Comfort Glow CGFB32CA Circulating Louvered Safety Information And Installation Manual

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CGFB32CA Circulating
Louvered
Model
UNVENTED (VENT-FREE) UNIVERSAL FIREBOX
SAFETY INFORMATION AND INSTALLATION MANUAL
Shown with optional cabinet
mantel, hearth base.
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result caus­ing property damage, personal injury or loss of life.
Carefully review the instructions supplied with the decorative type unvented room heater for the mini­mum fireplace size requirement.
Do not install an appliance in this firebox unless this firebox meets the minimum dimensions required for the installation.
This firebox has been tested and approved by CSA under ANSI Z21.91 for use with any ANSI Z21.11.2 approved gas logs.
This appliance may be installed in an aftermarket*, permanently located, manufactured (mobile) home, where not prohibited by local codes.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
WARNING: Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information con­sult a qualified installer, service agency, or the gas supplier.
WARNING: For use only with a listed gas-fired unvented decorative room heater. Not to exceed 40,000 Btu/H. Do not build a wood fire.
Save this manual for future reference.
Save this manual for future reference.
TABLE OF CONTENTS SAFETY INFORMATION
2
TABLE OF CONTENTS
SAFETY INFORMATION ............................................................ 2
LOCAL CODES........................................................................... 3
UNPACKING............................................................................... 3
PRODUCT SPECIFICATIONS.................................................... 3
PRODUCT FEATURES .............................................................. 4
LOCATING FIREBOX ................................................................. 4
AIR FOR COMBUSTION AND VENTILATION ........................... 4
INSTALLATION ........................................................................... 6
SAFETY INFORMATION
WARNINGS
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate, or service this firebox. Improper use of this firebox can cause serious injury or death from burns, fire, explo­sion, electrical shock, or carbon monoxide poisoning.
WARNING: Any change to this firebox or its
controls can be dangerous.
WARNING: Do not allow fans to blow directly into the firebox. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
WARNING: Do not use a blower insert, hood, heat exchanger insert, or other accessory not approved for use with this heater.
Due to high temperatures, the firebox should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near firebox. Never place any objects on the fire­box or logs.
Firebox front and screen become very hot when running firebox. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Firebox will remain hot for a time after shutdown. Allow surfaces to cool before touching.
TECHNICAL SERVICE .............................................................. 11
REPLACEMENT PARTS ........................................................... 11
ILLUSTRATED PARTS BREAKDOWN AND PARTS LIST ....... 12
ACCESSORIES ........................................................................ 14
OWNER’S REGISTRATION FORM.......................................... 15
PARTS CENTRALS .................................................................. 17
WARRANTY INFORMATION ....................................... Back Page
Carefully supervise young children when they are in the room with firebox.
You must operate this fireplace with the provided fireplace screen (closed), hood, and brick liner in place. Make sure these parts are in place before running firebox.
Keep the firebox area clear and free from combus­tible materials, gasoline, and other flammable vapors and liquids.
1. This firebox shall not be installed in a bedroom or bathroom.
2. Never install the firebox
in a recreational vehicle
where curtains, furniture, clothing, or other flammable ob-
jects are less than 42 inches from the front, top, or sides of the firebox
in high traffic areas
in windy or drafty areas
3. Do not use this firebox as a wood-burning fireplace. Use only decorative unvented room heaters (log sets).
4. Do not add extra logs or ornaments such as pine cones, vermicu­lite, or rock wool. Using these added items can cause sooting.
5. Vent-free gas log heaters installed in these fireboxes require fresh air ventilation to run properly. See Air for Combustion and Ventilation, pages 4 through 6.
6. Do not run firebox
where flammable liquids or vapors are used or stored
under dusty conditions
7. Do not use this firebox to cook food or burn paper or other objects.
8. Turn firebox off and let cool before servicing. Only a qualified service person should service and repair firebox.
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107331-01E
SAFETY INFORMATION
35 1/16"
31
3
/4"
1
1
/4"
16
1
/4"
2
3
/4"
3
7
/8"
6 3/4"
2
3
/4"
6
3
/8"
19
3
/8"
1 1/4"
LOCAL CODES
UNPACKING
PRODUCT IDENTIFICATION
3
3
SAFETY INFORMATION
Continued
9. Operating vent-free log sets in a firebox above elevations of 4,500 feet could cause pilot outage.
10. Do not use the firebox if it has been under water due to the shock hazard that could result with the blower accessary (if installed) in place.
11. Provide adequate clearances around air openings.
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*. Firebox must be electrically grounded in accordance with the National Electrical Code, ANSI/NFPA70 (latest edition). *Available from:
American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
UNPACKING
1. With utility knife, cut the carton all the way around above the staples on the bottom tray. Lift the carton off the firebox. Re­move packing.
2. Check carton contents for the following:
Screen assembly
Screen support rod
Hardware and parts bag containing the following:
- Owners Operation and Installation Manual
- 2 - Black #10 x 3/8" Phillips screws
3. If any items are missing, inform dealer where you bought the firebox.
4. Check all items for any shipping damage. If damaged, promptly inform dealer where you bought firebox.
PRODUCT SPECIFICATIONS
Built-in Nailing Flanges
Figure 1 - Firebox Front View
6"
11
/16"
33
3
/16"
32
Electrical Access Hole
Figure 2 - Firebox Side View
1
/4"
2
Electrical Access Hole
22 1/2"
12 1/2"
3
/4"
9
5
4
/8"
Gas Line Access
1
2
/2"
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*
Note:
11
16
/16"
1
/4"
19
14 1/4" is total firebox cavity depth including brick liner. 13
1
/4" is depth of flat
floor including brick liner.
31 5/8" 34 3/8" 35 5/8"
13 1/4"
14 1/4"
*
*
Figure 3 - Firebox Top View
PRODUCT FEATURES
4
Operation Blower Accessory
LOCATING FIREBOX AIR FOR COMBUSTION AND VENTILATION
Providing Adequate Ventilation
PRODUCT FEATURES
OPERATION
This firebox is designed to accept unvented decorative gas logs. It requires no outside venting or chimney making installation easy and inexpensive. When used without the blower the firebox requires no electricity making it ideal for emergency backup heat.
BLOWER ACCESSORY
The CGFB32CA firebox will accept the GA3750 accessory. The variable blower allows you to select the fan speed you desire. The blower circulates heated air from the firebox into the room. Use of blower is optional.
LOCATING FIREBOX
Plan where you will install the firebox. This will save time and money later when you install the firebox. Before installation, consider the following:
1. Where the firebox will be located. Allow for wall and ceiling clearances (see Installation Clearances, page 6).
2. Everything needed to complete installation.
3. These models CANNOT be installed in a bedroom or bathroom.
4. Proper air for combustion and ventilation (see below).
AIR FOR COMBUSTION AND VENTILATION
WARNING: This firebox shall not be installed in a confined space or unusually tight construction un­less provisions are provided for adequate combus­tion and ventilation air. Read the following instruc­tions to insure proper fresh air for this and other fuel­burning appliances in your home.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 4 through 6 will help you classify your
space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defined as construction where:
a. walls and ceilings e xposed to the outside atmosphere
have a continuous water vapor retarder with a rating of one perm (6x10 openings gasketed or sealed
b. weather stripping has been added on openable win-
dows and doors
c. caulking or sealants are applied to areas such as
joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide additional fresh air. See
From Outdoors,
If your home does not meet all of the proceed to
tion
, page 5.
page 6.
Determining Fresh-Air Flow For Firebox Loca-
-11
kg per pa-sec-m2) or less with
and
and
Ventilation Air
three criteria above,
Todays homes are built more energy efficient than ever. New materi­als, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, fireboxes, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide adequate fresh air for these appliances. This will insure proper venting of vented fuel-burning appliances.
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Confined Space and Unconfined Space
The National Fuel Gas Code ANSI Z223.1/NFPA 54 defines a confined space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfined space.
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
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AIR FOR COMBUSTION AND VENTILATION
Continued
AIR FOR COMBUSTION AND VENTILATION
Determining Fresh-Air Flow For Heater Location
Ventilation Air
5
5
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confined or Unconfined Space
Use this work sheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install heater plus any adjoining
rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height =___________ cu. ft. (volume of space)
Example:
height) = 2560 cu. ft. (volume of space) If additional ventilation to adjoining room is supplied with grills or open-
ings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
__________ (volume of space) x 20 = (Maximum Btu/Hr the space
Example:
Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel burning appliances in the space.
* Do not include direct-vent gas appliances. Direct-vent draws com­bustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
__________________ Btu/Hr (maximum the space can support) __________________ Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling
can support)
2560 cu. ft. (volume of space) x 20 = 51,200 (maximum
Vent-free heater _____________ Btu/Hr Gas water heater* _____________ Btu/Hr Gas furnace _____________ Btu/Hr Vented gas heater _____________ Btu/Hr Gas fireplace logs _____________ Btu/Hr Other gas appliances* + _____________ Btu/Hr Total = _____________ Btu/Hr
Example:
Gas water heater _____________ Btu/Hr Vent-free heater + _____________ Btu/Hr Total = _____________ Btu/Hr
51,200 Btu/Hr (maximum the space can support) 79,000 Btu/Hr (actual amount of Btu/Hr used)
40,000 39,000 79,000
A. Rework worksheet, adding the space of an adjoining room. If the
extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventila tion Air F rom Inside Building below.
B. Vent room directly to the outdoors. See Ventilation Air F rom Out-
doors, page 6.
C. Install a lower Btu/Hr heater, if lower Btu/Hr size makes room unconfined. If the actual Btu/Hr used is less than the maximum Btu/Hr the space can
support, the space is an unconfined space. You will need no additional fresh air ventilation.
WARNING: If the area in which the firebox and gas log heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate com­bustion and ventilation air by one of the methods described in the
NFPA 54 Section 5.3
National Fuel Gas Code, ANSI Z223.1/
or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 4). You can also remove door into adjoining room (see option 3, Figure 4). Follow the National Fuel
Gas Code ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
12"
Ventilation
Grills
Into Adjoining
Room,
Option 1
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
12"
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Figure 4 - Ventilation Air from Inside Building
AIR FOR COMBUSTION AND VENTILATION
6
Ventilation Air (Cont.)
INSTALLATION
Installation Clearances
AIR FOR COMBUSTION AND VENTILATION
Continued
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code ANSI Z223.1/ NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT:
attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
Outlet Air
Inlet Air
Figure 5 - Ventilation Air from Outdoors
Do not provide openings for inlet or outlet air into
Outlet Air
Inlet Air
Ventilated Attic
To Attic
To
Crawl
Space
Ventilated
Crawl Space
WARNING: Never install the firebox
in a bedroom or bathroom
in a recreational vehicle
where curtains, furniture, clothing, or other flam-
mable objects are less than 42 inches from the front, top, or sides of the firebox
in high traffic areas
in windy or drafty areas
CAUTION: Log heaters installed in this firebox create warm air currents. These currents move heat to wall surfaces next to firebox. Installing firebox next to vinyl or cloth wall coverings or operating firebox where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fluids, oil or kero­sene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT:
Vent-free gas log heaters add moisture to the air. Although this is beneficial, installing firebox in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 4 through 6.
IMPORTANT:
Make sure the firebox is level. If firebox is not level,
log set will not work properly.
Note
: Your Comfort Glow firebox is designed to be used in zero
clearance installations. Wall or framing material can be placed directly against any exterior surface on the rear, sides, or top of your firebox, except where standoff spacers are integrally attached. If standoff spacers are attached to your firebox, these spacers can be placed directly against wall or framing materials.
Use the dimensions shown for rough openings to create the easiest installation (see Built-In Firebox Installation, page 10).
INSTALLATION
NOTICE: This heater is intended for use as supple­mental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run systems circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualified service person must in-
stall firebox. Follow all local codes.
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INSTALLATION CLEARANCES
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from floor, ceil­ing, and adjoining wall.
Carefully follow the instructions below. This will ensure safe installation.
Minimum Clearances For Side Combustible Material, Side Wall, and Ceiling
A. Clearances from the side of the fireplace cabinet to any combus-
tible material and wall should follow diagram in Figure 6, page 7.
Example:
combustible material and protrudes 3 1/2" from the wall. This combustible material must be 4" from the side of the fireplace opening (see Figure 6, page 7).
B. Clearances from the top of the fireplace opening to the ceiling
should not be less than 42 inches.
The face of a mantel, bookshelf, etc. is made of
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