CommScope ValuLine VHLP3 Series, ValuLine VHLPX3 Series Installation Instructions Manual

Page 1
contained within this bulletin must always be followed and take
precedence over any information contained within the video.
Videos provide supplementary information - the instructions
AND ASSEMBLING
IMPORTANT!
THE ANTENNA
MANUAL FULLY
INSTRUCTIONS
INSTALLATION
READ THIS
7706805
Rev:
F
Page 2
Installation Instructions
ValuLine
3ft (1.0m)
™ 3ft Antennas
This document is for the following:
VHLP(X)3-*** 1.0m ANTENNA
Bulletin
Model Version
7706805
05
Version
03
Status
Status
page
RE
RE
2 of 20
Rev
Rev
F
D
Andrew Solutions
Customer Service 24 hours
U.S.A., Canada, Mexico: 1-800-255-1479 or 1-888-235-5732 U.K.: 0800 250055 Other Europe: +44 592 782 612
Notice: Andrew disclaims any liability or responsibility for the results of improper or unsafe installation, inspection, maintenance, or removal practices. Aviso: Andrews no acepta ninguna obligacion ni responsabilidad como resultado de practicas incorrectas o peligrosas de instalacion, inspecci6n, mantenimiento o retire. Avis : Andrew decline toute responsabilite pour les consequences de procedures d'installation, d'inspection, d'entretien ou de retrait incorrectes ou dangereuses. Hinweis: Andrew lehnt jede Haftung Oder Verantwortung fur Schaden ab, die aufgrund unsachgemaBer Installation, Uberprufung, Wartung Oder Demontage auftreten. Atencao: A Andrew abdica do direito de toda responsabilidade pelos resultados de praticas inadequadas e sem seguranca de instalacao, inspecao, manutengao ou remocao. Awertenza: Andrew declina eventual! responsabilita denvanti dell'esecuzione di procedure di installazione, ispezione, manutenzione e smontaggio improprie o poco sicure.
www.commscope.com\andrew
Visit our Web site at www.commscope.com\andrew or contact your local Andrew Solutions representative for more information. © 2008 CommScope, Inc. All rights reserved. Andrew Solutions is a trademark of CommScope. All trademarks identified by ® or ™ are registered trademarks or trade­marks, respectively, of CommScope. This document is for planning purposes only and is not intended to modify or supplement any specifications or warranties relating to Andrew Solutions products or services.
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INSTALLATION INSTRUCTIONS
SECTION 1
CONTENTS & INTRODUCTION
7706805
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INTRODUCTION
This instruction describes how to assemble a VHLP(X)3 antenna.
The antenna can be mounted with the mount offset to the left or to the right. Offset left is described in this bulletin, however the images showing offset right installation are shown at the end of this document.
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INSTALLATION INSTRUCTIONS
SECTION 2
SATETY INSTRUCTIONS
7706805
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Page 5
INSTALLATION INSTRUCTIONS
SECTION 2
SAFETY INSTRUCTIONS
7706805
Page 5 of 20
Page 6
INSTALLATION INSTRUCTIONS
SECTION 2
SAFETY INSTRUCTIONS
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Page 7
INSTALLATION INSTRUCTIONS
EQUPMENT AND TOOLS
SECTION 3
Table 1 Supplied Equipment and Tools
Item
A B C D
D1
E F
G
G1
G2
G3
G4
G5
G6
H
Qty
1 4 1 1 1
1 1
1 2
2 4 2 2
1 1 2
1 2 2 2
1 4 4 4
2 2 2
1 1 1
16 16 16
Description
Reflector Radome Rim Radome Feed Feed Installation Kit
Mount: Elevation Adjustment Assembly Mount: Azimuth Adjustment Clamp
Mount Hardware Kit
Conductive Grease (Tube) Gloves
M10 x 100lg Hex Hd Screw, sst, pass M10 Flat Washer, stl, sst, pass M10 Lock Washer, sst, pass M10 Hex Nut, stl, sst, pass
M10 x 35lg Hex Hd Screw, stl, galv M10 Lock Washer, stl, galv M10 Flat Washer, stl, galv
M10 x 140lg Eyebolt, stl, galv M10 Lock Washer, stl, galv M10 Flat washer, stl, galv M10 Hex Nut, stl, galv
Pipe Clamp, stl, galv M10 x 130lg Hex Hd Screw, stl, galv M10 Lock Washer, stl, galv M10 Hex Nut, stl, galv
M10 x 35lg Hex Hd Screw, sst, pass M10 Lock Washer, sst, pass M10 FlatWasher, sst, pass
M10 x 50lg Hex Hd Bolt, sst, pass M10 Lock Washer, sst, pass M10 FlatWasher, sst, pass
Radome Rim Assembly Hardware
#12 x 16lg Self Tapping Screw, sst, pass M6 Lock Washer, sst, pass M6 FlatWasher, sst, pass
7706805
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Contained in Kit Part No
VF-3-FR-14
7679156 7671897
7700025
7700748
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INSTALLATION INSTRUCTIONS
Tools
TOOL REQUIRMENTS
SECTION 3
EQUIPMENT AND TOOLS
7706805
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Tools Required
Ring and Open Spanner (A/F)
Torque Wrench
Sockets (A/F) Allen Key (A/F)
Torx Head Driver (T-20) Cutting Pliers
Compass
General Toolbox Posidrive/Philips Driver (No2)
Thread Diameter in MM
M4 M8
3mm 6mm 8mm
M10
17mm
17mm
Page 9
INSTALLATION INSTRUCTIONS
Equipment
SECTION 3
EQUIPMENT AND TOOLS
7706805
Page 9 of 20
A
C
D
B
D1
E
TO
G1 G6
F
H
Page 10
INSTALLATION INSTRUCTIONS
Unpacking
SECTION 4
UNPACKING
7706805
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Leave brace frame attached to assist assembly of feed and radome. (not shown in bulletin views)
External carton hidden to show internal shipping layout.
Handle reflector and radome with care at all times. Do not apply excessive weight on reflector or radome. Take care to place reflector and radome on clear flat ground or use trestles during assembly.
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INSTALLATION INSTRUCTIONS
SECTION 4
UNPACKING
7706805
Page 11 of 20
Antenna Offset Left
For installation of Transition unit see manual:
Installing an transition Unit to a 0.3m, 0.6m, 1.0m,
1.2m and 1.8m antenna. Fit radio per instructions
For installation of Intregration unit see manual:
Installing an integrated Dual Polarization Unit to a
0.3m, 0.6m, 1.0m, 1.2m and 1.8m antenna. Fit radio per instructions
Page 12
INSTALLATION INSTRUCTIONS
FEED ATTACHEMENT AND ALIGNMENT
SECTION 5
Feed attachment and alignment
7706805
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6GHz, 7GHz and 11GHz Feed Assembly
1
D1
D
SEE SAFETY NOTE PAGE 4
2
Apply conductive grease to surface indicated
Align slot with rib
Assemble 4x screws Tighten screws to a torque of
1.4Nm
5%
6GHz, 7GHz and 11GHz feed shown assembled
13GHz to 38GHz Feed Assembly
1
D
D1
SEE SAFETY NOTE PAGE 4
2
Apply conductive grease to surface indicated
Align notch with rib
Assemble 4x screws Tighten screws to a torque of
1.4Nm
5%
13GHz and 38GHz feed shown assembled
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INSTALLATION INSTRUCTIONS
RADOME ATTACHMENT AND ALIGNMENT
SECTION 6
Radome attachment and alignment
7706805
Page 13 of 20
B
Align rim edges with notches in radome.
Note
: The Polystyrene radome is not packing material.
C
B
Rim edges aligned with notches in radome.
Note position of alignment arrow.
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INSTALLATION INSTRUCTIONS
SECTION 6
RADOME ATTACHMENT AND ALIGNMENT
7706805
Page 14 of 20
Align holes in rim with slots in reflector
Note position of radome alignment arrow to reflector
H
Assemble 16x self tapping screws, lock washers and washers in a diagonal sequence. Tighten screws to a torque of 2Nm
5%
Page 15
INSTALLATION INSTRUCTIONS
SECTION 6
RADOME ATTACHMENT AND ALIGNMENT
7706805
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Carefully lay antenna on clear, flat ground. Then remove brace and discard fixings. Do not apply excessive weight to antenna assembly.
Page 16
INSTALLATION INSTRUCTIONS
MOUNT ATTACHMENT AND ALIGNMENT
SECTION 7
Mount Attachment and Alignment
7706805
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st. st.
galv
galv
galv
G1
E
G3
G3
G2
st. st.
G1
galv
G3
Apply grease to areas indicated
SEE SAFETY NOTE PAGE 4
st. st.
G1
F1
G4
galv
galv
G2
galv
G3
G3
galv
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INSTALLATION INSTRUCTIONS
SECTION 7
MOUNT ATTACHMENT AND ALIGNMENT
7706805
Page 17 of 20
SEE SAFETY NOTE PAGE 4
st. st.
38Nm
Apply grease to surface indicated
G5
5%
G6
G5
st. st.
38Nm
st. st.
38Nm
5%
5%
Page 18
INSTALLATION INSTRUCTIONS
SLING
SECTION 7
MOUNT ATTACHMENT AND ALIGNMENT
90-120mm Pole
Secure assembled mount to pole ensuring clamp bolts are seated correctly.
7706805
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galv
G4
38Nm
5%
NEVER WALK UNDER HOISTED LOADS
Loosen ½ turn, do not remove.
This mount can only be used for pole diameters from 90-120 mm
Pole to be structural engineer approved rigid structural support
Elevation
2
adjustment nut
Loosen ½ turn,
1
do not remove.
1
Loosen ½ turn,
1
do not remove.
Elevation adjustment
Loosen 3 screws (1). Adjust elevation by bolt head (2). On completion tighten screws (1) to 38Nm ± 5%
Adjustment Range ±15°
Page 19
INSTALLATION INSTRUCTIONS
SECTION 7
MOUNT ATTACHMENT AND ALIGNMENT
Loosen screws G1
Loosen screws G2
Pan Left
Pan Right
7706805
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Azimuth adjustment
Adjust eyebolt. On completion tighten screws screw
Adjustment Range ±15°
G1
to 50Nm ± 5% and
G2
to 38Nm ± 5%
Torque to 38Nm
5%
Page 20
INSTALLATION INSTRUCTIONS
8 General Information
8.1 General maintenance
The antenna is designed such that minimal maintenance is required. Other than strong wind conditions the unit is not subject to abnormal forces and regular inspection and maintenance should ensure trouble free operation.
8.2 Cleaning of Antenna
If subsequent cleaning of the antenna is required solvent based solutions must not be used.
SECTION 8
GENERAL INFORMATION
7706805
Page 20 of 20
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