Community R2-MAX, R.5-MAX User Manual

R SERIES
Loudspeakers With
Unparalleled Musicality, Superior Voice Projection
and Premium Weather Resistance
Installation and Operation Manual
Models: R.5-MAX and R2-MAX
WEATHER-RESISTANT • R-SERIES

IMPORTANT SAFETY INSTRUCTIONS

RIGGING AND ELECTRICAL SAFETY

Always follow these basic safety precautions when using or installing R SERIES loudspeakers and accessories:
• Read these instructions prior to assembly.
• Keep these instructions for reference.
• Heed all warnings.
• Follow all instructions, particularly those pertaining to rigging, mounting, hanging and electrical connections.
• Only use attachments and accessories that are specified and approved by the manufacturer.
• Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, does not operate normally, or has been dropped.
The terms caution, warning, and danger may be used in this manual to alert the reader to important safety considerations. If you have any questions or do not understand the meaning of these terms, do not proceed with installation. Contact your local dealer, distributor, or call Community directly for assistance. These terms are defined as:
CAUTION: describes an operating condition or user action that may expose the equipment or user to potential damage or danger.
WARNING: describes an operating condition or user action that will likely cause damage to the equipment or injury to the user or to others in the vicinity.
DANGER: describes an operating condition or user action that will immediately damage the equipment and/or be extremely dangerous or life threatening to the user or to others in the vicinity.
These servicing instructions are for use by qualified service personnel only. To reduce the risk of fire or electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
DANGER: The loudspeakers described in this manual are designed and intended to be ‘flown’ or suspended
using a variety of rigging hardware, means, and methods. Installation of loudspeakers should only be performed by trained and qualified personnel. It is strongly recommended that a licensed and certified professional structural engineer approve the mounting design. Severe injury and/or loss of life may occur if these products are improperly installed! All electrical connections must conform to applicable city, county, state, and national (NEC) electrical codes.
DANGER: R SERIES rigging fittings are rated at a
Working Load Limit of 100 lbs (45.4 kg) with a 10:1
safety margin. No single rigging fitting should ever be subjected to a load that is greater than 100 lbs. Failure to heed this warning could result in injury or death!
IMPORTANT: Refer to the sections on installation
and connections later in this manual for additional
information on rigging and electrical safety.
DANGER: It is possible to experience severe
electrical shock from a power amplifier. Always
make sure that all power amplifiers are in the “OFF" position and unplugged from an AC Mains supply before performing electrical work.
DANGER: It is essential that a safety cable (not supplied) be utilized whenever an R SERIES
Loudspeaker is installed. The safety cable must be secured to a suitable load-bearing point separate from the loudspeaker mounting point, with as little slack as possible so as not to develop undue kinetic force if the mounting bracket (yoke) were to fail. Utilize one of the unused threaded mounting points on the enclosure for this purpose.
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CAUTION: Installation of R SERIES loudspeakers should only be performed by trained and qualified personnel. It is strongly recommended that a licensed and certified professional structural engineer approve the mounting. Severe injury and/or loss of life may occur if this product is improperly installed.
Installation and Operation Manual

UNPACKING AND INSPECTION

SYSTEM INFORMATION

Community R SERIES loudspeakers are engineered and manufactured to be rugged and they are carefully packed in sturdy cartons. Make sure that the number of cartons shown on the freight documents have actually been delivered. It is wise to thoroughly inspect each unit after it has been removed from the packaging, as damage could occur during shipping.
Please note that once the shipment has left your dealer or the Community factory, the responsibility for damage is always borne by the freight company. If damage has occurred during shipping, you must file a claim directly with the freight company. It’s very important to contact the freight company as soon as possible after receiving your shipment, as most freight companies have a short time limit within which they will investigate claims. Be sure to save the carton and the packing material, as most claims will be denied if these materials are not retained. Your Community dealer and the factory will try to help in any way they can, but it is the responsibility of the party receiving the shipment to file the damage claim.
It is always a good idea to retain the carton and packing materials indefinitely, if possible, in the event that the unit may need to be returned to your dealer or distributor for repair.
IN THE CARTON
Each shipping carton contains the following items:
• One (1) R SERIES loudspeaker
• One (1) Steel mounting yoke (pre-installed)
• Multi-angle aiming strap [R.5-MAX (1), R2-MAX (2)]
• One (1) Installation and operation manual
• One (1) Warranty card
• Mounting hardware:
R.5-MAX (all models): 3/8" x 1-1/4" threaded studs (x3), 3/8" lock washers (x3), 3/8" flat washers (x3), and 3/8"-16 hex nuts (x3). All hardware is stainless steel.
R2-MAX (all models): 1/2" hex bolts (2" x3, 1-1/4" x3), 1/2" lock washers (x6), 1/2" flat washers (x7), 1/2" hex nut (x1), and 2" OD rubber gaskets (x5). All hardware is stainless steel. Much of the hardware may be preinstalled on the enclosure.
PHYSICAL FEATURES / GENERAL DESCRIPTION
The R.5-MAX and R2-MAX are the premier products in the R SERIES line. They are designed for premium quality music reproduction with very low distortion and high output.
The R.5-MAX: This fully passive, true point source loudspeaker produces a very flat frequency response without external equalization. It features a 600W neodymium LF driver with aluminum demodulation ring and a large format 1.4" exit HF driver with copper shorting ring and hybrid resonance damping diaphragm. It is ideal for critical music reproduction in challenging acoustic environment applications indoors or outdoors. Two horn patterns are available: 60° x 60° and 90° x 60°.
The R2-MAX delivers the same great pattern control and vocal intelligibility as a standard R2, but with the addition of premium drivers, a signal aligned MF/HF horn, very flat frequency response, higher broadband output, and lower distortion. The R2-MAX features dual 12" 600W neodymium LF drivers with aluminum demodulation rings, large format 1.4" exit HF drivers with copper shorting rings and hybrid, resonance damping diaphragms, and higher output M200HP midrange compression drivers. It is ideal for critical music reproduction in dicult acoustic environments. The R2-MAX is a modern stadium loudspeaker, designed to meet the needs of today’s modern sporting venues. Output is biamp only. Three coverage patterns are available: 60° x 40°, 60° x 60° and 90° x 40°.
R SERIES FEATURES / TECHNOLOGY
R-MAX loudspeakers oer numerous features and technologies that provide unprecedented sonic quality and installation flexibility. Some of these include:
• Unique full-range high output loudspeakers with advanced passive crossover technology
• All models are weather-resistant, UV stabilized and suitable for outdoor direct exposure
• Protective steel grilles and mounting brackets are covered with a rugged, zinc-rich epoxy dual-layer powder-coat finish for superior resistance to weather
• Stainless steel hardware
• R.5-MAX models are available in black, white, or light grey finish and R2-MAX models are available in a light grey finish (standard). Custom colors are also available.
R.5-MAX, R2-MAX Page 3 Installation and Operation Manual

PRODUCT FEATURES IDENTIFICATION

TYPICAL R.5-MAX FULL-RANGE MODEL
Safety Cable Attachment Point: (Utilize empty rigging point. User must supply appropriate fastener and safety cable)
Installer to supply hardware for top attachment of strap to yoke
Yoke
Aiming Strap
Grille
5 Rigging Points (3/8"-16) (sides + back)
3/8"-16 Rigging points
(sides and back)
Gland Nut / Cable
FRONT REAR
TYPICAL R2-MAX FULL-RANGE MODEL
Safety Cable Attachment Point: (Utilize empty rigging point. User must supply appropriate fastener and safety cable)
Yoke
(5) 1/2"-13 Rigging points
Grille
Angle Securing Straps
HF/MR Connection
(white) Gland Nut
(5) 1/2"-13 Rigging points
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LF Connection
(black) Gland Nut
Suggested Safet y Cable Attachment Point
(user must supply appropriate 1/2"-13
FRONT REAR
fastener and safety cable)
Installation and Operation Manual

RIGGING / SUSPENSION AND SAFETY

TERMINOLOGY: The terms “rigging", “flying" and
“suspension" are often used interchangeably to describe the installation of loudspeaker systems above ground level. None of these terms pertain to, or attempt to describe, the actual method that is used (cables, brackets, chains, etc.).
DANGER: The loudspeakers described in this manual are designed and intended to be suspended using a
variety of rigging hardware, means, and methods. It is essential that all installation work involving the suspension of these loudspeaker products be performed by competent, knowledgeable persons who understand safe rigging practices. Severe injury and/or loss of life may occur if these products are improperly suspended.
DANGER: All rigging fittings and inserts must remain
sealed with the included hardware or they must be
fitted with properly rated optional mounting hardware. Any missing fasteners will compromise the weather resistance of the enclosure.
COMMUNITY RIGGING HARDWARE WARRANTY:
Community warrants that its loudspeaker systems and its optional mounting and rigging hardware have been carefully designed and tested. Community loudspeakers may be safely suspended when each loudspeaker model is suspended with Community-manufactured mounting and rigging brackets specifically designed for use with that particular model of loudspeaker. This warranty applies only for use under normal environmental conditions, and when all loudspeakers, component parts, brackets and hardware are assembled and installed in strict accordance with Community’s installation guidelines contained herein. Beyond this, Community assumes no further or extended responsibility or liability, in any way or by any means whatsoever. It is the responsibility of the installer to insure that safe installation practices are followed, and that such practices are in accordance with any and all local, state, federal, or other, codes, conditions, and regulations that may apply to, or govern the practice of, rigging, mounting, and construction work in the relevant geographic territory. Any modifications made to any parts or materials manufactured or supplied by Community shall immediately void all pledges of warranty or surety, related in any way to the safe use of those parts and materials.
WARNING
NON-COMMUNITY RIGGING HARDWARE:
Non-Community hardware used for rigging an R SERIES loudspeaker must be certified by the supplier for such use and must be properly rated for safety.
IMPORTANT NOTES ON RIGGING LOUDSPEAKERS
There are three areas of responsibility for rigging loudspeakers. The first is the building structure. Always consult with the building architect or structural engineer to assure the ability of the structure to support the loudspeaker system. The second area of responsibility is the loudspeaker itself. Community certifies its loudspeaker systems and rigging accessories for suspension when they are properly installed according to our published guidelines. The third area of responsibility is everything between the loudspeaker and the building structure and the actual process of installation. The installing contractor assumes this responsibility. Loudspeaker rigging should be performed only by certified rigging professionals using certified rigging hardware chosen for the specific application. Prior to installation, the contractor should present a rigging plan, with drawing and detailed parts list, to a licensed structural engineer (P.E.) or architect for written approval.
WARNING: R SERIES rigging fittings are rated at a Working Load Limit of 100 lbs (45.4kg) with a 10:1
safety margin. No single rigging fitting should ever be subjected to a load that is greater than 100 lbs. Failure to heed this warning could result in injury or death!
ACCEPTABLE MOUNTING POINT LOADING
The mounting points should always be used so that either shear force is applied perpendicular to the direction of and in tight proximity to the mounting hole, or tension force is applied perpendicular to the enclosure surface. See
Figure 1 below.
DANGER: Use the mounting points only as described
above. Do not use them in such a way as to apply
sideways leverage to them. Failure to follow this instruction could result in immediate failure of the mounting points resulting in damage to the loudspeaker and serious injury or death to personnel
Correct
Yoke tight against
enclosure (R.5-MAX)
or rubber washer and
enclosure (R2-MAX)
Yoke
Custom Bracket
NOT Correct
Bracket spaced away
from enclosure
R.5-MAX, R2-MAX Page 5 Installation and Operation Manual
Enclosure
Figure 1. Mounting point load

INSTALLATION

BEFORE YOU START
q   Read all instructions and gather tools necessary before starting the installation. Please read all safety instructions and warnings regarding rigging and installation of the loudspeaker. The "q" preceding each step can be used to check o each step as it is completed (or applicable).
Every eort has been made to ensure that the information contained in this manual was complete and accurate at the time of printing. However, due to ongoing technical advances, changes or modifications may have occurred that are not covered in this publication. The latest version of this manual is always available at www.communitypro.com. The revision date can be found on the rear cover.
The R.5-MAX and the R2-MAX have diering mounting instructions. Please refer to the appropriate instruction for your loudspeaker model.

INSTALL THE R.5-MAX

MOUNT THE YOKE
Attach the yoke to the support structure prior to mounting the loudspeaker enclosure. Five (5) integral threaded mounting points on the four sides and the back of the enclosure line up with the yoke or can be used for a custom fabricated mounting. The unused holes have plugs or hardware that can be removed if these holes are needed for mounting or attaching the aiming strap.
Notes: The plugs are purposely designed to "catch" on the mounting point threads and may be somewhat dicult to remove. All unused holes must be filled with either the supplied hardware or plugs to maintain the weather­resistance of the enclosure. The R.5-MAX has threaded studs rather than hex head bolts as the supplied mounting hardware.
q Determine the appropriate location and orientation, and mount the yoke to the support structure. Hardware to mount the yoke to the structure is not included and should be specified by a structural engineer, load-rated for the intended use, and be suitably weather-resistant.
Note: If the center hole is used to mount a yoke on the R.5-MAX, the angle securing strap must also be attached as shown in Figure 3 prior to securing the hardware.
MOUNT THE R.5-MAX LOUDSPEAKER
q    Attach the R.5-MAX loudspeaker to the yoke. See
Figure 2. The mounting point holes are approximately 7/16" (11mm) deep. The threaded studs used should not extend into the hole more than 3/8" (9.5mm). Lift the loudspeaker into place between the yoke arms. Attach as shown. Support the enclosure until all connections are made. Tighten bolts to finger tight (enough to hold the loudspeaker in position).
WARNING: Loudspeakers are heavy. To prevent injury or damage, they should be supported during the mounting process until the connection is secure.
Rigging Points
Enclosure
Figure 2. Mount the R.5-MAX loudspeaker to the yoke
(if unused, plug with 5/16" plugs)
Yoke
3/8" SS Lock Washer
3/8" SS Hex Nut
3/8" SS Flat Washer
3/8"-16 x 1-1/4" SS Stud
(leave 3/4" sticking out)
SECURE THE ANGLE
q   Determine the approximate angle of downward tilt. It must be angled at least 15° down from horizontal to maintain the stated enclosure EIEMA rating and reduce the possibility of rain and other precipitation compromising the performance. Bend and attach the angle securing strap(s) as shown in Figure 3. Hardware to attach the strap to the yoke is not included and should be supplied by the installer and be suitably weather resistant. Tighten the yoke hardware until suciently tight enough to hold the angle. Do not use excessive force when tightening mounting hardware.
ATTACH SAFETY CABLE
q   Attach a safety cable to one of the open mounting points (see Product Features page 4). The safety cable and hardware are not included. Please consult a structural engineer for the appropriate cable for the load and application. The safety cable must be secured to a suitable load-bearing point separate from the loudspeaker mounting point, with as little slack as possible, so as not to develop undue kinetic force if the loudspeaker mount were to fail.
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Installation and Operation Manual
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