd.

Page 30

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2) Set Price

Push down button to move to the next option “Set Price”. Push the green button to send the price file to the module. The unit will read “Please wait...” Once the file has been uploaded to the unit it will say “Complete Remove USB”. You can now either unplug the USB stick or wait a few seconds for the screen to return to the menu to continue uploading or downloading more files.

3) Send Cards

The next option is “Send Cards”. Push the green button to upload the card files to the module. The unit will read “Please wait...” Wait for the USB Module to say “Complete Remove USB”. You can now either unplug the USB stick or wait a few seconds for the screen to return to the menu to continue uploading or downloading more files.

Page 31

Uploading and Downloading Files

4) Get Buffer

Compac Industries Ltd.

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4) Get Buffer

Move down to the next option “Get Buffer”. Use this option if you want to download

all the transactions from the module. This would include the old transactions that

have been downloaded from the module before. This operation could take up to 5 minutes depending on how long the unit has been trading and how many

transactions are held in the memory of the equipment. Push the button. The unit will read “Please wait...” Wait for the USB Module to say “Complete Remove USB”. You can now either unplug the USB stick or wait a few seconds for the screen to return to the menu to continue uploading or downloading more files.

5) Get Transactions

The last option is "Get Trans"(actions). Push the green button to download transaction file from the module to the USB stick. The unit will read “Please wait...” Wait for the USB Module to say “Complete Remove USB”. You can now either unplug the USB stick or wait a few seconds for the screen to return to the menu to continue uploading or downloading more files.

Every time you download transactions from the equipment, it tags them so they will not be downloaded again using this function. It also marks them as re-writable so as the transactions fill up the memory, it will overwrite the old transactions. Depending on functions, the equipment can store up to 5,000 transactions.

Page 32

5) Get Transactions

Working with USB Module Files

Compac Industries Ltd.

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Working with USB Module Files

You can access the files on your USB key by plugging it into the USB port of your computer and clicking on the Compac file.

You will see the following folders:

Click on the Cards, Price or Transactions files to view, change or retrieve information.

Only transaction information is uploaded from the module. Card and pricing information is stored on the key and downloaded to the module when requested.

Figure 7: USB key folders

Page 33

Working with USB Module Files

1) Cards

Compac Industries Ltd.

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1) Cards

Opening the Cards folder will show the Excel spreadsheet file for the cards called cards.csv.

Adding a Card

To add a card, enter the new card number in column A and the word TRUE in column B. Save the changes. Next time the USB key is inserted in the module and the Send Cards function selected, the new card number(s) will be installed.

Deleting a Card

Change the appropriate field in column B to FALSE. Save the changes. Next time the USB key is inserted in the module and the Send Cards function selected, the card(s) will be deleted.

The module will upload card information from the USB key and overwrite card information stored in the USB Module. The module cannot download card information to the USB key.

It is not recommended to delete cards by deleting the card information.

PIN Numbers

If you wish to use PIN numbers for added card security, you can add a new column titled SELECT_PIN. (Depending on the set-up you ordered, this may already be entered.) When a PIN number is added in this column, the user will be prompted to enter their PIN number. If a cell in this column is left blank, a PIN will not be asked for.

PIN numbers are 4 digits as standard.

Figure 8: Cards spreadsheet

Page 34

1) Cards

Working with USB Module Files

Compac Industries Ltd.

Page 34

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User ID

The unit can be set up to manage user ID numbers. It requires a change to the configuration code of the unit and a new file called cardusers.csv added to the Cards folder of the USB key.

When set up, the unit will prompt for a user ID number and then a PIN number (if the card is set-up with a PIN).

Users are not linked to a particular card.

As PIN numbers are assigned to the card, all users will have to enter the same PIN number.

To assist with administration, you can set up a column linking names to ID numbers but this information will not be transferred to any reports.

It is not recommended to delete user IDs by deleting the information. Use the word FALSE in the VALID column to remove the user ID from the unit.

File Format

If the any of the above files are lost then a new file can be recreated by duplicating the headers in row 1 (case sensitive). Enter the card fields and save as a .csv file.

Page 35

Working with USB Module Files

2) Price

Compac Industries Ltd.

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2) Price

Clicking on the Price file will show the pricing spreadsheet. Click on the icon to display the pricing information.

Changing Price

To change pricing, change the figure(s) in column B to the new value. ($ per litre) Next time the USB key is inserted in the module and the Set Price function selected, the new price(s) will be installed.

The module will upload pricing information from the USB key and overwrite the information stored in the USB Module. The module cannot download pricing information to the USB key.

File Format

If the price file is lost then a new file can be recreated by duplicating the headers in row 1 (case sensitive). Enter the pricing information and save as a .csv file.

Figure 9: Pricing Spreadsheet

Page 36

3) Transactions

Working with USB Module Files

Compac Industries Ltd.

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3) Transactions

The Transactions folder has the downloaded transactions from the USB module. Click on the file you wish to view.

To help you find the correct file the transaction files are named using the following format: Transactions_Day (DD) Month (MM) Year (YYYY) Time (Hours Minutes Seconds).TRA

Example: Transactions_30112009140653.TRA was created on the 30th November 2009 at 2.06 and 53 seconds PM.

File Format

The files shown are as follows:

 Reference - Every transaction is given a consecutive number from

initialisation of the USB module

 Amount - The value of the transaction in local currency

 Quantity - The amount of fuel dispensed in litres

 Hose - The hose number used

 Product - The product code number

 Pump - The pump number

 Card Number - The number of the card used for the transaction

 Local Date Time - The date (DD/MM/YYYY) and time (24 hour clock)

of the transaction

 Odometer - The odometer reading if entered

 Tag - Information is shown here if the unit uses mapped cards

 User ID - The ID number of the user if the unit is set up to prompt for a

number

Figure 10: Transactions file

Page 37

Working with USB Module Files

Compac Industries Ltd.

Page 37

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Customising Your Transaction Reports

If you want to include more card information on your Transaction reports we have developed an automated process to include card information in your transaction file. This software requires an update to existing USB keys that do not have it. The new software is called USBTransJoin.exe and as its name suggests, it joins the card information on the USB key to the transaction records

Software installation and setup instructions

1. Copy the USBTransJoin.exe file onto the Compac USB key and put it

in the “Compac” Folder

2. In the “Cards” folder you will have a file called cards.csv . The two

standard columns in this file are “CARD_NUM” and “VALID”

3. To include information from this file into your transaction records you

will need to create new columns that start with the prefix “D_” . For

example, if you wanted to include the name and unit number of the

vehicle using cards you would add in two columns titles “D_Name” and “D_ Unit Number”. See the screen shot below showing this example.

4. There is no limitation to the number of extra columns you add to the

card file however the “CARD_NUM” and “VALID” column must not

have their column names altered or other columns added to the left hand side of them.

Page 38

Customising Your Transaction Reports

Working with USB Module Files

Compac Industries Ltd.

Page 38

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How to use the software

Run the USBTransJoin.exe software by double clicking on it. A dialog box with appear with the message

“ Card file found”

Click on the “Process Transactions” button to merge the card information with the transaction information. A conformation message will appear showing the file path of the file created.

Browse to the transactions folder on the USB key, a new folder will have

been created titled “PostProcess”. Inside this folder will be a CSV file with

the merged transaction and card information. Any of the card information fields with the “D_” suffix will appear on the right side directly after all the normal fields that are in a transaction file. If you do not have any information allocated to that card the headers will be in this file but there will not be any information against that card. In this example below card number 51 had the name “Test 39” and Unit number “188” assigned against it.

Page 39

Powering Up

Compac Industries Ltd.

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Powering Up

When you power up the USB Module it will display “COMPAC USB module ...no host” as the software has not started running yet. It should change

after 2 minutes or so and display the idle message saying ”press any key”.

If the no host message does not clear in 5 minutes, check all the cables are plugged in to the Compac Box.

Figure 11: ....No Host Screen

Figure 12: Compac Box Connections

Page 40

System Setup

Set Up

Compac Industries Ltd.

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Set Up

System Setup

The unit uses the ComFMS circuit board. All set up is done using the four line dot matrix display on the PIN Pad.

Please contact your local Compac service agent if you have any problems.

The area where installers have the most difficulty is in setting up pumps and cards.

Where possible Compac will set up the Pumps and Cards in the unit during manufacture. However as these details are not always available, some setting up may be required on site

Refer to tables later in this manual for detailed instructions on how to set up each parameter.

Software Identification

To identify the software versions installed in the unit, the eprom software version and then the downloaded software version are shown on the display during powerup. The downloaded software version is displayed in the screen below.

Software version may differ from example shown above. Check with help desk for the appropriate version for your unit.

Page 41

Main Menu Options

Option #1 REPORTS

Compac Industries Ltd.

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Main Menu Options

The following is usually displayed when the unit is not in use.

If setup is required, push <NO> and “ENTER PASS CODE” will be displayed. Enter

the pass code to access the main menu. (Factory default 654321). If you lose your pass code, contact Compac to get it reset.

The following options are displayed:

Option #1 REPORTS

The reports menu is not used on current models. For old systems running audit trail printers, contact Compac for setup advice.

Page 42

Option #2 CARDS

Main Menu Options

Compac Industries Ltd.

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Option #2 CARDS

Selecting 2 Cards will bring up this screen

Choose 1 Identifier Validation to set up cards or 3 Network Setup to enter Access and ISO settings

Page 43

Main Menu Options

Option #3 FUELS

Compac Industries Ltd.

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Option #3 FUELS

Selecting Fuels will bring up the following screen:

Depending on your software, the Density line may not show.

Use the Yes and No buttons to scroll through the fuel types.

To change the price for the fuel grade, press 2 and the price will start flashing

Enter the new price in a four digit format and press Enter.

The following table describes the process.

Keyboard Entry

Result on Display

Operation Enter Passcode

<ENTER>

Main Menu is displayed

<3>

Fuel Menu is displayed

1) GRADE XX

2) PRICE 0.000

Change Price

<2>

1) GRADE XX

2) PRICE 0.000 (flashes)

Use the N and Y keys to scroll up and down the Grades

Type in new price

1) GRADE XX

2) PRICE 0.000 (still flashes)

<ENTER>

1) GRADE XX

2) PRICE 0.000 (stops flashing)

<N> or <Y> to change grade

Change another price <CLEAR>

Returns to Main Menu

Escape

Manual pricing is overidden by USB or internet pricing.

Page 44

Option #3 FUELS

Main Menu Options

Compac Industries Ltd.

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Pump Grade Maps

Grade

Number

Standard

Setup

BP Fuelcard

Setup (NZ)

Mobil Fuelcard

Setup (NZ)

Super

Diesel

Super

Unleaded

Super

Unleaded

Diesel

Oil 1

Diesel

PULP

Oil 2

CNG

LPG

T/Wash

LPG 6 Oil

C/Park

Oil 7 Kerosene

LPG

Kerosene

Avgas

Unleaded

Avgas

Jet A1

W/Bridge

Jet A1

Water

Oil 3

Water

CNG

Avgas

(not used)

MPD (Multiproduct)

Jet A1

Multi-product 13

Oil 1

Multi-product

Oil 1

Oil 2

Oil 4

Avgas

Oil 3

Oil 5

Jet A1

Oil 4

N/A

Receipt

Auth.

A receipt station (grade 21) has a cardreader with which the holder of a validated card may request a receipt for a transaction carried out on any pump.

An authorisation station (grade 22) has a cardreader that enables the holder of a validated card to select and use a pump. This is typically used when non-Compac pumps are installed. An optional receipt printer may be attached to the authorisation station.

Page 45

Main Menu Options

Option #4 SYSTEM

Compac Industries Ltd.

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Option #4 SYSTEM

To set up a system the following parameters have to be set:

The Passcode and Site number have to be set up to enable Netbase to dial into it.

The password and site number have to be set on site as they cannot be changed remotely by Netbase

The Compac factory Passcode on new equipment is 654321.

The system screen looks like this:

Passcode

The factory set passcode 654321 can be changed using the "PASSCODE" option in the Systems menu. Passcodes can be from 1 to 6 digits long.

If you want to change the passcode, enter it and press Enter.

Make sure you have recorded the new passcode as you will be locked out if you forget it and the memory will have to be erased to reset it.

The following table describes the process.

Page 46

Option #4 SYSTEM

Main Menu Options

Compac Industries Ltd.

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Keyboard Entry

Result on Display

Operation Enter Passcode

<ENTER>

Main Menu is displayed

<4>

System menu is displayed

<1>

PASSCODE = XXXXXX (flashes)

Change Passcode

Type in new passcode

PASSCODE = XXXXXX (still flashes)

<ENTER>

Returns to System menu

Site Number

The site number is set by using the "SITE NUM" option in the Systems menu

If you want to set the site number, enter it and press Enter.

The following table describes the process.

Keyboard Entry

Result on Display

Operation Enter Passcode

<ENTER>

Main Menu is displayed

<4>

System menu is displayed

<2>

SITE = XXXXXX (flashes)

Change Site Number

Type in site number

(Factory set Site number is #1 which can be left if unit is not part of a Network. If part of a Network, consult the Network Supervisor.)

SITE = XXXXXX (still flashes)

<ENTER>

Returns to System menu

Page 47

Main Menu Options

Option #4 SYSTEM

Compac Industries Ltd.

Page 47

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Setting the Clock

The setting of the clock is very important, as transactions are stored in chronological order. The clock will need to be changed to compensate for Daylight Saving time.

If the clock setting is found to be wrong, upload transactions before setting the clock correctly to ensure that transactions are picked up in the correct order

To set the clock follow this procedure carefully as changing the wrong numbers may disable the system < > means push that key.

Keyboard Entry

Result on Display

Operation Enter Passcode

<ENTER>

Main menu is displayed

<4>

System menu is displayed

<3> ENTER DD/MM/YY HH:mm

DD = day

MM = month

YY = year (20YY)

HH = hour (in 24hr time)

mm = minutes

Set Date and Time

<ENTER>

Returns to system menu

The clock setting is not shown on the display. To check the clock setting is correct, do a zero dollar transaction and check the time/date data on the receipt.

Page 48

Option #4 SYSTEM

Main Menu Options

Compac Industries Ltd.

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Configuration "A" Settings

The configuration "A" is a 12 digit code that configures the unit for each application. This is usually set at the factory. Only change the configuration settings if you are sure that all information is backed up and that you are aware of any consequences.

Digit

Operation

Options

Display

Controller Type

3 - Driveway Card Acceptor (DCA / ComFutra Default / Card King )

4 - Enable HID reader (Clock&Data)

5 - Enable HID reader (26bit Wiegand)

Unused

0- Default

3 Unused

0- Default

Receipt Option

0 - Default

5 - Does not display NO RECEIPT in DCA mode if no receipt printer fitted

PR2

Unused

0- Default

Card File

0 - Default

5 - Big Hot Card file

User ID option

0 - No PIN. Note: Encoding on the card can activate a prompt for PIN

1 - Prompts for Employee number

2 - Prompts for Fleet number

4 – Prompts to "Enter Pin" and then forced User ID. If the wrong pin is entered it will display "invalid Card"

6 - Prompts for Vehicle number

UIP

Odometer prompt

0 - No odometer. Note: Encoding on the card can prompt for odo

1 - Load Odo/Engine Hours

ODO

Card type

0 - Cards not requiring specific configuration

2 - Mobilcard

4 - Prompts for Employee Number (Card number used as Employee Number)

6 - Air BP card

7 - Shellcard

9 -Vehicle Number Authorisation (Prompts for vehicle number)

ABP

Validation option

2 - Limited Validation - Cards

3 - Extended validation - Cards

LVC

EVC

Unused

0 - Default

Track

2 - Track 2

Page 49

Main Menu Options

Option #4 SYSTEM

Compac Industries Ltd.

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Changing the "A" Settings

This is changed using the keypad and display. Follow this procedure carefully as changing the wrong numbers may disable the system. < > means push that key.

Keyboard Entry

Result on Display

Operation Enter Passcode

<ENTER>

Main Menu is displayed

<4>

System menu is displayed

<4>

CFG A = XXXXXXXXXXXX (flashes)

was XXXXXXXXXXXX

Set Configuration A

Edit 12 digit number

CFG A = XXXXXXXXXXXX ( still flashes)

was XXXXXXXXXXXX

<ENTER>

Returns to System menu

Page 50

Option #4 SYSTEM

Main Menu Options

Compac Industries Ltd.

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Communicator Configuration code B (CFG B)

The Configuration Code B options available may depend on the software version. Refer to the following charts for options.

For credit card units refer Credit Card Units "B" Settings (see page 52)

Not all options shown may be available on your unit. If unsure, please refer to the Helpdesk for more information.

Digit

Operation

Options

Unused

Printer

0 - Seiko drop box printer

2 - T2460 printer with cutter

3 - T2460 printer without cutter

Unused

CIM-less DCA

0 – DCA with CIM (early version card reader) Default Setting

1 – DCA with PINPad and Magtek TTL card-reader (changes receipt cut length)

Unused

0 6 Shift Reports

Audit Trial

0 - LX300 (7bit; Even parity; 1 stop bit; 9600baud)

1 - LX300+ (8bit; No parity; 1 stop bit; 9600baud)

Netpac reports

Tax

Accountpac

Override

0 - Default

1 - Ignore expiry date

2 - Ignore Grade Restriction

3 - Ignore both Expiry date and Grade restriction (software dependent)

OIML options

1 - OIML checking

2 - OIML checking and Video Primary display (COMMANDER)

2- UPS checking (DCA)

Page 51

Main Menu Options

Option #4 SYSTEM

Compac Industries Ltd.

Page 51

www.compac.co.nz

To change the "B" settings

This is changed on the keypad and display on the unit. Follow this procedure carefully as changing the wrong numbers may disable the system < > means push that key.

Keyboard Entry

Result on Display

Operation

Enter Passcode

<ENTER>

Main Menu is displayed

<4>

System menu is displayed

<5>

CFG B = XXXXXXXXXXXX (flashes)

was XXXXXXXXXXXX

Set Configuration B

Type in 12 digit number

CFG B = XXXXXXXXXXXX ( still flashes)

was XXXXXXXXXXXX

<ENTER>

Returns to System menu

Page 52

Option #4 SYSTEM

Main Menu Options

Compac Industries Ltd.

Page 52

www.compac.co.nz

Credit Card Units "B" Settings

The Compac credit card capable units can be set up with a variety of credit card authorisation options using the "B" settings. The settings differ from the normal "B" options fitted to the standard unit.

Digit

Operation

Options

Unused

Printer

0 - Seiko drop box printer

2 - T2460 printer with cutter

3 - T2460 printer without cutter

Transactions

0 – Default, transactions must be deleted before over writing.

6 – Transactions are automatically deleted.

CC DCA

0 – Default

1 – $5 Over Authorisation

5**

CC DCA

0 – Standard, no CVC2 Prompt, no authorisation retry

1 – CVC2 Prompt, no authorisation retry

2 – Authorisation retry, no CVC2 prompt

3 – CVC2 Prompt and authorisation retry

4 – Selectable authorisation range

5 – CVC2 + Enter authorisation

6 – Enter user selected authorisation

Unused

0 7 Unused

Unused

Override

0 - Default

1 - Ignore expiry date

2 - Ignore Grade Restriction

3 - Ignore both Expiry date and Grade restriction

OIML options

0 - No OIML checking.

2 - UPS checking (DCA)

Page 53

Main Menu Options

Option #4 SYSTEM

Compac Industries Ltd.

Page 53

www.compac.co.nz

* When option 1 is selected, the unit applies for an authorisation amount $5.00 more than selected. This is to prevent pumps over running and dispensing more than the amount authorised which can create conflict at the authorising bank.

** These options can be set to offer a variety of authorisation amounts and whether a CVC2 (back of card security code) entry is required.

To change the "B" settings

This is changed on the keypad and display on the unit. Follow this procedure carefully as changing the wrong numbers may disable the system. < > means push that key.

Keyboard Entry

Result on Display

Operation

Enter Passcode

<ENTER>

Main Menu is displayed

<4>

System menu is displayed

<5>

CFG B = XXXXXXXXXXXX (flashes)

was XXXXXXXXXXXX

Set Configuration B

Type in 12 digit number

CFG B = XXXXXXXXXXXX ( still flashes)

was XXXXXXXXXXXX

<ENTER>

Returns to System menu

Page 54

Option #5 PUMPS

Main Menu Options

Compac Industries Ltd.

Page 54

www.compac.co.nz

Option #5 PUMPS

To set up a pump each of the following parameters have to be set:

(There is also an option for Bay Number which is only used in special applications.)

Use the YES and NO keys to select to the pump number

If a Dual pump on Gilbarco comms the pump number on side B should be lower than the pump number on side A. e.g. A = 2, B = 1

For Compac comms the side A pump number is usually the larger number but will work either way round.

Figure 13: Typical settings for hose 1

Page 55

Main Menu Options

Option #5 PUMPS

Compac Industries Ltd.

Page 55

www.compac.co.nz

Comms Channel

The comms channel will usually be set at the factory depending on the site setup. Channel 1 or Channel 2 are the available options.

Number

Operation

Channel 1 pump comms e.g. via 2 pin 'PUMP COMMS 1' on rear panel (for Compac pumps) Can also be setup for RS232 comms via Port #5

Channel 2 pump comms used for the following:

(a) Gilbarco comms I/F via TTL Port #4

(b) Email comms I/F via TTL Port #4

(d) Tankgauging I/F (e.g. VeederRoot, Diptronic, Franklin )

No comms -This will disable comms to a pump even if all the other parameters are set correctly

Comms Type

For Compac pumps enter <2>

For Gilbarco pumps enter <6> (goes to sub-menu to select Gilbarco type)

Important note when setting up Gilbarco pumps

Electroline pumps may need to be setup as Hilines or vice-versa. If experiencing difficulties getting Gilbarco pumps to work on a Communicator, try changing the type. After changing the type, the Communicator MUST be re-powered.

For Email pumps enter <7> or <8> (depending on type of pump)

If in doubt, contact your Compac agent for the correct settings.

Pump ID

For simplicity, this is usually set to the same number as the Pump number. The Controller looks for a pump with a pump number that matches the ID number

Eg. Pump number 01 set up in controller but ID set to 05

Controller looks for a pump with pump # 05

Page 56

Option #5 PUMPS

Main Menu Options

Compac Industries Ltd.

Page 56

www.compac.co.nz

Product Group Number

Options 1,4,5,6 & 7 require the <ENTER> key to be pressed to save the number you have entered (the cursor flashes). Options 2 & 3 are saved as you type in the number (the cursor does not flash).

Keyboard Entry

Result on Display

Operation Enter Passcode *

<ENTER>

Main Menu is displayed

<5>

Pump Menu is displayed

<1>

'Num xx' flashes

Set Pump Number

Type in pump number

'Num xx' still flashes

<ENTER>

'Num xx' stops flashing (number saved)

<2> **

Scrolls between 1,2 & 0 each time <2> pressed

Set pump channel number

<3> ***

Comms Type Menu is displayed

Set pump comms type

<4>

'ID' flashes

Set ID Number

Type in ID number

'ID' still flashes <ENTER>

'ID stops flashing (number saved)

<5>

'H1-G01' flashes

Set hose 1 Product group

Type in Number

'H1-G01' still flashes

(Single, Dual, 4 & 6 Hose Multi)

<ENTER>

'H1-G01' stops flashing (number saved)

<6>

'H1-G02' flashes

Set hose 2 Product group

Type in Number

'H1-G02' still flashes

(Dual, 4 & 6 Hose Multi only)

<ENTER>

'H1-G02' stops flashing (number saved)

<7>

'H1-G03' flashes

Set hose 1 Product group

Type in Number

'H1-G03' still flashes

(6 Hose Multi only)

<ENTER>

'H1-G03' stops flashing (number saved)

Refer to Tanks/Pumps/Groups (see page 68) first for a detailed explanation on how to set up groups.

Page 57

Main Menu Options

Comms Options

Compac Industries Ltd.

Page 57

www.compac.co.nz

Comms Options

The unit can support two protocols at once out of the following:

 Compac/PEC

 Gilbarco

 Email

For Email and Gilbarco comms, interface boards are required

These can be connected to either Port 4 (TTL) or Port 5 (RS232) although if only one interface board is used, it is normally connected to Port 4 (TTL)

If BOTH Email and Gilbarco comms are required, then Compac comms are unavailable.

Comms Channels

The Communicator has two comms channels (Compac or Gilbarco and Email). Usually Compac pump comms are assigned to channel 1 and the other comms assigned to channel 2.

Channel 1 can be either Current loop or RS232 (to either an Email or Gilbarco I/F board)

Channel 2 is TTL (to either an Email or Gilbarco I/F board)

This table shows which combinations of protocols are used on the two channels

Channel 1 (Current Loop)

Channel 2 (Current Loop)

Channel 1 RS232 (Port 5)

Channel 2 TTL (Port

Dip-Switch 1

Dip-Switch 2

Dip-Switch 6

Dip-Switch 7 Compac/PEC

OFF

Compac/PEC

OFF

Compac/PEC

Gilbarco

OFF

Compac/PEC

OFF

Gilbarco

OFF

Gilbarco

OFF

Page 58

Comms Options

Main Menu Options

Compac Industries Ltd.

Page 58

www.compac.co.nz

Comms Dip-switches

The comms dip-switch is an 8 way switch but normally only numbers 1 and 2 are used. These two switches direct Channel 1 comms to either Current Loop or RS232 (Port 5).

Only one of these switches must be on. The factory default setting is 1 ON 2-8 OFF.

Where more than 16 pumps are controlled, the Current Loop Channel 2 can be added by using Dip switches 6 and 7.

Second Current Loop Comms Channel

There are two current loop comms channels (for Compac Pumps) on the Com FMS board. If a fault occurs on Current Loop Channel 1 and Current Loop Channel 2 is not being used then the channels can be switched over.

To connect Compac pumps to the second current loop comms channel

1. Change the comms channel in the pump setup to Channel 2. Refer to Pumps

(see page 69)

2. Move the wires on the 2 core comms cable on the “Current Loop” plug to the

second position in from each end. Refer Comm FMS Board Replacement (see page 92) for detail.

3. Change the dipswitches to the following settings:

2 X 3 X 4

Page 59

Main Menu Options

Comms Options

Compac Industries Ltd.

Page 59

www.compac.co.nz

Email Comms

Status of LEDs on Communicator board when connected to Port #4

Red Rx

Green Tx

Email board unplugged from Communicator board

Off

Flashes rapidly

Email board plugged in but pump not connected

Flashes

Flashes in time with Rx

Email board plugged in but pump set up for Compac comms

Off

Flashes rapidly

Email board plugged in but pump set up for wrong channel

Off

Email board plugged in but pump ID incorrect

Flashes

Flashes in time with Rx

Email board plugged in and operating correctly

Flashes very rapidly and is much brighter that Tx almost looks like its stuck on

Flashes very rapidly

1 2 3 4 5

6 7 8 9

2- Brown 3- Blue 4-

5- Red

6- Green 7-

89- Black

10- White

Cable between Port #4 and J4 on Email board Note the connections are the same both ends

J1 Comms plug on Email board

1 2 3

1- White

2- Blue 3- Shield

Dip Switch SW1

The Yellow, Orange Red and Brown switches should be closest to the centre of the board

i.e. A,B,C & D visible

Only issue C Communicator boards support Email protocol

Multi hose Email pumps are not supported.

The Shield and Blue wires should not be swapped over. If they are the system may appear to work but cause intermittent comms problems.

Take great care line up the locking tabs on the green plugs correctly as reversal of these will damage the Email board.

Page 60

Comms Options

Main Menu Options

Compac Industries Ltd.

Page 60

www.compac.co.nz

Gilbarco Comms

Status of the Red and Green LEDs on Port #4

Red LED

Green LED

Flashes rapidly and unevenly

Pump communicating normally

OFF

Flashes rapidly

Comms channel set up for Channel 2 but Gilbarco board not connected

OFF

Gilbarco board connected but Comms channel not set up for Channel 2

Flashes rapidly

(dimly)

Gilbarco board connected, Comms channel set up for Channel 2 but no pump connected

Flashes slowly

(and dimly)

Flashes slowly

(and dimly) (simultaneously

with Red LED)

Comms channel set up for Channel 2 but short on Gilbarco pump comms or pump comms wires reversed.

Flashes rapidly and unevenly

Pump appears to be communicating but does not work when nozzle is lifted - Pump is set up as a Hi-line instead of an Electroline

A DC voltage of approx 2 to 5V can be measured across the Gilbarco comms to establish whether a pump is connected.

Page 61

Main Menu Options

Comms Options

Compac Industries Ltd.

Page 61

www.compac.co.nz

Gilbarco Wiring

Wiring can either be from CON3 on the Gilbarco I/F board to TTL port 4 on the communicator board (channel 2 only) or from CON4 to RS232 port 4 on the communicator board. Examples are shown below:

Page 62

Comms Options

Main Menu Options

Compac Industries Ltd.

Page 62

www.compac.co.nz

Figure 14: Gilbarco Interface Card with TTL connection

Page 63

Main Menu Options

Option #6 TANKS

Compac Industries Ltd.

Page 63

www.compac.co.nz

Option #6 TANKS

This is usually set at the factory. The only time it might need to be changed is if a tank gauge is added or if the tank gauge is changed.

The following Tank interface options are available:

1. Theoretical (THEO)

2. VeederRoot (VDDR or FRNK)

3. Diptronic (DIPT)

4. Franklin (FRNK)

5. Colibri (FRNK)

The following instructions refer to the Franklin setup. Slightly different screens may appear if other tank options are selected.

The Franklin setup displays the information sent from the tank gauging unit and also works for Veeder Root TLS2 and Colibri units. Other setups require a strapping table to be entered.

Select Tanks from the main menu.

Menu Option

Function

Operation

1. No XX

Tank number

Scroll up and down with NO and YES to select tank

2. Status

Displays theoretical Capacity and Volume

3. Status

Displays tank temperature (Franklin option only)

4. Delivery

Enter in delivery of product

Type in delivery volume (Theoretical only)

5. Dip (L)

Enter in dipped volume (in litres)

Type in new volume (Theoretical only)

7. Setup

Sets up alarms, capacity and Product Group.

Refer to Tank setup table

8. COMMS

Sets up comms type

Refer to Tank Comms table

Tank number is usually set as 1. If there are more tanks, use the YES and NO keys to select to the tank number you want to set up.

Page 64

Option #6 TANKS

Main Menu Options

Compac Industries Ltd.

Page 64

www.compac.co.nz

Tank Setup Table

Select Setup from the Tanks menu and the following screen will open.

For the Franklin and Colibri units, only the capacity and group (if using groups) need to be entered.

Keyboard Entry

Result on Display

Operation

<7>

Capacity

Group 00

<3>

Capacity = XXXXXXXX

Set Tank capacity (NOT required for Diptronic, Franklin or Colibri)

Type in capacity

<ENTER>

Returns to Setup menu

<4>

Cursor flashes

Set group

Type in product group number

<ENTER>

Cursor stops flashing

<CLEAR>

Returns to setup menu

<CLEAR>

Returns to main menu

For the units setup with Franklin comms, return to the main tanks menu and select (2) Status. The tank gauge readings should be displayed. Select (3) Status and the tank temperature should be displayed.

Depending on tank gauging and software installed, other options may or may not be available.

Page 65

Main Menu Options

Option #6 TANKS

Compac Industries Ltd.

Page 65

www.compac.co.nz

Tank Comms Table

Select Comms from the menu and the following screen will open.

Pressing 1 will scroll through the comms options.

Keyboard Entry

Result on Display

Operation

<8>

<1>

THEO \ FRNK \ VDDR \ DIPT

2. CHANNEL X

3. ID XX

4. PGRM ID

Scroll through by repeatedly pressing <1> to select comms type

<2> (NOT shown in THEO Mode)

2. CHANNEL 0, 1 or 2

Scroll through by repeatedly pressing <2> to select Channel number 2

Tank Gauging normally works on Channel 2 (Selecting Channel 0 turns the tank off)

<3>

Same as tank number

<4>

PGRM ID

Not used

Depending on tank gauging and software installed, other options may or may not be available.

Tank Gauging Troubleshooting

To check that the tank gauging unit is communicating with the FMS board, look at the following LEDs:

Page 66

Option #6 TANKS

Main Menu Options

Compac Industries Ltd.

Page 66

www.compac.co.nz

Most tank gauging is set up on Port 4 Channel 2. The

exception is for units controlling Gilbarco pumps.

If the green Tx LED is not flashing, check the settings in the FMS board.

If the red Rx LED is not flashing, check the settings in the tank gauge unit.

If all settings are correct, check for a cable fault by shorting the Rx and Tx wires together at the tank gauge end. The LEDs should flash together. If not, there is a break in the cable.

The wiring of the tank gauging cable may change for different models. If you are changing tank gauge units, you may need to swap the Tx and Rx wires to get it to work.

Page 67

Main Menu Options

Option #7 PRODUCT GROUPS and GRADES

Compac Industries Ltd.

Page 67

www.compac.co.nz

Option #7 PRODUCT GROUPS and GRADES

The allocation of tanks and pumps for fuel dispensing involves the use of groups. (If you are used to the concept of grades, you can think of groups as the equivalent of grades.) The group is a controller protocol that aids product reconciliation and also enables fuel dispensing to be tailored to suit different local conditions. The group is like a junction box through which tanks, pumps, devices and products are assigned.

Page 68

Tanks/Pumps/Groups

Main Menu Options

Compac Industries Ltd.

Page 68

www.compac.co.nz

Tanks/Pumps/Groups

Concept

Function

Unleade

Function

Supe

Function

LPG

Group

dedicated

Function

u p

Unleaded

A group is set to one function - e.g. a product with all the tanks, pumps, and devices needed to perform that function.

Groups

A function is an interface between the installation and client - e.g. dispensing a product. Functions 1 - 16 are products, Function 21 is the receipt station, Function 22 is the authorisation station.

Functions

Each tank must be individually set to a group. A tank can only be set to one group. However, more than one tank may be set to the same group.

Tanks

Each pump must be individually set to a group. A pump can only be set to one group. However, more than one pump may be set to the same group.

Pumps

Each hose on an M.P.D. must be individually set to a group. E.g. in the example shown, an M.P.D. dispensing LPG and Super would have its LPG hose(s) set to Group 2 and its Super hose(s) set to Group 3.

Multi-Product Dispensers

Group

dedicated

Function

dedicated

Function

Groups

The first stage in setting up is to marry the functions performed by the site to groups that you create in the groups menu option. Each group is dedicated to one grade or function.

In the 'Groups' menu option, first select a unique number for a group, then select the number of the grade or function it is to be dedicated to. The group numbers don't have to be in sequence and may be any numbers between 1 and 20.

For the grade/function map refer to Pump Grade maps (see page 44).

Page 69

Main Menu Options

Tanks/Pumps/Groups

Compac Industries Ltd.

Page 69

www.compac.co.nz

Tanks

Once the groups have been decided, the 'Tanks' menu option enables each tank to be allocated to a group. A tank must be dedicated to one group; it cannot be allocated to different groups. However, more than one tank may be dedicated to the same group.

Select Tank

Each tank must be set up individually

Select Tank - Group

This option allows you to match the tank number to the appropriate group number.

Pumps

The 'Pumps' menu option is where pumps are set up.

Select Pump

Each pump is set up individually.

Set Channel

0 - offline / not used.

1 - on board current loop 1 / external protocol converter.

2 - on board current loop 2 / internal protocol converter.

Set Type

C12 - Compac current loop pump comms, 1200 baud (NZ Standard).

C24 - Compac current loop pump comms, 2400 baud (Compac pumps only.

GC - Gilbarco Calcopac.

GEL - Gilbarco Electroline.

GHL - Gilbarco High line.

GMP - Gilbarco Multi product.

EME - Email Eclipse

EMV - Email Vision

Set ID

The number in the pump head. This must be unique per channel, per protocol.

Set hose – Group

Allocate different product hoses to different groups; for a single hose just set H1.

Page 70

Setting Product Groups

Main Menu Options

Compac Industries Ltd.

Page 70

www.compac.co.nz

Setting Product Groups

Pumps are not directly assigned to a Product Grade

Each pump is assigned to a Product Group

Each Product Group is in turn assigned to a Product Grade

For simplicity, in the majority of applications the Product Group numbers can mirror the Product Grade numbers according to the standard Grade Map

The most common are:

Grade number

Product names as they appear

in the Communicator / Commander

Also referred to, or used for the following products

Super

Premium, Premium Unleaded, 96, LRP

Unleaded

Unleaded 91 , 91, ULP

Diesel

PULP

Premium Unleaded Petrol

LPG 6

Oil 7

Kerosene

AVGAS

JET A1

This option simply assigns products to groups

Keyboard Entry

Result on Display

Operation

Enter Passcode

<ENTER>

Main Menu is displayed

<7>

1) Group # XX

2) IS XX Product (or NOT set)

Use N and Y keys to scroll up or down the Groups

Select Group to assign product to

<2>

1) Group # XX

2) IS XX (flashes) Product (or NOT set)

Type in product number Refer to Grade Map for Product number

<ENTER>

2) IS (Selected Product name)

Use N and Y keys to scroll up or down to select another Group

Same as for previous Group

or <CLEAR>

Returns to Main menu

Page 71

Assigning Pump Numbers to Hoses

Compac Industries Ltd.

Page 71

www.compac.co.nz

Assigning Pump Numbers to Hoses

Pump numbers for each model

Model

Number of pump numbers to set up

Master Premier Laser Single

One

Master Premier Laser Dual

Two

Laser 4 hose Quad

Two

Legend 4 hose

Two

Legend 6 hose

One in each C4000

Order of pump numbers

Compac comms

The pump number for Side A is usually lower than Side B

Gilbarco comms

The pump number for Side A must be higher than Side B

Assigning Hoses to Product Groups

It is important to look at the Pump or Dispenser from the 'FRONT'

Remove the doors and a 'FRONT' sticker will be found on the hydraulic mounting rail.

When looking at the front of the Pump/Dispenser, Hose 1-Side A is always on your right (as per the following diagrams)

Page 72

Legend 4 Hose, 6 Hose and Laser 4 Hose Quad

Assigning Hoses to Product Groups

Compac Industries Ltd.

Page 72

www.compac.co.nz

Legend 4 Hose, 6 Hose and Laser 4 Hose Quad

 The layout for Hose 1 and 2 is the same for 4 hose and 6 hose MPDs

 On a 6 hose MPD, hose 3 is in the middle

 As Hose 1 (side A) is opposite Hose 1 (side B) the product group will

be the same for both.

FRONT

Hose 4

Side B

Legend 4 Hose &

Laser 4 Hose Quad

Hose 1

Side A

Hose 2

Side A

Hose 3

Side B

Legend 6 Hose

Hose 3

Side B

Hose 1

Side B

Hose 2

Side B

Hose 2

Side A

Hose 3

Side A

Hose 1

Side A

FRONT

Page 73

Assigning Hoses to Product Groups

Compac Industries Ltd.

Page 73

www.compac.co.nz

Master, Premier and Laser (Single and Dual)

FRONT

Hose 1

Side B

Master Premier &

Laser (Single & Dual)

Hose 1

Side A

Page 74

Expiry Date

Cards

Compac Industries Ltd.

Page 74

www.compac.co.nz

Cards

Expiry Date

The expiry date on the card must be less than 10 years from today's date. If the date is more than 10 years old, Expired Card will appear when the card is swiped. To allow expired cards to be used you can use this procedure:

Change the second digit from the right in the 'B' configuration code to 1.

Overriding the Expiry Date

Enter the Passcode. If the Display on the unit reads “ENTER PASS CODE” type in

your 6 digit Passcode. (If you do not know the passcode, contact the Compac Industries Help Desk. The default Password on new Communicator Controllers is

000000) Or, if the display reads PASS CARD, press the <NO> key. This will then bring up “ENTER PASS CODE”. The main menu will then be displayed.

Press <4> (SYSTEM) The system sub menu will be displayed.

1. Press <5> (CFG B)

2. Display will read: CFG B = XXXXXXXXXXXX (12 digit binary number) Was XXXXXXXXXXXX

3. Take careful note of the existing CFG B number

4. Type in a new 12 digit number with the 11th digit from the left = 1 for example XXXXXXXXXX1X. This will overwrite the existing number in the top line but you will still be able to still view the old number in the bottom line as you type in the new number. for example Old CFG B was 000000100000 new CFG B with expiry date override = 000000100010

5. Press <ENTER>

6. Press <CLEAR> twice to return to Main screen.

Although it is possible to put the clock back in the Communicator to less than 10 years from the expiry date of the card to make it work this is not recommended as date range reporting functionality is affected and some transactions may not be able to be retrieved.

Setting ISO and Access codes

If two cards systems are being supported (i.e. an Oil company / Nationwide card and an in-house Compac Standard card ) then the Oil company card must be set up as ISO/Access code 1 and the Compac Standard in-house card set up as ISO and Access 2

If they are setup the other way around the system may return a 'BAD CARD’ or

'INVALID CARD'

Page 75

Cards

Oil company ISO and Access codes

Compac Industries Ltd.

Page 75

www.compac.co.nz

Oil company ISO and Access codes

If the unit is part of a Network, the appropriate ISO and Access codes will be downloaded via the modem by the System Administrator. Otherwise contact the Compac Helpdesk.

Page 76

ATG / CE Box

Compac Industries Ltd.

Page 76

www.compac.co.nz

ATG / CE Box

Overview

The Compac Box is an option fitted to the unit to monitor tank gauging. The Compac Box also communicates with the FMS board and stores transaction information.

The tank gauging and transaction information can be accessed from the Compac Box by using either a USB key or CompacOnline software.

For Credit Card capable units the Compac Box uses the installed PXPost programme to communicate secure credit card information with DPS.

Compac Boxes are configured at the factory and require no set up unless credit card capable boxes are replaced. Set up is done remotely.

For replacement refer Compac Box Replacement (see page 96).

Page 77

ATG / CE Box

Mechanical Registers

Compac Industries Ltd.

Page 77

www.compac.co.nz

Mechanical Registers

Overview

The DCA can be set up to monitor the bulk dispensing of fuel by taking signals from a mechanical register (flow sensor) installed in the fuel line. The signals are converted to provide a litre reading using a C4000 board and calibrated using a conversion (K) factor.

Mechanical registers requires a C4000 board separate to the FMS board. The C4000 board is set up as a pump communicating to the FMS board via the C12 or C24 comms.

Connecting to DCA

There are three steps to connecting a mechanical register to the DCA.

1. Connect the pump relay(s) to the solid state relay output(s)

2. Connect the encoder(s) to the C4000 board inside the DCA

3. Calibration - Adjust the K factor(s)

Solid State Relay Outputs

The DCA can provide “clean” pairs of contacts ( maximum 3 amp each

pair) for up to 4 Mechanical Registers.

These can be used to switch a contactor or relay.

Encoder Inputs

Mount the encoder onto the flow meter in the mechanical register.

The encoder is supplied with a 1.5 metre cable. This may be cut and additional 5 core cable spliced in between the DCA and the Encoder

Wire the encoder cable into the DIN rail mounted connectors EN1, EN2, EN3 and EN4 as follows

The configuration code in the C4000 is set at Compac and should not be changed.

The code is different depending on how many Mechanical Registers there are:

1 Register C = 00001

2 Registers C = 00002

3 or 4 Registers C = 00005

Page 78

ATG / CE Box

Compac Industries Ltd.

Page 78

www.compac.co.nz

Calibration

A single litres only display is provided in the DCA for the purpose of setting up the C4000 board and changing the k factors. It is not used in normal operation of the DCA.

The 'K' Factor is a ratio of litres dispensed per revolution of the meter.

To follow is the method of calibration, including how to calculate the new 'K' Factor and how to enter it in the C4000 memory.

To calibrate the dispenser/pump, dispense fuel into a certified measuring container, and compare the display value with the amount dispensed.

Example:

Display shows 10.00 True volume 20.00

To calculate the correct 'K' Factor from the information above; firstly record the existing 'K' Factor.

2 Factor K'' Existing

10.00

20.00

Factor K'' Existing

Amount Displayed

Amount Dispensed

Factor K'' Existing Factor K'' New



Change the existing 'K' Factor to this new value by using the ‘K’ Factor

Switch as follows.

Page 79

ATG / CE Box

Mechanical Registers

Compac Industries Ltd.

Page 79

www.compac.co.nz

Step

ACTION

RESULT

Ensure that no transactions are in progress

C4000 in idle state

Press and release the ‘K’ Factor switch, in quick

succession, until the desired setting is displayed.

The Litres display indicates the desired setting. 3

Press and hold the ‘K’ factor switch.

A digit, of the displayed setting, will begin to increment.

When the digit is correct, release the ‘K’ Factor

switch.

Repeat steps 3 and 4 for each digit of the setting

The C4000 will reset itself if the ‘K’ factor

switch is left for more than 10 seconds.

Continue for multiple hose units, if appropriate.

Press and release the ‘K’ factor switch 8 or more

times in quick succession

The setting for side “B” (or hose 2, 3, or 4) is displayed. 7

Repeat steps 3 to 5 above.

The K-Factor switch must be sealed with a lead or paper seal after commissioning.

Figure 15: C4000 Board

Page 80

ATG / CE Box

Compac Industries Ltd.

Page 80

www.compac.co.nz

Figure 16: Solid State Relay

Page 81

Cardreaders

Mechanical Registers

Compac Industries Ltd.

Page 81

www.compac.co.nz

Cardreaders

Units built from January 2004 onwards no longer have CIMs and use a Magtek

cardreader. These work with software version EAB1800 onwards. This also requires B configuration code setting to work -Refer to Configuration code tables.

Wiring connections are:

Cardreader end J3

1. Unused

2. Blue RDP

3. White CLS

4. Brown RCP

5. Unused

6. Red Vcc

7. Black Ground

8. Unused

9. Unused

Note pin 1 is marked on the cardreader pcb next to “J3”

Communicator Controller end

Page 82

Dynalink (Hayes type)

Modems

Compac Industries Ltd.

Page 82

www.compac.co.nz

Modems

Dynalink (Hayes type)

Connects to Port #1 RS232 on the rear panel of the Communicator.

There is no special setup required for the Dynalink Modem.

GSM Modem (Wavecom)

Connection

There is a ribbon cable that goes between the Port #1 RS232 D connector and Port #1 on the Communicator board.

Cut the 'Ring Indicator' wire (connects to pin 9 on the D connector) This is the 3rd wire in from the locking tab end of the red plug.

There is cable supplied with the Cell modem with a 15 pin high density dconnector one end.

Plug this end into the Cell modem and the other (9 pin) end into to Port #1 RS232 socket on the rear panel of the board.

Setup

No special software setup is required for the Cell Modem as the Communicator recognises the modem when it initialises it.

The SIM card must be setup by the phone provider as Data enabled (a different phone number will be issued)

The diagnostic LED stays ON for 20-30 seconds at power-up while it registers on the network. It will then flash slowly when in its idle state. During a comms session it flashes faster.

The baud rate in Netbase must be set to 9600

The Boot ROM software version in the Communicator must be BFA01052 or later

Page 83

Lantronix

Compac Industries Ltd.

Page 83

www.compac.co.nz

Lantronix

If you have given Compac the IP address that you want to use, the unit will have been set up by the factory. If you haven’t told Compac the IP address it will be 10.0.0.122 by default.

Lantronix Setup

Step 1

Connect the Lantronix port on the communicator to your computer network.

Step 2

Change the IP address of your computer to be on the same network as the Lantronix unit. This means going Start/Control Panel/Network Connections, this will bring up the network connections. Right click on the connection that you will be using and then click on properties.

Then double click on Internet Protocol (TCP/IP)

Page 84

Lantronix

Compac Industries Ltd.

Page 84

www.compac.co.nz

Select “Use the following IP address”, for the IP address enter 10.0.0.123

subnet mask 255.255.255.0 this will put your computer on the same network as the Lantronix unit.

Step 3

In your web browser type the IP address of the Lantronix unit, in our case type http://10.0.0.122 (http://10.0.0.122) this will login into the Lantronix unit. You will be prompted for username and a password, the default

username is “admin” with no password.

Once you are logged into the Lantronix unit click on “network” in the menu.

What you need to do is assign an IP address that will be on the same network as the network that you are connecting the communicator to. Warning when you are setting the IP address on the Lantronix unit it cannot conflict with any IP address on your network. If you have a DHCP server you will have to reserve an IP address for the Lantronix unit.

Page 85

Lantronix

Compac Industries Ltd.

Page 85

www.compac.co.nz

Under IP configuration select “Use the following IP configuration”, this is where you can set the IP address of the Lantronix, do not use the “Obtain IP address automatically”. Remember that if you are running a DHCP

server you must reserve the IP address of the Lantronix so that the server does not assign it to another computer.

Step 4

The communicator is now ready to be connected to the network. Once it is connected to the network the Netbase will be able to connect to the communicator. Before you can do this you need to make sure that the Netbase has been setup for the communicator.

Make sure that the settings in the Communicator are the same as the settings in the Netbase.

In this case

 Passcode – 000000

 Site Number– 000001

 Config A (Parameter 1) = 202

 Config B (Parameter 2) = 0

Page 86

Lantronix

Compac Industries Ltd.

Page 86

www.compac.co.nz

In the Communications tab make sure that the settings are as follows.

 The TCP/IP box should in ticked

 The IP address (this is the IP address that you entered in step 3) for

the Lantronix unit is to be entered in the box labelled “#”.

 The box labelled port contains the port that the Lantronix unit

communicates on, this is always “10001” but this can be changed.

 The baud rate must be always set to 9600.

At this stage the communicator should be setup correctly and ready to communicate with the Netbase. To test the connection try doing a "Get date time" procedure.

Page 87

Diagnostic LEDs

Compac Industries Ltd.

Page 87

www.compac.co.nz

Diagnostic LEDs

There are a number of diagnostic LEDs on the Com FMS board to assist in the diagnosis of comm's problems

LED name on board

Location

Colour

Operation

POWER

Near Dipswitches

Green

ON to indicate Power Supply working

W/DOG

Near Dipswitches

Red

1. Watchdog

2. Indicates software has stopped running

(may have restarted)

3. IC fitted incorrectly or leg broken/bent

TX/1

Adjacent Port #1 TTL plug

Green

Transmit data to Modem or Direct host

RX/1

" " " "

Red

Receive data from Modem or Direct host

DCD/1

" " " "

Green

Handshaking line to Modem

TX/2

Adjacent Port #2 TTL plug

Green

To Audit Trail Printer

RX/2

" " " "

Red CTS/2

" " " "

Yellow

ON when Audit Trail Printer connected

TX/3

Adjacent Port #3 TTL plug

Green

Used for Receipt Printer and Commander

RX/3

" " " "

Red TX/4

Adjacent Port #4 TTL plug

Green

Only used when Gilbarco or Email pumps

RX/4

" " " "

Red

Running on comms channel 2

Page 88

Diagnostic LEDs in a system with Compac comms only

Diagnostic LEDs

Compac Industries Ltd.

Page 88

www.compac.co.nz

Diagnostic LEDs in a system with Compac comms only

In a typical system (with Compac pumps only) this is how the diagnostic LEDs will appear.

Com FMS Board

LED

Comms working correctly

Comms wiring reversed

Short on comms

To Pumps / 5

Flashes

Flashes (very fast)

From Pumps / 5

Flashes

Flashes (very fast)

Comm Short / 5

OFF

Flashes (very fast) TX / 5

Flashes

RX / 5

Flashes (faster than TX / 5)

Stuck ON

Stuck ON WDOG

OFF

POWER

C4000 Board

LED

Comms working correctly

Comms wiring reversed

Short on comms

Flashes

Stuck ON

OFF

Flashes

OFF

Page 89

Reports

Compac Industries Ltd.

Page 89

www.compac.co.nz

Reports

Reports can be printed directly from the DCA if the correct printer is connected to a Printer Interface.

If a PC running NETBASE is used the printer is normally used to keep an audit trail log only.

Reports are selected from DCA PIN Pad menus, and are only printed if an appropriate report printer is connected to RS232 Port 2 on the Controller and is ON LINE.

Accessing Reports

To access reports enter the Passcode at the PIN Pad. Go to the report menu. The following reports are available:

Shift Report

This option prints tank reconciliation data, resetable card totals, and the date and time of the last memory clearance.

Transactions Report

This prints the following data chronologically card by card (excluding anything previously deleted):

Card/account number; site and reference numbers; date and time of transaction; pump number; product and unit price; quantity issued and total price

Transactions & Shift Report

This prints the Shift Report then the Transactions Report.

Site Status Report

This report prints the following data: Site name and number; date and time; non-resetable totals for each product and pump; product information (including unit price, total issued and value); and how full the transaction buffer is. It also automatically prints the tank status report when tank gauging is installed.

Tank Status Report

This report is only available with tank gauging. It prints the following:

Site number; date and time; tank number and tank information - quantity and status (low level, high level or normal), designated product and ullage.

Card Status Information

This specifies the current validity or non-validity of all cards in the system.

Single Card Transactions Report

This report is the same as for the Transactions Report except that a specific card may be selected.

All Buffer Data Report

This report is the same as for the Shift Report and Transactions Report, except that all transactions in the memory buffer are printed, regardless of whether or not they have been deleted.

When deleting is carried out, 'deleted' transactions are not actually erased, but can be overwritten at any stage afterward. This option allows printing of all transactions not yet overwritten (with no guarantee that specific deleted transactions will still be recoverable).

Transaction Data by Date Range

This report is the same as for the All Buffer Data Report (that is, all transaction data including that of surviving deleted transactions), except that date parameters can be set so that only information from a specified period is printed out.

Page 90

Deleting Transactions

Reports

Compac Industries Ltd.

Page 90

www.compac.co.nz

Deleting Transactions

Transactions stored in the Controller memory can only be deleted once they have been report 'printed'. Therefore, before deleting can proceed, a report (with transactions) must be printed unless:

The Controller is configured for deleting after 'totals only reporting', or

The transactions can be effectively printed by uploading them to a host computer, either directly or via a modem.

Once one of the above has been completed, and this information is verified and secure, deleting can proceed.

It is important to have a reasonably accurate idea of the transaction buffer capacity, so that transactions can be reported and deleted before the transaction buffer fills completely. A filled buffer will disable further transactions until it is cleared. A percentage reading of how full the transaction buffer is included in the printout which occurs on 'power up'.

Once deleted, transactions can be overwritten, with no guarantee of retrieval.

Page 91

Troubleshooting

Compac Industries Ltd.

Page 91

www.compac.co.nz

Troubleshooting

Symptom

Problem

Solution

One pump drags the comms down on the other pumps

An unused hose has been allocated to a group

Check group allocations for that pump

“Receipt unavailable”

displayed keeps trying to initialise GPRS modem

Cardreader not plugged in when unit was powered up

Plug cardreader in and re-power

“Receipt unavailable”

displayed

Paper not through far enough to be detected by paper out sensor

Press paper feed button momentarily

Cardreader does nothing when card swiped

Cardreader was plugged in after the unit was powered up

Cardreader unplugged

Re-power the unit

Plug cardreader in

Error Messages

PRINTER NOT AVAILABLE

Try pressing Paper feed button on printer, check that paper is installed correctly. Otherwise there is a fault in the printer - Call a service agent.

BUFFER FULL

The memory is full. Old transactions need to be deleted before any more transactions can be made - Refer to Deleting Transactions (see page 90).

Pump unavailable or Pump OFF LINE

Comms problem between the unit and the pumps.

Page 92

Com FMS Board Replacement (DCA)

Service and Upgrade Procedures

Compac Industries Ltd.

Page 92

www.compac.co.nz

Service and Upgrade Procedures

The unit is designed to perform many different operations depending on the application. The contents of the cabinets shown in the following procedures may not reflect the actual cabinet you are working on.

Com FMS Board Replacement (DCA)

Always take anti-static precautions when working with electronic components. i.e., wearing a wristband with an earth strap.

Always take precautions to avoid arcs and short circuits that may damage sensitive components.

Tools Required to Replace the FMS Board

 3 mm allen key

 Replacement FMS board.

Check if the board has memory and software chips (consult with Compac Help Desk to see if you can use existing software or if you also need to install new chips).

Removal

1. Turn off the mains switch.

2. Remove any components that may obstruct the easy removal of the board.

Note the locations and connections to the parts removed

3. Unplug the connections to the board.

4. Undo the four machine screws holding the board and remove it.

5. Remove the memory and software chips from the FMS board if they are to be

re-used and installed into the replacement FMS board.

Replacement

1. Replace the Comm FMS board and reconnect.

2. Once a new PCB has been installed in the electronic module install the

memory and software chips onto the appropriate sockets on the board.

3. Replace all the components that were removed to access the board.

4. Verify the site pump and comms settings are correct. If the memory and

software used are new, the site specific settings such as tanks / groups will need to be entered. Refer Main Menu Options (see page 41).

5. Set the time and date. Refer to Setting the Clock (see page 47).

Page 93

Service and Upgrade Procedures

Com FMS Board Replacement (DCA)

Compac Industries Ltd.

Page 93

www.compac.co.nz

Figure 17: Comm FMS Board connections

Page 94

Com FMS Board Replacement (DCA)

Service and Upgrade Procedures

Compac Industries Ltd.

Page 94

www.compac.co.nz

Due to the varied configurations of the units, all combinations of wiring can not be listed here. Take careful note of all connections before removal and use the list below as a guide only. The RS232 ports are RS232 mirrors of the TTL ports.

Component

Wire Colours

Comment

Port 1 RS232

Modem / direct host

Port 2 RS232

Audit trail printer or GPRS modem

Port 3 RS232

Port 4 RS232

Tank gauging or Gilbarco comm's

Port 5 RS232

RS232 output of current loop for long distance pump comm's

Port 1 TTL

Connects to Lantronix board for TCPIP communication with CompacOnline, Netbase or Compac Box.

Port 2 TTL

Used in conjunction with Port 1 TTL

Port 3 TTL

Receipt printer

Port 4 TTL

IC (5pin)

Power for capacitance keypad.

Card Reader

General Purpose Inputs

Mains Power

Red/Black/Green

Uses 3 pin plug wired: Phase-red, Neutral-black and Earth-green

PIN Pad Keyboard

Dot Matrix Display

IBM Keyboard

Not used Batt

Red, Black

3.6V lithium battery

Dip Switches

Use DIP switches to allocate port functions. If replacing a board, make sure DIP switches match up.

Use the above table as a guide only as wire colours can

change during production and after servicing.

Page 95

Service and Upgrade Procedures

C4000 Board Replacement

Compac Industries Ltd.

Page 95

www.compac.co.nz

C4000 Board Replacement

Depending on the model of unit the C4000 board (or boards) may be mounted in different positions. The C4000 board is recognisable by the three parameter switches on the board.

Refer to the C4000 Master Manual for more information.

Removal & Replacement

Due to the varied mounting, there are no specific instructions.

Remove all components that may interfere with the removal of the board, taking note of the position and polarity of all wiring.

Remove the C4000 board.

Replacement is the opposite of removal. If a software chip was not included on the replacement board, use the chip from the old board, refer to the C4000 Master Manual for more information.

Configuration

The C4000 board can be set up in different ways depending on whether it is being used for CWID authorisation or for reporting mechanical register outputs. Refer to Compac and the C4000 Master Manual for details.

Figure 18: C4000 Board

Page 96

Compac Box Replacement

Service and Upgrade Procedures

Compac Industries Ltd.

Page 96

www.compac.co.nz

Compac Box Replacement

To Replace the Compac Box you will need

 7mm Nut driver

 Replacement Compac Box FE-CU-0001

 Cable ties

 Cutters

 Laptop and network cable or keyboard, mouse and screen (for CC

DCA)

Method

Turn off the power to the unit

Remove the perspex cover and any components that restrict access to the Compac Box taking note of location and connections of all parts used.

Unplug all connections leading into the Compac Box, noting their positions.

Loosen the 4 nuts retaining the Compac Box mounting plate to the back wall of the cabinet. Lift and carefully remove the Compac Box mounting plate.

Remove the Compac Box from the mounting plate.

Replacement

Replacement is the reverse of removal. Ensure the perspex cover is replaced.

Configuring an Compac Box (Tank Gauging Only)

No configuration is required for tank gauging only connections.

Configuring an Compac Box (Credit card capable units)

Contact Compac who will remotely configure the unit. You may be asked to plug a laptop or screen, keyboard and mouse in to the Compac Box to do initial configuration.

Figure 19: Compac Box (may be labelled as ATG Monitor)

Page 97

Service and Upgrade Procedures

Fit PC Replacement

Compac Industries Ltd.

Page 97

www.compac.co.nz

Fit PC Replacement

The Fit PC is installed instead of a Compac Box when a wireless LAN connection is required. The Fit PC is recognised by the large heat sink.

To Replace the Fit PC you will need

 Replacement Fit PC (excluding heat sink) F-BA-EMB-PC2IWE  Cable ties  Cutters  Laptop and network cable or keyboard, mouse and screen

Method

Turn off the power to the unit

Remove the perspex cover and any components that restrict access to the Fit PC taking note of location and connections of all parts used.

Unplug all connections leading into the Fit PC, noting their positions. Note that the power plug is attached to the box with a screw.

Twist the Fit PC box anti-clockwise to release the box from its mounting plate. Lift and carefully remove the Fit PC.

Slide the heat sink off the unit.

Replacement

Replacement is the reverse of removal. Ensure the aerial is connected (if wireless connection) and that the perspex cover is replaced.

When the unit is re-powered, check that the fit PC is turned on and the green power LED is lit. If no lights are showing, press the On/Off button to turn it on.

Configuring a Fit PC (Credit card capable units)

Contact Compac who will remotely configure the unit. You may be asked to plug a laptop or screen, keyboard and mouse in to the Fit PC to do initial configuration.

Page 98

Wiring a USB Module

Service and Upgrade Procedures

Compac Industries Ltd.

Page 98

www.compac.co.nz

Wiring a USB Module

The diagram below shows the wiring diagram for USB interface board to a Compac Box. The power for the USB Interface Board is off J17 on the C4000 Process Board. An RS232 cable come off Port1 on the Com-fms board to the Com1socket on the Compac Box.

The USB cable from the USB Module plugs into the USB port on the Compac Box (not shown here).

Figure 20: Wiring Diagram for USB interface board to ATG Monitor

Attach the RS232 cable wires to the plug terminals so they match the following table:

Wire

Red 2 Black

Green

Page 99

Service and Upgrade Procedures

Wiring a USB Module

Compac Industries Ltd.

Page 99

www.compac.co.nz

Figure 21: USB Module to Compac Box (COM2) Wiring

Figure 22: Location of Port 1 on Com FMS board

Page 100

Wiring a USB Module

Service and Upgrade Procedures

Compac Industries Ltd.

Page 100

www.compac.co.nz

Plug the RS232 cable into Port1 on the Com-FMS board.

Figure 23: 12V Supply Cable from C4000 to USB Interface Board

Plug the two-core cable into J17 on the C4000 processor board. The white wire goes into +12V and blue wire goes to ground.

If the unit does not have a C4000 processor board you need to obtain a 12 volt power supply either from a power transformer or by connecting into the TTL port of the Com-FMS board as shown.

Wire both RS232 cables to the Compac Box as shown and plug the 6-way connector into the USB Interface board. The USB cable off the USB Interface board should be plugged into the USB port on the Compac Box.