Community R.5-66MAX, R.5-96MAX, R2-64MAX, R2-94MAX, R2-52MAX Installation Manual

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R SERIES
Installation and Operation Guide
Models
R.5-66MAX, R.5-96MAX R2-52MAX, R2-64MAX R2-66MAX, R2-94MAX
biamp.com

UNPACKING AND INSPECTION

SYSTEM INFORMATION

Community R SERIES loudspeakers are engineered and manufactured to be rugged and they are carefully packed in sturdy cartons. Make sure that the number of cartons shown on the freight documents have actually been delivered. It is wise to thoroughly inspect each unit after it has been removed from the packaging, as damage could occur during shipping.
Please note that once the shipment has left your dealer or the Biamp factory, the responsibility for damage is always borne by the freight company. If damage has occurred during shipping, you must file a claim directly with the freight company. It’s very important to contact the freight company as soon as possible after receiving your shipment, as most freight companies have a short time limit within which they will investigate claims. Be sure to save the carton and the packing material, as most claims will be denied if these materials are not retained. Your Biamp dealer and the factory will try to help in any way they can, but it is the responsibility of the party receiving the shipment to file the damage claim.
It is always a good idea to retain the carton and packing materials indefinitely, if possible, in the event that the unit may need to be returned to your dealer or distributor for repair.
IN THE CARTON
Each shipping carton contains the following items:
• One (1) R SERIES loudspeaker
• One (1) Steel mounting yoke (pre-installed) [R.5-MAX, R2-MAX only]
• Multi-angle aiming strap [R.5-MAX (1), R2-MAX (2)]
• One (1) Installation and operation manual
• One (1) Warranty card
• Mounting hardware: [R.5-MAX, R2-MAX]
R.5-MAX (all models): 3/8" x 1-1/4" threaded studs (x3), 3/8" lock washers (x3), 3/8" flat washers (x3), and 3/8"-16 hex nuts (x3). All hardware is stainless steel.
R2-MAX (all models): 1/2" hex bolts (2" x3, 1-1/4" x3), 1/2" lock washers (x6), 1/2" flat washers (x7), 1/2" hex nut (x1), and 2" OD rubber gaskets (x5). All hardware is stainless steel. Much of the hardware may be preinstalled on the enclosure.
PHYSICAL FEATURES / GENERAL DESCRIPTION
The R.5-MAX and R2-MAX are the premier products in the R SERIES line. They are designed for premium quality music reproduction with very low distortion and high output.
The R.5-MAX fully passive, true point source loudspeaker produces a very flat frequency response without external equalization. It features a 600W neodymium LF driver with aluminum demodulation ring and a large format
1.4" exit HF driver with copper shorting ring and hybrid resonance damping diaphragm. It is ideal for critical music reproduction in challenging acoustic environment applications indoors or outdoors. Two horn patterns are available: 60° x 60° and 90° x 60°.
The R2-MAX delivers the same great pattern control and vocal intelligibility as a standard R2, but with the addition of premium drivers, signal aligned MF/HF horns, very flat frequency response, higher broadband output, and lower distortion. The R2-MAX features dual 12" 600W neodymium LF drivers with aluminum demodulation rings, high sensitivity HF compression drivers, and higher output M200HP midrange compression drivers. The R2-52MAX utilizes dual midrange drivers and a very high sensitivity 1" HF compression driver. The R2-MAX is a modern stadium loudspeaker, designed to meet the needs of today’s modern sporting venues. Operation is biamp only. Four coverage patterns are available: 60° x 40°, 60° x 60°, 90° x 40° and 50° x 20°.
R SERIES FEATURES / TECHNOLOGY
R-MAX loudspeakers oer numerous features and technologies that provide unprecedented sonic quality and installation flexibility. Some of these include:
• Unique full-range high output loudspeakers with advanced passive crossover technology
• All models are weather-resistant, UV stabilized and suitable for outdoor direct exposure
• Protective steel grilles and mounting brackets are covered with a rugged, zinc-rich epoxy dual-layer powder-coat finish for superior resistance to weather
• Stainless steel hardware
• R.5-MAX models are available in black or light grey finish and R2-MAX models are available in a light grey finish (standard). Custom colors are also available.
R.5-MAX, R2-MAX Page 2 Installation and Operation Manual

IMPORTANT SAFETY INSTRUCTIONS

RIGGING AND ELECTRICAL SAFETY

Always follow these basic safety precautions when using or installing R SERIES loudspeakers and accessories:
• Read these instructions prior to assembly.
• Keep these instructions for reference.
• Heed all warnings.
• Follow all instructions, particularly those pertaining to rigging, mounting, hanging and electrical connections.
• Only use attachments and accessories that are specified and approved by the manufacturer.
• Refer all servicing to qualified service personnel. Servicing is required when the apparatus has been damaged in any way, such as power-supply cord or plug is damaged, liquid has been spilled or objects have fallen into the apparatus, does not operate normally, or has been dropped.
The terms caution, warning, and danger may be used in this manual to alert the reader to important safety considerations. If you have any questions or do not understand the meaning of these terms, do not proceed with installation. Contact your local dealer, distributor, or call Biamp directly for assistance. These terms are defined as:
CAUTION: describes an operating condition or user action that may expose the equipment or user to potential damage or danger.
WARNING: describes an operating condition or user action that will likely cause damage to the equipment or injury to the user or to others in the vicinity.
DANGER: describes an operating condition or user action that will immediately damage the equipment and/or be extremely dangerous or life threatening to the user or to others in the vicinity.
These servicing instructions are for use by qualified service personnel only. To reduce the risk of fire or electric shock do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
DANGER: The loudspeakers described in this manual are designed and intended to be ‘flown’ or suspended
using a variety of rigging hardware, means, and methods. Installation of loudspeakers should only be performed by trained and qualified personnel. It is strongly recommended that a licensed and certified professional structural engineer approve the mounting design. Severe injury and/or loss of life may occur if these products are improperly installed! All electrical connections must conform to applicable city, county, state, and national (NEC) electrical codes.
DANGER: R SERIES rigging fittings are rated at
specific Working Load Limits (WLL) per model line.
No single rigging fitting should ever be subjected to a load that is greater than the stated load. Failure to heed this warning could result in injury or death!
R.5-MAX and R2-MAX models have a WLL of 100 lbs (45.4 kg) with a 10:1 safety margin.
IMPORTANT: Refer to the sections on installation and connections later in this manual for additional information on rigging and electrical safety.
DANGER: It is possible to experience severe electrical shock from a power amplifier. Always
make sure that all power amplifiers are in the “OFF" position and unplugged from an AC Mains supply before performing electrical work.
DANGER: It is essential that a safety cable (not supplied) be utilized whenever an R SERIES
Loudspeaker is installed. The safety cable must be secured to a suitable load-bearing point separate from the loudspeaker mounting point, with as little slack as possible so as not to develop undue kinetic force if the mounting bracket were to fail. Utilize one of the unused threaded mounting points on the enclosure for this purpose.
Page 3
CAUTION: Installation of R SERIES loudspeakers should only be performed by trained and qualified personnel. It is strongly recommended that a licensed and certified professional structural engineer approve the mounting. Severe injury and/or loss of life may occur if this product is improperly installed.
Installation and Operation Manual
R.5-MAX, R2-MAX

PRODUCT FEATURES IDENTIFICATION

TYPICAL R.5-MAX FULL-RANGE MODEL
Safety Cable Attachment Point: (Utilize empty rigging point. User must supply appropriate fastener and safety cable).
Installer to supply hardware for top attachment of strap to yoke
Yoke
Aiming Strap
Grille
5 Rigging Points (3/8"-16) (sides + back)
3/8"-16 Rigging points
(sides and back)
Gland Nut / Cable
FRONT REAR
TYPICAL R2-MAX FULL-RANGE MODEL
Safety Cable Attachment Point: (Utilize empty rigging point. User must supply appropriate fastener and safety cable)
Yoke
(5) 1/2"-13 Rigging points
Grille
Angle Securing Straps
HF/MR Connection
(white) Gland Nut
(5) 1/2"-13 Rigging points
Suggested Safety Cable Attachment Point
(user must supply appropriate 1/2"-13
FRONT REAR
LF Connection
(black) Gland Nut
fastener and safety cable)
Note: Cabinets are handmade and measurements may vary slightly due to the thickness of the fiberglass.
R.5-MAX, R2-MAX Page 4 Installation and Operation Manual

RIGGING / SUSPENSION AND SAFETY

TERMINOLOGY: The terms “rigging", “flying" and
“suspension" are often used interchangeably to describe the installation of loudspeaker systems above ground level. None of these terms pertain to, or attempt to describe, the actual method that is used (cables, brackets, chains, etc.).
DANGER: The loudspeakers described in this manual are designed and intended to be suspended using a
variety of rigging hardware, means, and methods. It is essential that all installation work involving the suspension of these loudspeaker products be performed by competent, knowledgeable persons who understand safe rigging practices. Severe injury and/or loss of life may occur if these products are improperly suspended.
DANGER: All rigging fittings and inserts must remain
sealed with the included hardware or they must be
fitted with properly rated optional mounting hardware. Any missing fasteners will compromise the weather resistance of the enclosure.
COMMUNITY RIGGING HARDWARE WARRANTY:
Biamp warrants that its loudspeaker systems and its optional mounting and rigging hardware have been carefully designed and tested. Community loudspeakers may be safely suspended when each loudspeaker model is suspended with Community-manufactured mounting and rigging brackets specifically designed for use with that particular model of loudspeaker. This warranty applies only for use under normal environmental conditions, and when all loudspeakers, component parts, brackets and hardware are assembled and installed in strict accordance with Community’s installation guidelines contained herein. Beyond this, Biamp assumes no further or extended responsibility or liability, in any way or by any means whatsoever. It is the responsibility of the installer to insure that safe installation practices are followed, and that such practices are in accordance with any and all local, state, federal, or other, codes, conditions, and regulations that may apply to, or govern the practice of, rigging, mounting, and construction work in the relevant geographic territory. Any modifications made to any parts or materials manufactured or supplied by Biamp shall immediately void all pledges of warranty or surety, related in any way to the safe use of those parts and materials.
WARNING
NON-COMMUNITY RIGGING HARDWARE:
Non-Community hardware used for rigging an R SERIES loudspeaker must be certified by the supplier for such use and must be properly rated for safety.
IMPORTANT NOTES ON RIGGING LOUDSPEAKERS
There are three (3) areas of responsibility for rigging loudspeakers.
• The building structure: Always consult with the building architect or structural engineer to assure the ability of the structure to support the loudspeaker system.
• The loudspeaker itself: Biamp certifies its loudspeaker systems and rigging accessories for suspension when they are properly installed according to our published guidelines.
• Everything between the loudspeaker and the building structure and the process of installation: The installing contractor assumes this responsibility. Loudspeaker rigging should be performed only by certified rigging professionals using certified rigging hardware chosen for the specific application. Prior to installation, the contractor should present a rigging plan, with drawing and detailed parts list, to a licensed structural engineer (P.E.) or architect for written approval.
WARNING: R SERIES rigging fittings are rated at the Working Load Limits (WLL) listed on page 3. No
single rigging fitting should ever be subjected to a load that is greater than the stated load. Failure to heed this warning could result in injury or death!
ACCEPTABLE MOUNTING POINT LOADING
The mounting points should always be used so that either shear force is applied perpendicular to the direction of and in tight proximity to the mounting hole, or tension force is applied perpendicular to the enclosure surface. See
Figure 1 below.
DANGER: Use the mounting points only as described
above. Do not use them in such a way as to apply
sideways leverage to them. Failure to follow this instruction could result in immediate failure of the mounting points resulting in damage to the loudspeaker and serious injury or death to personnel
Correct
Yoke tight against
enclosure (R.5-MAX)
or rubber washer and
enclosure (R2-MAX)
Yoke
Custom Bracket
NOT Correct
Bracket spaced away
from enclosure
R.5-MAX, R2-MAX Page 5 Installation and Operation Manual
Enclosure
Figure 1. Mounting point load
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