Comfort Glow 000 to 26, CGCFTP 14 Owner's Operation And Installation Manual

Page 1
VENT-FREE PROPANE/LP GAS
COMPACT FIREPLACE
OWNER’S OPERATION AND INSTALLATION MANUAL
CGCFTP
with Thermostat
Shown with Optional
Cabinet Mantel/Hearth
Base Accessory
WARNING: If the information in this manual is not followed exactly, a fire or explosion may result caus­ing property damage, personal injury, or loss of life.
— Do not store or use gasoline or other flammable
vapors and liquids in the vicinity of this or any other appliance.
— WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fire department.
— Installation and service must be performed by a
qualified installer, service agency, or the gas supplier.
This appliance may be installed in an aftermarket*, permanently located, manufactured (mobile) home, where not prohibited by local codes.
WARNING: Improper installa­tion, adjustment, alteration, ser­vice, or maintenance can cause injury or property damage. Re­fer to this manual for correct installation and operational pro­cedures. For assistance or ad­ditional information consult a qualified installer, service agency, or the gas supplier.
WARNING: This is an unvented gas-fired heater. It uses air (oxy­gen) from the room in which it is installed. Provisions for ad­equate combustion and venti­lation air must be provided. Refer to
Ventilation
this manual.
Air for Combustion and
section on page 5 of
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
*Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
Save this manual for future reference.
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CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
SAFETY INFORMATION
WARNINGS
WARNING ICON G 001
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, oper­ate, or service this fireplace. Im­proper use of this fireplace can cause serious injury or death from burns, fire, explosion, electrical shock, and carbon monoxide poisoning.
DANGER: Carbon monoxide
poisoning may lead to death!
Carbon Monoxide Poisoning: Early signs
of carbon monoxide poisoning resemble the flu, with headaches, dizziness, or nausea. If you have these signs, the fireplace may not be working properly. Get fresh air at once! Have fireplace serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.
Propane/LP Gas: Propane/LP gas is odor-
less. An odor-making agent is added to pro­pane/LP gas. The odor helps you detect a propane/LP gas leak. However, the odor added to propane/LP gas can fade. Propane/LP gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this fireplace.
WARNING: Any change to this fireplace or its controls can be dangerous.
WARNING: Do not allow fans to blow directly into the fireplace. Avoid any drafts that alter burner flame patterns. Ceiling fans can create drafts that alter burner flame patterns. Altered burner patterns can cause sooting.
WARNING: Do not use a blower insert, heat exchanger insert, or other accessory not approved for use with this fireplace.
Due to high temperatures, the appliance should be located out of traffic and away from furniture and draperies.
Do not place clothing or other flammable material on or near the appliance. Never place any objects on the heater.
Fireplace front and screen be­comes very hot when running fireplace. Keep children and adults away from hot surfaces to avoid burns or clothing ignition. Fireplace will remain hot for a time after shutdown. Allow sur­faces to cool before touching.
Carefully supervise young chil­dren when they are in same room with fireplace.
You must operate this fireplace with the fireplace screen in place. Make sure fireplace screen is in place before running fireplace.
Keep the appliance area clear and free from combustible materials, gasoline, and other flammable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/ LP supply tank(s) outdoors.
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do
not use any phone in your building
• immediately call your gas supplier
from a neighbor’s phone. Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call the fire department
4. This fireplace shall not be installed in a bedroom or bathroom.
5. Do not use this fireplace as a wood­burning fireplace. Use only the logs provided with the fireplace.
6. Do not add extra logs or ornaments such as pine cones, vermiculite, or rock wool. Using these added items can cause sooting. Do not add lava rock around base. Rock and debris could fall into the control area of fireplace.
7. This fireplace is designed to be smoke­less. If logs ever appear to smoke, turn off fireplace and call a qualified ser­vice person. eration, slight smoking could occur due to log curing and fireplace burning manufacturing residues.
8. T o prevent the creation of soot, follow the instructions in Cleaning and main- tenance, page 22.
9. Before using furniture polish, wax, car­pet cleaner, or similar products, turn heater off. If heated, the vapors from these products may create a white pow­der residue within burner box or on adjacent walls or furniture.
10. This fireplace needs fresh air ventila­tion to run properly . This fireplace has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the fireplace if not enough fresh air is available. See Air for Combus- tion and Ventilation, pages 5 through
7. If fireplace keeps shutting off, see Troubleshooting, pages 19 through 21.
11. Do not run fireplace
• where flammable liquids or vapors
are used or stored.
• under dusty conditions.
12. Do not use this fireplace to cook food or burn paper or other objects.
13. Never place any objects in the fireplace or on logs.
14. Do not use fireplace if any part has been under water. Immediately call a quali­fied service technician to inspect the room fireplace and to replace any part of the control system and any gas con­trol which has been under water.
Note:
During initial op-
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OWNER’S MANUAL
SAFETY INFORMATION
Continue
15. Turn off and unplug fireplace and let cool before servicing. Only a qualified service person should service and re­pair fireplace.
16. Operating fireplace above elevations of 4,500 feet could cause pilot outage.
17. Do not operate fireplace if any log is broken. Do not operate fireplace if a log is chipped (dime-sized or larger).
18. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lbs. capacity.
19. Provide adequate clearances around air openings.
LOCAL CODES
Install and use fireplace with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from: American National Standards Institute, Inc.
1430 Broadway
New York, NY 10018
National Fire Protection Association, Inc.
Batterymarch Park
Quincy, MA 02269
PRODUCT FEATURES
SAFETY PILOT
This fireplace has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent-free room fireplaces. The ODS/ pilot shuts off the fireplace if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This fireplace has a piezo ignitor. This sys­tem requires no matches, batteries, or other sources to light fireplace.
THERMOSTATIC HEAT CONTROL
This fireplace has a thermostat sensing bulb and a control valve. The thermostat will automatically modulate the heat output to maintain a consistent room temperature. This results in greater fireplace comfort. This can also result in lower gas bills.
UNPACKING
1. Remove log box and fireplace from carton. hood is inside the cardboard protective end wrap on the left side of fireplace (as viewed from front). A decal is on the outside of the cardboard end wrap stating hood is enclosed (see Figure 2).
2. Remove hood from cardboard protec­tive end wrap as shown in Figure 2.
3. Remove all protective packaging ap­plied to fireplace for shipment.
4. Make sure your fireplace includes one hardware packet.
5. Check fireplace for any shipping damage. If fireplace is damaged, promptly inform dealer where you bought fireplace.
Hood Enclosed Decal
IMPORTANT:
IMPORTANT:
THIS PACKAGE CONTAINS A FIREPLACE HOOD. UNWRAP
CARTON AND REMOVE HOOD
BEFORE DISCARDING
PROTECTIVE PACKAGING.
2
The fireplace
Cardboard Protective Fireplace End Wrap
PRODUCT IDENTIFICATION
Fireplace Cabinet
Log Set
Ignitor Button
Figure 1 - Vent-Free Gas Compact Fireplace
107036
1
Hood
Screen
Figure 2 - Removing Fireplace Hood
Control Knob
3
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CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
ASSEMBLY
WARNING: Always have branch support and screen in place before operating fireplace. This prevents excessive tempera­tures on fireplace surfaces.
WARNING: Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this fireplace may result in prop­erty damage or personal injury.
ASSEMBLING FIREPLACE
Tools Required:
• Phillips screwdriver
• 5/16" hex wrench
• slotted screwdriver
• scissors
Installing Log
1. Lift screen up and pull out to remove.
2. Cut two plastic straps to remove the log from the firebox cavity.
3. An optional blower is available. See Ac- cessories, pages 26 and 27. Install op­tional blower now. Follow installation instructions provided with blower.
4. Remove log packaging material and discard packaging. Gently place log set on burner support (see Figure 3). The log should fit flat against top of burner support and log locator tabs fit into the slots under the log. Do not allow log to contact flame. If flame contacts log, soot will be created.
5. Reattach screen by placing the notches in the screen frame over the shoulder screws and pushing down.
Log
Screen
Figure 3 - Assembling Fireplace
Assembling Hood
1. Locate four black phillips sheet metal screws from the hardware packet.
2. Rotate hood as shown in Figure 4. Make sure hood tabs point toward fireplace.
3. Insert hood tabs between baffle and louvers (see Figure 4).
Hood Tabs
Shoulder Screw
Burner Support with Log Locator Tabs
Branch Support
4. Gently rotate hood to upright position. Make sure hood tabs are behind lou­vers and hood is resting on firebox top (see Figure 4).
5. Align screw holes on hood with screw holes on firebox top.
6. Insert screws as shown in Figure 4. Tighten screws firmly.
Louver
Hood
Hood Tab
Baffle
Figure 4 - Assembling Hood
4
Sheet Metal Screws
Firebox Top
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OWNER’S MANUAL
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a confined space or unusually tight construction unless provisions are provided for adequate combustion and ven­tilation air. Read the following in­structions to insure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi­cient than ever. New materials, increased insulation, and new construction methods help reduce heat loss in homes. Home owners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, home owners want their homes as airtight as possible.
While it is good to make your home energy efficient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper com­bustion and ventilation.
Exhaust fans, fireplaces, clothes dryers, and fuel burning appliances draw air from the house to operate. You must provide ad­equate fresh air for these appliances. This will insure proper venting of vented fuel­burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/NFPA 54, Sec­tion 5.3, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifications:
1. Unusually Tight Construction
2. Unconfined Space
3. Confined Space The information on pages 5 through 7 will
help you classify your space and provide adequate ventilation.
Unusually Tight Construction
The air that leaks around doors and win­dows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is de­fined as construction where:
a. walls and ceilings exposed to the
outside atmosphere have a con­tinuous water vapor retarder with a rating of one perm (6 x 10 per pa-sec-m2) or less with open­ings gasketed or sealed
b. weather stripping has been
added on openable windows and doors
c. caulking or sealants are applied
to areas such as joints around window and door frames, be­tween sole plates and floors, be­tween wall-ceiling joints, be­tween wall panels, at penetra­tions for plumbing, electrical, and gas lines, and at other openings.
If your home meets all of the three criteria above, you must provide ad­ditional fresh air. See
From Outdoors
If your home does not meet all of the three criteria above, proceed to
and
, page 7
Ventilation Air
.
mining Fresh-Air Flow For Fireplace Location
, page 6.
and
Deter-
-11
kg
Confined and Unconfined Space
The National Fuel Gas Code, ANSI Z223.1/ NFPA 54 defines a confined space as a space
whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances in­stalled in that space and an unconfined space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are con­sidered a part of the unconfined space.
* Adjoining rooms are communicating only if there are doorless passageways or ventila­tion grills between them.
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Continued
5
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CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR FIREPLACE LOCATION
Determining if You Have a Confined or Unconfined Space
Use this worksheet to determine if you have a confined or unconfined space. Space: Includes the room in which you will install fireplace plus any adjoining rooms with doorless passageways or ventilation grills
between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height = _________________cu. ft. (volume of space)
Example:
If additional ventilation to adjoining room is supplied with grills or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
_________________ (volume of space) x 20 = (Maximum Btu/Hr the space can support)
Example:
3. Add the Btu/Hr of all fuel burning appliances in the space. Vent-free fireplace _______________ Btu/Hr Gas water heater* _______________ Btu/Hr Gas furnace _______________ Btu/Hr Vented gas heater _______________ Btu/Hr Gas fireplace logs _______________ Btu/Hr Other gas appliances* + _______________ Btu/Hr Total = _______________ Btu/Hr * Do not include direct-vent gas appliances. Direct-vent draws combustion air from the outdoors and vents to the outdoors.
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_________________ Btu/Hr (maximum the space can support) _________________ Btu/Hr (actual amount of Btu/Hr used)
Example:
The space in the above example is a confined space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A.
Rework worksheet, adding the space of an adjoining room. If the extra space provides an unconfined space, remove door to adjoining room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 7.
B.
Vent room directly to the outdoors. See Ventilation Air From Outdoors, page 7.
C. Install a lower Btu/Hr fireplace, if lower Btu/Hr size makes room unconfined. If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfined space. You will need no
additional fresh air ventilation.
Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling height) = 2560 cu. ft. (volume of space)
2560 cu. ft. (volume of space) x 20 = 51,200 (maximum Btu/Hr the space can support)
Example:
Gas water heater Vent-free fireplace + Total =
51,200 Btu/Hr (maximum the space can support) 56,000 Btu/Hr (actual amount of Btu/Hr used)
30,000 26,000 56,000
Btu/Hr Btu/Hr Btu/Hr
WARNING: If the area in which the heater may be operated is smaller than that defined as an unconfined space or if the building is of unusually tight construction, provide adequate combustion and ventilation air by one of the methods described in the National Fuel Gas Code,
ANSI Z223.1/NFPA 54
6
, Section 5.3 or applicable local codes.
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AIR FOR
OWNER’S MANUAL
COMBUSTION AND VENTILATION
Continued
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfined space. When ventilating to an adjoining unconfined space, you must pro­vide two permanent openings: one within 12" of the ceiling and one within 12" of the floor on the wall connecting the two spaces (see options 1 and 2, Figure 5). You can also remove door into adjoining room (see op­tion 3, Figure 5). Follow the National Fuel
Gas Code, ANSI Z223.1/NFPA 54, Section
5.3, Air for Combustion and Ventilation for
required size of ventilation grills or ducts.
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two per­manent openings: one within 12" of the ceiling and one within 12" of the floor. Connect these items directly to the outdoors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the
National Fuel Gas Code, ANSI Z223.1/NFPA 54, Section 5.3, Air for Combustion and Ventilation for required size of ventilation
grills or ducts.
IMPORTANT:
inlet or outlet air into attic if attic has a thermo­stat-controlled power vent. Heated air enter­ing the attic will activate the power vent.
Do not provide openings for
12"
Ventilation Grills
Ventilation
Grills
into Adjoining
Room,
Option 1
Figure 5 - Ventilation Air from Inside Building Shown with Optional Mantel
Or
Remove Door into Adjoining
Room,
Option 3
Outlet Air
Into Adjoining Room,
12"
Ventilated Attic
Option 2
Outlet Air
To Attic
To
Crawl
Space Inlet Air
Inlet Air
Ventilated
Crawl Space
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Figure 6 - Ventilation Air from Outdoors Shown with Optional Mantel
7
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CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
INSTALLATION
NOTICE: This heater is intended for use as supplemental heat. Use this heater along with your pri­mary heating system. Do not in­stall this heater as your primary heat source. If you have a central heating system, you may run systems circulating blower while using heater. This will help circu­late the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualified ser­vice person must install fireplace. Follow all local codes.
Note:
Your Comfort Glow fireplace is de­signed to be used in zero clearance installations. Wall or framing material can be placed directly against any exterior surface of your fireplace, except where standoff spacers are integrally attached. If standoff spacers are attached to your fireplace, these spacers can be placed directly against wall or framing materials.
Use the dimensions shown for rough open­ings to create the easiest installation (see Built-In Fireplace Installation, page 9)
CHECK GAS TYPE
Use only propane/LP gas. If your gas supply is not propane/LP, do not install fireplace. Call dealer where you bought fireplace for proper type fireplace.
INSTALLATION ITEMS
Before installing fireplace, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• ground joint union
• sediment trap
• tee joint
• pipe wrench * A CSA design-certified equipment shutoff
valve with 1/8" NPT tap is an acceptable alternative to test gauge connection. Pur-
chase the optional CSA design-certified equip­ment shutoff valve from your dealer. See Accessories, pages 26 and 27.
Note:
If desired, purchase a four-sided brass trim kit for built-in installations. See Acces- sories, pages 26 and 27.
LOCATING FIREPLACE
WARNING: Maintain the mini-
mum clearances shown in Fig­ures 7 and 8. If you can, provide greater clearances from floor, ceiling, and joining wall.
You can recess firebox into the wall. You can also position fireplace in the optional cabinet or corner mantels. Only use optional cabinet or corner mantels specified in this manual. Purchase the op­tional mantel from your dealer (see Acces- sories, pages 26 and 27).
WARNING: Never install the
fireplace
in a bedroom or a bathroom
in a recreational vehicle
where curtains, furniture,
clothing, or other flammable objects are less than 36 inches from the front, top, or sides of the fireplace
as a fireplace insert
in high traffic areas
in windy or drafty areas
CAUTION: This fireplace cre-
ates warm air currents. These currents move heat to wall sur­faces next to fireplace. Installing fireplace next to vinyl or cloth wall coverings or operating fire­place where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning flu­ids, oil or kerosene lamps, etc.) in the air exist, may discolor walls.
I
MPORTANT:
Vent-free fireplaces add mois­ture to the air. Although this is beneficial, installing fireplace in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combus- tion and Ventilation, pages 5 through 7.
IMPORTANT:
CEILING
36" Minimum
6" Minimum From Sides Of Fireplace
Left Side
FLOOR
Figure 7 - Mounting Clearances As Viewed From Front of Fireplace Shown Built In The Wall
CEILING
Top Of Mantel Can Be Flush With Wall
Left Side
Figure 8 - Mounting Clearances As Viewed From Front of Fireplace Shown with Optional Mantel
Note:
When installing fireplace directly on
36"
Minimum
Right Side
0" Minimum To Top Surface Of Carpeting, Tile Or Other Combustible Material
Right Side
0" Minimum To Top Surface Of Carpeting, Tile Or Other Combustible Material
carpeting, tile or other combustible mate­rial, other than wood flooring, the fireplace shall be installed on a metal or wood panel extending the full width and depth of the fireplace
CAUTION: If you install the
fireplace in a home garage
fireplace pilot and burner must be at least 18 inches above floor.
locate fireplace where moving vehicle will not hit it.
For convenience and efficiency, install fireplace
• where there is easy access for operation, inspection, and service.
• in coldest part of room
8
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OWNER’S MANUAL
INSTALLATION
Continued
An optional blower kit is available from your dealer. See Accessories, pages 26 and
27. If planning to use blower, locate fire­place near an electrical outlet.
BUILT-IN FIREPLACE INSTALLATION
Built-in installation of this fireplace involves installing fireplace into a framed-in enclo­sure. This makes the front of fireplace flush with wall. An optional brass trim kit acces­sory is available (see Accessories, pages 26 and 27). Brass trim will extend past sides of fireplace approximately 1/2 inch. This will cover the rough edges of the wall opening. If installing a built-in mantel above the fire­place, you must follow the clearances shown in Figure 12, page 10. Follow the instructions below to install the fireplace in this manner.
Note:
Your Comfort Glow fireplace is de­signed to be used in zero clearance installa­tions. Wall or framing material can be placed directly against any exterior surface on the rear, sides, or top of your fireplace.
Actual Framing Height 26" 26 7/8" Front Width 26 3/4" 26 7/8" Depth 9 1/2" 10 1/2" Bottom
3
/4"
3
/4"
WARNING: If pre-wiring, do not connect wiring to any electri­cal source at this time.
Install fireplace electrical outlet and connect wiring to outlet be­fore connecting to electrical source. The fireplace electrical outlet is included with the GA3450T blower accessory.
Only use the fireplace electrical outlet supplied with the GA3450T blower accessory.
3. Install gas piping to fireplace location. This installation includes an approved flexible gas line (if allowed by local codes) after the equipment shutoff valve. The flexible gas line must be the last item installed on the gas piping.
4. If you have not assembled firebox, fol­low instructions on page 4.
5. Carefully set fireplace in front of rough opening with back of fireplace inside wall opening.
6. Attach flexible gas line to fireplace gas regulator. See Connecting Fir eplace to Gas Supply, page 15.
7. Bend four nailing flanges on outer cas­ing with pliers (see Figure 11).
8. Attach fireplace to wall studs using nails or wood screws through holes in nailing flange.
9. Check all gas connections for leaks. See Checking Gas Connections, page 16.
10. If using optional brass trim kit, install the trim after final finishing and/or painting of wall. See instructions in­cluded with brass trim accessory for at­taching brass trim.
IMPORTANT:
When finishing your fire­box, combustible materials such as wall board, gypsum board, sheet rock, drywall, plywood, etc. may be butted up next to the sides and top of the firebox. Combustible materials should never overlap the firebox front facing.
WARNING: Do not allow any combustible materials to overlap the firebox front facing.
IMPORTANT:
Noncombustible materials such as brick, tile, etc. may overlap the front facing, but should never cover any neces­sary openings like louvered slots.
WARNING: Do not allow noncom­bustible materials to cover any nec­essary openings like louvered slots.
WARNING: Never modify or cover the louvered slots on the front of the firebox.
1. Frame in rough opening. Use dimensions shown in Figure 9 for the rough opening.
If installing in a corner, use dimensions shown in Figure 10 for the rough open­ing. The height is 26 7/8" which is the same as the wall opening above.
2. If installing GA3450T blower acces­sory, do so at this time. Follow instruc­tions included with blower accessory.
Note:
If not installing blower acces­sory, you may wish to run electrical wiring to your fireplace for future blower installation (see Accessories, pages 26 and 27). Use only approved three-wire electrical wiring.
Note:
A qualified installer should make
all electrical connections.
107036
1
10
/2
"
7
/8
"
26
3/4" Off
7
26
/8
"
Figure 9 - Rough Opening for Installing in Wall
5
36
/
8
"
7
/
8
"
26
3
/
4
"
51
Figure 10 - Rough Opening for Installing in Corner
9
The Floor Minimum
7
/
25
8
"
WARNING: Use only noncom­bustible mortar or adhesives when overlapping the front facing with noncombustible facing material.
Nails or Wood Screws
Nailing Flanges
Figure 11 - Attaching Fireplace to Wall Studs
Continued
Page 10
CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
INSTALLATION
Continued
MANTEL CLEARANCES FOR BUILT-IN INSTALLATION
If placing mantel above built-in fireplace, you must meet minimum clearance between mantel shelf and top of fireplace opening.
NOTICE: Surface temperatures of adjacent walls and mantels be­come hot during operation. Walls and mantels above the firebox may become hot to the touch. If installed properly, these tempera­tures meet the requirement of the national product standard. Fol­low all minimum clearances shown in this manual.
NOTICE: If your installation does not meet the minimum clearances shown, you must do one of the following:
raise the mantel to an accept­able height
remove the mantel
OPTIONAL MANTEL INSTALLATION
Note:
Refer to instructions provided with the mantel for assembly instructions. Refer to instructions below for system installa­tion. Refer to instructions on page 4 for firebox assembly. Blower accessory should be installed if it is being used (see Installing Blower Accessory GA3450T, pages 11 through 13).
1. Unscrew four brass screws that attach
top louver to fireplace. Remove louver from fireplace and set aside.
2. Place fireplace on wood base.
3. Place mantel around fireplace/base
assembly.
4. Assemble brass trim kit. See Assem-
bling Brass Trim, page 11.
5. Firmly snap brass trim kit on shoulder
screws. Shoulder screws are located on fireplace cabinet (see Figure 13).
6. Align brass trim kit for flush fit around
opening.
7. Use two 3" wood screws provided and
attach fireplace base to wooden base (see Figure 13).
8. Remove brass trim kit and mantel. Be careful not to damage wall or mantel.
9. Place wood base next to wall at instal­lation location.
10.
Attach wood base to floor with two 1 3/4" black screws provided (see Figure 14). If the floor is concrete use anchor method (see Attaching Wood Base to Solid Floor, page 14).
11. Install gas line. See Connecting T o Gas Supply, page 14.
12. Check for leaks. See Checking Gas Connections, page 16.
13. Place mantel around fireplace. Be care­ful not to damage wall or mantel.
14. Place brass trim kit on the shoulder screws located on the side and top of the fireplace. Firmly snap the brass trim over the shoulder screws on fireplace (see Figure 13).
15. Adjust assembly to remove any gaps. Attach remaining two 3" wood screws from hardware pack through openings inside of fireplace sides into the mantel. The openings are located at top behind the area for the louvers (see Figure 13).
16. Reinstall top louvers.
Mantel Shelf
Note:
All vertical measurements are from top of fireplace opening to bottom of mantel shelf. All measurements are in inches.
Side of Firebox
Figure 12 - Minimum Mantel Clearances for Built-In Installation
10" 8" 6" 2 1/2"
13"
16"
19"
21"
Shoulder Screws
Hole for 3" Wood Screw for Attaching Fireplace to Mantel
Assembled Brass Trim
Figure 13 - Attaching Brass Trim to Fireplace
1 3/4" Screw
Hole for 3" Wood Screw for Attaching Fireplace to Wooden Base
Wood Base
Figure 14 - Attaching Wood Base to Floor
10
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Page 11
OWNER’S MANUAL
1
2
INSTALLATION
Continued
ASSEMBLING BRASS TRIM (Brass trim shipped with mantel)
1. Remove packaging from three remain­ing pieces of brass trim.
2. Locate two adjusting plates with set screws, and two shims in the hardware packet.
3. Align shim under adjusting plate as shown in Figure 15.
4. Slide one end of adjusting plate/shim in slot on mitered edge of top brass trim (see Figure 15).
5. Slide other end of adjusting plate/shim in slot on mitered edge of side brass trim (see Figure 15).
6. While firmly holding edges of brass trim together, tighten both set screws on the adjusting plate with slotted screwdriver.
7. Repeat steps 1 through 6 for other corner.
8. Set b rass a ssembly aside for later in­stallation.
Set Screws
Adjusting Plate
Slot
Figure 15 - Assembling Brass Trim
Slot
Shim
Top Brass Trim
Mitered Edge
Side Brass Trim
INSTALLING BLOWER ACCESSORY GA3450T
Removing Upper Louver Assembly
To install the blower accessory, you must first remove the upper louver assembly.
1. Lift screen off heater.
2. Remove 4 screws from louver assem­bly (see Figure 16). Save these screws.
3. Pull louver assembly straight out from the cabinet. Be careful not to scratch the paint. Set louver assembly and screws aside.
Blower Bracket Mounting Holes
Upper Louver Assembly
Screws
Figure 16 - Removing Upper Louver Assembly
Removing Valve Cover Shield
1. Open bottom louver assembly by swinging the assembly down (see Fig­ure 17).
2. Using short Phillips screwdriver, re­move the screw under the center of the branch support. Rotate valve cover shield clockwise and slide out.
IMPORTANT:
der screw on the left side of valve cover shield. Slide the valve cover shield off of the shoulder screw (see Figure 17).
Note:
If you do not have a short Phillips screwdriver, the screen, log set, and branch support must be removed so a longer screwdriver may be used. See Connecting F ir eplace To Gas Sup- ply, page 15 and follow step 2.
Do not remove shoul-
Branch
Shoulder Screw
Remove Screw
Valve Cover Shield
Snap Bushings
Figure 17 - Removing Valve Cover Shield
Support
Bottom Louver Assembly
Installing Blower Assembly
CAUTION: Label all wires prior to disconnection when ser­vicing controls. Wiring errors can cause improper and danger­ous operation.
CAUTION: Verify proper op­eration after servicing.
Note:
If you are using a mantel with your
heater, use the following instructions. If your heater is built-in, see For Built-In In- stallation on page 13.
1. Install snap bushings found in hardware kit into both holes in rear of valve cover shield.
2. Make sure the wire harness is firmly connected to the terminals on the blower bracket assembly.
3. Note the wire locations on back of AUTO/OFF/ON switch. The terminals on back of switch are numbered 1, 2, and 3. Carefully remove red wire from terminal 1 and blue wire from terminal
3. Black wire can remain on middle terminal 2 (see Figure 18, page 12).
107036
Continued
11
Page 12
CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
INSTALLATION
Continued
4. Carefully disconnect green and white wires at their insulated connectors.
5. In top of the heater cabinet, locate the four mounting holes on the outer cas­ing. Align these four holes with those on the blower bracket assembly . Attach blower bracket assembly to the outer casing with 4 #10 screws provided (see Figure 18).
Blower Bracket Assembly
Screw
6. Route the wire harness through the hole in left side of baffle. Pull wire harness through lower opening above where the valve shield was removed. (see Figure 18).
7. Insert the 4 wire harness into one of the round holes in the rear of the valve cover shield and through the rectangular hole in the front of shield (see Figure 18).
8. Reconnect red wire to switch position
3. Reconnect blue wire to switch posi­tion 1. Reconnect green and white wires.
Wiring Routing Hole in Baffle
Baffle
9. Install the switch plate on the valve cover shield with 2 #10 screws provided (see Figure 19). Reinstall the valve cover shield. Route power cord out of the cabinet by inserting it through the bushing on the outer casing (see Fig­ure 18). Plug fan kit into 120-Volt grounded power supply and test opera­tion.
Note:
When switch is in the AUTO position, the fan will start after the heater has run for a few moments. The fan will continue to run for several moments after the heater has been turned off. When switch is in the ON position, the fan will run until turned to OFF. Reinstall upper louver assem­bly and hood if previously removed, (see Figure 16, page 11). Close lower louver door.
Valve Cover Shield
Switch
3 2 1
Blue
Switch Plate
Valve Cover Shield
Figure 18 - Installing Blower Bracket Assembly
Wire Harness
Power Cord
Red
Box Cover
Switch Plate
Screw
Figure 19 - Installing Switch Plate to Valve Cover Shield
Wire Harness
12
107036
Page 13
OWNER’S MANUAL
INSTALLATION
Continued
For Built-In Installation
WARNING: A licensed elec­trician must connect the wiring harness to electrical supply fol­lowing all local codes. Electri­cian must provide a clamp on the box cover to secure the wir­ing. Wiring should be routed through the bushing in the hole on the outer casing of heater.
Follow instructions Removing Valve Cover Shield, page 11, then
1. Install a snap bushing found in hard­ware kit into one of the holes found on rear of valve cover shield. The other hole is for a strain relief clamp (not supplied) to secure incoming electrical supply.
2. Follow steps 2 through 6 in Installing Blower Assembly, pages 11 and 12. Also remove black wire from middle switch terminal 2.
3. Remove black plastic strain relief and power cord from switch plate. The power cord supplied will not be used in built-in installations. Pop in the plastic snap bushing found in hardware kit into the hole left by supply cord/strain relief.
4. A licensed electrician must follow the wiring diagram to connect incoming electrical supply to fan kit wiring har­ness (see Figure 20).
5. Plug power cord to the outlet receptacle (not provided) as shown in Figure 21. Wind the extra cable in power cord and and tie it up with the plastic wire strap (see Figure 21). Set the cable bundle between the burner bracket and outer casing, away from the burner.
6. Reinstall valve cover shield.
7. Test to make sure the blower is work­ing properly.
8. Reinstall upper louver assembly and hood if previously removed, (see Figure 16, page 11). Close lower louver door .
Fan Switch
110/115
V.A.C.
(Auto/Off/On)
Off
Black
White
Green
Auto
1
2
3
On
Red
Blue
Thermostat
Switch
(N.O.)
Blue
Red
White
Green
Blower
Motor
Figure 20 - Wiring Diagram For Blower Accessory Built-In Installation
Blower Bracket
Screw
Switch
Wire
Assembly
Harness
Power Cord
3 2 1
Red
Blue
Outlet Receptacle
Switch Plate
Plastic Wire Strap
Valve Cover Shield
Box Cover
Clamp Connector
Wire Harness
(not included)
Figure 21 - Installing Blower Bracket Assembly
107036
Continued
13
Page 14
CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
INSTALLATION
Continued
Extension Cord
Use extension cord if needed. The cord must have a three-prong, grounding plug and a three-hole receptacle. Make sure cord is in good shape. It must be heavy enough to carry the current needed. An undersized cord will cause a drop in line voltage. This will result in loss of power and overheating. Use a No. 16 AWG cord for lengths less than 50 feet.
ATTACHING WOOD BASE TO SOLID FLOOR
For attaching base to solid floors (concrete or masonry)
Note:
Floor anchors and mounting screws are in hardware package. The hardware pack­age is provided with fireplace.
1. Drill holes at marked locations using
5/16" drill bit. For solid floors (concrete or masonry), drill at least 1" deep.
2. Fold floor anchor as shown in Figure 22.
3. Insert floor anchor (wings first) into
hole. Tap anchor flush to floor.
4. Insert mounting screws through base
and into floor anchors.
5. Tighten screws until base is firmly fas-
tened to floor.
WARNING: A qualified service person must connect fireplace to gas supply. Follow all local codes.
CAUTION: Never connect fire­place directly to the propane/LP supply. This fireplace requires an external regulator (not sup­plied). Install the external regula­tor between the fireplace and pro­pane/LP supply.
The installer must supply an external regu­lator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11 and 14 inches of water. If you do not reduce incom­ing gas pressure, fireplace regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure
23. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Inter­nally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" or greater diameter to allow proper gas volume to fireplace. If pipe is too small, undue loss of volume will occur.
Propane/LP Supply Tank
External Regulator
Installation must include an equipment shutoff valve, union, and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from fireplace (see Figure 24).
IMPORTANT:
valve in an accessible location. The equip­ment shutoff valve is for turning on and shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff valve to fireplaces.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged fireplace valves.
WARNING: Use pipe joint seal­ant that is resistant to liquid pe­troleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 24. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and fireplace. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps mois­ture and contaminants. This keeps them from going into fireplace controls. If sedi­ment trap is not installed or is installed wrong, fireplace may not run properly.
Install an equipment shutoff
CSA Design-Certified Equipment Shutoff Valve With 1/8" NPT Tap*
Figure 22 - Folding Anchor
CONNECTING TO GAS SUPPLY
WARNING: This appliance re-
quires a 45° male flare fitting 5/8"­18 UNF (Unified National Fine Thread) inlet connection and the flexible gas line provided.
Vent Pointing Down
Figure 23 - External Regulator with Vent Pointing Down
14
From External Regulator (11" W.C.
3" Minimum
Pipe Cap Tee
Nipple Joint
Sediment Trap
Figure 24 - Gas Connection
* Purchase the optional CSA design-certi­fied equipment shutoff valve from your dealer. See Accessories, page 26.
to 14" W.C. Pressure)
107036
Page 15
OWNER’S MANUAL
INSTALLATION
Continued
CONNECTING EQUIPMENT SHUTOFF VALVE TO HEATER CONTROL
Installation Items Needed
• Phillips screwdriver
• sealant (resistant to propane/LP gas, not provided)
1. Remove fireplace screen. Remove two
screws that hold fireplace screen in place for shipping. These screws are located near top of screen. Discard screws. Lift fireplace screen up and pull out to remove.
2. Remove screws that attach branch sup-
port to fireplace (see Figure 25). Care­fully lift up branch support and remove from fireplace (see Figure 25).
3. Route flexible gas line, included, from
fireplace control to equipment shutoff valve through side or rear access holes in outer casing.
CAUTION: Avoid damage to regulator. Hold gas regulator with wrench when connecting it to gas piping and/or fittings.
4. Apply pipe joint sealant lightly to male threads of gas connector attached to flexible gas line/equipment shutoff valve (see Figure 26).
Screen Shipping
Branch Support
Screen
Screw
5. Check all gas connections for leaks. See Checking Gas Connections, page 16.
6. Replace branch support back into fire­place. Feed flexible gas line into fire­place base area while replacing branch support. Make sure the entire flexible gas line is in fireplace base area. Reat­tach branch support to fireplace with screws removed in step 2.
Shoulder Screw
Flexible Gas Line
NOTICE: Most building codes do not permit concealed gas con­nections. A flexible gas line is provided to allow accessibility from the fireplace (see Figure 25). The flexible gas supply line con­nection to the equipment shutoff valve should be accessible.
Figure 25 - Removing Log Base Assembly From Fireplace
To Fireplace Gas Regulator
Flexible Gas Line from Fireplace Gas Regulator
Figure 26 - Attaching Flexible Gas Line to Equipment Shutoff Valve
Equipment Shutoff Valve Provided by Installer
To External
Regulator
107036
Continued
15
Page 16
CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
INSTALLATION
Continued
CHECKING GAS CONNECTIONS
WARNING: Test all gas pip­ing and connections for leaks after installing or servicing. Cor­rect all leaks at once.
WARNING: Never use an open flame to check for a leak. Apply a noncorrosive leak detection fluid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure external regulator has been installed be­tween propane/LP supply and fire­place. See guidelines under
necting to Gas Supply
Pressure Testing Gas Supply Piping System
Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equip­ment shutoff valve from gas supply pip­ing system. Pressures in excess of 1/2 psig will damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by ei­ther using compressed air or opening propane/LP supply tank valve.
4. Check all joints of gas supply piping system. Apply a noncorrosive leak de­tection fluid to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check re­connected fittings for leaks.
Con-
, page 14.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Fig­ure 27).
2. Pressurize supply piping system by ei­ther using compressed air or opening propane/LP supply tank valve.
3. Check all joints from propane/LP sup­ply tank to equipment shutoff valve (see Figure 28). Apply a noncorrosive leak detection fluid to gas joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Equipment Shutoff Valve
ON
Open
POSITION
Pressure Testing Fireplace Gas Connections
1. Open equipment shutoff valve (see Fig­ure 27).
2. Open propane/LP supply tank valve.
3. Make sure control knob of fireplace is in the OFF position.
4. Check all joints from equipment shutoff valve to thermostat gas valve (see Fig­ure 28). Apply a noncorrosive leak de­tection fluid to gas joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light fireplace (see Operating Fire- place, pages 17 and 18). Check all other internal joints for leaks.
7. Turn off fireplace (see To Turn Of f Gas to Appliance, page 18).
8. Replace front panel.
OFF
Closed
POSITION
Figure 27 - Equipment Shutoff Valve
Propane/LP Supply Tank
Equipment Shutoff Valve
Figure 28 - Checking Gas Joints Shown with Optional Mantel
16
107036
Page 17
OWNER’S MANUAL
OPERATING FIREPLACE
FOR YOUR SAFETY
READ BEFORE
LIGHTING
WARNING: If you do not fol­low these instructions exactly, a fire or explosion may result caus­ing property damage, personal injury or loss of life.
A. This appliance has a pilot which must
be lighted by hand. When lighting the pilot, follow these instructions exactly .
B. BEFORE LIGHTING smell all
around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas sup­plier, call the fire department.
C. Use only your hand to push in or turn
the gas control knob. Ne ver use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualified service technician or gas supplier. Force or attempted repair may result in a fire or explosion.
D. Do not use this appliance if any part
has been under water. Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been un­der water.
LIGHTING
INSTRUCTIONS
WARNING: You must operate this fireplace with the fireplace screen in place. Make sure fire­place screen is installed before running fireplace.
NOTICE: During initial operation of new fireplace, burning logs will give off a paper-burning smell. Orange flame will also be present. Open window to vent smell. Operate fireplace on HI position to burn off odor. This will only last a few hours.
1. STOP! Read the safety information column 1.
2. Make sure equipment shutoff valve is fully open.
3. T urn control knob clockwise to the OFF position.
4. Wait f ive (5) minutes to clear out an y gas. Then smell for gas, including near the floor . If you smell gas, ST OP! Fol­low “B” in the safety information at the top of column 1. If you don’t smell gas, go to the next step.
5. T urn contr ol knob counterclockwise
to the PILOT position. Press in control knob for five (5) seconds (see Figure 29).
Note:
You may be running this fire­place for the first time after hooking up to gas supply. If so, the control knob may need to be pressed in for 30 seconds or more. This will allow air to bleed from the gas system.
Control Knob
Ignitor Button
• If control knob does not pop up when released, contact a qualified service person or gas supplier for repairs.
6. With control knob pressed in, push down and release ignitor button. This will light pilot. The pilot is at­tached to the front of burner. If needed, keep pressing ignitor but­ton until pilot lights.
Note:
If pilot does not stay lit, refer
to T r oubleshooting, pages 19 through
21. Also contact a qualified service person or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, page 18.
7. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
Note:
If pilot goes out, repeat steps 3 through 7. This fireplace has a safety interlock system. Wait one (1) minute before lighting pilot again.
8. T urn contr ol knob counterclockwise to desired heating level. The
main burner should light. Set control knob to any heat level between HI and LO.
CAUTION: Do not try to adjust heating levels by using the equip­ment shutoff valve.
Pilot Burner
Ignitor Electrode
Figure 30 - Pilot
Thermocouple
107036
Figure 29 - Control Knob In The OFF Position
Continued
17
Page 18
CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
OPERATING FIREPLACE
Continued
TO TURN OFF GAS
TO APPLIANCE
Shutting Off Fireplace
1. Tur n control knob clockwise to the OFF position.
2. Turn off all electric power to the ap­pliance if service is to be performed.
Shutting Off Burner Only (pilot stays lit)
Turn control knob clockwise the PILOT position.
THERMOSTAT
CONTROL
OPERATION
The thermostatic control used on this fire­place differs from standard thermostats. Standard thermostats simply turn on and off the burner. The thermostat used on this fireplace senses the room tempera­ture. The thermostat adjusts the amount of gas flow to the burner. This increases or decreases the burner flame height. At times the er will cycle back on when room tem­perature drops below the set temperature.
The control knob can be set to any heat level between HI and LO.
Note:
The thermostat sensing bulb mea-
sures the temperature of air near the fire­place cabinet. This may not always agree with room temperature (depending on housing construction, installation location, room size, open air temperatures, etc.). Frequent use of your fireplace will let you determine your own comfort levels.
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 5 under Light­ing Instructions, page 17.
2. With control knob pressed in, strik e match. Hold match to pilot until pi­lot lights.
3. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob. Now follow step 8 under Lighting Instruc- tions, page 17.
Clockwise
Clockwise
to
INSPECTING BURNER
Check pilot flame pattern and burner flame pattern often.
PILOT FLAME PATTERN
Figure 31 shows a correct pilot flame pat­tern. Figure 32 shows an incorrect pilot flame pattern. The incorrect pilot flame is not properly heating the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the fireplace will shut down.
If pilot flame pattern is incorrect, as shown in Figure 32
• turn fireplace off (see T o T urn Off Gas to Appliance)
• see Troubleshooting, pages 19 through 21
Pilot Burner
Thermocouple
Figure 31 - Correct Pilot Flame Pattern
Pilot Burner
Thermocouple
Figure 32 - Incorrect Pilot Flame Pattern
BURNER FLAME PATTERN
Figure 33 shows a correct burner flame pattern. Figure 34 shows an incorrect burner flame pattern. The incorrect burner flame pattern shows sporadic, irregular flame tip­ping. The flame should not be dark or have an orange/reddish tinge.
Note:
When using the fireplace the first time, the flame will be orange for approxi­mately one hour until the log cures.
If burner flame pattern is incorrect, as shown in Figure 34
• turn fireplace off (see To Turn Of f Gas to
Appliance)
• see Troubleshooting, pages 19 through 21
Figure 33 - Correct Burner Flame Pattern
Figure 34 - Incorrect Burner Flame Pattern
18
107036
Page 19
OWNER’S MANUAL
TROUBLESHOOTING
Note:
For additional help, visit DESA
International’s technical service web site at www.desatech.com.
Note:
All troubleshooting items are listed in
order of operation.
OBSERVED PROBLEM
When ignitor button is pressed, there is no spark at ODS/pilot
When ignitor button is pressed, there is spark at ODS/pilot but no ignition
WARNING: Turn off and un­plug fireplace and let cool before servicing. Only a qualified ser­vice person should service and repair fireplace.
POSSIBLE CAUSE
1. Ignitor cable pinched or wet
2. Ignitor electrode not connected to igni­tor cable
3. Broken ignitor cable
4. Bad piezo ignitor
5. Ignitor electrode broken
6. Ignitor electrode positioned wrong
1. Gas supply turned off or equipment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4. Air in gas lines when installed
5. Depleted gas supply
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/ pilot unit.
REMEDY
1. Free ignitor cable if pinched by any metal or tubing. Keep ignitor cable dry
2. Reconnect ignitor cable
3. Replace ignitor cable
4. Replace piezo ignitor
5. Replace pilot assembly
6. Replace pilot assembly
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting operation until air is removed
5. Contact local propane/LP gas company
6. Clean ODS/pilot (see Cleaning and Maintenance, page 22) or replace ODS/ pilot assembly
7. Replace gas regulator
ODS/pilot lights but flame goes out when control knob is released
107036
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Safety interlock system has been triggered
4. Equipment shutoff valve not fully open
5. Thermocouple connection loose at con­trol valve
6. Pilot flame not touching thermocouple, which allows thermocouple to cool, causing pilot flame to go out. This prob­lem could be caused by one or both of the following: A) Low gas pressure B) Dirty or partially clogged ODS/pilot
7. Thermocouple damaged
8. Control valve damaged
www.desatech.com
19
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed in 30 seconds
3. Wait one minute for safety interlock sys­tem to reset. Repeat ignition operation
4. Fully open equipment shutoff valve
5. Hand tighten until snug, then tighten 1/4 turn more
6. A) Contact local propane/LP gas company
B) Clean ODS/pilot (see Cleaning and maintenance, page 22) or replace ODS/ pilot assembly
7. Replace pilot assembly
8. Replace control valve
Continued
Page 20
CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
TROUBLESHOOTING
Continued
OBSERVED PROBLEM
Burner does not light after ODS/pilot is lit
Delayed ignition of burner
Burner backfiring during combustion
Yellow flame during burner combustion
Slight smoke or odor during initial operation
Fireplace produces a whistling noise when burner is lit
POSSIBLE CAUSE
1. Burner orifice is clogged
2. Inlet gas pressure is too low
1. Manifold pressure is too low
2. Burner orifice is clogged
1. Burner orifice is clogged or damaged
2. Burner damaged
3. Low inlet gas pressure
4. Gas regulator defective
1. Not enough air
2. Gas regulator defective
1. Residues from manufacturing processes
1. Turning control knob to HI position when burner is cold
2. Air in gas line
3. Air passageways on fireplace blocked
4. Dirty or partially clogged burner orifice
REMEDY
1. Clean burner (see Cleaning and mainte­nance, page 22) or replace burner orifice
2. Contact local propane/LP gas company
1. Contact local propane/LP gas company
2. Clean burner (see Cleaning and mainte- nance, page 22) or replace burner orifice
1. Clean burner (see Cleaning and mainte- nance, page 22) or replace burner orifice
2. Replace burner pressure
3. Contact local propane/LP gas company
4. Replace gas regulator
1. Check burner for dirt and debris. If found, clean burner (see Cleaning and maintenance, page 22)
2. Replace gas regulator
1. Problem will stop after a few hours of operation
1. Turn control knob to LO position and let warm up for a minute
2. Operate burner until air is removed from line. Have gas line checked by local pro­pane/LP gas company
3. Observe minimum installation clear­ances (see Figures 7 and 8, page 8)
4. Clean burner (see Cleaning and mainte- nance, page 22) or replace burner orifice
White powder residue forming within burner box or on adjacent walls or furniture
1. When heated, vapors from furniture pol­ish, wax, carpet cleaners, etc. may turn into white powder residue
www.desatech.com
20
1. Turn heater off when using furniture polish, wax, carpet cleaners, or similar products
107036
Page 21
TROUBLESHOOTING
Continued
WARNING: If you smell gas
Shut off gas supply.
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supplier from a neighbors phone. Follow the gas suppliers instructions.
If you cannot reach your gas supplier, call the fire department.
OWNER’S MANUAL
IMPORTANT:
supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.
Operating fireplace where impurities in air exist may create odors. Cleaning
OBSERVED PROBLEM
Fireplace produces a clicking/ticking noise just after burner is lit or shut off
Fireplace produces unwanted odors
Fireplace shuts off in use (ODS operates)
Gas odor even when control knob is in OFF position
POSSIBLE CAUSE
1. Metal expanding while heating or con­tracting while cooling
1. Fireplace burning vapors from paint, hair spray, glues, etc. (see statement above)
2. Low fuel supply
3. Gas leak. See W arning statement at
top of page
1. Not enough fresh air is available
2. Low line pressure
3. ODS/pilot is partially clogged
1. Gas leak. See W arning statement at
top of page
2. Control valve defective
IMPORTANT
REMEDY
1. This is common with most fireplaces. If noise is excessive, contact qualified ser­vice person
1. Ventilate room. Stop using odor caus­ing products while fireplace is running
2. Refill supply tank
3. Locate and correct all leaks (see Check- ing Gas Connections, page 16)
1. Open window and/or door for ventilation
2. Contact local propane/LP gas company
3. Clean ODS/pilot (see Cleaning and maintenance, page 22)
1. Locate and correct all leaks (see Check- ing Gas Connections, page 16)
2. Replace control valve
Gas odor during combustion
Moisture/condensation noticed on windows
107036
1. Foreign matter between control valve and burner
2. Gas leak. See W arning statement at
top of page
1. Not enough combustion/ventilation air
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21
1. Take apart gas tubing and remove for­eign matter
2. Locate and correct all leaks (see Check- ing Gas Connections, page 16)
1. Refer to Air for Combustion and Venti- lation requirements (page 5)
Page 22
CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
CLEANING AND MAINTENANCE
WARNING: Turn off fireplace
and let cool before cleaning.
CAUTION: You must keep con­trol areas, burner, and circulating air passageways of fireplace clean. Inspect these areas of fire­place before each use. Have fire­place inspected yearly by a quali­fied service person. Fireplace may need more frequent cleaning due to excessive lint from carpeting, bedding material, pet hair, etc.
CLEANING BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning flame. Keep these holes clear of dust, dirt, lint, and pet hair. Clean these air inlet holes prior to each heating season. Blocked air holes will cre­ate soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a qualified service person.
We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store, or home center may carry compressed air in a can. You can use a vacuum cleaner in the blow position. If using compressed air in a can, please follow the directions on the can. If you don't follow directions on the can, you could damage the pilot assembly.
1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.
2. Inspect burner, pilot, and primary air inlet holes on injector holder for dust and dirt (see Figure 35).
3. Blow air through the ports/slots and holes in the burner.
4. Check the injector holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint, or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the injector holder.
6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.
Clean the pilot assembly also. A yellow tip on the pilot flame indicates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about two inches from where the pilot flame comes out of the pilot assembly (see Figure 36). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
Injector Holder
Ports/Slots
Burner Tube
Primary Air Inlet Holes
Figure 35 - Injector Holder On Outlet Burner Tube
Pilot Air Inlet Hole
Pilot Assembly
Figure 36 - Pilot Inlet Air Hole
CABINET
Air Passageways
• Use a vacuum cleaner or pressurized air
to clean.
Exterior
• Use a soft cloth dampened with a mild
soap and water mixture. Wipe the cabi­net to remove dust.
REPLACEMENT PARTS
Note:
Use only original replacement parts. This will protect your warranty coverage for parts replaced under warranty.
PARTS UNDER WARRANTY
Contact authorized dealers of this product. If they can’t supply original replacement part(s) call DESA International’s Technical Service Department at 1-866-672-6040 for referral information.
When calling DESA International, have ready
• your name
• your address
• model and serial numbers of your fireplace
• how fireplace was malfunctioning
• type of gas used (propane/LP or natural gas)
• purchase date Usually, we will ask you to return the part to
the factory.
PARTS NOT UNDER WARRANTY
Contact authorized dealers of this product or Parts Central (see page 23). If they can’t supply original replacement part(s) call DESA International at 1-866-672-6040 for referral information.
When calling DESA International, have ready:
• model number of your fireplace
• the replacement part number
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burner will have delayed ignition
• fireplace will not produce specified heat
• propane/LP gas supply may be low You may feel your gas pressure is too low.
If so, contact your local propane/LP gas supplier.
22
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Page 23
OWNER’S MANUAL
SPECIFICATIONS
Btu (Variable) 14,000/26,000 Type Gas Propane/LP Only Ignition Piezo Pressure Regulator Setting 8" W.C. Inlet Gas Pressure (in. of water)*
Maximum 14" Minimum 11"
Dimensions, Inches (H x W x D)
Fireplace 25 Carton 32 5/8 x 27 3/16 x 11 5/8
Weight, pounds
Fireplace 44 1/2 lbs. Shipping 48 lbs.
* For purposes of input adjustment
PARTS CENTRALS
Baltimore Electric
1348 Dixwell Avenue Hamden, CT 06514-0322 1-800-397-7553 203-248-7553 Parts Department
Portable Heater Parts
342 N. County Rd. 400 East Valparaiso, IN 46383-9704 All States 219-462-7441 1-800-362-6951 Parts Department sales@portableheaterparts.com techservice@portableheaterparts.com
FBD
1349 Adams St. Bowling Green, KY 42103-3413 270-846-1199 1-800-654-8534 Fax: 1-800-846-0090 franktalk@aol.com
7
/8 x 26 13/16 x 9 3/8
These Parts Centrals are privately owned businesses. They have agreed to support our customer’s needs by providing original replacement parts and accessories.
Master Parts Distributors
1251 Mound Ave. NW Grand Rapids, MI 49504-2672 616-791-0505 1-800-446-1446 Fax: 616-791-8270 www.nbmc.com
Washer Equipment Co.
1715 Main Street Kansas City, MO 64108-2195 KS, MO, AR 816-842-3911 www.washerparts.com
East Coast Energy Products
707 Broadway W. Long Branch, NJ 07764-1542 732-870-8809 1-800-755-8809 www.njplaza.com/ecep
Dayton Hardware
P.O. Box 275 North Dayton Station Dayton, OH 45404-0275 All States 937-258-3721 OH 1-800-762-3426
TECHNICAL SERVICE
You may have further questions about in­stallation, operation, or troubleshooting. If so, contact DESA International’s Technical Service Department at 1-866-672-6040. When calling, please have your model and serial numbers of your heater ready.
You can also visit DESA International’s technical service web site at
www.desatech.com.
Halco Enterprises
208 Carter Drive, Unit 21 West Chester, PA 19382-4500 610-430-7717 1-800-368-0803 www.halcoenterprises.com
Laportes Parts & Service
2444 N. 5th Street Hartsville, SC 29550-7704 803-332-0191 Parts Department
Cans Unlimited, Inc.
P.O. Box 645 Taylor, SC 29687-0013 All States 803-879-3009 1-800-845-5301 cuisales@aol.com
107036
23
Page 24
CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
ILLUSTRATED PARTS BREAKDOWN
CGCFTP
4
42
20
29
3
33
24
12-1
9
30
7
4
10
4
17
8
7 8
11
14
25
23
1
8
3
2
12
34
35
25
39
28
41
16
12
13
37
5
26
24
39
15
14
6
27
8
32
19
38
18
36
22
21
40
31
24
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Page 25
OWNER’S MANUAL
PARTS LIST
CGCFTP
This list contains replaceable parts used in your fireplace. When ordering parts, follow the instructions listed under Replacement Parts on page 22 of this manual.
KEY CGCF26TP NO. PART NO. DESCRIPTION QTY.
1 102633-02 Outer Casing Top 1 2 102624-02 Outer Casing 1 3 099230-02 Shoulder Screw 14 4 098304-01 Screw, #10 x 3/8" 16 5 107178-02 Burner 1 6 103209-01 Louvered Door 1 7 102635-02CK Left and Right Side Front 2 8 M11084-26 Hex Head Screw, #10 x 3/8" 28 9 103209-05 Top Louver 1 10 104281-02BR Firebox Hood 1 11 102638-01 Firebox Top 1 12 104286-01 ODS/Pilot Assembly 1 13 ** Firebox Wrapper 1 14 099211-01 Control Bracket Screw 2 15 103963-01 Inlet Tube 1 16 102834-01 Outlet Tube 1 17 101629-02 Bushing 1 18 098303-02 Regulator Screw 2 19 104335-01CK Outer Shell Base 1 20 102649-02CK Branch Support 1 21 099415-09 Gas Regulator 1 22 102875-01 Regulator Bracket 1 23 101381-01 Valve Cover and Piezo 1 24 099387-11 Pilot Tube 1 25 098271-06 Ignitor Cable 1 26 107186-01 Injector 1 27 101629-01 Bushing 1 28 098249-01 Nut, M5 2 29 098522-22 Gas Valve 1 30 102639-01 Baffle 1 31 101628-01 Flexible Connector 1 32 102869-01 Control Bracket 1 33 102731-01 Control Shield 1 34 103295-03BR Screen Assembly 1 35 107154-01 Log Set 1 36 104313-01 Hinge, Right 1 37 104313-02 Hinge, Left 1 38 M10908-2 Hinge Screws 4 39 103734-01 Burner Support 2 40 097809-03 41 101006-02 Bracket, Pilot 1 42 098304-03 Screw, #8 x 3/8" 4
3/8" NPT x 3/8" Flare Brass Fitting
1
101054-01 Lighting Instructions Plate 1 100563-01 Warning Plate 1 103470-01 Hardware Package 1
** Part not available for field replacement.
107036
PARTS AVAILABLE NOT SHOWN
25
Page 26
CGCFTP
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
ACCESSORIES
Purchase these fireplace accessories from your local dealer or Parts Central (see page
23). If they cannot supply these accessories call DESA International’s Sales Department at 1-866-672-6040 for referral information. You can also write to the address listed on the back page of this manual.
EQUIPMENT SHUTOFF VALVE - GA5010
For all models. Equipment shutoff valve with 1/8" NPT tap.
THERMOSTATICALLY­CONTROLLED BLOWER KIT GA3450T
For all models. Provides better heat distribu­tion. Blower turns off and on automatically, as needed. Complete installation and operating instructions included.
CORNER MANTEL WITH FULL HEARTH BASE
Stained Oak Veneer - GMC64F Unfinished Birch Veneer GMC63U
Space-saving mantel and full hearth base corner design offers classic styling. Avail­able in stained oak or unfinished hardwood, ready to stain or paint. Complete assembly instructions included. Three-sided brass trim kit included.
BRASS TRIM KIT - GA6095
Optional four-sided brass trim kit for built­in installations. Provides a finished appear­ance covering rough edges of wall opening.
CABINET MANTEL WITH FULL HEARTH BASE
Stained Oak Veneer - GMC60F Unfinished Birch Veneer GMC61U
The hardwood mantel and full hearth base feature fluted legs and crown molding. Available in medium stained oak, white lacquer finish, and unfinished hardwood, ready to stain or paint. Complete assembly instructions included. Three-sided brass trim kit included.
CLEANING KIT - CCK
(Not Shown)
For all models. Your vent-free gas appli­ance requires regular cleaning and mainte­nance to prevent performance problems. This kit gives you the tools and instructions to make it easy to clean all critical areas of your appliance.
INFORMATION VIDEO ­108917-01
For all models. A care and maintenance video is available by calling 1-866-672-6040.
26
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OWNER’S MANUAL
NOTES
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107036
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Page 28
WARRANTY INFORMATION
KEEP THIS WARRANTY
Model Serial No. Date Purchased
Always specify model and serial numbers when communicating with the factory. We reserve the right to amend these specifications at any time without notice. The only warranty applicable is our standard written warranty. We
make no other warranty, expressed or implied.
LIMITED WARRANTY
VENT-FREE PROPANE/LP GAS COMPACT FIREPLACE
DESA International warrants this product to be free from defects in materials and components for two (2) years from the date of first purchase, provided that the product has been properly installed, operated and maintained in accordance with all applicable instructions. To make a claim under this warranty the Bill of Sale or cancelled check must be presented.
This warranty is extended only to the original retail purchaser. This warranty covers the cost of part(s) required to restore this fireplace to proper operating condition and an allowance for labor when provided by a DESA Authorized Service Center. Warranty part(s) MUST be obtained through authorized dealers of this product and/or DESA International who will provide original factory replacement parts. Failure to use original factory replacement parts voids this warranty. The fireplace MUST be installed by a qualified installer in accordance with all local codes and instructions furnished with the unit.
This warranty does not apply to parts that are not in original condition because of normal wear and tear, or parts that fail or become damaged as a result of misuse, accidents, lack of proper maintenance or defects caused by improper installation. Travel, diagnostic cost, labor, transportation and any and all such other costs related to repairing a defective fireplace will be the responsibility of the owner.
TO THE FULL EXTENT ALLOWED BY THE LAW OF THE JURISDICTION THAT GOVERNS THE SALE OF THE PRODUCT; THIS EXPRESS WARRANTY EXCLUDES ANY AND ALL OTHER EXPRESSED WARRANTIES AND LIMITS THE DURATION OF ANY AND ALL IMPLIED WARRANTIES, INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE TO TWO (2) YEARS ON ALL COMPONENTS FROM THE DATE OF FIRST PURCHASE; AND DESA INTERNATIONAL’S LIABILITY IS HEREBY LIMITED TO THE PURCHASE PRICE OF THE PRODUCT AND DESA INTERNA­TIONAL SHALL NOT BE LIABLE FOR ANY OTHER DAMAGES WHATSOEVER INCLUDING INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES.
Some states do not allow a limitation on how long an implied warranty lasts or an exclusion or limitation of incidental or consequential damages, so the above limitation on implied warranties, or exclusion or limitation on damages may not apply to you.
This warranty gives you specific legal rights, and you may also have other rights that vary from state to state. For information about this warranty write:
TM
2701 Industrial Drive P.O. Box 90004
Bowling Green, KY 42102-9004 www.desatech.com
107036 01
NOT A UPC
107036-01 Rev. C 04/02
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