Community SBR54B Installation Guide

I SERIES
BalancePoint™ Flyware
For Point Source and Subwoofer loudspeakers models IP8, IP6, IS8, and IS6
SBR54
Subwoofer Behind BalancePoint™ Fly Rails
The BalancePoint™ Flyware Accessory Guide (a complete set of instructions for all of the BalancePoint™ Flyware Kits) is available on the Community website.
Community Professional Loudspeakers
CAUTION: Installation of loudspeakers should only be performed by trained and qualified personnel. It is strongly recommended that a licensed and certified professional structural engineer approve the mounting design.
IMPORTANT SAFETY INSTRUCTIONS
Always follow these basic safety precautions when using or installing I SERIES loudspeakers and accessories:
• Read these instructions prior to assembly.
• Keep these instructions for reference.
• Heed all warnings.
• Follow all instructions, particularly those pertaining to rigging, mounting, hanging and electrical connections.
• Do not use this apparatus near water.
• Clean only with dry cloth.
• Do not block any ventilation openings. Install in accordance with the manufacturer’s instruction.
• Do not install near any heat sources such as radiators, heat registers, stoves,light fixtures, or other apparatus (including amplifiers) that produce heat.
• Only use attachments and accessories that are specified and approved by the manufacturer.
Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as liquid has been spilled or objects have fallen into the apparatus, the apparatus has been exposed to rain or moisture, does not operate normally, or has been dropped.
The terms CAUTION, WARNING, and DANGER may be used in this manual to alert the reader to important safety considerations. If you have any questions or do not understand the meaning of these terms, do not proceed with installation. Contact your local dealer, distributor, or call Community directly for assistance. These terms are defined as:
CAUTION: describes an operating condition or user action that may expose the equipment or user to potential damage or danger.
WARNING: describes an operating condition or user action that will likely cause damage to the equipment or injury to the user or to others in the vicinity.
DANGER: describes an operating condition or user action that will immediately damage the equipment and/or be extremely dangerous or life threatening to the user or to others in the vicinity.
These installation instructions are for use by qualified personnel only. To reduce the risk of fire or electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
UNPACKING / INSPECTION
Community I SERIES loudspeakers are engineered and manufactured to be rugged and they are carefully packed in sturdy cartons. However, it is recommended to thoroughly inspect each unit after it has been removed from the packaging, as damage could occur during shipping.
Please note that once the shipment has left your dealer or the Community factory, the responsibility for damage is always borne by the freight company. If damage has occurred during shipping, you must file a claim directly with the freight company. It’s very important to contact the freight company as soon as possible after receiving your shipment, as most freight companies have a short time limit within which they will investigate claims. Make sure to save the carton and the packing material, as most claims will be denied if these materials are not retained. Your Community dealer and the factory will try to help in any way they can, but it is the responsibility of the party receiving the shipment to file the damage claim.
It is always a good idea to retain the carton and packing materials, if possible, in the event that the unit may need to be returned to your dealer or distributor for repair in the future.
CAUTION: Installation of I SERIES loudspeakers should
only be performed by trained and qualified personnel. It is strongly recommended that a licensed and certified professional structural engineer approve the mounting. Severe injury and/or loss of life may occur if this product is improperly installed.
RIGGING SAFETY / IMPORTANT NOTES
There are three primary areas of responsibility for rigging loudspeakers. The first is the building structure. Always consult with the building architect or structural engineer to assure the ability of the structure to support the loudspeaker system. The second area of responsibility is the loudspeaker itself. Community certifies its loudspeaker systems and rigging accessories for suspension when they are properly installed according to our published guidelines. The third area of responsibility is everything between the loudspeaker and the building structure and the actual process of installation. The installing contractor assumes this responsibility. Loudspeaker rigging should be performed only by certified rigging professionals using certified rigging hardware chosen for the specific application. Prior to installation, the contractor should present a rigging plan, with drawing and detailed parts list, to a licensed structural engineer (P.E.) or architect for written approval.
IMPORTANT: I SERIES loudspeakers are designed and intended to be mounted to diering building surfaces using a variety of rigging hardware, means and methods. Installation of loudspeakers should only be performed by trained and qualified personnel. All electrical connections must conform to applicable city, county, state, and national (NEC) electrical codes.
DANGER: All rigging fittings must be fully tightened and secured. Any missing fasteners or parts will compromise the structural integrity of the enclosure and constitute a safety hazard. Over-tightening (crushing the wood) should be avoided as well. Do not suspend the loudspeaker unless all fasteners are securely in place!
IMPORTANT: The flat head bolts that come installed in each enclosure must remain in place or be replaced by a threaded fastener from an array bracket. The bolts attach to internal metal brackets that are critical to the structural integrity and rated Safe Working Load (SWL) of each point and each array assembly. Failure to include a fastener in every location could lead to serious injury, or even death.
DANGER: I SERIES rigging fittings are rated at a Working Load Limit (WLL) of 150 lbs (68 kg) with a 10:1 safety margin. No single rigging fitting should ever be subjected to a load that is greater than this stated limit. Failure to heed this warning could result in injury or death!
BALANCEPOINT™ FLY RAILS
SBR54 - Subwoofer Behind BalancePoint™ Fly Rails
APPLICATION: Suspend single or dual subwoofers behind a full-range loudspeaker (or loudspeaker array) from ceilings, walls, trusses, etc in vertical or horizontal orientation.
Parts:
PR-3
PP-1
Notes: Vertical Orientation: Each rail must be aligned
and secured to two (2) points on each cabinet. For best aesthetics, the rails should not overhang the front edge of the full-range cabinet. Horizontal Orientation: Each rail will be attached to one (1) PP-1 on the full-range cabinet and to two (2) PP-1s on the subwoofer. Go to step 2c to start.
Vertical
Horizontal
PR-3: 54" BalancePoint™ Fly Rails (2) PP-1: Universal Fly Rail Plates (6)
Gasket Material
Hardware:
Qty
Code Description
12 HF8-3 8 x 30 mm Flat Hd Bolts 16 HN8 M8 Locknuts
20 HW8 8mm Flat Washers
8 HF1-3 10 x 35 mm Flat Hd Bolts
4 HH8-2 8 x 25 mm Hex Hd Bolts
Some 8mm hardware listed above will be included in plate preassemblies. Extra 8mm hardware is included for potential attachment to a single Vertical Yoke, U-Bracket or Array Frame. Extra PP-1 plate assemblies and hardware are included to make horizontally oriented full-range/ subwoofer configurations.
Kit Weight: 20.0 lb (9.1 kg)
Dual Subwoofers:
Vertical Orientation: Use included PP-1s to attach the cabinets at the top and bottom.
Horizontal Orientation: Purchase of a Tight Pack kit (TPK) is necessary when hanging dual subwoofers horizontally. They must be connected two (2) places on each side.
1
Full-range (Vertical orientation only)
HF1 -3
PP-1
Figure 3-1. Remove original bolts
and attach two (2) PP-1 to the
full-range cabinet
2b
Dual Subwoofers (Vertical orientation)
4"
(10 1mm)
2a
Single Subwoofer (Vertical orientation)
PP-1
HF1 -3
Figure 3-2a. Attach two (2) PP-1 to the front and rear connection
points on the subwoofer
HF1 -3
PP-1
Adhesive Gasket Material
Figure 3-2b. Cut and adhere (2) strips of gasket to the
side of one subwoofer (spanning the height and spaced
equidistant). With the gasket sandwiched between the
cabinets, attach (2) PP-1 at the top (shown), another pair
on the bottom and fully tighten connections.
I SERIES BalancePoint™ Flyware Page 3
BALANCEPOINT™ FLY RAILS
SBR54 (continued)
2c
Subwoofer and Full-range (Horizontal orientation)
HF1 -3
PP-1
Figure 2c. Attach four (4) PP-1 to the connection points
on the subwoofer, and two (2) PP-1 to the connection
points on the full-range cabinet
3
HN8
HW8
Figure 3. Attach the Rails to the PP-1
assemblies previously attached
to the cabinets (single subwoofer,
vertical orientation shown)
4
PR-3
Figure 4. Fully
tighten all
connections
before lifting
ADVANCED CONFIGURATIONS
The Fly rails can be connected to single U-Brackets, Vertical Yokes or the Isometric Array frames. Connect the rails using 8mm hardware included in this kit. Fully tighten hardware before suspending the assembly.
The assembly should hang level and multiple lift points should be utilized. Lift points at the COG of each frame, yoke or u-bracket assembly or subwoofer cabinet.
5
HH8-2
HW8
HN8
6
HH8-2
HW8
HN8
Figure 5. Typical connection of rails to the IAF40
(shown) or IAF55 isometric array frame
Figure 6. Typical connection of rails to a single Vertical Yoke or
U-Bracket (sh o w n)
Page 4 BalancePoint™ Flyware I SERIES
TECHNICAL DRAWINGS
4.20" [106.8]
2.38" [60.4]
.31" [8.0]
2.10" [53.4]
.95" [24.0]
1.38" [35.0]
.55" [13.9]
1.18" [30.0]
CL
DRILL & C'SK FOR
DRILL, TAP & C'SK FOR
M8 FLAT HEAD SCREW
(2 PLACES FAR SIDE)
HORIZONTAL BRACKET SINGLE-2PCS
1.14" [29.0]
.31" [8.0]
2.28" [58.0]
2.23" [56.7]
.83" [21.0]
53.39" [1356.2]
.94" [24.0]
1.29" [32.9]
.55" [14.0]
.63" [16.0](TYP)
1.50" [38.0]
1.26" [32.0](TYP)
Ø.79" [Ø20.0](TYP)
UNIVERSAL MOUNTING PLATE [PP-1]
Tapped / countersunk for
8mm at head bolt
(far side) 2 places
Drilled / countersunk for
10mm at head bolt (near side) 3 places
54" BALANCEPOINT™ FLY RAILS [PR-3]
Drawings not to scale
Ø.39" [Ø10.0](TYP)
LOUDSPEAKER WEIGHTS
FULL-RANGE 600 Level [lbs (kg)] 800 Level [lbs (kg)] SUBWOOFER 600 Level [lbs (kg)] 800 Level [lbs (kg)]
IP6/8-1122 65.0 (29.5) 55.0 (24.9) IP6/8-112 64.0 (29.0) 58.0 (26.3)
IP6/8-1152 79.0 (35.8) 68.0 (30.8) IP6/8-115 78 .0 (35.4) 72.0 (32.7)
IP8-1153 - 105.0 (47.6) IP6/8-118 97.0 (44.0) 98.0 (44.5)
IP8-0002 - 63.0 (28.6) IP6/8-212 101.0 (45.8) 89.0 (40.4)
IP8-1151 - 54.0 (24.5) IP6/8-215 126 .0 (57.2) 14.0 (51.7)
IP6/8-218 170.0 (77.1) 172.0 (78.0)
I SERIES BalancePoint™ Flyware Page 5
HELPFUL INSTALLATION TIPS
• Assemble the horizontal arrays on the ground (or lifting surface) and then lift the entire assembly into place. Large vertical arrays should be assembled top down - lifting each component and attaching it in order. Smaller vertical arrays can be assembled on the ground and then flown.
• Many brackets and plates come preassembled with the 8mm flat head hardware installed. Some of the corner brackets have diering bolt patterns and we preinstall them in the most common configuration for that kit. Refer to the diagrams on install pages to confirm that the bolts are in the correct position for your cabinet size.
• Assemble the array with the diering models (horn/coverage patterns) in the correct configuration.
• If the cabinets are horizontal, keep the input panels all on the same side for wiring ease, whenever possible.
• To determine the approximate splay or array angles prior to installation, use simulation software such as EASE®. Document those values, and set the angles on the hinges and splay brackets as they are attached to the cabinets.
• When attaching corner brackets, thread both bolts in finger tight first, then continue to tighten equally with hex wrenches (helps avoid misalignment issues).
• Fully tighten the connections as each assembly is finished without crushing the wood fibers.
• The U-Brackets, Vertical Yokes and Isometric Frames have hole patterns compatible with third party manufacturers' adapter plates for 1-1/2" NPT rigid pole mounting systems (such as Chief CMA105 UL listed Ceiling mounting systems, with a SWL rating of 500 lbs [226.7 kg]). See manufacturer's website for details.
• Contact our Technical Assistance Group (TAG) for additional guidance by phone: (610) 876-3400 or email: tagteam@communitypro.com.
GENERAL ASSEMBLY INFORMATION
The BalancePoint™ Flyware kits for the I SERIES loudspeakers are modular and can be combined in a number of ways. The most common configuration of
each kit is shown along with instructions for assembly.
Hardware and Parts: There is a key at the beginning of each instruction that shows the parts, their quantity and abbreviation. We also use a shortened code for the hardware that oers an easy reference to the type, diameter and approximate length. ex: HW6 = Hardware Washer 6mm; HF1-2 = Hardware, Flat head bolt, 10 x 25mm
Several parts have underside countersunk holes that are threaded for 8mm flat head bolts. They should be fully seated (at or below the surface of the piece) before attaching the plate/bracket to the enclosure. Bolt placement diagrams are shown for the cabinet brackets that have multiple holes. Several of the brackets are shipped with the 8mm flat head bolts already installed in the most common configuration for that kit.
IMPO R TA N T: The flat head bolts that come installed in each enclosure must remain in place or be replaced by a threaded fastener from an array bracket. The bolts attach to internal metal brackets that are critical to
the structural integrity and rated Safe Working Load (SWL) of each point and each array assembly. Failure to include a fastener in every location could lead to serious injury, or even death.
TOOLS NEEDED FOR ASSEMBLY:
• Metric socket and ratchet set
• Metric wrench set
• Metric hex key set
Typical bolt placement
diagram for 2-way Cabinet
(angle) Bracket (PB-3)
The loudspeaker enclosure must
have fasteners in all threaded holes
Page 6 BalancePoint™ Flyware I SERIES
GENERAL ASSEMBLY INFORMATION (continued)
SAFETY CABLES
IMPO R TA N T: Attach a safety cable to one of the unused mounting points on the loudspeaker (and/or the bracket assembly). Safety cables must be secured to a
suitable load-bearing point separate from the loudspeaker mounting point, with as little slack as possible, oriented to minimize dynamic swinging of the load, so as not to develop undue shock or kinetic force if the loudspeaker mount were to fail. Safety cables and hardware are not included. Please consult a structural engineer for the appropriate cables, hardware, and location(s) for the load and application.
BALANCEPOINT™ FLY RAILS
Positioning:
• The fly rails may be mounted in any position required as long as all attachment points are used.
• For the best aesthetics, the fly rails should not extend beyond the front edge of the front cabinet.
• The fly rails can extend beyond the back of the cabinet.
• The rails should be attached to the cabinets using all of the connections shown in the instructions for each assembly. This will ensure that the cabinets don't rotate on the rigging and that the rigging is securely attached to the cabinets.
• In "Subwoofer Behind" configurations, the general rule of thumb is that there shouldn't be less than 6" (152mm) between the face of the subwoofer and the rear of the cabinet in front of it (allows sucient air movement from the subwoofer cones and parts).
Flying:
• Optimally, each array should be lifted from the hole(s) on the fly rails that produce the desired tilt angle using gravity alone (the "Balance Point").
• A second cable may be used to fine-tune the exact aiming angle and/or stabilize the array from rotation as necessary.
Typical placement for safety
cable and hardware
(eyebolt not included)
1
2
1) Rails do not extend behind subwoofer (best aesthetics)
2) Ample distance between the subwoofer and full-range cabinets
3) Fly rails well behind cabinet face
3
1) Not enough distance between cabinets
2) Poor aesthetic choice
1 2
I SERIES BalancePoint™ Flyware Page 7
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Community Professional Loudspeakers
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I SERIES
SBR54 Manual 14SEP2015
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