ComfortNET ADVC8, AMVC8, GMVC8 Technical Manual

TECHNICAL MANUTECHNICAL MANU

TECHNICAL MANU

TECHNICAL MANUTECHNICAL MANU

TM

ALAL

AL

ALAL

ADVC8/AMVC8

GMVC8

80% Gas Furnace Units

• Refer to Service Manual RS6200004 for installation, operation, and troubleshooting information.

• All safety information must be followed as provided in the Service Manual.

• Refer to the appropriate Parts Catalog for part number information.

• Models listed on page 3.

®

C

This manual is to be used by qualified, professionally trained HVAC technicians only. Goodman does not assume any responsibility for property damage or personal injury due to improper service procedures performed by an unqualified person.

US

RT6622012 Rev. 1

April 2010

PRODUCT IDENTIFICATION

The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.

GMVC80704CXAA

PRODUCT TYPE:

G: Goodman® A: A m ana® Brand Gas

SUPPLY TYPE:

C: Counterflow/ Horizontal D: Dedicate Down flow M: Upflow/ Horizontal

COMMUNICATI ON FEATURE:

C: 4-wire Comm unic ation Ready

FURNACE TYPE:

V: Variable Speed

AFUE

8: 80%

NOMINAL INPUT:

045: 45,000 Btuh 070: 70,000 Btuh 090: 90,000 Btuh 115: 115,000 B tuh

CABINET W IDTH:

C: 21" D: 24-1/2"

AIRFLOW CAPABILITY:

3: 1200 4: 1600 5: 2000

ADDITIONAL FEATURES:

X: Low NOx

B: 17-1/2"

N: Natural Gas

A: Initial R eleas e

A: Initial Release

MAJOR

REVISI O N

LEVEL

MINOR

REVISI O N

LEVEL

WARNING

arising from improper service or service procedures. If you install or perform service on this unit, you assume responsibility for any personal injury or property damage which may result. Many jurisdictions require a license to install or service heating and air conditioning equipment.

Disconnect ALL power before servicing or installing this unit. Multiple power sources may be present. Failure to do so may cause property damage, personal injury or death.

Goodman will not be responsible for any injury or property damage

2

HIGH VOLTAGE!

WARNING

viduals meeting the requirements of an "entry level technician", at a minimum, as specified by the Air-Conditioning, Heating, and Refrigeration Institute (AHRI). Attempting to install or repair this unit without such background may result in product damage, personal injury or death.

Installation and repair of this unit should be performed

ONLY by indi-

PRODUCT IDENTIFICATION

The model and manufacturing number are used for positive identification of component parts used in manufacturing. Please use these numbers when requesting service or parts information.

AMVC80704BXAA AMVC80905CXAA AMVC81155CXAA

AMVC80704BXAB AMVC80905CXAB

AMVC81155CXAB

ADVC80703BXAA ADVC80905CXAA ADVC81155CXAA

GMVC80704BXAA GMVC80905CXAA GMVC81155CXAA

GMVC80704BXAB GMVC80905CXAB GMVC81155CXAB

WARNING

Serious property damage, personal injury, reduced unit performance and/or hazardous conditions may result from the use of such non-approved devices.

The United States Environmental Protection Agency (“EPA”) has issued various regulations regarding the introduction and disposal of refrigerants introduced into this unit. Failure to follow these regulations may harm the environment and can lead to the imposition of substantial fines. These regulations may vary by jurisdiction. Should questions arise, contact your local EPA office.

Do not connect or use any device that is not design certified by Goodman for use with this unit.

WARNING

do not store combustible materials or use gasoline or other flammable liquids or vapors in the vicinity of this appliance.

To prevent the risk of property damage, personal injury, or death,

3

PRODUCT DESIGN

General Operation

Models covered by this manual come with a new 4-wire communicating PCB. When paired with a compatible communicating indoor unit and a CTK01AA communicating thermostat, these models can support 4-wire communication protocol and provide more troubleshooting information. These models are also backward compatible with the legacy thermostat wiring.

The ADVC8, AMVC8, and GMVC8 furnaces are equipped with an electronic ignition device to light the burners and an induced draft blower to exhaust combustion products.

An interlock switch prevents furnace operation if the blower door is not in place. Keep the blower access doors in place except for inspection and maintenance.

These furnaces are also equipped with a self-diagnosing electronic control module. In the event a furnace component is not operating properly, the control module's dual 7-segment LED's will display an alpha-numeric code, depending upon the problem encountered. These LED's may be viewed through the observation window in the blower access door. Refer to the Troubleshooting Chart for further explanation of the LED codes and Abnormal Operation - Integrated Igni- tion Control section in the Service Instructions for an explanation of the possible problem.

The rated heating capacity of the furnace should be greater than or equal to the total heat loss of the area to be heated. The total heat loss should be calculated by an approved method or in accordance with “ASHRAE Guide” or “Manual J-Load Calculations” published by the Air Conditioning Contractors of America.

*Obtain from: American National Standards Institute 1430 Broadway New York, NY 10018

Location Considerations

• The furnace should be as centralized as is practical with respect to the air distribution system.

• Do not install the furnace directly on carpeting, tile, or combustible material other than wood flooring.

• When suspending the furnace from rafters or joists, use 3/8" threaded rod and 2” x 2” x 1/8” angle as shown in the Installation and Service Instructions. The length of the rod will depend on the application and clearance necessary.

• When installed in a residential garage, the furnace must be positioned so the burners and ignition source are located not less than 18 inches (457 mm) above the floor and protected from physical damage by vehicles.

WARNING

O PREVENT POSSI BL E PE RSONAL I NJ URY OR DEAT H D UE TO ASPHYXIATI ON,

T

THI S FURNACE MUST BE

CATEGORY III VENTI N G.

Notes:

1. Category I Venting is venting at a non-positive pressure. A furnace vented as Category I is considered a fan-assisted appliance and the vent system does not have to be “gas tight.”

NOTE: Gas furnaces with induced draft blowers draw products of combustion through a heat exchanger allowing, in some instances, common venting with natural draft appliances (i.e. water heaters).

All installations must be vented in accordance with National Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition. In Canada, the furnaces must be vented in accordance with the National Standard of Canada, CAN/CSA B149.1 and CAN/CSA B149.2 - latest editions and amendments.

NOTE: The vertical height of the Category I venting system must be at least as great as the horizontal length of the venting system.

2. Line voltage wiring can enter through the right or left side of the furnace. Low voltage wiring can enter through the right or left side of furnace.

3. Conversion kits for propane gas and high altitude natural and propane gas operation are available. See High Altitude Derate chart for details.

Accessibility Clearances (Minimum)

Unobstructed front clearance of 24" for servicing is recommended.

MINIMUM CLEARANCE TO COMBUSTIBLE MATERIALS - INCHES

Sides TopRear Front*

1036 11

* 24" clearance for serviceability recommended. ** Single Wall Vent (SW) to be used only as a conncetor. Refer to the venting tables outlined in the Installation Manual for additional venting requirements.

Note: In all cases accessibility clearance shall take precedence over clearances from the enclosure where accessibility clearances are greater. All dimensions are given in inches.

ATEGORY I VENTED. DO NOT VENT USING

C

Vent

SW B

4

PRODUCT DESIGN

A

D

Alcove Illustration

REAR

S I

E D

I S

LCOVE

24" at front is required for servicing or cleaning. Note: In all cases accessibility clearance shall take

precedence over clearances from the enclosure where accessibility clearances are greater. All dimensions are given in inches.

High Altitude Derate

When this furnace is installed at high altitude, the appropriate High Altitude orifice kit must be installed. This is required due to the natural reduction in the density of both the gas fuel and combustion air as altitude increases. The kit will provide the proper design certified input rate within the specified altitude range.

High altitude kits are purchased according to the installation altitude and usage of either natural or propane gas. Refer to the chart above for a tabular listing of appropriate altitude ranges and corresponding manufacturer’s high altitude Natural Gas and Propane Gas kits. For a tabular listing of appropriate altitude ranges and corresponding manufacturer's High Altitude Pressure Switch kits, refer to either the Pressure

Switch Trip Points & Usage Chart in this manual or the Accessory Charts in Service Instructions.

D E

Single Stage Thermostat

A single-stage thermostat with only one heating stage may be used to control this furnace. The application of a singlestage thermostat does not offer “true” thermostat-driven twostage operation, but provides a timed transition from low to high fire. The furnace will run on low stage for a fixed period of time before stepping up to high stage to satisfy the thermostat’s call for heat. The delay period prior to stepping up can be set at either a fixed 5 minute time delay or a load based variable time between 1 and 12 minutes (AUTO mode). If the AUTOmode is selected, the control averages the cycle times of the previous three cycles and uses the average to determine the time to transition from low stage to high stage.

To use a single-stage thermostat, turn off power to the furnace, move the thermostat selection DIP switch to the OFF position. Set the desired transition time by setting the transition delay DIP switch to the desired ON/OFF position. Turn power back on. Refer to the following figure.

Heat OFF Delay DIP Switches

ON OFF

3 4

Thermostat

Stage Delay

S1

Move to the ON position to select two-stage thermostat or OFF to select single stage thermostat

Move to the ON position to select A u to transition delay or OFF for 5 minute transition delay

INPUT PER BURNER - 22, 500 BTUH NATURAL GAS / 20,000 BTUH L.P.

ELEVATION ABOVE SEA-LEVEL (FEET)

2000 3000 4000 4500 5000 6000 7000 8000

US BUR NER

O RIF IC E

CANADA BURNER

O RIF IC E

HA-02 HIGH ALTITUDE CONVERSION KIT REQUIRE

Tabled data is based upon the furnace input being reduced for altitudes above sea level. U.S. 4% per 1,000 feet. Canada 10% derate for 2,000-4,000 feet.

44/55 44/55 45/56 45/56 46/57 47/58 47/58

44/55 47/57

5

COMPONENT IDENTIFICATION

2

Pressure Switch

3

Flue Pipe Connection

4

Induced Draft Blower

Gas Line

5

Entrance

6

Gas Valve

7

Rollout Limit

8

Junction Box

Tubular Heat Exchang er

1

躀

Wiring Harness

9

Grommet

Gas Manifold

Inshot Burner

Inductor

Transformer

1 Tubular Heat Exchanger 2 Pressure Switch 3 Flue Pipe Connection 4 Induced Draft Blower 5 Gas Line Entrance 6 Gas Valve 7 Rollout Limit 8 Junction Box 9 Wiring Harness Grommet

Gas Line Entrance (Alternate)

Circulator Blower

Blower Door Interlock Switch

Upflow/Horizontal

10 Gas Manifold 11 Inshot Burner 12 Transformer 13 Integrated Control Module 14 Blower Door Interlock Swtich 15 Circulator Blower 16 Gas Line Entrance (Alternate) 17 Inductor

6

COMPONENT IDENTIFICATION

Tubular Heat Exchanger

1

Inshot Burner

7

Rollout Limit

8

9

Transformer

Inductor

2

Pressure Switch

Gas Line

5

Entrance

Junction Box

Wiring Harness Grommet

Blower Door Interlock Switch

Gas Manifold

4

Induced Draft Blower

6

Gas Valve

Gas Line Entrance (Alternate)

3

Flue Pipe Connection

Circulator Blowe r

1 Tubular Heat Exchanger 2 Pressure Switch 3 Flue Pipe Connection 4 Induced Draft Blower 5 Gas Line Entrance 6 Gas Valve 7 Rollout Limit 8 Junction Box 9 Wiring Harness Grommet

10 Gas Manifold 11 Inshot Burner 12 Transformer 13 Integrated Control Module 14 Blower Door Interlock Swtich 15 Circulator Blower 16 Gas Line Entrance (Alternate) 17 Inductor

7

PRODUCT DIMENSIONS

Alt. Gas Inlet

AMVC8/GMVC8_____X*

Alt. Gas Inlet

High Voltage Inlet

Low Voltage

MODELS A B

AMVC80704BX **

GMVC80704BX**

17-1/2 16

Alt. High Voltage

Alt. LowVoltage

All dimensions ar e in inches.

8

AMVC80905CX**

AMVC81155CX** GMVC80905CX ** GMVC81155CX **

21 19-1/2

PRODUCT DIMENSIONS

A

28”

High Voltage Electrical

Low Voltage Electrical

ADVC8_____X*

B

Gas Inlet

33-3/8”

MODEL A B

ADV C80703 B X** 17 1/2 16 S B T17

NON-COMBUSTIBLE

FLOOR BASE

ADVC80905CX** ADVC81155CX**

21 19 1/2 S B T21

All dim ens ions are in inc hes .

9

PRODUCT DESIGN

PRESSURE SWITCH TRIP POINT S

AND USAGE CHART

SQUARE NOSE

MODEL

AMVC800704BX**

GMVC8070 4BX**

AMVC80905CX** GMVC80905CX**

AMVC81155CX** GMVC81155CX**

ADVC80703BX**

ADVC80905CX**

ADVC81155CX**

TRIP POINT ID BLOWER

PRESSURE SW ITCH -

LOW STAGE

-0.30 -0.65 0130F00049

-0.30 -0.60 0130F00050

-0.30 -0.55 B1370210

TRIP POINT ID BLOWER

PRESSURE SWITCH -

HIGH STAGE

ID BLOWER

PRESSURE

SW ITCH

PART #

PRI M ARY LIM IT

Part Num b e r 0130M 00063 20162904 20162903 0130F 00067 0130F 00071

Op en Settin g (°F )

AMVC80704BX** GMVC80704BX**

AMVC80905CX** GMVC80905CX**

AMVC81155CX** GMVC81155CX**

140 150 160 190 200

--- --- 1 --- ---

1 --- --- --- ---

--- 1 --- --- ---

ADVC80703BX**

ADVC80905CX**

ADVC81155CX**

RO LLO UT L IM IT S W ITC HES

Part Num ber 10123529

O p e n S e t t in g ( ° F )

AMVC80704BX** GMVC80704BX**

AMVC80905CX** GMVC80905CX**

AMVC81155CX** GMVC81155CX**

ADVC80703BX**

ADVC80905CX**

ADVC81155CX**

--- --- --- 1 ---

--- --- --- --- 1

10

300

2

1

AUXILIARY LIMIT SW ITCHES

Part Num ber 0130F00038

O p e n S e tting (° F)

AMVC80704BX** GMVC80704BX**

AMVC80905CX** GMVC80905CX**

AMVC81155CX** GMVC81155CX**

ADVC80703BX**

ADVC80905CX**

ADVC81155CX**

120

1

PRODUCT DESIGN

Coil Matches:

A large array of Amana® brand coils are available for use with the ADVC8 furnaces, in downflow applications, and with AMVC8 and GMVC8 furnaces, in either upflow or horizontal applications. These coils are available in both cased and uncased models (with the option of a field installed TXV expansion device). These 80%+ furnaces match up with the existing Amana® brand coils as shown in the chart below.

Coil Matches (for Goodman® and Amana® Brand units using R22 and R-410A):

C A P F 1824 A 6 A

PRODUCT

TYPE:

C: Indoor Coil

APPLICATION

A: Up fl ow/D ownflow Coil H: Hor izont al A C oil S: Ho r izont al Slab Co il

EXPANSION DEV ICE:

F: Flowrater

CAB INET F INIS H:

U: Unpainted P: Pai nted N: Unpai nted Ca se

N OMI NAL CAP ACI TY RA NGE @ 13 SEER

18 24: 1 1/2 t o 2 Tons 30 30: 2 1/2 To ns 36 36: 3 Tons 36 42: 3 to 3 1/ 2 Tons 37 43: 3 to 3 1/ 2 Tons 48 60: 4 & 5 Tons 49 61: 4 & 5 Tons

REVISION

A: Revisio n

REFRIGERANT CHARGE:

6 : R- 410A or R - 2 2 2: R- 22 4: R- 410a

NOMINAL WI DT H FO R GAS FURNACE

A: Fits 14 " F ur nace Cabine t B: Fits 17 1/2" Fu r nace Cabi n et C: Fits 21" Furnace Cabinet D: Fits 24 1/2" Furnace Cabinet N : Do es Not Apply (Horizonta l Slab Coils)

• All CAPF coils in B, C, & D widths have insulated blank off plates for use with one size smaller furnaces.

• All CAPF coils have a CAUF equivalent.

• All CHPF coils in B, C & D heights have an insulated Z bracket for use with one size smaller furnace.

• All proper coil combinations are subject to being ARI rated with a matched outdoor unit.

11

PRODUCT DESIGN

Thermostats:

ComfortNet™ CTK01A* Thermostat Kit

Filters:

Filters are required with this furnace and must be provided by the installer. The filters used must comply with UL900 or CAN/ULCS111 standards. Installing this furnace without filters will void the unit warranty

Upflow Filters

Return air filters may be installated at the furnace side and/or bottom return openings. The furnace bottom return opening and side openings will accommodate the following filter sizes depending on cabinet size:

Side Re turn Open ing(s) Bottom Re turn Opening

Cabinet

Width

(in.)

Nominal

Filter Size

(in.)

Approx.

Flow A rea

2

(in

)

Cabinet

Width

(in.)

Nominal

Filter S iz e

(in.)

All 16 x 25 x 1 400 14 12 x 25 x 1 300

17-1/2 14 x 25 x 1 350

21 16 x 25 x 1 400

24-1/2 20 x 25 x 1 500

Approx.

Flow Area

(in2)

Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return.

MINIMUM FILTER SIZES

FURNACE INPUT FILTER SIZE TYPE

45M 70M

90M 115M 140M

45M

70M

90M 115M 140M

PERMANENT NOMINAL 600 F.M. FACE VELOCITY DISPOSABLE NOMINAL 300 F.M. FACE VELOCITY

160 in 241 in 320 in 400 in 370 in 320 in 483 in 640 in 800 in 738 in

2

permanent permanent permanent permanent permanent disposable disposable disposable disposable disposable

12

PRODUCT DESIGN

Downflow Filters

Return air filters may be installated at the at the downflow top return. A field supplied center filter support must be provided by the installer in order to use the top return. The furnace will accommodate the following downflow top return filter sizes depending on cabinet size:

Cou nte r flow Top Retu rn

Optional

Access

Door

Return Air

"A" Min

Cabinet Width

17 1/2 14.2

21 13.0 24 1/2 11.3 17 1/2 19.7

21 18.8 24 1/2 17.7 17 1/2 25.0

21 24.3 24 1/2 23.4

Filter Area

2

(in

)

600 2 15 X 20 X 1

800 2 20 X 20 X 1

1 000 2 25 X 20 X 1

Qty

Filter Size

(in)

Dimension "A"

(in)

Refer to Minimum Filter Area tables to determine filter area requirement. NOTE: Filters can also be installed elsewhere in the duct system such as a central return.

13

FURNACE SPECIFICATIONS

AMVC8

MODEL

Bt uh Input (US) High Fire 70,000 90,000 115,000 Out put (US) High F ire 5 7,000 74,000 93,000 Bt uh Input (US) Low Fire 49,000 63,000 80,000 Out put (US) Low F ire 39,200 50,400 64,000 A. F.U .E . 80% 80% 80% Rated Ex ternal S tatic (" w.c.) .10 - .50 .10 - .50 .10 - .50 Temperature Rise (°F) 20 - 50 20 - 50 25 - 55 High S tage P ress ure Sw itch Trip Point (" w.c .) -0.65 -0.60 -0.60 Low S tage P ress ure S witch Trip P oint (" w.c .) -0.30 -0.30 -0.30 Blowe r W heel (D" x W") 10 x 8 10 x 10 10 x 10 Blowe r Horsepower 3/4 3/4 3/4 Blowe r Speeds Max CFM @ 0.5 E.S.P. Pow er Supply 115-60-1 115-60-1 115-60-1 M inimum C ircuit A m pac ity (M CA ) 12.1 12.1 12.1 M ax imu m Overc urrent Device 15 15 15 Trans former (VA) 40 40 40 Heat Anticipator (A m ps) 0.7 0.7 0.7 Prim ary Lim it S etting (°F) 160 140 150 A ux iliary Limit S et ting (°F) 120 120 120 Rollout Lim it Set ting (°F) 300 300 300 Fan Delay On Heating 30 secs. 30 secs. 30 secs. Off Heating * 150 secs . 150 s ecs . 150 s ecs . Fan Delay On Cooling 5 secs. 5 secs. 5 secs. Off Cooling 45 secs. 45 secs. 45 secs. Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. Gas S upply P ress ure (Natural/Propane) (" w.c .) 7 / 11 7 / 11 7 / 11 M anifold P ress ure (Natural/Propane) High St age (" w.c .) 3.5 / 10 3.5 / 10 3.5 /10 M anifold P ress ure (Natural/Propane) Low S tage ("w.c .) 1. 9 / 6.0 1.9 / 6. 0 1.9 / 6.0 Orific e S ize (Natural/Propane) #43 / #55 #43 / #5 5 #43 / #55 Number of B urners 3 4 5 Vent Connect or Diameter (inches) 4 4 4 Shipping W eight (lbs.) 138 156 156

AM V C80070 4BX ** AMV C80905C X ** AM V C8 1155CX **

Refer t o airflow ch arts in this m anual.

* Off Heating - This fan delay timing is adjustable (90, 120, 150 or 180 seconds), 150 seconds as shipped.

1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation.

2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude.

3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output.

4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps.

14

FURNACE SPECIFICATIONS

GMVC8

MODEL

Btuh Input (US) High Fire 70,000 90,000 115,000 Output (US ) High Fire 57,000 74,000 93,0 00 Btuh Input (US) Low Fire 49,000 63,000 80,000 Output (US ) Low Fire 39,200 50,400 64,000 A.F .U.E . 80% 80% 80% Rated E x ternal Static (" w.c.) .10 - .50 .10 - .50 .10 - .50 Temperature Rise (°F) 20 - 50 20 - 50 25 - 55 High S tage P ressure S witch Trip P oint (" w.c.) -0.65 -0.60 -0.60 Low Stage Pressure Switch Trip Point (" w.c.) -0.30 -0.30 -0.30 B lower W heel (D" x W ") 10 x 8 10 x 10 10 x 10 Blower Hors epower 3/4 3/4 3/4 B lower Speeds Max CFM @ 0.5 E.S.P. P ower Supply 115-60-1 115-60-1 115-60-1 M inimum Circuit A m pacity (M C A ) 12.1 12.1 12.1 M axim um O vercurrent Device 15 15 15 Trans form er (VA ) 40 40 40 Heat A nticipator (A m ps ) 0.7 0.7 0.7 P rim ary Lim it Setting (°F) 160 140 150 A uxiliary Limit S etting (°F ) 120 120 120 Rollout Limit S etting (°F) 300 300 300 Fan Delay On Heating 30 secs. 30 secs. 30 secs. Off Heating * 150 sec s . 150 s ecs . 150 se cs . Fan Delay On Cooling 5 secs. 5 secs. 5 secs. Off Cooling 45 sec s . 45 sec s. 4 5 sec s. Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. Gas S upply P ress ure (Natural/P ropane) (" w.c .) 7 / 11 7 / 11 7 / 11 M anifold P ressure (Natural/P ropane) High Stage (" w.c.) 3.5 / 10 3.5 / 10 3.5 /10 M anifold P ressure (Natural/P ropane) Low Stage ("w.c.) 1.9 / 6.0 1.9 / 6.0 1.9 / 6.0 Orifice Size (Natural/Propane) #43 / #55 #43 / #55 #43 / #55 Num ber of Burners 3 4 5 V ent Connec tor Diameter (inches) 4 4 4 Shipping W eight (lbs.) 138 156 156

GMVC 80704BX ** GM V C 80905CX ** GM V C1155 CX **

Refer to airflow charts in this m anua l.

* Off Heating - This fan delay timing is adjustable (90, 120, 150 or 180 seconds ), 150 seconds as shipped.

1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation.

2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude.

3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output.

4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps.

15

FURNACE SPECIFICATIONS

ADVC8

MODEL

Bt uh Input (US ) Hig h F i re 70,000 90,000 115, 000 Output (US ) High Fire 56,000 72,000 92,000 Bt uh Input (US) Low Fi re 51,000 63,000 80,500 Output (US ) Low Fire 40,800 50,400 64,400 A.F . U.E . 80% 80% 80 % Rated E x t ernal S t at ic (" w. c . ) .10 - .50 .10 - .50 . 10 - . 50 Temperature Ris e (°F) 30 - 60 35 - 65 35 - 65 High St age P res sure S wit c h Trip Poi nt (" w. c . ) -0.55 -0.55 -0. 55 Low St age P res s ure S wit c h Trip Point (" w. c . ) -0.30 -0.30 -0. 30 Blower Wheel (D" x W" ) 10 x 8 10 x 10 10 x 10 Blower Hors epower 3/ 4 3/4 3/4 Blower S peeds Max CFM @ 0.5 E.S.P. Power S upply 115-60-1 115-60-1 115 -60-1 Minimum Circuit Ampacity (MCA) 12.1 12.1 12.1 Max im um O vercurrent Device 15 15 15 Transformer (VA) 40 40 40 Heat A ntic i pat or (Amp s ) 0.7 0.7 0.7 Prim ary Lim i t S e t ti ng (°F) 190 1 90 200 Aux il iary Li m it S et t ing (°F) 120 120 120 Rollout Li m it S et t ing (°F) 300 300 300 Fan Delay On Heating 30 secs. 30 secs. 30 secs. Off Heating * 150 secs . 150 secs. 150 secs. Fan Delay On Cooling 5 secs. 5 secs. 5 secs. Off Cooling 45 secs. 45 secs. 45 secs. Fan Delay On - Fan Only 5 secs. 5 secs. 5 secs. Gas Supply Pres s ure (Natural / P ropane) (" w. c . ) 7 / 11 7 / 11 7 / 11 Manifold P res s ure (Nat ural/ P ropane) High St age (" w. c . ) 3.5 / 10 3.5 /10 3.5 /1 0 Manifold P res s ure (Natu ral/ P ropane) Low S t age ("w. c . ) 1. 9 / 6. 0 1.9 / 6. 0 1. 9 / 6. 0 Orifice S i z e (Natu ral/Propane) #43 / #55 #43 / #55 #43 / #55 Number of Burners 3 4 5 Vent Connec t or Diam et er (inc hes ) 4 4 4 Shipping Weight (lbs. ) 112 124 130

ADVC80703BX** ADVC80905CX** ADVC81155CX**

Refer to airflow charts in this manual.

* Of f Heating - This fan delay timing is adjustable (90, 120, 150 or 180 seconds), 150 seconds as shipped.

1. These furnaces are manufactured for natural gas operation. Optional Kits are available for conversion to propane gas operation.

2. For elevations above 2000 ft. the rating should be reduced by 4% for each 1000 ft. above sea level. The furnace must not be derated, orifice changes should only be made if necessary for altitude.

3. The total heat loss from the structure as expressed in TOTAL BTU/HR must be calculated by the manufactures method in accordance with the "A.S.H.R.A.E. GUIDE" or "MANUAL J-LOAD CALCULATIONS" published by the AIR CONDITIONING CONTRACTORS OF AMERICA. The total heat loss calculated should be equal to or less than the heating capacity. Output based on D.O.E. test procedures, steady state efficiency times output.

4. Minimum Circuit Ampacity calculated as: (1.25 x Circulator Blower Amps) + I.D. Blower Amps.

16

BLOWER PERFORMANCE SPECIFICATIONS

(

)

(

)

AMVC8/GMVC8 Heating Speed Charts

Heating

Speed

Tap

A

B

C

D

Heating

Speed

Tap

A

B

C

D

AMVC80704BX **

GM V C 80704BX **

Rise Ra nge : 20° - 50°F

Low -

Adjust Tap

Minus (-) 790 1125 46 M inus (-) 945 1350 49

Normal 875 1250 41 Normal 1050 1500 44

Plus (+) 960 1375 38 Plus (+) 1155 1650 40

Minus (-) 850 1215 43 M inus (-) 1010 1440 46

Normal 945 1350 38 Normal 1120 1600 42

Plus (+) 1040 1485 35 P lus (+) 1230 1760 38

Minus (-) 915 1305 40 M inus (-) 1070 1530 44

Normal 1015 1450 36 Normal 1190 1700 39

Plus (+) 1115 1595 33 P lus (+) 1310 1870 36

Minus (-) 975 1395 37 M inus (-) 1135 1620 41

Normal 1085 1550 33 Normal 1260 1800 37

Plus (+) 1195 1705 30 P lus (+) 1385 1980 34

AMVC81155CX **

GM V C 81155CX **

(Ri se Ran g e : 2 5° - 5 5°F )

Adjust Tap

Minus (-) 1090 1555 55

Normal 1210 1725 49

Plus (+) 1330 1900 45

Minus (-) 1105 1575 54

Normal 1225 1750 49

Plus (+) 1350 1925 44

Minus (-) 1120 1600 53

Normal 1245 1775 48

Plus (+) 1370 1955 44

Minus (-) 1135 1620 53

Normal 1260 1800 47

Plus (+) 1385 1980 43

Stage

CFM

Low -

Stage

CFM

High-

Stage

CFM

High-

Stage

CFM

Rise (°F)

He a ting

Speed

Tap

A

B

C

D

AM V C80905CX **

GM VC80905CX **

Rise Range : 20° - 50°F

Adjust

Tap

Low -

Stage

CFM

High -

Stage

CFM

Rise (°F)

1. Units are shipped without filter(s). CFM in chart is without filter(s).

2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.

3. For most cooling applications, about 400 CFM per ton is desirable.

4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.

5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.

6. * Motor CFM maximum.

17

BLOWER PERFORMANCE SPECIFICATIONS

AMVC8/GMVC8

AMVC80704 BX**

GMVC80704BX**

Cooling

Speed Tap

High (Single) Stage Cooling Speed Charts

AMVC80905CX**

GMVC80905CX**

Adj ust

Tap

CFM

Cooling

1

Spe e d Tap

Adj ust

Tap

CFM

Minus (-) 540 Minus (-) 720 Minus (-) 720

A

Normal 600 Normal 800 Normal 800

A

Plus (+ ) 660 Plus (+ ) 880 Plus (+ ) 880

Minus (-) 720 Minus (-) 990 Minus (-) 990

B

Normal 800 Normal 1100 Normal 1100

B

Pl us (+ ) 880 P lus (+ ) 1210 Pl us (+ ) 1210

Mi nus (-) 990 M inus (-) 1260 Mi nus (-) 1260

C

Normal 1100 Normal 1400 Normal 1400

C

Pl us (+ ) 1210 Pl us (+ ) 1540 Pl us (+ ) 1540

Mi nus (-) 1260 Minu s (-) 1620 Minus (-) 16 20

D

Normal 140 0 Normal 1 800 Norm al 18 00

D

Pl us (+ ) 1540 Pl us (+ ) 1980 Pl us (+ ) 2,000 *

AMVC8/GMVC8 Low Stage Cooling Speed Charts

Cooling

1

Speed Tap

A

B

C

D

AMVC81155CX**

GMVC81155CX**

Adjust

Tap

CFM

1

AM VC80704 BX**

GMV C807 04 BX**

Cooling

Speed Tap

Adj u st

Tap

CFM

1

Minus (-) 351 Minus (-) 468 Minus (-) 468

A

Normal 390 Normal 520 Normal 520

Pl us (+ ) 429 Plus (+ ) 572 Pl us (+ ) 572

Minus (-) 468 Minus (-) 644 Minus (-) 644

B

Normal 520 Normal 715 Normal 715

Pl us (+ ) 572 Plus (+ ) 787 Pl us (+ ) 787

Minus (-) 644 Minus (-) 819 Minus (-) 819

C

Normal 715 Normal 910 Normal 910

Pl us (+ ) 787 Plus (+ ) 1001 P l us (+ ) 1001

Mi nus (-) 819 M inus (-) 105 3 M i nus (-) 1053

Normal 910 Normal 117 0 Normal 1170

Pl us (+ ) 1001 P lus (+ ) 1287 P l us (+ ) 1287

1. Units are shipped without filter(s). CFM in chart is without filter(s).

2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.

3. For most cooling applications, about 400 CFM per ton is desirable.

4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.

5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.

6. * Motor CFM maximum.

18

AMVC80905CX* *

GMVC80905CX**

Cooling

Speed Tap

A

B

Adjust

Tap

CFM

1

Speed Tap

AMVC8115 5CX**

GMVC81155CX**

Cooling

A

B

Adjust

Tap

CFM

CC

D

DD

1

BLOWER PERFORMANCE SPECIFICATIONS

p

AMVC8/GMVC8

Continuous Fan Speed Chart

Continous Fan Speeds

Model

AMVC800704BX**

GMVC80704BX** AMVC80905CX**

GMVC80905CX**

AMVC81155CX**

GMVC81155CX**

1

Continuous fan speed is 30% of furnace maximum CFM

2

Three continuous fan speeds are pos sible with the

Furnace

Ma x imu m CFM

1760 530

2000 600

Co ntinu ous Fan

eed

1,2

S

C TK01AA thermostat : 30%, 50%, and 70% of furnace maximum C FM

ADVC8 Continuous Fan Speed Chart

Continous Fan Speeds

Model

Furnace

Ma x imu m CFM

Co ntinu ous Fan

1,2

S

eed

ADVC80703BX** 1760 530

ADVC80905CX** 2000 600

ADVC81155CX** 2000 600

1

Continuous fan speed is 30% of furnace maximum CFM

2

Three continuous fan speeds are pos sible with the C TK01AA thermostat : 30%, 50%, and 70% of furnace maximum C FM

1. Units are shipped without filter(s). CFM in chart is without filter(s).

2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.

3. For most cooling applications, about 400 CFM per ton is desirable.

4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.

5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.

6. * Motor CFM maximum.

19

BLOWER PERFORMANCE SPECIFICATIONS

ADVC8 Heating Speed Chart

ADVC80703BX **

(Rise Ran g e : 30° - 60°F)

Heating

Speed

Tap

AA

BB

CC

DD

Adju st

Tap

Minus (-) 660 945 55 Minus (-) 850 1215 55

Normal 735 1050 49 Normal 945 1350 49

Plus (+ ) 810 1155 45 Plus (+ ) 1040 1485 45

Minus (-) 725 1035 50 M inus (-) 915 1305 51

Normal 805 1150 45 Normal 1015 1450 46

Plus (+ ) 885 1265 41 Plus (+ ) 1115 1595 42

Minus (-) 790 1125 46 M inus (-) 975 1395 48

Normal 875 1250 41 Normal 1085 1550 43

Plus (+ ) 960 1375 38 Plus (+ ) 1195 1705 39

Minus (-) 850 1215 43 M inus (-) 1040 1485 45

Normal 945 1350 38 Normal 1155 1650 40

Plus (+ ) 1040 1485 35 P lus (+) 1270 1815 37

(Rise Ran g e : 35° - 65°F)

Low -

Stage

CFM

ADVC81155CX **

High-

Stage

CFM

Rise (°F)

Heating

Speed

Tap

ADVC80905CX **

(Rise Ran g e : 30° - 60°F)

Adju st

Tap

Low-

Stage

CFM

High-

Stage

CFM

Rise (°F)

Heating

Speed

Tap

A

B

C

D

Adju st

Tap

Minus (-) 975 1395 61

Normal 1085 1550 55

Plus (+ ) 1195 1705 50

Minus (-) 1040 1485 57

Normal 1155 1650 52

Plus (+ ) 1270 1815 47

Minus (-) 1105 1575 54

Normal 1225 1750 49

Plus (+ ) 1350 1925 44

Minus (-) 1135 1620 53

Normal 1260 1800 47

Plus (+ ) 1385 1980 43

Low -

Stage

CFM

High-

Stage

CFM

1. Units are shipped without filter(s). CFM in chart is without filter(s).

2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.

3. For most cooling applications, about 400 CFM per ton is desirable.

4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.

5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.

6. * Motor CFM maximum.

20

Rise (°F)

BLOWER PERFORMANCE SPECIFICATIONS

(+)

)

ADVC8 High (Single) Stage Cooling Speed Charts

ADVC 80703C X** AD V C 809 05C X* * ADVC81 155C X**

Coolin g

Speed Tap

Adjust

Tap

CFM

Cooling

1

Spe ed Tap

Adjust

Tap

Mi nus (-) 540 Mi nus (-) 720 Minus (-) 765

AAA

Normal 600 Normal 800 Normal 850

Plus (+) 660 P lus (+) 880 Plus (+) 935

Mi nus (-) 720 Mi nus (-) 990 Minus (-) 1035

BBB

Normal 800 Normal 1100 Normal 1150

Plus (+) 880 Plus (+) 1210 P lus (+) 1265

Mi nus (-) 900 Mi nus (-) 1260 Minus (-) 1305

CC

Normal 1000 Normal 1400 Normal 1450

Plus (+) 1100 Plus (+) 1540 Plus (+) 1595

Mi nus (-) 1080 Minus (-) 1620 Minus (-) 1665

DD

Normal 1200 Normal 1800 Normal 1850

Plus

1320 Plus (+)1980 P lus (+)2,000*

ADVC8 Low Stage Cooling Speed Charts

ADVC80703CX** ADVC80905CX**

Cooling

Speed Tap

Adjust

Tap

CFM

Cooling

1

Speed Tap

Adjust

Tap

CFM

Cooling

1

Speed Tap

Cooling

1

Speed Tap

Adjust

Tap

C

D

ADVC81155CX**

Adjust

Tap

CFM

1

Minus ( -) 351 Minus (-) 468 Minus (-) 497

Normal 390 Normal 520 Normal 553

Plus (+) 429 Plus (+) 572 Plus (+) 608

Minus ( -) 468 Minus (-) 644 Minus (-) 673

BB

Normal 520 Normal 715 Normal 748

Plus (+) 572 Plus (+) 787 Plus (+) 822

Minus ( -) 585 Minus (-) 819 Minus (-) 848

CC

Normal 650 Normal 910 Normal 943

Plus (+) 715 Plus (+) 1001 Plus (+) 1037

Minus ( -) 702 Minus (-) 1053 Minus (-) 1082

DD

1. Units are shipped without filter(s). CFM in chart is without filter(s).

2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.

3. For most cooling applications, about 400 CFM per ton is desirable.

4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.

5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.

6. * Motor CFM maximum.

Normal 780 Normal 1170 Normal 1203

Plus

858 Plus (+)1287 Pl us (+

AAA

B

C

D

1323

21

BLOWER PERFORMANCE SPECIFICATIONS

NOFF

Circulator Blower Speed Adjustment Switches

Switch Bank: S3

Cooling Speed

Taps

AOFFOFF

BONOFF COFFON

D* ON ON

(*Indicates factory setting)

DIP S w itch No .

12

Switch Bank: S3

A djust Taps

Normal* OFF OFF

10% ON OFF

-10% OFF ON

Normal ON ON

(*Indicates f actory setting)

DIP Sw itch No.

34

Note: There are dual 7-segment LED's adjacent

to the selection dipswitches. The airflow rounded to the nearest 100 CFM, is displayed on the dual 7-segment LED's. The CFM display alternates with the operating mode.

Example: If the airlfow demand is 1230 CFM, the LED's will

display 12. If the airflow demand is 1275 CFM, the LED's will display 13.

Switch Bank: S4

Heating Speed

Taps

AOFFOFF

B* ON OFF

COFFON DONON

(*Indicates factory setting)

DIP Sw itch No.

78

Dehumidification Enable Switch

O

9

10

S5

DEHUM Unused

Move to the ON position to enable dehumidification

Note: Continuous fan speed will be 30% of the furnace's maximum airflow capability. If the furnace maximum CFM capaibility is 1760 CFM, the continuous fan speed will be 0.30 X 1760 CFM = 530 CFM.

Example: If the furnace maximum CFM capaibility is 1760 CFM, the continuous fan speed will be

0.30 X 1760 CFM = 530 CFM.

Note: The optional usage of a dehumidistat allows the furnace’s circulator blower to operate at a slightly lower speed (85% of desired speed) during a combined thermostat call for cooling and dehumidistat call for dehumidification. This can be done through an independent dehumidistat or through a thermostat’s DEHUM terminal (if available). This lower blower speed enhances dehumidification of the conditioned air as it passes through the AC coil. For proper function, a dehumidistat applied to this furnace must operate on 24 VAC and utilize a switch which opens on humidity

rise.

1. Units are shipped without filter(s). CFM in chart is without filter(s).

2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.

3. For most cooling applications, about 400 CFM per ton is desirable.

4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.

5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.

6. * Motor CFM maximum.

22

BLOWER PERFORMANCE SPECIFICATIONS

Ramping Profile

Switc h Bank: S4

Ramping

Profiles

A* OFF OFF

BONOFF COFFON DONON

(*Ind i cates facto ry setting )

DIP Switch No.

56

OFF

Profile A: provides only an OFF delay of one (1) minute at 100% of the cooling demand airflow.

Note: The multi-speed circulator blower also offers several custom ON/OFF ramping profiles. These profiles may be used to enhance cooling performance and increase comfort level. The ramping profiles are selected using DIP switches 5 and 6. Refer to the following figure for switch positions and their corresponding taps. Refer to the bullet points below for a description of each ramping profile. Verify CFM by noting the number displayed on the dual 7-segment LED display.

100% CFM 100% CFM

OFF

1 min

OFF

Profile B: ramps up to full cooling demand airflow by first stepping up to 50% of the full demand for 30 seconds. The motor then ramps to 100% of the required airflow. A one (1) minute OFF delay at 100% of the cooling airflow is provided.

1. Units are shipped without filter(s). CFM in chart is without filter(s).

2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.

3. For most cooling applications, about 400 CFM per ton is desirable.

4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.

5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.

6. * Motor CFM maximum.

50% CFM

1/2 min

100% CFM

OFF

1 min

23

BLOWER PERFORMANCE SPECIFICATIONS

Ramping Profile

OFF

Profile C: ramps up to 82% of the full cooling demand airflow and operates there for approximately 7 1/2 minutes. The motor then steps up to the full demand airflow. Profile C also has a one (1) minute 100% OFF delay.

OFF

100% CFM

OFF

Profile D: ramps up to 50% of the demand for 1/2 minute, then ramps to 82% of the full cooling demand airflow and operates there for approximately 7 1/2 minutes. The motor then steps up to the full demand airflow. Profile D has a 1/2 minute at 50% airflow OFF delay.

1. Units are shipped without filter(s). CFM in chart is without filter(s).

2. All furnaces shipped with heating speed set at "B" and cooling speed set at "D". Installer should adjust blower speed as needed. The first task is to determine the proper aiflow for the cooling system.

3. For most cooling applications, about 400 CFM per ton is desirable.

4. The chart is for information only. For satisfactory operation, external static pressure not to exceed value shown on rating plate.

5. Do not operate above 0.5" w.c. ESP in heating mode. Operating between 0.5" w.c. and 0.8" w.c. is tabulated for cooling purposes only.

6. * Motor CFM maximum.

24

PERFORMANCE

MPER

RE R

÷ CFM

130 140 150

900

FORMULAS

BTU OUTPUT = CFM x 1.08 x RISE

1.08

BTU OUTPUT

RISE =

100

2400 CFM

2200

2000

1800

1600

1400

1200

1100

1000

OUTPUT BTU/HR x 1000

800

90

700

80

BTU OUTPUT vs TEMPER ATURE RISE CHART

600 CFM

100

70

30 40 50 60 70 80 90 110 120

60

ISE

50

ATU

TE

40

30

20

10

25

WIRING DIAGRAMS

A

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MUL TIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

2

1

BK

WH

3

I

H

WH

2

C

1

PM

*MVC8***AA Models

TO

/

5

C

1

V

A

1

P

S

P

O

R

W

GND

P

R

CTI

E

O

T

ON DEV

C

JUNCTION BOX

B

24V HUM.

YL

C

O

N

C

NO

YL

K

WH

YL

TO 115VAC/ 1

Ø /60 HZ POWER SUPPLY WITH

OVERCURRENT PROTE

H

LY WI

T

U

D

T

O

N

EVI

C

E

I

ICE

PU

3 2

R

D

1

A

B

U

NER COM

R

O

B

WER COM

L

WH

24 V

O

DEHUM

P

R

P

A

H

T

ERMOSTAT CO

Y2

Y1

T

TM

E

N

T

TME

N

R

AUTO RESET AUXILIARY LIMIT CONTROL

E

N

CTION

S

2

1

G

W1

R

C

W2

RD

BK

DIAGNOSTIC

WH

LED'S

BK

1

2

3

4

1

2

3

4

WH

M

E

0

RD

R

T

S

G

B

CIRCULATOR BLOWER

F

0

5

L

B

Y

4

K

3

2

1

6

0

6

WH

M

C

E

N

HAR

NOTES:

1. SE T HEAT ANTI CIPATOR ON RO

2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.

3. IF ANY OF THE ORIGINAL WIRE A S S UP P L IE D WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HA VING A TEMPERATURE RATING OF AT LEAST 105°C. USE COPPER CONDUCTORS ONL Y.

4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFOR N.E.C. AND LOCAL CODES.

5. TO RECALL THE LAST 6 FAUL TS, MO ST RECENT TO LEAST RECENT, DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY (NO THERMOSTAT INPUTS)

1

4

0

DIP SWITCHES

5 4 3 2 1

OM THERMO

R

E

2ND STG DLY T-ST AT HEAT OFF

DELAY

UNUSED DEHUM

HEAT

DELAY

DJUST

COOL

S

F

NEUTRAL

BK

GR

PK

STAT AT 0.7 AMPS.

.

A

V

SEE NOTE 5

OR

3

6

9

12

15

YL

LINE

HUM

WH

M T

O

2

5

8

11

14

GND

RD

FUSE

YL

1

4

7

10

13

WH

BK

EAC

PU

4

2

V

A

3

RD

YL

RD

BR B

L

BL

WH

B

K

INDUCTOR COIL 70kBTU,90kBTU,

115kBTU MODE LS

ONLY

COLOR CODES:

PK PINK

BR BROWN WH WHITE BL BLUE GY GRAY RD RED

Y

O PU PURPLE GN GREEN BK BLACK

CHASSIS GROU ND

DISCONNECT

YL

OR

YL

GN

WH

YL

RD

BR

BL

WH

BK

BLOWER COMPARTMENT DOOR SWIT CH (OPEN WHEN DOOR OPEN)

B

K

LOW VOLTAGE (24V)

LOW VOLTAGE FIELD

HI VOLTAGE (115

L

HI VO

L

E

O

Y

L

W G

R

OR

A

E

N

INTERN

INTEGRAT

PLUG CONNECTION

DOOR

SWITCH

INDUCTO 70kBTU,90kBTU,

115 kBTU MODELS

E

LIN

INTEGRATED CO NTRO L MODULE

LINE

FUSE 3 A

R

TO

24V THERMOSTAT CONNECTIONS

Y1

W1

W2

TO MICRO

Y2

G

O

D

E

H

U

M

24V HUM.

C

O

T

R

T

O

MIC

R

INTEGRATED CONTROL MODULE

V)

E

F

G

A

T

IELD

JUNCTION

E

T

R

M

I

A

N

TO

AL

NTROL

ED CO

+

L

ONLY

V

EAC

HUM

IGN

D

R COI

IND HI

IND LO

FS

TH (4)

C

HLO (10)

PSO (7)

PS1 (2)

2

P

S

HIGH FI RE PRESS. SWTICH

HLI (1)

MVL (1 3)

MVH (14)

MVC (8)

GND (5) TR (11)

D

N

G + VDC

(

X

R

X

(

T

JUNCTION BOX

L

INDOOR

CIRCULATOR

BLWR

ELECTRONIC

IR CLEANE R

ID

BLWR

HUMIDIFIER

HOT SURFACE

IGNITER

FLAME SENSOR

24V HUM.

NO

)

2

1

(

4

)

(

1

(

)

2

)

C

)

3

F

HUMID

I

E

EQUIPMENT GND

SWITCH (TEMP.)

SWITCH (PRESS

IR

115 VAC

40 VA TRANSFORMER

24 VAC

NO

C

GND

I

N

R

O

D

AIR

L

U

C

R

I

T

O

R

BLWR

R

FIELD G

FIELD SPLICE

I

N

G

I

C

R

E

V

URR

O

PROT. D EVICE

GND

NEUTRAL

LOW FIRE PRESS. SWITCH

C

ND

R

T

E

.)

T

N

E

GAS VALVE

INTEGRATED CONTROL M ODUL E

PM

HI

C

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

26

WIRING DIAGRAMS

A

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MUL TIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO

*MVC8***AB, *DVC8***AA Models

DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

TO

GND

115 VAC / 1

Ø /60 HZ POWER SUPPLY W ITH OVERCURRENT PROTECTION DEVICE

WARNING:DISCONNECT POWER BEFORE SERVICING. WIRING TO UNIT MUST BE PROPERLY POLARIZED AND GROUNDED.

GND

N

DISCONNECT

GND

NEUTRAL

40 VA TRANSFORMER

AUTO RESET PRIMARY

LIMIT CONTROL

LOW FIRE PRESS.

SWITCH

C

NO

C

MANUAL RESET ROLLOUT LIMIT CONTROLS

GAS VALV E

GND

INDOOR

AIR

BLWR

FIELD GND

IGNITER

I

N T E G R A T E D

C O N T R O L M O D U L E

PM

HI

C

YL

FLAME SENSOR

OR

YL

WH

YL

BL

24 VAC

115 VAC

40 VA TRANSFORMER

WH

BK

BLOWER COMPARTMENT DOOR SWITCH (OPEN WHEN DOOR OPEN)

LOW VOLTAGE ( 24V)

LOW VOLTAGE FIELD

HI VOLTAGE (115V)

HI VOLTAGE FIELD

INTEGRATED CONTROL

JUNCTION BOX

BK

WH

TO 115VAC/ 1

WARNING:

DISCONNECT POWER BEFORE SER VICING. WIRING TO UNI T MUST BE PROPERLY POLARIZED AND GROUNDED .

CHASSIS GROUND

GN

I

N T E G R A T E D

C O N T R O L M O D U L E

R

Y1

2 4 V

T H E R

W1

M O S T

W2

T C O N

Y2

N E C T

G

I

O N S

O

DEHUM

2 4 V

H U M

C

.

BK

TO

R

MICRO

INTEGRATED CONTROL MODULE

JUNCTION TERMINAL

INTERNAL TO

PLUG CONNE CTION

L

N

DISCONNECT

Ø /60 HZ POWER SUPPLY WITH

OVERCURRENT PROTECTION DE VICE

DOOR

SWITCH

INDUCTOR CO IL 70kBTU,90kBTU,

115kB TU MOD ELS

LINE

FUSE 3 A

TO +VDC

TO MICRO

TO

ONLY

EAC

ELECTRONIC AIR CLEANER

IND HI

IND LO

HUM

HUMIDIFIER

IGN

HOT SURFACE

FS

FLAME SENSOR

TH (4)

AUTO RESET AUXILIARY L IMIT

CONTROLS

HLO (10)

PSO (7)

PS1 (2)

PS2 (12)

HIGH FIRE PRESS. SWTICH

HLI (1)

MVL (13)

MVH (14)

MVC (8)

GND (5) TR (11) GND (4) + VDC (1)

RX (2) TX (3)

HUMIDIFIER

L

JUNCTION BOX

INDOOR

AIR

CIRCULATOR

BLWR

ID

BLWR

IGNITER

115 VAC

24 VAC

24V HUM.

NO

CIRCULATOR

EQUIPMENT GND

FIELD SPLICE

SWITCH (TEMP.)

SWITC H (PRESS.)

OVERCURRENT PROT. DEVICE

ID BLOWER TWO-STAGE PRESSURE

SWITCH ASSEMBL Y

24V HUM.

C

NO

YL

AUTO RESET AUXILIARY LIMIT CONTROL

R

C

YL

RD

PU

INDUCED

DRAFT

BLOWER

GND

FUSE

1

2

1

BK

WH

HOT

SURFACE

IGNITER

2 CIRCUIT CONNECTOR

TWO STAGE

GAS VALVE

(HONEY WELL)

WH

LOW FIRE

PRESSURE

SWITCH

2

HI

3

BL

C

1

PM

MANUAL RESET ROLLOUT LIMIT

LIMIT CONTROL

3

WH

2

RD

1

BK

CONTROLS

PU

AUTO RESET PRIMARY

BURNER COMPARTMENT

BLOWER COMPARTMENT

24 V THERMOSTAT CONNECTIONS

W2

DEHUM

W1

Y2

Y1

O

WH

BR

PU

G

RD

BK

DIAGNOSTIC

WH

RD

LED'S

INTEGRATED

T W

CONTROL

MODULE

O

-

S T

G E

4 CIRCUIT MOTOR

1

CONNECTOR

2

3

4

5 CIRC UIT CONNEC TOR

1

2

3

4

5

BL

GY

4

BK

3

2

1

CIRCULATOR BLOWER

WH

BK

WH

ECM MTR HARNESS

NOTES:

1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.

2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED WHEN SERVICING.

3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE MUST BE REPLACED, IT MUST BE REPLACED WITH WIRING MATERIAL HAVING A TEMPERATURE RATING OF AT LEAST 105 C. USE COPPER CONDUCTORS ONLY.

4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C. AND LOCAL C ODES.

5. TO RECALL THE LAST 6 FAULTS, MOST RECENT TO LEAST RECENT, DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY (NO THERMOSTAT INPUTS)

DIP SWITCH ES

2ND STG DLY T-STAT HEAT OFF

DELAY

UNUSED DEHUM

HEAT

DELAY

ADJUST

COOL

FS

NEUTRAL

5 4 3 2 1

BK

GR

PK

SEE NOTE 5

OR

HUM

WH

YL

2

1

3

6

4

5

9

7

8

10

12

11

15

13

14

WH

YL

LINE

BK

E C

GND

C

NO

PU

24 V 3 A

RD

YL

RD BR BL

BL

BK

INDUCTOR COIL 70kBTU,90kBTU,

115kBTU MODELS

ONLY

COLO R CODES:

PK PINK BR BROWN

BL BLUE GY GRAY RD RED

PU PURPLE GN GREEN BK BLACK

HIGH FIRE

PRESSURE

SWITCH

YL

RD

BR

RD

WH

WH WHITE

YL YELLOW OR ORANGE

0140F00660 REV. A

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

27

SCHEMATICS

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MUL TIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

INTEGRATED CONTROL MODULE

HUM

Y2

DE

Y1

Y2

DEHUM

Y1Y1O

Y21DEHUM

R

W2

W1

C

GO

2

G

W2

R

W1

C

2 O

W2

W1

G1

2

R

C

1

3

6

9

12

15

4

7

10

13

ST5

INDUCTOR COIL

GND

TX

RX

12V

ST4

FS

WH

IGN-N

IND-N

IND-LO

IND-HI

IGN

BK

R

ANSI Z21 .20 AU TOMATIC IGNITIO N SYST EM 24VAC 60Hz 0 .8 A. M AX.

EAC

HUM

BK

WH

59-4715 R EV. F

LINE

LOAD

TRANSFORMER

ADVC8/AMVC8/GMVC8_____X* MODEL FURNACES

This schematic is for reference only. Not all wiring is as shown above,

refer to the appropriate wiring diagram for the unit being serviced.

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

28

CONTROL ASSEMBLY SCHEMATIC

SCHEMATICS

Y2

O

W2

W1

HIGH VOLTAGE! DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS UNIT. MUL TIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.

XFMR

G

DEHUM

P

μ

C

4

8

R

Y112

6

N/C

122

DIPSWX

334

TX/RX

1

VARIABLE SPEED

CIRCULATOR

HI

2

LO

3

INDUCER

4

EAC

RJ11

P

μ

RS485

COMM

STATUS LED

DU AL LED

DIS PLAY S

71593

101

PS2

PS1

N/C

AUXRLSHL

TYPICAL SCHEMATIC

14

WR 50C51-289 INTEGRATED IGNITION CONTROL

ADVC8/AMVC8/GMVC8_____X* MODEL FURNACES

HUM

15

IGN

Z CNTL

Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.

DRAIN

SWITC H

LO HI

138

GAS VALVE

5-11

GROU ND

WIRING SCHEMATIC

This schematic is for reference only. Not all wiring is as shown above. Refer to the appropriate wiring diagram for the unit being serviced.

29