Comfort Glow HFVMR18, HFVMR24 Owner's Operation And Installation Manual

For more information, visit www.desatech.com
For more information, visit www.desatech.com
RGA 2-72
NATURAL GAS LOG VENTED DECORATIVE APPLIANCE
OWNER’S OPERATION AND INSTALLATION MANUAL
APPROVED
TESTED AND
LISTED BY
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result caus­ing property damage, personal injury, or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s in­structions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency, or the gas supplier.
Burner Models HFVMR18 and HFVMR24
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information con­sult a qualified installer, service agency, or the gas supplier.
WARNING: This appliance is for installation only in a solid-fuel burn­ing masonry or UL127 factory-built fireplace, constructed of noncom­bustible material, and connected to a working flue. (See page 4 for mini­mum flue opening.)
WARNING: This is a gas-fired appliance. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to
Combustion and Ventilation
section on page 4 of this manual.
This appliance may be installed in an aftermarket*, permanently located, manufactured (mobile) home, where not prohibited by local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
Save this manual for future reference.
Save this manual for future reference.
Air for
TABLE OF CONTENTS SAFETY INFORMATION
2
TABLE OF CONTENTS
SAFETY INFORMATION ............................................................ 2
UNPACKING............................................................................... 3
PRODUCT IDENTIFICATION ..................................................... 3
LOCAL CODES........................................................................... 3
OPTIONAL PRODUCT FEATURES ........................................... 4
AIR FOR COMBUSTION AND VENTILATION ........................... 4
INSTALLATION ........................................................................... 4
OPERA TING APPLIANCE .......................................................... 8
SAFETY INFORMATION
WARNINGS
WARNING ICON G 001
WARNING: This product contains and/or generates chemicals known to the State of California to cause cancer or birth defects, or other reproductive harm.
WARNING: Keep flue open when operating unit.
IMPORTANT: Read this owners manual carefully and completely before trying to assemble, operate, or ser­vice this log set. Improper use of this log set can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon monoxide
poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the log set may not be working properly. Get fresh air at once! Have log set serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Natural Gas: Natural gas is odorless. An odor-making agent is
added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this log set.
WARNING: Any change to this log set or its controls can be dangerous.
CLEANING AND MAINTENANCE .............................................. 9
REPLACEMENT PARTS ............................................................ 9
PARTS CENTRALS .................................................................... 9
TROUBLESHOOTING .............................................................. 10
ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ....... 12
OWNER’S REGISTRATION FORM.......................................... 15
ACCESSORIES ........................................................................ 17
WARRANTY INFORMATION ...................................... Back Cover
1. This appliance, as supplied, is only for use with the type of gas indicated on the rating plate. This appliance is convertible for use with propane/LP, using the GA9050 or GA9150 pilot kit.
2. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in
your building
• immediately call your gas supplier from a neighbor’ s phone.
Follow the gas supplier’s instructions
• if you cannot reach your gas supplier , call the fire department
3. Never install the log set
• in a recreational vehicle
• where curtains, furniture, clothing, or other flammable ob-
jects are less than 42 inches from the front, top, or sides of the log set
• in high traffic areas
• in windy or drafty areas
4. Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes, and loose paint by a qualified chimney cleaner. Creosote will ig­nite if highly heated. Inspect chimney flue for damage. If dam­aged, repair flue before operating heater.
5. You must operate this log set with a fireplace screen in place. Make sure fireplace screen is closed before running log set. If the fireplace has glass doors, they must remain fully OPEN while this log set is in operation.
6. This log set is designed to be smokeless. If logs ever appear to smoke, turn off appliance and call a qualified service person.
Note:
During initial operation, slight smoking could occur due to log curing and the burning of manufacturing residues. You may wish to add more ventilation by opening a window.
7. To reduce the creation of soot, follow the instructions in Clean- ing and Maintenance, page 9.
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901915-01B
SAFETY INFORMATION
UNPACKING
PRODUCT IDENTIFICATION
LOCAL CODES
3
3
SAFETY INFORMATION
Continued
8. Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can increase sooting.
9. Do not use a blower insert, heat exchanger insert or other ac­cessory not approved for use with this log set.
10. This log set needs fresh, outside air ventilation to run properly . See Air for Combustion and Ventilation, page 4.
11. Do not run log set
• where flammable liquids or vapors are used or stored
• under dusty conditions
12. Do not burn solid fuel in the fireplace after installing the log set. Do not use this log set to cook food or burn paper or other objects.
13. Log set becomes very hot when in use. Keep children and adults away from hot surface to avoid burns or clothing ignition. Log set will remain hot for a time after shutdown. Allow surface to cool before touching.
14. Carefully supervise young children when they are in the room with log set.
15. Do not use appliance if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the room appliance and to replace any part of the control sys­tem (if using GA9050 or GA9150) and any gas control which has been under water.
16. To help prevent breakage, new logs must be broken-in (see Curing Logs, page 9).
17. Turn log set off and let cool before servicing, installing, or repair­ing. Only a qualified service person should install, service, or re­pair log set.
UNPACKING
CAUTION: Do not remove the data plates from the burn er pan. The d ata plates contain important war­ranty and safety information.
PRODUCT IDENTIFICATION
Burner Manifold
Right Side Burner
Grate
Burner Pan
Left Side Burner
Figure 1 - Product Identification (HFVMR24 Shown)
Burner Inlet Fitting
Hearth Kit Model: _______________________ Serial Number: _________________________ Log Set Model: HFVMR18 or HFVMR24
LOCAL CODES
Install and use log set with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code, ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
1. Remove logs, hearth kit, pan materials, and hardware from carton.
2. Remove all protective packaging applied to logs and base for shipment.
3. Check all items for any shipping damage. If damaged, promptly inform dealer where you bought the product.
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901915-01B
OPTIONAL PRODUCT FEATURES
4
AIR FOR COMBUSTION AND VENTILATION INSTALLATION
Flue Opening Specifications
OPTIONAL PRODUCT FEATURES
ON/OFF SAFETY VALVE/PILOT KIT AND PROPANE/LP CONVERSION
An optional valve/safety pilot kit with a piezo ignitor is available for this appliance. This system requires no matches, batteries, or other sources to light. You must use this optional system for LP conver­sion. See Accessories, page 17.
REMOTE CONTROL READY (MILLIVOLT) SAFETY VALVE/PILOT KIT
An optional millivolt valve/safety pilot kit with a piezo ignitor is available for this appliance. This system requires no matches, batteries, or other sources to light. This system may be connected to a wall switch or hand-held wireless remote control. See Accesso- ries, page 17.
REMOTE CONTROL ACCESSORIES
There is an optional hand-held ON/OFF remote control that can be purchased separately for this log set. You must use the millivolt valve/safety pilot kit to use remote accessories with this appliance. See Accessories, page 17.
A wall switch is also available for this appliance. You must use the millivolt valve/safety pilot kit to use the wall switch with this appliance. See Accessories, page 17.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This appliance shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate com­bustion and ventilation air. Read the following in­structions to insure proper fresh air for this and other fuel-burning appliances in your home.
INSTALLATION
CAUTION: Do not remove the data plates attached to the burner pan. The data plates contain important warranty and safety information.
WARNING: Before installing in a solid fuel burning fireplace, the chimney flue and firebox must be cleaned of soot, creosote, ashes, and loose paint by a qualified chimney cleaner. Creosote will ignite if highly heated. A dirty chimney flue may create and distribute soot within the house. Inspect chimney flue for damage. If damaged, repair flue before operating heater.
NOTICE: Installation, service, and repair of this appli­ance must be performed by a qualified installer, service agency, company or gas supplier experi­enced with this type of gas appliance. Only factory authorized components listed in these instructions may be used in accordance with the manufacturer’s instructions and all codes and requirements of the authority having jurisdiction. Any modifications to this kit, or use of unauthorized components or acces­sory items will void the manufacturers warranty, and may result in a hazardous condition.
FLUE OPENING SPECIFICATIONS
Note:
This vented appliance must be installed only in a solid-fuel
burning fireplace with a working flue and constructed of noncom­bustible material.
The charts in Figure 2, page 5 indicate technical information regarding the installation of your gas log set. Please make sure that all of the specifications shown are applicable before installation is attempted.
The fireplace must include a working flue and venting system with the minimum openings shown in the Figure 2, page 5.
Today’s homes are built more energy efficient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
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901915-01B
INSTALLATION
Continued
Flue Opening Specifications (Cont.)
INSTALLATION
Check Gas Type
Venting Specifications for Installation
Installing Damper Clamp
Connecting To Gas Supply
5
5
MODEL
DESCRIPTION
Btu Input
Natural
Gas
Btu Input
Propane/LP
Gas
Minimum
Vent
Opening
HFVMR18 18" Multi-Side 55,000 45,000 8" dia. HFVMR24 24" Multi-Side 65,000 55,000 8" dia.
MINIMUM FIREBOX SIZES
LOG FRONT BACK SIZE WIDTH* WIDTH** DEPTH HEIGHT
18" 28" 28" 16" 18" 24" 29
* Add 6" if safety valve/pilot is used **At depth indicated
3
/4" 29 3/4" 16" 18"
FUEL INLET PRESSURE SPECIFICATIONS (W.C.)
Min. Max.
NG 5.5" 10.5" LP 11" 13"
BURNER ORIFICE
LOG NATURAL PROPANE/LP SIZE IN. NUM. IN. NUM.
18" .111 34 .073 49 24" .129 30 .086 44
Figure 2 - Technical Information Charts
CHECK GAS TYPE
Use only natural gas. If your gas supply is not natural gas, you must install ON/OFF Safety Valve/Pilot Kit (see Accessories, page 17). Call dealer where you bought log set.
If the fireplace does not have a gas supply shut-off valve, one must be installed.
VENTING SPECIFICATIONS FOR INSTALLATION
The fireplace chimney flue and vent must be drafting properly. To check the vent for proper drafting: Light a tightly rolled newspaper on one end and place it at the inside front edge of the fireplace. Observe the smoke and be sure the vent is properly drawing it up the chimney. If the smoke spills out into the room, extinguish the flame and remove any obstruction until proper venting is achieved.
The chimney flue must remain open a minimum of 3" at all times during the operation of this log set.
INSTALLING DAMPER CLAMP
Secure the damper stop clamp provided to the leading edge of the damper as shown in Figure 3. If for any reason this clamp doesn't work on your fireplace, another suitable clamp or permanent stop must be installed, or the damper blade must be cut or removed.
Damper Clamp
Damper
Masonry Fireplace
Figure 3 - Attaching Damper Clamp
Manufactured Fireplace
Damper
Damper Clamp
Damper
CONNECTING TO GAS SUPPLY
WARNING: A qualified service person must con­nect log set to gas supply. Follow all local codes.
Installation Items Needed
Before installing log set, make sure you have the items listed below.
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve
• test gauge connection
• adjustable (crescent) wrench or pliers
• sediment trap
• tee joint
• pipe wrench
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diam­eter or greater to allow proper gas volume to log set. If pipe is too small, undue loss of volume will occur.
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901915-01B
INSTALLATION
6
Connecting To Gas Supply (Cont) Checking Gas Connections
INSTALLATION
Continued
Installation must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from log set (see Figure 4).
IMPORTANT:
Install equipment shutoff valve in an accessible location. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Apply pipe joint sealant lightly to male threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in a clogged burner injector.
Approved Gas Hose
CSA Design-Certified Equipment Shutoff Valve With 1/8" NPT Tap*
From Gas Meter
3" Minimum
Cap
Figure 4 - Gas Connection
Pipe Nipple
Sediment Trap
(5" W.C.** to 10.5" W.C. Pressure)
Tee Joint
* Purchase the optional CSA design-certified equipment shutoff valve from your dealer. See Accessories, page 17.
** Minimum inlet pressure for purpose of input adjustment.
WARNING: Use pipe joint sealant that is resistant
to liquid petroleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 4. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into log set controls. If sediment trap is not installed or is installed wrong, log set may not run properly.
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. Correct all leaks at once.
Pressure Testing Gas Supply Piping System
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping sys­tem. Pressures in excess of 1/2 psig will damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either using compressed air or opening main gas valve located on or near gas meter.
4. Check all joints of gas supply piping system. Apply noncor­rosive leak detection fluid to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect log set and equipment shutoff valve to gas supply. Check reconnected fittings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 5).
2. Pressurize supply piping system by either using compressed air or opening main gas valve located on or near gas meter.
3. Check all joints from gas meter to equipment shutoff valve (see Figure 5). Apply noncorrosive leak detection fluid t o g as joi nts . Bubbles forming show a leak.
4. Correct all leaks at once.
Equipment Shutoff Valve
Gas Meter
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Figure 5 - Checking Gas Joints
901915-01B
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