Comfort Flame Whispering24FMN, Whispering24FMP, Whispering24FMP-M, Whispering24FMN-M Installation And Operation Instructions Manual

TM
Installation and Operation Instructions
WELCOME HOME TO WARMTH
P/N 900554-00 Rev. NC 12/2015
P900554-00
PFS
Report No. F09-129
®
US
WhisperingTM Unvented (Vent-Free) Gas Log Heaters
Models
Whispering24FMN Whispering24FMP
WHISPERING24FMN(-M) AND WHISPERING24FMP(-M)
24" REMOTE CONTROL READY MODELS
LOG AND BURNER SETS:
Also Design-Certifi ed As Vented Decorative Appliances
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
This appliance may be installed in an aftermarket permanently located, manufactured (mobile) home, where not prohibited by local codes. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 5 of this manual.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your appliance.
Please read and understand these instructions before installing or operating.
TABLE OF CONTENTS
Safety ............................................................................................. 2
Local Codes ...................................................................................4
Product Identifi cation ..................................................................... 4
Unpacking ...................................................................................... 4
Product Features ............................................................................ 5
Air for Combustion and Ventilation ................................................5
Installation ..................................................................................... 7
Operation ..................................................................................... 15
Cleaning and Maintenance ........................................................... 17
Inspecting Burners ....................................................................... 17
Replacement Parts ....................................................................... 18
Wiring Diagram ............................................................................ 18
Specifi cations ............................................................................... 19
Service Hints ................................................................................ 19
Technical Service ......................................................................... 19
Troubleshooting ........................................................................... 20
Parts ............................................................................................ 22
Accessories .................................................................................. 24
Warranty ..................................................................................... 25
WARNING: Improper installation, adjustment,
alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information consult a qualifi ed installer, service agency or the gas supplier.
WARNING: This appliance is for installation only in a solid-fuel-burning masonry or UL127 factory-built fi replace or in a listed ventless fi rebox enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: Do not install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
WARNING: This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 5 of this manual.
WARNING: This product contains and/or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm.
SAFETY
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, operate or service this appliance. Improper use of this appli­ance can cause serious injury or death from burns, fi re, explosion, electrical shock and carbon monoxide poisoning.
WARNING: Do not allow fans to blow directly into the appliance. Avoid any drafts that alter burner fl ame patterns. Ceiling fans can create drafts that alter burner fl ame patterns. Altered burner patterns can cause sooting.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
This appliance may be installed in an aftermar­ket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
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SAFETY
Continued
WARNING: Any change to this heater or its con-
trols can be dangerous.
DANGER: Carbon monoxide poisoning may lead
to death!
Carbon Monoxide Poisoning: Early signs of carbon
monoxide poisoning resemble the fl u, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and propane/LP gases are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this heater.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
Do not place clothing or other fl ammable material on or near the appliance. Never place any objects on the heater.
Heater base assembly becomes very hot when run­ning heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with heater. When using the hand-held remote accessory, keep selector switch in the OFF position to prevent children from turning on burners with remote.
You must operate this heater with a fi replace screen in place. Make sure fi replace screen is closed before running heater.
Keep the appliance area clear and free from combus­tible materials, gasoline and other fl ammable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your
building
• immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call the fi re department
4. This heater shall not be installed in a bedroom or bathroom, un­less installed as a vented appliance. See Installing Damper Clamp Accessory for Vented Operation, page 10. This gas log set may not be installed as a vented appliance in a bedroom or bathroom in the Commonwealth of Massachusetts.
5. Before installing in a solid fuel-burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney fl ue for damage. If damaged, repair fl ue and fi rebox before operating heater.
6. Do not burn solid-fuel in a masonry or UL127 factory-built fi re­place in which a vent-free room heater is installed.
7. If fi replace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across openings of fi replace.
8. To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, pages 17 and 18.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls and furniture.
10. This heater needs fresh, outside air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if enough fresh air is not available. See Air for Combustion and Ventilation, page 5. If heater keeps shutting off, see Troubleshooting, pages 20 and 21.
11. Do not run heater
• where fl ammable liquids or vapors are used or stored
• under dusty conditions
12. Do not use this heater to cook food or burn paper or other objects.
ComfortFlame.US.com900554-00 NC 3
SAFETY
Continued
13. Do not use heater if any part has been exposed to or under water. Immediately call a qualifi ed service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).
15. Turn heater off and let cool before servicing, installing or repair­ing. Make sure the selector switch is in the OFF position. Only a qualifi ed service person should install, service or repair heater.
LOCAL CODES
Install and use appliance with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th fl oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
NOTE: Where listed vented decorative logs are required, thermostat operation is not permitted.
State of Massachusetts: The installation must be made by a licensed plumber or gas fi tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bath­room installation in the Commonwealth of Massachusetts.
16. Make sure the selector switch is in the OFF position when you are away from home for long periods of time.
17. Operating heater above elevations of 4,500 feet may cause pilot outage.
18. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
19. Provide adequate clearances around air openings.
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
Un-vented Room Heaters shall be installed in accordance with
527 CMR 30.
Installation and repair must be done by a plumber or gas fi tter
licensed in the Commonwealth of Massachusetts.
The fl exible gas line connector used shall not exceed 36 inches
(92 centimeters) in length.
The individual manual shut-off must be a T-handle type valve.
Unvented appliances may NOT be installed in bedrooms or
bathrooms.
A working smoke detector must be installed in the area where
vent-free appliances are installed. Seller of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Five Piece Log Set
Piezo Igniter
Optional Selector Switch
Flame Adjustment Knob
Figure 1 - Product Identifi cation
Control Knob
PRODUCT IDENTIFICATION
assembly. Data plates contain important warranty and safety information.
1. Remove logs and heater base assembly from carton. NOTE: Do not pick up heater base assembly by burners. This
2. Remove all protective packaging applied to logs and heater for
Base Assembly
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3. Check appliance for any shipping damage. If appliance is dam-
UNPACKING
CAUTION: Do not remove data plates from grate
could damage heater. Always handle base assembly by grate.
shipment.
aged, promptly inform dealer where you purchased the appliance.
PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic fl ames and glowing coals. This heater is designed for vent-free operation with fl ue damper closed. It has been tested and approved to the ANSI Z21.11.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heaters. This appliance may also be operated as a vented decorative (ANSI Z21.60) product by opening the fl ue damper.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to ensure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi cient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Homeowners apply weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, homeowners want their homes as airtight as possible.
While it is good to make your home energy effi cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, some fi replaces, clothes dryers and some fuel-burning appliances draw air from the house to operate. You must provide ad­equate fresh air for these appliances. That will ensure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifi cations:
1. Unusually Tight Construction
2. Unconfi ned Space
3. Confi ned Space The information on pages 5 through 7 will help you classify your
space and provide adequate ventilation.
SAFETY DEVICE
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent­free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
PIEZO IGNITION SYSTEM
This heater has a piezo Igniter. This system requires no matches, batteries or other sources to light heater.
Unusually tight construction is defi ned as construction where: a. walls and ceilings exposed to the outside atmosphere have a
continuous water vapor retarder with a rating of one perm (6 x
-11
10
kg per pa-sec-m2) or less with openings gasketed or sealed
and
b. weather stripping has been added on openable windows and
doors and
c. caulking or sealants are applied to areas such as joints around
window and door frames, between sole plates and fl oors, be­tween wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all three criteria above, you must provide ad­ditional fresh air. See Ventilation Air From Outdoors, page 7.
If your home does not meet all three criteria above, proceed to De- termining Fresh-Air Flow For Heater Location, page 6.
Confi ned and Unconfi ned Space
The National Fuel Gas Code, ANSI Z223.1/NFPA54 allows two meth­ods for determining whether the space in which the heater is being installed is confi ned or unconfi ned space. The standard method defi nes a confi ned space as a space whose volume is less than 50 cubic feet per 1,000 Btu per hour (4.8 m input rating of all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu per hour (4.8 m3 per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfi ned space.
Where the air infi ltration rate of a structure is known, the Known Air Infi ltration Rate Method may be used. Follow The National Fuel Gas Code, ANSI Z223.1/NFPA 54 to use this method to determine if the space is confi ned or unconfi ned.
3
per kw) of the aggregate
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
ComfortFlame.US.com900554-00 NC 5
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
AIR FOR COMBUSTION AND VENTILATION
Continued
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confi ned or Unconfi ned Space Using the Standard Method
Use this work sheet to determine if you have a confi ned or uncon­fi ned space.
Space: Includes the room in which you will install heater plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height).
Length x Width x Height =__________cu. ft. (volume of space)
Example: Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling
height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills
or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
_______ (volume of space) x 20 = (Maximum Btu/Hr the space
can support)
Example: 2560 cu. ft. (volume of space) x 20 = 51,200 (maximum
Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel-burning appliances in the space.
Vent-free fi replace ________Btu/Hr
Gas water heater* ________Btu/Hr
Gas furnace ________Btu/Hr
Vented gas heater ________Btu/Hr
Gas fi replace logs ________Btu/Hr
Other gas appliances* + ____Btu/Hr
Total = _______Btu/Hr
* Do not include direct-vent gas appliances. Direct-vent draws
combustion air from the outdoors and vents to the outdoors.
The space in the above example is a confi ned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the
extra space provides an unconfi ned space, remove door to adjoin­ing room or add ventilation grills between rooms. See Ventilation Air From Inside Building, page 6.
B. Vent room directly to the outdoors. See Ventilation Air From
Outdoors, page 7.
C. Install a lower Btu/Hr appliance, if lower Btu/Hr size makes room
unconfi ned.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfi ned space. You will need no additional fresh air ventilation.
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
VENTILATION AIR
Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfi ned space. When ventilating to an adjoining unconfi ned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor on the wall connecting the two spaces (see options
1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts.
Example: Gas water heater 40,000 Btu/Hr Vent-free fi replace + 33,000 Btu/Hr Total = 73,000 Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_____Btu/Hr (maximum the space can support)
_____
Btu/Hr (actual amount of Btu/Hr used)
Example: 51,200 Btu/Hr (maximum the space can support)
73,000 Btu/Hr (actual amount of Btu/Hr used)
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12"
Ventilation
Grills Into Adjoining
Room,
Option 1
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
12"
Option 2
Figure 2 - Ventilation Air from Inside Building
AIR FOR COMBUSTION AND VENTILATION
A
Continued
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor. Connect these items directly to the out­doors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
INSTALLATION
Outlet Air
Outlet
ir
Inlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
Ventilated Attic
Crawl Space
Ventilated
To Attic
To
Crawl
Space
NOTICE: This heater is intended for use as supple­mental heat. Use this heater along with your primary heating system. Do not install this heater as your primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: A qualifi ed service person must install
heater. Follow all local codes.
NOTICE: State or local codes may only allow operation of this appliance in a vented confi guration. Check your state or local codes.
WARNING: Make sure the selector switch is in
the OFF position before installing heater.
WARNING: Before installing in a solid fuel-burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue and fi rebox may create and distribute soot within the house. Inspect chimney fl ue for damage. If damaged, repair fl ue before operating heater.
WARNING: Never install the heater
• in a bedroom or bathroom unless installed as a vented appliance, see page 10
• in a recreational vehicle
• where curtains, furniture, clothing or other fl am­mable objects are less than 36" from front and 42" from top of heater; for side clearances see Figure
4, page 8
• in high traffi c areas
• in windy or drafty areas
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such as, but not limited to, tobacco smoke, aromatic candles, cleaning fl uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
IMPORTANT: Vent-free heaters add moisture to the air. Although this is benefi cial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, page 5.
WARNING: Seal any fresh air vents or ash clean­out doors located on fl oor or wall of fi replace. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney fl ue damper.
ComfortFlame.US.com900554-00 NC 7
INSTALLATION
Continued
CHECK GAS TYPE
Use the correct gas type (natural or propane/LP) for your unit. If your gas supply is not correct, do not install log set. Call dealer where you bought log set for proper type fi replace.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rating plate. Field conversion is not permitted.
INSTALLATION AND CLEARANCES FOR VENT-FREE OPERATION
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from fl oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE
TO COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42", Front 36"
Carefully follow these instructions. This will ensure safe installation into a masonry, UL127-listed manufactured fi replace or listed vent-free fi rebox.
LOG SIZING REQUIREMENTS
Minimum Firebox
Rear
Log Size
24" 17" 13.5" 28" 20.5"
* Measured at 13.5" depth.
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the fi replace cabinet to any combus-
tible material and wall should follow diagram in Figure 4.
Example: The face of a mantel, bookshelf, etc. is made of combus-
tible material and protrudes 3-1/2" from the wall. This combustible material must be 4" from the side of the fi replace cabinet (see
Figure 4).
NOTE: When installing your gas logs into a manufactured fi rebox,
follow fi rebox manufacturer’s instructions for minimum clear­ances to combustible materials.
B. Clearances from the top of the fi replace opening to the ceiling
should not be less than 42".
Height Depth Front Width
* Width
NOTICE: Manual control heaters may be used as a vented product. If so, you must always run heater with chimney fl ue damper open. If running heater with damper open, noncombustible material above fi re­place opening is not needed. Go to Installing Damper Clamp Accessory for Vented Operation, page 10.
Example
*
*Minimum 16 inches from Side Wall
Figure 4 - Minimum Clearance for Combustible to Wall
Minimum Noncombustible Material Clearances If Not Using Mantel
NOTE: If using a mantel proceed to If Using Mantel, page 9. If not using a mantel, follow the information on this page.
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fi replace hood accessory (24" Models Only). See Figure 5 for minimum clearances.
Noncombustible
Material Distance (A)
12" or more Noncombustible material okay.
Between 8" and 12"
Less than 8"
Requirements for Safe Installation
Install fi replace hood accessory (GA6050 ­see Accessories, page 24).
Noncombustible material must be extended to at least 8". See Between 8" and 12", above. If you cannot extend material, you must operate heater with fl ue damper open.
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INSTALLATION
Minimum Noncombustible Material
Minimum Non­Combustible Material Height
Distances to Underside of Mantel
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
12"
8"
(A)
18"8"20"
14"
22"
17"
24"
20"
Log Set 24" Models
18" Model
2 ½"
6"
8"
10"
Minimum Noncombustible Material
8" Min.
12" 15" 18" 20"
2½"
6"
8"
10"
12"
Distances to Underside of Mantel
Hood (GA6050)
Top of Fireplace Opening
Underside of Mantel Shelf
Mantel Shelf
Continued
Heat Resistant Material
Figure 5 - Heat Resistant Material (Slate, Marble, Tile, etc.) Above Fireplace
If Using Mantel
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8 inches up (for all models). If noncombustible material is less than 12", you must install the fi replace hood accessory. Even if noncom­bustible material is more than 12", you may need the hood accessory to defl ect heat away from your mantel shelf. See Figure 5, page 9, and Figures 6 and 7 for minimum clearances.
Figure 7 - Minimum Mantel Clearances When Using Hood
IMPORTANT: If you cannot meet these minimum clearances, you
must operate heater with chimney fl ue damper open. Go to Installing Damper Clamp Accessory for Vented Operation, page 10.
MANTEL CLEARANCES
In addition to meeting noncombustible material clearances, you must also meet required clearances between fi replace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of fi replace opening, a hood is not required (see Figure 6).
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6, are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clearances shown in Figure 7 when using hood.
Figure 6 - Minimum Mantel Clearances Without Using Hood
Minimum clearance requirements include any projections such as shelves, window sills, mantels, etc. above the appliance.
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the fi rebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product standard. Fol­low all minimum clearances shown in this manual.
NOTICE: If your installation does not meet the minimum clearances shown, you must do one of the following:
• operate the logs only with the fl ue damper open
• raise the mantel to an acceptable height
• remove the mantel
ComfortFlame.US.com900554-00 NC 9
INSTALLATION
Hearth
5" Min.
Combustible Material
Continued
FLOOR CLEARANCES
A. If installing appliance on the fl oor level, you must maintain the
minimum distance of 14" to combustibles (see Figure 8).
B. If combustible materials are less than 14" to the fi replace, you
must install appliance at least 5" above the combustible fl ooring
(see Figure 9).
Combustible Material
Combustible Material
14" Min.
Noncombustible Material
Noncombustible Material
Figure 8 - Minimum Fireplace Clearances If Installed at Floor Level
Area of Various Standard Round Flues
Diameter Area
5" 20 sq. in. 6" 29 sq. in. 7" 39 sq. in. 8" 51 sq. in.
Chimney
Height
6' to 15' 39 sq. in.
15' to 30' 29 sq. in.
Damper Clamp
Damper Clamp
Damper
Minimum Permanent
Flue Opening
Damper
Damper
Hearth
Combustible Material
Figure 9 - Minimum Fireplace Clearances Above Combustible Flooring
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION
NOTE: When used as a vented heater, appliance must be installed only in a solid-fuel-burning fi replace with a working fl ue and constructed of noncombustible material.
For Massachusetts Residents Only: Installation of this vented gas log set in the Commonwealth of Massachusetts requires the damper be permanently removed or welded in the fully open position.
If your heater is a manually-controlled model, you may use this heater as a vented product. There are three reasons for operating your heater in the vented mode.
1. The fi replace does not meet the clearance to combustibles requirements for vent-free operation.
2. State or local codes do not permit vent-free operation.
3. You prefer vented operation.
If reasons number 1 or 2 apply to you, you must permanently open chimney fl ue damper. You must install the damper clamp accessory (to order, see Accessories, page 24). This will ensure vented operation (see Figure 10). The damper clamp will keep damper open. Installation instructions are included with clamp accessory.
See chart for minimum permanent fl ue opening you must provide. Attach damper clamp so the minimum permanent fl ue opening will be maintained at all times.
ComfortFlame.US.com 900554-00 NC10
Masonry Fireplace
Manufactured Fireplace
Figure 10 - Attaching Damper Clamp
INSTALLING HEATER BASE ASSEMBLY
WARNING: You must secure this heater to fi re­place fl oor. If not, heater will move when you adjust controls. Moving heater may cause a gas leak or log misplacement.
WARNING: If installing in a sunken fi replace, special care is needed. You must raise the fi replace fl oor to allow access to heater control panel. This will ensure adequate air fl ow and guard against sooting and controls being damaged. Raise fi replace fl oor with noncombustible material. Make sure material is secure.
CAUTION: Do not pick up heater base assembly by burners. This could damage heater. Only handle base assembly by grates.
IMPORTANT: Make sure the heater burners are level. If heater is not level, heater will not work properly.
INSTALLATION
Continued
Installation Items Needed
• hardware package (provided with heater)
• approved fl exible gas hose and fi ttings (not provided) (if allowed by local codes)
• sealant (resistant to propane/LP gas, not provided)
• electric drill with 3/16" drill bit (metal or masonry as applicable)
• fl athead screwdriver
• pipe wrench
1. Connect approved fl exible gas hose to gas control fi tting in heater
(see Figure 11).
IMPORTANT: Hold gas fi tting with wrench when connecting fl ex-
ible gas hose.
2. Locate two masonry screws in hardware package.
3. Place heater base in fi replace.
4. Place logs in their proper position on heater base (see Installing
Logs, page 14).
5. Center heater base and logs front-to-back and side-to-side in
fi replace.
6. Carefully remove logs without moving heater base.
7. Mark screw locations through one hole on each side of the mount-
ing bracket (see Figure 12). If installing in a brick-bottom fi replace, mark screw locations in mortar joint of bricks.
8. Remove heater base from fi replace. If installing optional control
accessories, do so at this time. Follow all directions provided with accessory.
9. Drill holes at marked locations using 3/16" drill bit.
10. Attach base assembly to fi replace fl oor using two masonry screws
(in hardware package).
Masonry Screw
Mounting Bracket
Figure 12 - Attaching Base to Fireplace Floor
CONNECTING TO GAS SUPPLY
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pres­sure regulator.
WARNING: A qualifi ed service person must con-
nect appliance to gas supply. Follow all local codes.
CAUTION: Never connect propane/LP appliance directly to the propane/LP supply. This heater re­quires an external regulator (not supplied). Install the external regulator between the heater and pro­pane/LP supply.
Flexible Gas Hose (if allowed by local codes)
Fitting
Figure 11 - Attaching Flexible Gas Hose to Heater
WARNING: Never connect natural gas appli­ance to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
ComfortFlame.US.com900554-00 NC 11
INSTALLATION
Continued
Installation Items Needed
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench * A equipment shutoff valve with 1/8" NPT tap is an acceptable al-
ternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer.
For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 14. Pointing the vent down protects it from freezing rain or sleet.
IMPORTANT: Install equipment shutoff valve in an accessible loca­tion. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff valve to appliances.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant
to liquid petroleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 14. Locate sediment trap where it is within reach for clean- ing. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Propane/LP Supply Tank
Figure 13 - External Regulator With Vent Pointing Down
External Regulator
Vent Pointing Down
CAUTION: Avoid damage to gas control. Hold gas fi tting with wrench when connecting it to gas piping and/or fi ttings.
Equipment Shutoff Valve With 1/8" NPT Tap*
Approved Flexible
Gas Hose (if allowed
by local codes)
3” Minimum
Gas Control
* Purchase the optional equipment shutoff valve from your dealer. ** Minimum inlet pressure for purpose of input adjustment.
Figure 14 - Gas Connection
PROPANE/LP
From External Regulator (11" W.C.** to 14" W.C. Pressure)
NATURAL
From Gas Meter (5" W.C.** to
10.5" W.C. Pressure)
Cap Pipe Tee Nipple Joint
Sediment Trap
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 14).
ComfortFlame.US.com 900554-00 NC12
CHECKING GAS CONNECTIONS
INSTALLATION
Continued
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open fl ame to check for a leak. Apply a noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
CAUTION: Make sure external regulator has been installed between propane/LP supply and heater. See guidelines under Connecting to Gas Supply, page 11.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected fi ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 15).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figures 16 and 17). Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Equipment Shutoff Valve
Figure 15 - Equipment Shutoff Valve
Propane/LP Supply Tank
Figure 16 - Checking Gas Joints (Propane/LP Model Shown)
Gas Meter
Figure 17 - Checking Gas Joints (Natural Gas Only)
Equipment Shutoff Valve
Equipment Shutoff Valve
Gas Control Valve Location
Open
Closed
Gas Control Valve Location
The appliance and its appliance main gas valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping sys­tem by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
ComfortFlame.US.com900554-00 NC 13
INSTALLATION
Continued
PRESSURE TESTING HEATER GAS CONNECTIONS
1. Open equipment shutoff valve (see Figure 17, page 13).
2. Open main gas valve located on or near gas meter for natural gas or open propane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from equipment shutoff valve to gas control (see Figures 16 and 17, page 13). Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operation, page 15). Check all other internal joints for leaks.
7. Turn off heater (see To Turn Off Gas to Appliance, page 16).
INSTALLING LOGS
Front Log
WARNING: Failure to position the parts in ac­cordance with these diagrams or failure to use only parts specifi cally approved with this heater may result in property damage or personal injury.
CAUTION: After installation and periodically thereafter, check to ensure that no fl ame comes in contact with any log. With the heater set to HI, check to see if fl ames contact any log. If so, reposition logs according to the log installation instructions in this manual. Flames contacting logs will create soot.
It is very important to install these logs exactly as instructed. Do not modify logs. Only use logs supplied with heater.
1. Place rear log (#1) onto base. Holes in bottom of log must seat
over pins on base as shown in Figure 18.
2. Place middle log (#2) onto base. Holes in bottom of log must seat
over pins on base as shown in Figure 18.
Middle Log
Rear Log
Grate
Figure 19 - Installing Front Log
3. Place front log (#3) onto grate as shown in Figure 19.
4. Place left top log (#4) as shown in Figure 20. Match square peg
on top of rear log (#1) with square hole on bottom of left top log (#4). Match round peg on top of middle log (#2) with round hole on bottom of left top log (#4).
5. Place right top log (#5) as shown in Figure 20. Match square peg
on top of rear log (#1) with square hole on bottom of right top log (#5). Match round peg on top of front log (#3) with round hole on bottom of right top log (#5).
Right Top Log
Left Top Log
Round Peg on Middle Log
Square Peg on Rear Log
Pin for Hole in Bottom of Log
Figure 18 - Installing Rear and Middle Logs
Round Peg on Front Log
Figure 20 - Installing Left and Right Logs
Burner
ComfortFlame.US.com 900554-00 NC14
OPERATION
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas. Be
sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
C. Use only your hand to push in or turn the gas control knob. Never
use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualifi ed service technician or gas supplier. Force or attempted repair may result in a fi re or explosion.
D. Do not use this appliance if any part has been under water. Imme-
diately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
LIGHTING
INSTRUCTIONS
WARNING: If fi replace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across opening of fi replace.
NOTE: Homeowners generally prefer to operate their heater with the chimney damper closed. This will put all the heat into the room. However, there may be times you will desire the full fl ames of the HI heat setting but will fi nd the heat output excessive. You can open the chimney damper (if you have one) fully or partially to release some of the heat.
WARNING: Damper handle will be hot if heater
has been running.
1. STOP! Read the safety information on this page.
2. Make sure equipment shutoff valve is fully open.
3. Set selector switch in the OFF position.
WARNING: Burners will come on automatically within one minute when the selector switch is in the ON position after the pilot is lit.
4. Press in and turn control knob clockwise
position (see Figure 21).
5. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the safety information on this page. If you don’t smell gas, go to the next step.
6. Press in and turn control knob counterclockwise PILOT position. Press in control knob for fi ve (5) seconds (see Figure 21).
NOTE: You may be running this heater for the fi rst time after
hooking up to gas supply. If so, the control knob may need to be pressed in for 30 seconds or more. This will allow air to bleed from the gas system.
7. With control knob pressed in, press and release Igniter button. This will light pilot. The pilot is attached to the front burner. If needed, keep pressing Igniter button until pilot lights.
Flame Adjustment Knob
to the OFF
to the
Control Knob
WARNING: You must operate this heater with a fi replace screen in place. Make sure fi replace screen is closed before running heater.
NOTICE: During initial operation of new heater, burn­ing logs will give off a paper-burning smell. Orange fl ame will also be present. Open damper or window to vent smell. This will only last a few hours.
ComfortFlame.US.com900554-00 NC 15
Igniter Button Selector Switch in OFF Position
Figure 21 - Control Knob and Igniter Button Location (Shown as Supplied, No Control Options)
OPERATION
Continued
NOTE: If pilot does not stay lit, contact a qualifi ed service person
or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure, page 16.
8. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
• If control knob does not pop out when released, contact a quali-
fi ed service person or gas supplier for repairs.
NOTE: If pilot goes out, repeat steps 4 through 8.
9. Slightly push in and turn control knob counterclockwise the ON position.
10. Wait one minute and switch selector switch to the ON position to light burners.
NOTE: AUTO is only functional when using GWMT1 or GWMS2
optional accessories.
11. Set fl ame adjustment knob to any level between HI and LO.
12. To leave pilot lit and shut off burners only: turn control knob clockwise manual OFF button, or set selector switch in the OFF po si tion.
to the PILOT position, or use remote control
to
CAUTION: Do not try to adjust heating levels by
using the equipment shutoff valve.
Pilot Burner
Igniter Electrode
Figure 22 - Pilot (Propane/LP)
Igniter Electrode
Pilot Burner
WARNING: Make sure the selector switch is in the OFF position when you are away from home for long periods of time. Heater will come on automatically with selector switch in the ON position.
TO TURN OFF GAS
TO APPLIANCE
1. Turn control knob clockwise to the OFF position. 2a. Set selector switch in the OFF position. 2b. If Using Optional Hand-Held Remote: Set selector switch in the
OFF position to prevent draining battery.
3. Close equipment shutoff valve (see Figure 17, page 13).
Figure 23 - Pilot (Natural)
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 6 under Lighting Instructions, pages 15 and 16.
2. Depress control knob and light pilot with match.
3. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob. Now follow steps 9 through 11 under Lighting Instructions, pages 15 and 16.
ComfortFlame.US.com 900554-00 NC16
CLEANING AND MAINTENANCE
INSPECTING BURNERS
Check pilot fl ame pattern and burner fl ame patterns often.
PILOT FLAME PATTERN
Figure 24 shows a correct pilot fl ame pattern. Figure 25 shows an incorrect pilot fl ame pattern. The incorrect pilot fl ame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down.
If pilot fl ame pattern is incorrect, as shown in Figure 32
• turn heater off (see To Turn Off Gas to Appliance, page 16)
• see Troubleshooting, pages 20 and 21.
NOTE: The pilot fl ame on natural gas units will have a slight curve, but fl ame should be blue and have no yellow or orange color.
Pilot Burner
Figure 24 - Correct Pilot Flame Pattern (Your pilot may vary from pilot shown)
Thermocouple
WARNING: Turn off heater and let cool before
cleaning.
CAUTION: You must keep control areas, burners and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualifi ed service per­son. Heater may need more frequent cleaning due to excessive lint from carpeting, pet hair, bedding material, etc.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
BURNER ORIFICE HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning fl ame. Keep these holes clear of dust, dirt, lint and pet hair. Clean these air inlet holes prior to each heating season. Blocked air holes will create soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a qualifi ed service person.
Pilot Burner
Figure 25 - Incorrect Pilot Flame Pattern (Your pilot may vary from pilots shown)
BURNER PRIMARY AIR HOLES
Air is drawn into the burner through the holes in the fi tting at the burner entrance. These holes may become blocked with dust or lint. Periodically inspect these holes for any blockage and clean if needed. Blocked air holes will create soot.
MAIN BURNER
Periodically inspect all burner fl ame holes with the heater running. All slotted burner fl ame holes should be open with yellow fl ame present. All round burner fl ame holes should be open with a small blue fl ame present. Some burner fl ame holes may become blocked by debris or rust, with no fl ame present. If so, turn off heater and let cool. Remove blockage. Blocked burner fl ame holes will create soot.
Thermocouple
We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store or home center may carry compressed air in a can. If using compressed air in a can, please follow the directions on the can. If you don’t follow directions on the can, you could damage the pilot assembly.
1. Shut off the unit, including the pilot. Allow the unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on orifi ce holder for dust and dirt (see Figures 26 and 27).
ComfortFlame.US.com900554-00 NC 17
CLEANING AND MAINTENANCE
Thermopile
3. Blow air through the ports/slots and holes in the burner.
4. Check the orifi ce holder located at the end of the burner tube again. Remove any large particles of dust, dirt, lint or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the orifi ce holder.
6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.
Clean the pilot assembly also. A yellow tip on the pilot fl ame indi­cates dust and dirt in the pilot assembly. There is a small pilot air inlet hole about two inches from where the pilot fl ame comes out of the pilot assembly (see Figure 27). With the unit off, lightly blow air through the air inlet hole. You may blow through a drinking straw if compressed air is not available.
Burner Tube
Orifi ce Holder (May Be Brass or Aluminum Depending on Model)
Primary Air Inlet Holes (Shape of Holes May Vary by Model)
Ports/Slots
Burner Tube
Pilot Assembly
Pilot Air Inlet Hole
Figure 27 - Pilot Inlet Air Hole
LOGS
• If you remove logs for cleaning, refer to Installing Logs, page 14,
to properly replace logs.
• Replace log(s) if broken or chipped (dime-sized or larger).
Figure 26 - Orifi ce Holder On Outlet Burner Tube
REPLACEMENT PARTS
See pages 22 and 23 for a complete replacement parts list. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
WIRING DIAGRAM - FOR
WHISPERING24FMN AND WHISPERING24FMP ONLY
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any questions concerning the installation or application of this appliance, please contact your dealer.
IHP 1508 Elm Hill Pike, Suite 108 Nashville, TN 37210 Visit us at ComfortFlame.US.com
ComfortFlame.US.com 900554-00 NC18
SPECIFICATIONS
WHISPERING24FMP AND
• Rating: 25,000/36,000 Btu/hr
• Gas Type: Propane/LP
• Ignition: Piezo
• Manifold Pressure: 8.0" w.c.
• Inlet Supply Pressure (inches of water): Maximum - 14" w.c., Minimum - 11" w.c.
WHISPERING24FMP-M
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burner will have delayed ignition
• appliance will not produce specifi ed heat
• propane/LP gas supply may be low (propane/LP only)
You may feel your gas pressure is too low. If so, contact your local propane/LP or natural gas supplier.
WHISPERING24FMN AND
• Rating: 25,000/36,000 Btu/hr
• Gas Type: Natural
• Ignition: Piezo
• Manifold Pressure: 3.5" w.c.
• Inlet Supply Pressure (inches of water): Maximum - 10.5" w.c., Minimum - 5" w.c.
WHISPERING24FMN-M
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns. When contacting your dealer please have your model and serial numbers of your appliance ready. You can also visit our web site at ComfortFlame.US.com.
ComfortFlame.US.com900554-00 NC 19
TROUBLESHOOTING
WARNING: Turn off heater and let cool before servicing. Only a qualifi ed service person should service
and repair heater.
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/pilot unit.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
NOTE: All troubleshooting items are listed in order of operation.
IMPORTANT: Operating appliance where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke,
cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
When Igniter button is pressed, there is no spark at ODS/pilot
When Igniter button is pressed, there is spark at ODS/pilot but no ignition
ODS/pilot lights but fl ame goes out when control knob is released
1. Igniter electrode not connected to Igniter cable
2. Igniter cable pinched or wet
3. Piezo Igniter nut is loose
4. Broken Igniter cable
5. Bad piezo Igniter
6. Igniter electrode positioned wrong
7. Igniter electrode broken
1. Gas supply turned off or equipment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4. Air in gas lines when installed
5. Depleted gas supply (propane/LP only)
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Safety interlock system has been triggered
4. Equipment shutoff valve not fully open
5. Pilot fl ame not touching thermocouple, which allows thermocouple to cool, causing pilot fl ame to go out. This problem could be caused by one or both of the following:
A) Low gas pressure B) Dirty or partially clogged ODS/pilot
6. Thermocouple connection loose at control valve
7. Thermocouple damaged
8. Control valve damaged
1. Reconnect Igniter cable
2. Free Igniter cable if pinched by any metal or tubing. Keep Igniter cable dry
3. Tighten nut holding piezo Igniter to base panel of log set. Nut is located behind base panel
4. Replace Igniter cable
5. Replace piezo Igniter
6. Replace pilot assembly
7. Replace pilot assembly
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting operation until air is removed
5. Contact local propane/LP gas company
6. Clean ODS/pilot (see Cleaning and Maintenance, pages 17 and 18) or replace ODS/pilot assem­bly
7. Replace gas regulator
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed in 30 seconds
3. Wait one minute for safety interlock system to reset. Repeat ignition operation
4. Fully open equipment shutoff valve
5. A) Contact local natural or propane/LP gas company
B) Clean ODS/pilot (see Cleaning and Mainte-
nance, pages 17 and 18) or replace ODS/pilot assembly
6. Hand tighten until snug, then tighten 1/4 turn more
7. Replace pilot assembly
8. Replace control valve
ComfortFlame.US.com 900554-00 NC20
TROUBLESHOOTING
Continued
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Burner does not light after ODS/pilot is lit 1. Inlet gas pressure is too low
2. Burner orifi ce(s) clogged
3. Thermopile leads disconnected or improperly con­nected (Remote-Ready Models Only)
4. Burners will not come on in remote position (Remote-Ready Models Only)
Delayed ignition of one or both burners 1. Manifold pressure is too low
2. Burner orifi ce(s) clogged
Burner backfi ring during combustion 1. Burner orifi ce is clogged or damaged
2. Damaged burner
3. Gas regulator defective
Slight smoke or odor during initial operation 1. Not enough air
2. Gas regulator defective
3. Residues from manufacturing processes and logs curing
Heater produces a whistling noise when burners are lit
White powder residue forming within burner box or on adjacent walls or furniture
Moisture/condensation noticed on windows 1. Not enough combustion/ventilation air
Dark residue on logs inside of their appliance
NOTE: After removing all causes of residue deposits, completely clean fi replace and ap­pliance of residue before reusing appliance
Heater produces a clicking/ticking noise just after burners are lit or shut off
Heater produces unwanted odors 1. Heater burning vapors from paint, hair spray,
Heater shuts off in use (ODS operates) 1. Not enough fresh air is available
Gas odor even when control knob is in OFF position
Gas odor during combustion 1. Foreign matter between control valve and burner
1. Turning control knob to HI position when burners are cold
2. Air in gas line
3. Air passageways on heater blocked
4. Dirty or partially clogged burner orifi ce(s)
1. When heated, vapors from furniture polish, wax, carpet cleaners, etc. may turn into white powder residue
1. Improper log placement
2. Drafts or other air currents affecting fl ame pattern
3. Air holes at burner inlet blocked
4. Burner fl ame holes blocked
1. Metal expanding while heating or contracting while cooling
glues, cleaners, chemicals, new carpet, etc. (See IMPORTANT statement above)
2. Low fuel supply (propane/LP only)
3. Gas leak. See Warning statements on page 20
2. Low line pressure
3. ODS/pilot is partially clogged
1. Gas leak. See Warning statements on page 20
2. Control valve defective
2. Gas leak. See Warning statements on page 20
1. Contact local natural or propane/LP gas company
2. Clean burner(s) (see Cleaning and Maintenance,
pages 17 and 18
3. Reconnect leads (see Wiring Diagram, page 18)
4. Replace battery in transmitter and receiver
1. Contact local natural or propane/LP gas company
2. Clean burner(s) (see Cleaning and Maintenance,
pages 17 and 18
1. Clean burner (see Cleaning and Maintenance,
pages 17 and 18
2. Replace damaged burner
3. Replace gas regulator
1. Check burner for dirt and debris. If found, clean burner (see Cleaning and Maintenance,
and 18
)
2. Replace gas control
3. Problem will stop after a few hours of operation
1. Turn control knob to LO position and let warm up for a minute
2. Operate burners until air is removed from line. Have gas line checked by local natural or propane/ LP gas company
3. Observe minimum installation clearances (see
pages 7 through 10)
4. Clean burners (see Cleaning and Maintenance,
pages 17 and 18
1. Turn heater off when using furniture polish, wax, carpet cleaners or similar products
1. Refer to Air for Combustion and Ventilation requirements (page 5)
1. Properly locate logs (see Installing Logs, page
14)
2. Eliminate source of drafts around heater
3.
Clean out air holes at burner inlet. Periodically repeat as needed
4. Remove blockage or replace burner
1. This is normal with most heaters. If noise is exces­sive, contact qualifi ed service person
1. Open window to ventilate room. Stop using odor causing products while heater is running
2. Refi ll supply tank (propane/LP only)
3. Locate and correct all leaks (see Checking Gas
Connections, page 13)
1. Open window and/or door for ventilation
2. Contact local natural or propane/LP gas company
3. Clean ODS/pilot (see Cleaning and Maintenance,
pages 17 and 18
1. Locate and correct all leaks (see Checking Gas Connections, page 13)
2. Replace control valve
1. Take apart gas tubing and remove foreign matter
2. Locate and correct all leaks (see Checking Gas
Connections, page 16)
) or replace burner orifi ce(s)
) or replace burner orifi ce(s)
) or replace burner orifi ce
pages 17
) or replace burner orifi ce
)
ComfortFlame.US.com900554-00 NC 21
REMOTE-READY BASE ASSEMBLY FOR WHISPERING24FMN(-M) AND WHISPERING24FMP(-M)
Cat. No. Model
F2571 Whispering24FMN
F2572
F2573
F2574 Whispering24FMP-M
Whispering24FMP
Whispering24FMN-M
23b
23c
23e
PARTS
23a
23d
10
11
9
4
8
20
16
2
1
19
7
21
3b
1
5
14
18
12
6
13
1
3a
17
1
2
15
ComfortFlame.US.com 900554-00 NC22
PARTS
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 18 of this manual.
WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved
by IHP. Use of non-approved parts can result in poor performance and safety hazards.
KEY NO. PART NO. DESCRIPTION QTY.
1 J1955 Screw, HWH AB 10-16 x .38 •••• 5
2 J1961 Screw, HX SLT WSR 10-32 x .38 •••• 6 3a J3545 Piezo Igniter •••• 1 3b J3744 Palnut Fastener •••• 1
4 J3558 Nut, ODS •••• 2
5 J3562 Male Connector •••• 1
6 J3574 Screw, PPH AB 10-16 x .38 •••• 2
7 J3618 Orifi ce, .111 1
J3617 Orifi ce, .073 1
8 J3635 Pilot Tube 1
J3637 Pilot Tube 1
9 J3654 Pilot Regulator 1 10 J3660 Tube 1 11 J3830 Pilot, ODS (LP) 1
J3831 Pilot, ODS (NG) 1
12 J3836 Gas Valve (NG) 1
J3837 Gas Valve (LP) 1 13 J3840 Knob Extension (HI/LO) •••• 1 14 J3841 Knob Extension (ON/OFF) •••• 1 15 J6774 Grate •••• 1 16 J5537 Burner (NG) 1
J5538 Burner (LP) 1 17 ** Log Base •••• 1 18 J6128 Heat Shield •••• 1 19 J5796 Remote Sensor Bracket •••• 1 20 J5266 Pilot Shield 1 21 J6125 Inlet Tube •••• 1 22 J5998 24" Log Set •••• 1
23a J6004 Rear Log •••• 1 23b J6005 Middle Log •••• 1 23c J6006 Front Log •••• 1 23d J6007 Top Right Log •••• 1 23e J6003 Top Left Log •••• 1
PARTS AVAILABLE - NOT SHOWN
J3569 Cable Igniter •••• 1
J6723 Remote Control/Receiver Kit 1
J6533 Remote Control/Receiver Kit 1
J3658 Warning Plate •••• 1
J3846 Lighting Instructions Plate •••• 1
J3689 Hardware Kit •••• 1
80L42 Volcanic Stone •••• 1
** Not a fi eld replaceable part.
WHISPERING24FMN
WHISPERING24FMP
WHISPERING24FMP-M
WHISPERING24FMN-M
ComfortFlame.US.com900554-00 NC 23
ACCESSORIES
NOTICE: All accessories may not be available for all appliance models.
Purchase these appliance accessories from your local dealer. If they can not supply these accessories, contact IHP at ComfortFlame.US.com for referral information. You can also write to the address listed on the back page of this manual.
Only kits supplied by IHP shall be used in the installation of this ap­pliance. Use of non-approved accessory/part kit can result in poor performance and safety hazards.
FIREPLACE HOOD, BLACK Cat. No. F1764, Model GA6050
For all models. Helps defl ect heat away from mantel or wall above
fi replace. Fits openings 28" to 48" wide.
WALL-MOUNT THERMOSTAT SWITCH Cat. No. F2040, Model GWMT1 For all Remote-Ready Models. The desired comfort setting can be
selected on the wall thermostat and the log heater will automatically cycle from pilot to the heat setting selected.
WALL-MOUNT ON/OFF SWITCH Cat. No. F0245, Model GWMS2 For all Remote-Ready Models. Allows the gas log heater to be turned
on and off with a wall switch.
DAMPER CLAMP Cat. No. F1760, Model GA6080 For Remote-Ready and Variable Manually-Controlled Models.
Permanently opens chimney fl ue damper for vented operation.
VOLCANIC STONE Cat. No. 80L42, Model FDVS For all models. Order when additional volcanic stone is desired.
DECORATIVE ASH BED/CONTROL COVER KIT Cat. No. F0246, Model CDABKA
PINE CONES Cat. No. F0247, Model GA9650A
ComfortFlame.US.com 900554-00 NC24
Innovative Hearth Products
Comfort Flame™ Brand Gas Log Set
Limited One Year Warranty
THE WARRANTY
Innovative Hearth Products Limited One Year Warranty ("IHP") warrants your Comfort Flame brand Gas Log Set ("Product") to be free from defects in materials and work­manship at the time of manufacture. The logs and grate carry the Limited One Year Warranty. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the Limited One Year Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Three Year Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of fi rst occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This Limited Three Year Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The following do not carry the Limited Three Year Warranty but are warranted as follows:
Gas components – Repair or replacement for one year from the date of installation. Remote control – Repair or replacement for one year from the date of installation. Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component.
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fi re, fl ood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fi re hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or ineffi ciency resulting from faulty installation or application of the Product.
This Limited One Year Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specifi ed herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fi tness for a particular use or purpose, and there is no implied condition of fi tness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this Limited One Year Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this Limited One Year Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited One Year Warranty are in addition to and not a modifi cation of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this Limited One Year Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefi ts and advantages described in this Limited One Year Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without fi rst obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notifi ed of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.COMFORTFLAME.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products
P/N 900203-00, Rev. A 10/2015
Innovative Hearth Products 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
ComfortFlame.US.com
Record the following important information about your appliance:
Appliance model number
Appliance serial number
Date appliance was Installed
Type of gas appliance uses
Dealer name
IHP reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information.
Printed in U.S.A. © 2015 Innovative Hearth Products P/N 900554-00 Rev. NC 12/2015
P900554-00
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
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