Comfort Glow CSBNT, CSPINT, CSBPT, CSPIPT, CSPBNT Owner's Operation And Installation Manual

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WARNING: If the information in this manual is not fol­lowed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a quali-
fied installer, service agency or the gas supplier.
UNVENTED (VENT-FREE) GAS STOVE HEATER
OWNER’S OPERATION AND INSTALLATION MANUAL
MODELS CSBNT, CSBPT, CSPBNT, CSPBPT, CSPINT, CSPIPT
Propane/LP and Natural Gas Thermostat Control Gas Log Heaters
(Burner System For Cast Iron Stoves)
Golden Oak Logs Shown
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WARNING: Improper installation, adjustment, altera­tion, service or maintenance can cause injury or prop­erty damage. Refer to this manual for correct installation and operational procedures. For assistance or addi­tional information consult a qualified installer, service agency or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxygen) from the room in which it is installed. Provi­sions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 5 of this manual.
This appliance may be installed in an aftermarket,* per­manently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indi­cated on the rating plate. This appliance is not convert­ible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
State of Massachusetts: The installation must be made by a licensed plumber or gas fitter in the Commonwealth of Massachusetts.
Sellers of unvented propane or natural gas-fired supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bathroom installation in the Common
-
wealth of Massachusetts.
TABLE OF CONTENTS
Safety Information ............................................... 3
Product Identification ...........................................
4
Local Codes ........................................................ 4
Product Features ................................................. 5
Air for Combustion and Ventilation ......................
5
Unpacking ........................................................... 7
Installation ........................................................... 8
Operating Heater ............................................... 13
Inspecting Burners ............................................ 14
Cleaning and Maintenance ................................ 14
Troubleshooting ................................................. 16
Specifications .................................................... 19
Service Hints ..................................................... 19
Te
chnical Service .............................................. 19
Replacement Parts ............................................ 19
Accessories ....................................................... 19
Illustrated Parts Breakdown and Parts List ....... 20
Parts Centrals .................................................... 23
Warranty Information ...........................
Back Cover
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111487-01D 3
SAFETY INFORMATION
WARNING: This product con­tains and/or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm.
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this fireplace. Improper use of this fireplace can cause seri
­ous injury or death from burns, fire, explosion, electrical shock and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs of carbon
monoxide poisoning resemble the flu, with head
-
aches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and pro-
pane/LP gases are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warn
­ings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
WARNING: Any change to this heater or its controls can be dangerous.
WARNING: Do not allow fans to blow directly into the stove. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not ap
-
proved for use with this heater.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Stove becomes very hot when running heater. Keep children and adults away from hot surface to avoid burns or clothing igni­tion. Heater will remain hot for a time after shutdown. Allow sur­face to cool before touching.
Carefully supervise young chil­dren when they are in the room with heater.
Keep the appliance area clear and free from combustible ma
­terials, gasoline and other flam­mable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) in
­side any structure. Locate propane/LP supply tank(s) outdoors.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use
any phone in your building
• immediately call your gas supplier from a
neighborʼs phone. Follow the gas supplierʼs instructions
• if you cannot reach your gas supplier, call
the fire department
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111487-01D
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4. This heater shall not be installed in a bedroom or bathroom.
5. Do not place stove directly on carpeting, vinyl tile or any combustible material other than wood. The stove must set on a metal or wood panel extending the full width and depth of the appliance.
6. Do not use this stove as a wood burning fire
­place. Use only model 111485-02/111485-01 vent-free gas log heater.
7. Do not add extra logs or ornaments such as pine cones, vermiculite or rock wool. Using these added items can cause sooting.
8. This log heater is designed to be smokeless. If logs ever appear to smoke, turn off heater and call a qualified service person.
Note: During
initial operation, slight smoking could occur due to log curing and heater burning manu­facturing residues.
9. To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, page 14.
10. Before using furniture polish, wax, carpet cleaners or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls or furniture.
11. This heater needs fresh, outside air ventilation to run properly. This heater has an Oxygen Deple
­tion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if not enough fresh air is available. See Air for Combustion and Ventilation, page 5. If heater keeps shutting off, see Troubleshooting, page 16.
12. Do not run heater
• where flammable liquids or vapors are used
or stored
• when under dusty conditions
13. Do not use this stove to cook food or burn paper or other objects.
14. Do not use heater if any part has been exposed to or under water. Immediately call a qualified service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
15. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime­sized or larger).
16. Turn heater off and let cool before servicing. Only a qualified service person should service and repair heater.
SAFETY INFORMATION
Continued
17. Operating heater above elevations of 4,500 feet could cause pilot outage.
18. For propane/LP units, do not use propane/LP tank of less than 100 lb. capacity.
19. Provide adequate clearances around air openings.
20. Screen must be completely closed before using heater. Never run heater with screen open.
PRODUCT
IDENTIFICATION
Figure 1 - Typical Stove Cabinet Model
with Comfort Glow Gas Log Heater
Stove Body
Stove Door (Shown in the open position)
Piezo Ignitor
Control Knob
One Piece Log Set Inside Stove Cavity
Screen
LOCAL CODES
Install and use heater with care. Follow all local codes. In the absence of local codes, use the lat­est edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
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PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by realistic, dancing yellow flames. This heater is designed for vent-free operation. State and local codes in some areas prohibit the use of vent-free heaters.
SAFETY PILOT
This heater has a pilot with an Oxygen Deple­tion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo ignitor. This system requires no matches, batteries or other sources to light heater.
AIR FOR COMBUSTION
AND VENTILATION
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ventilation air. Read the following instructions to insure proper fresh air for this and other fuel-burning appliances in your home.
Todayʼs homes are built more energy efficient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy effi
­cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireplaces, clothes dryers and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation
.
All spaces in homes fall into one of the three fol­lowing ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space
The information on pages 5 through 7 will help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ven
­tilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. walls and ceilings exposed to the out
-
side atmosphere have a continuous water vapor retarder with a rating of one perm (6 x 10-11 kg per pa-sec-m2) or less with openings gasketed or sealed and
b. weather stripping has been added on
openable windows and doors and
c. caulking or sealants are applied to areas
such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumb
-
ing, electrical and gas lines and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See Ventilation Air From Outdoors, page 7.
If your home does not meet all of the three criteria above, proceed to Determining Fresh- Air Flow For Heater Location, page 6.
Confined and Unconfined Space
The National Fuel Gas Code ANSI Z223.1/NFPA 54 defines a confined space as a space whose vol
­ume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m
3
per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m
3
per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
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DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space.
Space: Includes the room in which you will install heater plus any adjoining rooms with door
­less passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x
width x height).
Length x Width x Height = ________cu. ft.
(volume of space)
Example: Space size 20 ft. (length) x 16 ft.
(width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room is sup
-
plied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine
the maximum Btu/Hr the space can support.
(volume of space) x 20 = (maximum Btu/Hr
the space can support)
Example: 2560 cu. ft. (volume of space) x 20 =
51,200 (maximum Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances
in the space.
Vent-free heater ________
Btu/Hr
Gas water heater* ________
Btu/Hr
Gas furnace ________
Btu/Hr
Vented gas heater ________
Btu/Hr
Gas fireplace logs ________
Btu/Hr
Other gas appliances* + _______
Btu/Hr
Total = _______
Btu/Hr * Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
Example:
Gas water heater ________
Btu/Hr
Vent-free heater + ________
Btu/Hr
Total = ________
Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_______ Btu/Hr (maximum the space can support)
______ Btu/Hr (actual amount of Btu/Hr used)
AIR FOR COMBUSTION
AND VENTILATION
Continued
Example: 51,200 Btu/Hr (maximum the
space can support)
70,000 Btu/Hr (actual amount of
Btu/Hr used)
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an
adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building.
B. Vent room directly to the outdoors. See Ven
-
tilation Air From Outdoors, page 7.
C. Install a lower Btu/Hr heater, if lower Btu/Hr
size makes room unconfined.
If the actual Btu/Hr used is less than the maxi
­mum Btu/Hr the space can support, the space is an unconfined space. You will need no additional fresh air ventilation.
WARNING: If the area in
which the heater may be oper
­ated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code,
ANSI Z223.1/NFPA 54, Section
5.3 or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining un
­confined space. When ventilating to an adjoining unconfined space, you must provide two perma­nent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 2, page 7). You can also remove door into adjoining room (see option 3, Figure 2, page 7). Follow the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
40,000
30,000
70,000
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Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts. IMPORTANT: Do not provide openings for inlet
or outlet air into attic if attic has a thermostat­controlled power vent. Heated air entering the attic will activate the power vent.
AIR FOR COMBUSTION
AND VENTILATION
Continued
Figure 2 - Ventilation Air from Inside
Building
Or
Remove
Door into
Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option
2
Ve
ntilation
Grills
Into Adjoining
Room,
Option 1
12"
12"
Figure 3 - Ventilation Air from Outdoors
Outlet Air
Ve
ntilated
Attic
Outlet
A
ir
Inlet Air
Inlet Air
Ve
ntilated
Crawl Space
To
Crawl
Space
To Attic
UNPACKING
1. Lift off corrugated box enclosing stove
body crating.
2. Remove screws fastening back and top of wood
frame enclosure. Two or more people must care
-
fully lift stove up and out of wooden crate.
3. Remove plastic bag from stove body.
4. Remove back panel from stove (see Figure 4).
Use an adjustable wrench or a 10 mm socket. Remove four (4) bolts and washers. Keep bolts and washers to reattach back panel later.
5. Remove bubble-wrapped log set, rod and
screen from stove. Remove all protective packaging applied for shipment.
6. Check all items for any shipping damage. If
damaged, promptly inform dealer where you bought heater. Some fiber flakes may fall from logs. This is acceptable.
7. Place freestanding stove near desired location
in room.
Figure 4 - Unpacking Stove from Wooden
Shipping Enclosure
Back Panel Screws
STOVE BACK
STOVE TOP
Top of Wood Frame Enclosure
Back of Wood Frame Enclosure
Back Panel Screws
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INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your primary heating system. Do not install this heater as your pri­mary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualified ser­vice person must install heater. Follow all local codes.
WARNING: Never install the heater
• in a bedroom or bathroom
• in a recreational vehicle
• where curtains, furniture,
clothing or other flammable objects are less than 42 inches from the front, top or sides of the heater
• in high traffic areas
• in windy or drafty areas
CAUTION: This heater cre­ates warm air currents. These currents move heat to wall sur
­faces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning flu­ids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is beneficial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air
for Combustion and Ventilation
, page 5.
CHECK GAS TYPE
Use the correct gas type (natural or propane/LP) for your unit. If your stove heater gas type is different from your house gas type, do not install heater. Call dealer where you bought heater for proper type heater.
WARNING: This appliance is equipped for (natural or pro­pane/LP) gas. Field conversion is not permitted.
CLEARANCES TO COMBUSTIBLES (Vent-Free Operation Only)
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceiling and adjoining side and back walls.
Carefully follow the instructions below. This stove is a freestanding unit designed to set directly on the floor. DO NOT place stove directly on carpeting, vinyl tile or any combustible material other than wood. The stove must be set on a metal or wood panel extending the full width and depth of the stove for these floor coverings. Important: You must maintain minimum wall and ceiling clear
­ances during installation. The minimum clearances are shown in Figure 5, page 9. Measure from outermost point of stove top.
Minimum Wall and Ceiling Clearances (see Figure 5, page 9)
A. Clearances from outermost point of stove top
to any combustible side wall should not be less than 12 inches.
B. Clearances from outermost point of stove top
to any combustible back wall should not be less than 6 inches (includes corner installations).
C. Clearances from the stove top to the ceiling
should not be less than 48 inches.
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