CommScope TENIO Installation Instructions Manual

Installation Instructions
Page 1 of 28
© 2019 CommScope, Inc. All Rights Reserved
TENIO
TC-1251-2-IP Rev C, January 2019 www.commscope.com
1. About this installation instructions
The TENIO ber enclosure is a modular enclosure that is composed of different building blocks to meet the specic client needs. This installation instruction provides an overview of the building blocks and their variants and how they t together.
Environmental conditions in which the enclosure can be used are described in this document as well as product dimensions and capacity (splice capacity, cable diameter range, and cable types).
In addition this instruction will explain:
- how to prepare the enclosure, feeder cable, and drop cables;
- how to install cables in the enclosure (including use of the CTU);
- how to route bers to the splice and/or patch trays or to the POC storage area;
- how to install bers on the trays;
- how to close and properly seal the enclosure;
- how to mount the enclosure with the mounting bracket; and
- how to use the external cable xation bracket.
This instruction also includes a section describing re-entry to the enclosure after installation for adding a new cable or for accessing the ber management system.
2. Warnings and caution
2.1. Fiber optic cables may be damaged if bent or curved to a radius that is less than the recommended minimum bend radius. Always observe the recommended bend radius limit when installing ber optic cables and patch cords.
2.2. Exposure to laser radiation can seriously damage the
retina of the eye. Do not look into the ends of any optical ber. Do not assume the laser power is turned off or that the ber is disconnected at the other end.
3. List of acronyms and abbreviations
POC Passive Optical Components
CTU Cable Termination Unit
SKG Sealing Kit Gel
SLE SLim Element (tray) FAS Fiber Arrangement System
Page 2 of 28 © 2019 CommScope, Inc. All Rights Reserved
4. General product description
This enclosure is deployed in the distribution and drop part of the spliced ber network. It is designed to allow reconguration in the eld, meaning the enclosure can be re-entered to add new cables as required.
Environmental conditions The enclosure is designed to meet 20kPa and 2 m water head sealing performance compliant with prEN50411-2-10. It is
suitable for underground (manhole, handhole), ground level (pedestal) and aerial use.
The TENIO ber enclosure is a modular butt splice enclosure fully compatible with G.652.D SM ber. Fiber and cable technology independent, it can be congured to meet specic requirements in terms of maximum splices, loop storage, optical device storage, and cable diameter. Two sizes are available, B6 and C6/C6H, to allow this exibility (see dimensions on the next page).
Contents
1. About this installation instruction ........................................ 1
2. Warnings and caution ............................................................ 1
3. List of acronyms and abbreviations ..................................... 1
4. General product description ................................................. 2
4.1. Sizes and dimensions ................................................................................ 2
4.2. Overview of the functionalities (building blocks) of the enclosure 3
4.2.1. Towers ............................................................................................................ 4
4.2.2. Trays ............................................................................................................... 4
4.2.3. FAS .................................................................................................................. 4
4.2.4. Passive optical components storage ..................................................... 4
4.2.5. Tube/subunit holder ................................................................................... 4
4.2.6. CTU holder area .......................................................................................... 4
4.2.7. Cable seal .................................................................................................... 4
4.2.8. Loop storage area ...................................................................................... 4
4.2.9. Fiber guidance pin and wedge ............................................................... 4
5. Kit content ............................................................................... 5
5.1. Principle parts .............................................................................................. 5
5.2. Customized parts ....................................................................................... 5
5.2.1. Cable seal (SKG) .......................................................................................... 5
5.2.2. Trays ............................................................................................................... 6
5.2.3. CTU’s .............................................................................................................. 6
6. Accessories .............................................................................. 6
6.1. Mounting bracket ....................................................................................... 6
6.2. External cable xation ................................................................................ 6
7. Tools required ......................................................................... 6
8. Prepare organizer ................................................................... 7
8.1. Open enclosure .......................................................................................... 7
8.2. Install splice trays ........................................................................................ 8
8.3. Install patch tray .......................................................................................... 8
8.4. Fiber guidance pin and wedge ............................................................... 8
8.5. Install POC (Passive Optical Components) ...........................................8
9. Prepare cable .......................................................................... 9
9.1. Loop cable ................................................................................................... 9
9.2. Drop cable (stub cable) ............................................................................. 9
9.3. Install CTU on cable ................................................................................... 9
9.3.1. CTU-L - central strength member .......................................................... 9
9.3.2. CTU-L - dual strength member ............................................................ 11
9.3.3. CTU-L - aramid yarn ................................................................................ 11
9.3.4. CTU-S - aramid yarn................................................................................ 12
10. Install gel seal segments ...................................................... 13
10.1. Install side seal segments .......................................................................13
10.2. Install SKG for CTU-L ................................................................................14
10.3. Install SKG for CTU-S ...............................................................................14
10.4. Install dummy SKG ....................................................................................15
11. Install looped feeder cable .................................................. 15
11.1. Secure cable to enclosure ......................................................................15
11.2. Store loop ...................................................................................................16
11.3. Tube/subunit holder ................................................................................. 16
12. Install drop cable ................................................................. 18
13. Splice application ................................................................. 19
13.1. Routing to tray ..........................................................................................19
13.2. Routing on tray .........................................................................................20
14. Patch application .................................................................. 20
15. Close and seal enclosure ...................................................... 21
16. External cable xation ......................................................... 22
17. Mounting bracket ................................................................. 23
17.1. Dimensions .................................................................................................23
17.2. Mount the enclosure ...............................................................................23
17.2.1. Wall mounting ...........................................................................................23
17.2.2. Pole mounting ...........................................................................................24
17.2.3. Mount enclosure on the bracket .........................................................24
17.3. Open enclosure when using the bracket ............................................24
17.3.1. Remove dome only ................................................................................24
17.3.2. Remove dome and base ........................................................................24
18. Re-entry ................................................................................. 25
19. Trade-marks ..........................................................................25
20. Contact information ............................................................. 25
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© 2019 CommScope, Inc. All Rights Reserved
Maximum capacity of splices/trays
Trays are designed to hold SMOUV or ANT splice protectors depending on the type. A FAS is used in all splice trays. The design of the tray provides bend control and makes sure the ber cannot make bends smaller then radius 40 mm (1.57’’). Minimum over length storage per splice side on the tray is 1.2m (47’’).
Tenio-B6 can accommodate up to 12 ber splice trays (type S12 or A12). Each tray houses 12 ber splices, for a capacity of
maximum 144 ber splices per closure.
Tenio-C6 can accommodate up to 8 ber splice trays (type S24 or A24). Each tray houses 24 ber splices for a capacity of
maximum 192 ber splices per closure.
Tenio-C6H can accommodate up to 12 ber splice trays (type SLE). Each tray houses 24 ber splices for a capacity of
maximum 288 ber splices per closure.
More information about tray types can be retrieved in installation instruction TC-1320-IP-A, and on the eCatalog.
Cable diameter range
The cable diameter of the TENIO ranges from 2-16mm (0.08-0.63’’). Depending the required cable range, the enclosure can be composed of various combinations of dedicated cable seal segments. The TENIO can hold in total 6 seal segments. Each seal segment (9 variants in total) is adapted to a specic cable range. For an overview, refer to the eCatalog. These gel seals are put under pressure after installation by engaging the seal mechanism. The seal mechanism exists of 2 latches to seal the dome on the base and a tightening system engaged with the trigger to seal the cables.
Cable type
The TENIO is cable technology independent and can be used with various cable constructions for both feeder cable and drop cable, including microsheath, dual strength member, central core, and loose buffer tube/subunit constructions.
4.1. Sizes and dimensions
230mm (9’’)
129mm (5’’)
345mm
(13.6’’)
485mm
(19.1’’)
345mm
(13.6’’)
485mm
(19.1’’)
230mm (9’’)
129mm (5’’)
Page 4 of 28 © 2019 CommScope, Inc. All Rights Reserved
4.2. Overview of the functionalities (building blocks) of the enclosure
When the dome and base are removed (as described in chapter 8), the organizer of the enclosure becomes accessible. Drawings below illustrate the different functionalities (front side and back side) of the 2 sizes.
C6(H)
B6
TRIGGER
CABLE SEAL AREA
CTU HOLDER
POC HOLDERS
FIBER GUIDING TO TRAYS
FAS
TOWER TO MOUNT TRAYS
TUBE HOLDER
TRIGGER
CABLE SEAL AREA
CTU HOLDER
FIBER GUIDING TO TRAYS
OR TO FIBER STORAGE
LOOPSTORAGE
(METAL BRACKET)
FIBER GUIDANCE PIN
AND WEDGE
TUBE HOLDER
FRONT SIDE
BACK SIDE
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© 2019 CommScope, Inc. All Rights Reserved
Large CTU (CTU-L) can terminate strength members (rods up to Ø 4mm (0.16’’) and aramid yarn). In one CTU holder 2 or 3 of these CTU’s can be installed. Cable diameter range from 5-16 mm (0.20-0.63’) and at cable.
Small CTU (CTU-S) can terminate aramid yarn. 4 or 5 of
these CTU’s can be installed in one CTU holder. Cable diameter is up to 6 mm (0.24’’).
4.2.7. Cable seal
The enclosure is sealed with in total 8 gel seal segments. Two of the seal segments are the side seal segments and do not
hold a cable. The other 6 segments can vary depending on the amount of cables and diameter of cables required. For an overview,
refer to the eCatalog.
The gels seals are available in the SKG’s (sealing kit gel).
4.2.8. Loop storage area
Unused looped tube/subunits can be stored between the metal brackets at the back side of the organizer If the unused loops of the feeder cable should be stored, the feeder cable should be installed in the middle gel seal segment at the back side of the enclosure.
4.2.9. Fiber dressing tool and wedge
A ber dressing tool to guide the bers under the hooks and lips of the tray and the channels, is stored at the backside of the organizer. It is advised to store the ber dressing tool
again in its holder after installation.
A wedge to support the trays is only available in the C6 enclosure in combination with the A24/S24 tray. The purpose
of it is to prevent the tray from falling down when hinged
open to work on the tray below.
4.2.1. Towers
The towers contain the snap features to hold the trays.
There are two towers available, with a different pitch between the trays. The tower mounted on the B6/C6H size has a pitch of 4mm. The tower mounted on a C6 size has a pitch of 6mm.
4.2.2. Trays
Trays should be mounted on the tower in the eld. They are either part of the kit content or can be ordered separately. See the eCatalog for more information about the different
types.
Splice trays as well as patch trays are available to use in the TENIO. Splice trays are designed to hold SMOUV or ANT
splice protectors depending the type. A FAS is used in all
splice trays, providing an R40 bend radius. Minimum over length storage per splice side on the tray is 1.2m (47’’).
4.2.3. FAS (Fiber Arrangement System)
The two drums in the FAS area are used to redirect the ber routing. Fibers can change direction by making an S-shape
over the drums. The area is also used to allow inter tray
jumps: bers routed from one tray to the other need to
pass the FAS. Also on the trays a FAS is used to redirect the
routing of the ber.
4.2.4. Passive optical components storage
Depending the application, ber storage (for example dark ber) can be stored in this area as well as passive optical components (POC). A dove tail interface cut out is used to install the POC’s in this area. The C6 size enclosure can accommodate more POC’s then the B6 size. Field installable splitter sub-assemblies with Fused biconoc Taper (FBT) or PLC splitters are available. See eCatalog for more details. The ber guidance channels bring the bers to the trays, the
FAS or to the POC storage area.
4.2.5. Tube/subunit holder
Tube/subunit holders are present on the front side as well as on the back side of the organizer. In the tube/subunit holder area, the jacket is removed from the tubes/subunits.
Only 250µm ber continue from this point. The area is
designed to control tube/subunit grow in/ grow out up to 20 mm. The tube/subunit is pushed in one of the channels and the ber is routed to ber guidance channels left or right. The ber can also be guided from the back side of the
organizer to the front side to access the trays.
To keep the tube/subunits in place, a piece of orange tubing is cut to length and pushed on top of the tube/subunit. A pre-installed transparent protection lid covers the tube/ subunit holder.
4.2.6. CTU holder area
In the CTU (Cable Termination Unit) holder area, the black CTU holders are installed. The black CTU holders are available in the SKG’s (sealing kit gel). There are 2 models, one model for small CTU’s (CTU-S) used with cables with a diameter up until 6 mm (0.24’’), and one for large CTU’s (CTU-L) used with cables with a diameter up to 16mm (0.63’’)
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© 2019 CommScope, Inc. All Rights Reserved
SKG for small CTU’s:
(Picture for reference only)
Description
1 CTU holder
2 Yellow dummy plugs
3 Cable guide
4 Gel seal segments (2 pcs)
SKG for large CTU:
(Picture for reference only)
Description
1 CTU holder
2 Yellow dummy plugs
3 Gel seal segments (2 pcs)
Dummy seal:
This kit can contain 1 or 2 gel seal segments.
5. Kit content
5.1. Principle parts
5.1.1 Enclosure with dome and base (picture for reference only, example of a C6).
5.1.2 Orange tubing and the 2 side seal segments.
5.2. Customized parts
5.2.1. Cable seal (SKG)
3 types of SKG’s are available: one for the small CTU’s, one for the large CTU’s and dummies. Following pictures show the kit content of a SKG in the 3 different cases:
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© 2019 CommScope, Inc. All Rights Reserved
6. Accessories
6.1. Mounting bracket
Description
1 Mounting bracket
2 Plugs
3 Screws (M8-hexagon head)
4 Washers
5 Split pins
6.2. External cable xation
Description
1 External cable xation bracket
2 Foam tape
3 Cable ties
4 Screws (Phillips head)
7. Tools required
Scissors to cut orange tubing Measuring tape to measure correct length of orange tubing and aramid yarn Stripping tools, to prepare cable and bers Cleaning tissues to clean cable and bers
1
2
4
3
5
1
2
3
4
5.2.2. Trays
Quantity and type of tray can differ. See eCatalog for different options.
(Picture for reference only)
5.2.3. CTU’s
Quantity and type of CTU can differ.
CTU-L
(Picture for reference only)
Description
1 Metal bands of different lengths
2 CTU
3 Allen key
CTU-S
(Picture for reference only)
Description
1 Metal band
2 CTU
3 Allen key
B6
C6
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8.1.3 If cables are to be added, also the base should be
removed. To remove the base, lift the yellow bracket that locks the base to the enclosure. The gel seal area will becomes accessible.
8.1.4 Slide the base over the organizer.
8.1.5 End result of dome and base removed.
8. Prepare organizer
Unpack and conduct an inventory of the kits.
8.1. Open enclosure
8.1.1 Lift the latches open and remove the dome.
8.1.2 When the dome is removed, the cable manage-
ment system becomes accessible. When no cables are to be added, base can remain.
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© 2019 CommScope, Inc. All Rights Reserved
8.3. Install patch tray
If present, the two or three splice trays should be installed in the bottom positions rst. On top of these trays, the patch
trays are installed. See chapter 14 for more details of the patch application.
8.4. Fiber dressing tool and wedge
8.4.1 Fiber dressing tool and wedge (applicable with C6 enclosure only), can be retrieved on the backside of the cable
management system.
8.4.2 The wedge is used in combination with the A24/ S24 tray. The purpose of it is to prevent the tray from falling
down when hinged open to work on the tray below.
8.5. Install POC (Passive Optical Components)
8.5.1 Passive Optical Components holds dove tail
features to be able to install it in the POC holder area.
8.5.2 Position the dove tail features in the slots of the POC holder and move the POC to the left side.
8.2. Install splice trays
8.2.1 If present, remove loop and hook fastener and tray lid.
8.2.2 Push the tray hinge into the snap features on the
tower. Start with the bottom position.
8.2.3 Technical detail of the hinge snapping in the snap features on the tower.
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