Communication Concepts FL1 User Manual

FL1 LOW PASS FILTERS
Broadband amplifiers, by definition, provide little, if any, suppression of harmonic energy. The output of the amplifier will contain harmonics of the input signal. Thus, if direct operation into an antenna is expected, filtering of the amplifier output is necessary to meet FCC regulations for spectral purity. A five element, low pass filter will provide more than sufficient harmonic attenuation. The low pass filter will attenuate signals above the desired output frequency.
The five element, low pass filter design is derived from information contained in the ARRL Handbook. The filter schematic is shown in Figure 1. The various filter parameters are shown in Table 1. The capacitance values derived for C1 and C2 are not standard values for some of the filters. In order to achieve the closest value for the filter, standard values are placed in parallel. Provision has been made on the PC board to accommodate the parallel values. When a capacitance value requires parallel values, the capacitors are identified as C1A and C1B for the parallel combination of C1. C2A and C2B are the parallel combination of C2. These combinations are shown in Table 2.

Figure 1 - FL1 Schematic Diagram

Table 1 – FL1 Filter Parameters

BAND Fcutoff L1,L3 L2 C1,C2
(meters) (MHz) (uH) No. of Turns Toroid (uH) No. of Turns Toroid (pf)
160 2.1 8.1 23 T-106-2 11.4 28 T-106-2 1653
80 4.1 4.1 16 T-106-2 5.8 20 T-106-2 847 40 7.4 2.3 12 T-106-2 3.2 14 T-106-2 470 20 14.450 1.18 9 T-106-6 1.65 11 T-106-6 240 15 21.550 0.79 7 T-106-6 1.11 8 T-106-6 161 10 29.8 0.57 6 T-106-6 0.80 7 T-106-6 117
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Table 2 – Parallel Capacitance Values

Desired Value Parallel Values
BAND C1, C2 C1A C1B C2A C2B
(meters) (pf) (pf) (pf) (pf) (pf)
160 1653 1500 150 1500 150
80 847 820 27 820 27 40 470 470 -- 470 -­20 240 240 -- 240 -­15 161 110 51 110 51 10 117 100 18 100 18

Construction Hints

The effective inductance of a toroid coil depends in part on the distributed capacitance between the coil turns and between the ends of the winding. The distributed capacitance should be kept as low as possible. The pictorial illustration in Figure 2 show the inductor turns distributed uniformly around the toroid core, but a gap of approximately 30 degrees is maintained between the ends of the winding. This method is recommended to reduce the distributed capacitance of the winding. The closer the ends of the winding are to one another, the greater the unwanted capacitance. Also, in order to achieve the desired toroid inductance, the winding should be spread over the core as shown in Figure 2.

Figure 2 – Toroid Winding Pictorial

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