Comfort Flame TrueFlame18ZMP, TrueFlame24ZMN, TrueFlame18ZMN, TrueFlame24ZMP Installation And Operation Instructions Manual

TM
Installation and Operation Instructions
WELCOME HOME TO WARMTH
P/N 900559-00 Rev. NC 12/2015
P900559-00
PFS
Report No. F11-017
®
US
TrueFlame™ Unvented (Vent-Free) Gas Log Heater
Models
TrueFlame18ZMN TrueFlame18ZMP
For use with log sets
WILMINGTON18F WILMINGTON24F WILMINGTON30F
TrueFlame24ZMN TrueFlame24ZMP
BEARRIVER18L BEARRIVER24L BEARRIVER30L
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
WARNING: This appliance is for installation only in a solid-fuel-burning masonry or UL127 factory-built fi replace or in a listed ventless fi rebox enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: DO NOT install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 5 of this manual.
WARNING:
FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury, death, or property damage.
- Do not store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.
- WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
Thank you for your purchase. We appreciate your business!
Please carefully read and follow all instructions in this manual. Pay special attention to all warnings and safety information.
Following these safety, care, and operation instructions will help ensure many years of dependable and enjoyable service from your appliance.
Please read and understand these instructions before installing or operating.
TABLE OF CONTENTS
Safety ............................................................................................. 2
Local Codes ...................................................................................4
Product Identifi cation ..................................................................... 4
Unpacking ...................................................................................... 4
Optional Remote Control Accessories ............................................ 5
Product Features ............................................................................ 5
Air For Combustion and Ventilation................................................5
Installation ..................................................................................... 7
Operation ..................................................................................... 20
Inspecting Burners ....................................................................... 22
Cleaning and Maintenance ........................................................... 22
Troubleshooting ........................................................................... 24
Replacement Parts ....................................................................... 27
Service Hints ................................................................................ 27
Technical Service .........................................................................27
Specifi cations ............................................................................... 27
Wiring Diagram ............................................................................ 27
Parts ............................................................................................ 28
Accessories .................................................................................. 32
Warranty ...................................................................................... 35
WARNING: Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual for correct installation and operational procedures. For assis­tance or additional information consult a qualifi ed installer, service agency or the gas supplier.
WARNING: This appliance is for installation only in a solid-fuel-burning masonry or UL127 factory-built fi replace or in a listed ventless fi rebox enclosure. It is design-certifi ed for these installations in accordance with ANSI Z21.11.2. Exception: Do not install this appliance in a factory-built fi replace that includes instructions stating it has not been tested or should not be used with unvented gas logs.
WARNING: This is an unvented gas-fi red heater. It uses air (oxygen) from the room in which it is installed. Provisions for adequate combustion and ventilation air must be provided. Refer to Air for Combustion and Ventilation section on page 5 of this manual.
WARNING: This product contains and/or generates chemicals known to the state of California to cause cancer or birth defects or other reproductive harm.
SAFETY
IMPORTANT: Read this owner’s manual carefully and completely before trying to assemble, oper­ate or service this appliance. Improper use of this appliance can cause serious injury or death from burns, fi re, explosion, electrical shock and carbon monoxide poisoning.
WARNING: Do not allow fans to blow directly into the appliance. Avoid any drafts that alter burner fl ame patterns. Ceiling fans can create drafts that alter burner fl ame patterns. Altered burner patterns can cause sooting.
WARNING: Do not use a blower insert, heat exchanger insert or other accessory not approved for use with this heater.
This appliance may be installed in an aftermar­ket,* permanently located, manufactured (mobile) home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
* Aftermarket: Completion of sale, not for purpose of resale, from the manufacturer
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SAFETY
Continued
WARNING: Any change to this heater or its con-
trols can be dangerous.
DANGER: Carbon monoxide poisoning may lead
to death!
Carbon Monoxide Poisoning: Early signs of carbon
monoxide poisoning resemble the fl u, with headaches, dizziness or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, people with heart or lung disease or anemia, those under the infl uence of alcohol and those at high altitudes.
Natural and Propane/LP Gas: Natural and propane/LP gases are odorless. An odor-making agent is added to the gas. The odor helps you detect a gas leak. However, the odor added to the gas can fade. Gas may be present even though no odor exists.
Make certain you read and understand all warnings. Keep this manual for reference. It is your guide to safe and proper operation of this appliance.
Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.
Do not place clothing or other fl ammable material on or near the appliance. Never place any objects on the appliance.
Heater base assembly becomes very hot when run­ning heater. Keep children and adults away from hot surface to avoid burns or clothing ignition. Heater will remain hot for a time after shutdown. Allow surface to cool before touching.
Carefully supervise young children when they are in the room with heater. When using the hand-held remote accessory, keep selector switch in the OFF position to prevent children from turning on burners with remote.
You must operate this appliance with the fi replace screen and hood in place. Make sure fi replace screen and hood are in place before running appliance. The fi replace screen shall have openings for introduction of combustion air.
Keep the appliance area clear and free from com­bustible materials, gasoline and other fl ammable vapors and liquids.
1. This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible for use with other gases.
2. Do not place propane/LP supply tank(s) inside any structure. Locate propane/LP supply tank(s) outdoors (propane/LP units only).
3. If you smell gas
• shut off gas supply
• do not try to light any appliance
• do not touch any electrical switch; do not use any phone in your
building
• immediately call your gas supplier from a neighbor’s phone.
Follow the gas supplier’s instructions
• if you cannot reach your gas supplier, call the fi re department
4. This heater shall not be installed in a bedroom or bathroom, un­less installed as a vented appliance. See Installing Damper Clamp Accessory for Vented Operation, page 10. This gas log set may not be installed as a vented appliance in a bedroom or bathroom in the Commonwealth of Massachusetts.
5. Before installing in a solid fuel-burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by a qualifi ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue may create and distribute soot within the house. Inspect chimney fl ue for damage. If damaged, repair fl ue and fi rebox before operating heater.
6. Do not burn solid-fuel in a fi replace in which a vent-free room heater is installed.
7. If fi replace has glass doors, never operate this heater with glass doors closed. Any glass doors shall be fully opened when the appliance is in operation. If you operate heater with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across openings of fi replace.
8. To prevent the creation of soot, follow the instructions in Cleaning and Maintenance, page 22.
9. Before using furniture polish, wax, carpet cleaner or similar products, turn heater off. If heated, the vapors from these products may create a white powder residue within burner box or on adjacent walls and furniture.
10. This heater needs fresh, outside air ventilation to run properly. This heater has an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS shuts down the heater if enough fresh air is not available. See Air for Combustion and Ventilation, page 5. If heater keeps shutting off, see Troubleshooting, page 24.
11. Do not run heater
• where fl ammable liquids or vapors are used or stored
• under dusty conditions
12. Do not use this heater to cook food or burn paper or other objects.
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SAFETY
Continued
13. Do not use heater if any part has been exposed to or under water. Immediately call a qualifi ed service technician to inspect the room heater and to replace any part of the control system and any gas control which has been under water.
14. Do not operate heater if any log is broken. Do not operate heater if a log is chipped (dime-sized or larger).
15. Turn heater off and let cool before servicing, installing or repair­ing. Make sure the selector switch is in the OFF position. Only a qualifi ed service person should install, service or repair heater.
16. Make sure the selector switch is in the OFF position when you are away from home for long periods of time.
17. Remote-ready heaters must not be connected to any external electrical source.
18. Operating heater above elevations of 4,500 feet may cause pilot outage.
19. To prevent performance problems, do not use propane/LP fuel tank of less than 100 lb. capacity (propane/LP units only).
LOCAL CODES
20. Provide adequate clearances around air openings.
21. Follow the clearance requirements within this manual to assure adequate clearances for accesibility for purposes of servicing and proper operation.
Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental burns.A physical barrier is recommended if there are at-risk individuals in the house. To restrict access to a fi replace or stove, install an adjustable safety gate to keep toddlers, young children and other at-risk individuals out of the room and away from hot surfaces.
Install and use appliance with care. Follow all local codes. In the absence of local codes, use the latest edition of The National Fuel Gas Code ANSI Z223.1/NFPA 54*.
*Available from:
American National Standards Institute, Inc.
25 West 43rd Street, 4th fl oor
New York, NY 10036
National Fire Protection Association, Inc.
1 Batterymarch Park
Quincy, MA 02169-7471
State of Massachusetts: The installation must be made by a licensed plumber or gas fi tter in the Commonwealth of Mas­sachusetts.
Sellers of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
Vent-free gas products are prohibited for bedroom and bath­room installation in the Commonwealth of Massachusetts.
PRODUCT IDENTIFICATION
Left Side
COMMONWEALTH OF MASSACHUSETTS REQUIREMENTS
These appliances are approved for installation in the US state of Massachusetts if the following additional requirements are met:
Un-vented Room Heaters shall be installed in accordance with
527 CMR 30.
Installation and repair must be done by a plumber or gas fi tter
licensed in the Commonwealth of Massachusetts.
The fl exible gas line connector used shall not exceed 36 inches
(92 centimeters) in length.
The individual manual shut-off must be a T-handle type valve.
Unvented appliances may NOT be installed in bedrooms or
bathrooms.
A working smoke detector must be installed in the area where
vent-free appliances are installed. Seller of unvented propane or natural gas-fi red supplemental room heaters shall provide to each purchaser a copy of 527 CMR 30 upon sale of the unit.
UNPACKING
CAUTION: Do not remove data plates from grate assembly. Data plates contain important warranty and safety information.
Chassis
Front
Figure 1 - Product Identifi cation
Glowing Embers
Flame Adjustment Knob
Control Knob
Right Side
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1. Remove logs and appliance base assembly from carton. NOTE: Do not pick up heater base assembly by burners. This
could damage heater. Always handle base assembly by grate.
2. Remove all protective packaging applied to logs and heater for shipment.
3. Check appliance for any shipping damage. If appliance is dam­aged, promptly inform dealer where you purchased the appliance.
OPTIONAL REMOTE CONTROL ACCESSORIES
There are four optional remote controls that can be purchased separately:
• wall switch
• hand-held ON/OFF remote
• wall thermostat
PRODUCT FEATURES
OPERATION
This heater is clean burning. It requires no outside venting. There is no heat loss out a vent or up a chimney. Heat is generated by both realistic fl ames and glowing coals. This heater is designed for vent-free operation with fl ue damper closed. It has been tested and approved to the ANSI Z21.11.2 standard for unvented heaters. State and local codes in some areas prohibit the use of vent-free heaters. This heater may also be operated as a vented decorative (ANSI Z21.60) product by opening the fl ue damper.
AIR FOR COMBUSTION AND VENTILATION
WARNING: This heater shall not be installed in a room or space unless the required volume of indoor combustion air is provided by the method described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes. Read the following instructions to ensure proper fresh air for this and other fuel-burning appliances in your home.
Today’s homes are built more energy effi cient than ever. New materials, increased insulation and new construction methods help reduce heat loss in homes. Homeowners weather strip and caulk around windows and doors to keep the cold air out and the warm air in. During heating months, Homeowners want their homes as airtight as possible.
While it is good to make your home energy effi cient, your home needs to breathe. Fresh air must enter your home. All fuel-burning appliances need fresh air for proper combustion and ventilation.
Exhaust fans, some fi replaces, clothes dryers and some fuel-burning appliances draw air from the house to operate. You must provide ad­equate fresh air for these appliances. That will ensure proper venting of vented fuel-burning appliances.
PROVIDING ADEQUATE VENTILATION
The following are excerpts from National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Air for Combustion and Ventilation.
All spaces in homes fall into one of the three following ventilation classifi cations:
1. Unusually Tight Construction
2. Unconfi ned Space
3. Confi ned Space
The information on pages 5-7 will help you classify your space and provide adequate ventilation.
• hand-held thermostat remote See Accessories, page 32. The wall thermostat or hand-held thermostat may not be used where
vented decorative listing is required.
SAFETY DEVICE
This heater has a pilot with an Oxygen Depletion Sensing (ODS) safety shutoff system. The ODS/pilot is a required feature for vent­free room heaters. The ODS/pilot shuts off the heater if there is not enough fresh air.
ELECTRONIC IGNITION SYSTEM
This heater has an electronic igniter to light heater fuel supply.
Unusually Tight Construction
The air that leaks around doors and windows may provide enough fresh air for combustion and ventilation. However, in buildings of unusually tight construction, you must provide additional fresh air.
Unusually tight construction is defi ned as construction where: a. walls and ceilings exposed to the outside atmosphere have a
continuous water vapor retarder with a rating of one perm (6 x
-11
10
kg per pa-sec-m2) or less with openings gasketed or sealed
and
b. weather stripping has been added on openable windows and
doors and
c. caulking or sealants are applied to areas such as joints around
window and door frames, between sole plates and fl oors, be­tween wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical and gas lines and at other openings.
If your home meets all three criteria above, you must provide ad­ditional fresh air. See Ventilation Air From Outdoors, page 7.
If your home does not meet all three criteria above, proceed to De- termining Fresh-Air Flow For Heater Location, page 6.
Confi ned and Unconfi ned Space
The National Fuel Gas Code, ANSI Z223.1/NFPA54 allows two meth­ods for determining whether the space in which the heater is being installed is confi ned or unconfi ned space. The standard method de­fi nes a confi ned space as a space whose volume is less than 50 cubic feet per 1,000 Btu/hr (4.8 m all appliances installed in that space and an unconfi ned space as a space whose volume is not less than 50 cubic feet per 1,000 Btu/hr
3
(4.8 m
per kw) of the aggregate input rating of all appliances installed in that space. Rooms communicating directly with the space in which the appliances are installed*, through openings not furnished with doors, are considered a part of the unconfi ned space.
Where the air infi ltration rate of a structure is known, the Known Air Infi ltration Rate Method may be used. Follow The National Fuel Gas Code, ANSI Z223.1/NFPA 54 to use this method to determine if the space is confi ned or unconfi ned.
3
per kw) of the aggregate input rating of
* Adjoining rooms are communicating only if there are doorless passageways or ventilation grills between them.
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AIR FOR COMBUSTION AND VENTILATION
Or
Remove Door into Adjoining
Room, Option
3
Ventilation Grills
Into Adjoining Room,
Option 2
Ventilation
Grills Into
Adjoining
Room,
Option 1
12"
12"
Continued
DETERMINING FRESH-AIR FLOW FOR HEATER LOCATION
Determining if You Have a Confi ned or Unconfi ned Space Using the Standard Method
Use this work sheet to determine if you have a confi ned or uncon­fi ned space.
Space: Includes the room in which you will install fi replace plus any adjoining rooms with doorless passageways or ventilation grills between the rooms.
1. Determine the volume of the space (length x width x height). Length x Width x Height =__________cu. ft. (volume of space) Example: Space size 20 ft. (length) x 16 ft. (width) x 8 ft. (ceiling
height) = 2560 cu. ft. (volume of space)
If additional ventilation to adjoining room is supplied with grills
or openings, add the volume of these rooms to the total volume of the space.
2. Multiply the space volume by 20 to determine the maximum Btu/Hr the space can support.
_______ (volume of space) x 20 = (Maximum Btu/Hr the space
can support) Example: 2560 cu. ft. (volume of space) x 20 = 51,200 (maximum
Btu/Hr the space can support)
3. Add the Btu/Hr of all fuel-burning appliances in the space.
Vent-free fi replace ________Btu/Hr Gas water heater* ________Btu/Hr Gas furnace ________Btu/Hr Vented gas heater ________Btu/Hr Gas fi replace logs ________Btu/Hr Other gas appliances* __________ + Btu/Hr Total =_______Btu/Hr * Do not include direct-vent gas appliances. Direct-vent draws
combustion air from the outdoors and vents to the outdoors.
Example: Gas water heater 40,000 Btu/Hr Vent-free fi replace + 33,000 Btu/Hr Total = 73,000 Btu/Hr
4. Compare the maximum Btu/Hr the space can support with the actual amount of Btu/Hr used.
_____ Btu/Hr (maximum the space can support) _____ Btu/Hr (actual amount used) Example:51,200 Btu/Hr (maximum the space can support) 73,000 Btu/Hr (actual amount of Btu/Hr used)
The space in the above example is a confi ned space because the actual Btu/Hr used is more than the maximum Btu/Hr the space can support. You must provide additional fresh air. Your options are as follows:
A. Rework worksheet, adding the space of an adjoining room. If the
extra space provides an unconfi ned space, remove door to adjoin­ing room or add ventilation grills between rooms. See Ventilation
Air From Inside Building, page 6.
B. Vent room directly to the outdoors. See Ventilation Air From
Outdoors, page 7.
C. Install a lower Btu/Hr fi replace, if lower Btu/Hr size makes room
unconfi ned.
If the actual Btu/Hr used is less than the maximum Btu/Hr the space can support, the space is an unconfi ned space. You will need no additional fresh air ventilation.
WARNING: If the area in which the heater may be operated does not meet the required volume for indoor combustion air, combustion and ventilation air shall be provided by one of the methods described in the National Fuel Gas Code, ANSI Z223.1/NFPA 54, the International Fuel Gas Code, or applicable local codes.
VENTILATION AIR Ventilation Air From Inside Building
This fresh air would come from an adjoining unconfi ned space. When ventilating to an adjoining unconfi ned space, you must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor on the wall connecting the two spaces (see options
1 and 2, Figure 2). You can also remove door into adjoining room (see option 3, Figure 2). Follow the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Air for Combustion and Ventilation for required size
of ventilation grills or ducts.
Figure 2 - Ventilation Air from Inside Building
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AIR FOR COMBUSTION AND VENTILATION
A
Continued
Ventilation Air From Outdoors
Provide extra fresh air by using ventilation grills or ducts. You must provide two permanent openings: one within 12" of the ceiling and one within 12" of the fl oor. Connect these items directly to the out­doors or spaces open to the outdoors. These spaces include attics and crawl spaces. Follow the National Fuel Gas Code, ANSI Z223.1/ NFPA 54, Air for Combustion and Ventilation for required size of ventilation grills or ducts.
IMPORTANT: Do not provide openings for inlet or outlet air into attic if attic has a thermostat-controlled power vent. Heated air entering the attic will activate the power vent.
INSTALLATION
Outlet Air
Outlet
ir
Inlet Air
Inlet Air
Figure 3 - Ventilation Air from Outdoors
Ventilated Attic
Ventilated
Crawl Space
To Attic
To
Crawl
Space
NOTICE: This heater is intended for use as supple­mental heat. Use this heater along with your primary heating system. Do not install this heater as your
Any outside air ducts and/or ash dumps in the fi replace shall be permanently closed at time of appliance installation.
primary heat source. If you have a central heating system, you may run system’s circulating blower while using heater. This will help circulate the heat throughout the house. In the event of a power outage, you can use this heater as your primary heat source.
WARNING: Never install the heater
• in a bedroom or bathroom unless installed as a
vented appliance, see page 10
• in a recreational vehicle
• where curtains, furniture, clothing or other fl am-
WARNING: A qualifi ed service person must install
heater. Follow all local codes.
mable objects are less than 36" from front and 42" from top of heater; for side clearances see Figure
4, page 8
NOTICE: State or local codes may only allow operation of this appliance in a vented confi guration. Check your
• in high traffi c areas
• in windy or drafty areas
state or local codes.
WARNING: Make sure the selector switch is in
the OFF position before installing heater.
CAUTION: This heater creates warm air currents. These currents move heat to wall surfaces next to heater. Installing heater next to vinyl or cloth wall coverings or operating heater where impurities (such
WARNING: Before installing in a solid fuel-burning fi replace, the chimney fl ue and fi rebox must be cleaned of soot, creosote, ashes and loose paint by
as, but not limited to, tobacco smoke, aromatic candles, cleaning fl uids, oil or kerosene lamps, etc.) in the air exist, may discolor walls or cause odors.
a qualifi ed chimney cleaner. Creosote will ignite if highly heated. A dirty chimney fl ue and fi rebox may create and distribute soot within the house. Inspect chimney fl ue for damage. If damaged, repair fl ue before operating heater.
WARNING: Seal any fresh air vents or ash clean-
IMPORTANT: Vent-free heaters add moisture to the air. Although this is benefi cial, installing heater in rooms without enough ventilation air may cause mildew to form from too much moisture. See Air for Combustion and Ventilation, pages 5-7.
out doors located on fl oor or wall of fi replace. If not, drafting may cause pilot outage or sooting. Use a heat-resistant sealant. Do not seal chimney fl ue damper.
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INSTALLATION
Continued
CHECK GAS TYPE
Use the correct type of gas (natural or propane/LP). If your gas supply is not the correct gas type, do not install heater. Call dealer where you bought heater for proper type heater.
WARNING: This appliance is equipped for either natural gas or propane/LP gas but not both. Gas type is indicated on the rating plate. Field conversion is not permitted.
INSTALLATION AND CLEARANCES FOR VENT-FREE OPERATION
WARNING: Maintain the minimum clearances. If you can, provide greater clearances from fl oor, ceiling and adjoining wall.
MINIMUM FIREPLACE CLEARANCE
TO COMBUSTIBLE MATERIALS
Side Wall 16", Ceiling 42", Floor 5", Front 36"
NOTICE: Manual control heaters may be used as a vented product. If so, you must always run heater with chimney fl ue damper open. If running heater with damper open, noncombustible material above fi replace opening is not needed. Go to Installing Damper Clamp Accessory for Vented Operation, page 10.
Example
*
Carefully follow the instructions below. This will ensure safe instal­lation into a masonry, UL127-listed manufactured fi replace or listed vent-free fi rebox.
LOG SIZING REQUIREMENTS
Minimum Firebox
Log Size
18" 19" 14" 28" 20"
24" 19" 14" 32" 22"
30" 19" 14" 40" 30"
Table 1
Minimum Clearances For Side Combustible Material, Side Wall and Ceiling
A. Clearances from the side of the fi replace cabinet to any combus-
tible material and wall should follow diagram in Figure 4, page
8.
Example: The face of a mantel, bookshelf, etc. is made of
combustible material and protrudes 3-1/2" from the wall. This combustible material must be 4" from the side of the fi replace cabinet (see Figure 4, page 8).
NOTE: When installing your gas logs into a manufactured fi rebox,
follow fi rebox manufacturer’s instructions for minimum clear­ances to combustible materials.
B. Clearances from the top of the fi replace opening to the ceiling
should not be less than 42".
Height Depth Front Width Rear Width *
*Minimum 16" from Side Wall
Figure 4 - Minimum Clearance for Combustible to Wall
Minimum Noncombustible Material Clearances If Not Using Mantel
NOTE: If using a mantel proceed to If Using Mantel. If not using a mantel, follow these instructions.
You must have noncombustible material(s) above the fi replace opening. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fi replace hood accessory (24" and 30" Models Only). See Table 2 and Figure 5 for minimum clearances.
Noncombustible
Material Distance (A)
12" or more
Between 8" and 12"
Less than 8"
Table 2
Requirements for Safe Installation
Noncombustible material OK.
24" or 30" Models: Install fi replace hood acces­sory (GA6050 - see Accessories, page 32).
18" Model: Noncombustible material OK. Noncombustible material must be extended to
at least 8". See Between 8" and 12", above. If you cannot extend material, you must operate heater with fl ue damper open.
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INSTALLATION
Heat Resistant Material
(A)
Minimum Noncombustible Material
8" Min.
12" 15" 18" 20"
2
1
/2
"
6"
8"
10"
12"
Distances to Underside of
Mantel
Hood (GA6050
or GA6053)
Top of Fireplace Opening
Underside
of Mantel
Shelf
Mantel Shelf
Continued
Heat Resistant Material
Figure 5 - Heat Resistant Material (Slate, Marble, Tile, etc.) Above Fireplace
If Using Mantel
You must have noncombustible material(s) above the fi replace open­ing. Noncombustible materials (such as slate, marble, tile, etc.) must be at least 1/2" thick. With sheet metal, you must have noncombustible material behind it. Noncombustible material must extend at least 8" up (for all models). If noncombustible material is less than 12", you must install the fi replace hood accessory (24" and 30" Models Only). Even if noncombustible material is more than 12", you may need the hood accessory to defl ect heat away from your mantel shelf. See Figures 5-7, page 9, for minimum clearances.
10"
8"
6"
2
1
/2
"
Mantel Shelf
Underside of Mantel Shelf
Figure 7 - Minimum Mantel Clearances When Using Hood
IMPORTANT: If you cannot meet these minimum clearances, you
must operate heater with chimney fl ue damper open. Go to Installing Damper Clamp Accessory for Vented Operation, page 10.
MANTEL CLEARANCES
In addition to meeting noncombustible material clearances, you must also meet required clearances between fi replace opening and mantel shelf. If you do not meet the clearances listed below, you will need a hood.
Determining Minimum Mantel Clearance
If you meet minimum clearance between mantel shelf and top of fi replace opening, a hood is not required (see Figure 6).
Determining Minimum Mantel Clearance When Using a Hood
If minimum clearances in Figure 6, are not met, you must have a hood. When using a hood there are still certain minimum mantel clearances required. Follow minimum clearances shown in Figure 7, when using hood.
Minimum Non­Combustible Material
Figure 6 - Minimum Mantel Clearances Without Using Hood
(A)
12"
8"
Minimum Non­Combustible Material Height
18"
14"
20"
22"
17"
19"
Distances to Underside of Mantel
24"
20"
Top of Fireplace Opening
All minimum distances are in inches
Log Set 24"/30" Models
18" Model
NOTICE: Surface temperatures of adjacent walls and mantels become hot during operation. Walls and mantels above the fi rebox may become hot to the touch. If installed properly, these temperatures meet the requirement of the national product stan­dard. Follow all minimum clearances shown in this manual.
NOTICE: If your installation does not meet the minimum clearances shown, you must do one of the following:
• operate the logs only with the fl ue damper open
• raise the mantel to an acceptable height
• remove the mantel
ComfortFlame.US.com900559-00 NC 9
INSTALLATION
Continued
FLOOR CLEARANCES
A. If installing appliance on the fl oor level, you must maintain the
minimum distance of 14" to combustibles (see Figure 8).
B. If combustible materials are less than 14" to the fi replace, you must
install appliance at least 5" above the top surface of combustible fl ooring including tile and carpet (see Figure 9).
See chart below for minimum permanent fl ue opening you must pro­vide. Attach damper clamp so the minimum permanent fl ue opening will be maintained at all times.
Area of Various Standard Round Flues
Diameter Area
5" 20 sq. in. 6" 29 sq. in. 7" 39 sq. in. 8" 51 sq. in.
Table 3
Combustible Material
14" Min.
Figure 8 - Minimum Fireplace Clearances If Installed at Floor Level
Hearth
Figure 9 - Minimum Fireplace Clearances Above Combustible Flooring
Combustible Material
Noncombustible Material
Noncombustible Material
Hearth
5" Min.
Combustible Material
Combustible Material
Chimney
Height
6' to 15' 39 sq. in.
15' to 30' 29 sq. in.
Table 4
Damper Clamp
Damper
Damper Clamp
Damper
Masonry Fireplace
Figure 10 - Attaching Damper Clamp
INSTALLING HEATER BASE ASSEMBLY
Minimum Permanent
Flue Opening
Damper
Manufactured Fireplace
INSTALLING DAMPER CLAMP ACCESSORY FOR VENTED OPERATION
NOTE: When used as a vented heater, appliance must be installed only in a solid-fuel-burning fi replace with a working fl ue and constructed of noncombustible material.
For Massachusetts Residents Only: Installation of this gas log set as a vented appliance in the Commonwealth of Massachusetts requires the damper be permanently removed or welded in the fully open position.
If your heater is a manually-controlled model, you may use this heater as a vented product. There are three reasons for operating your heater in the vented mode.
1. The fi replace does not meet the clearance to combustibles require­ments for vent-free operation.
2. State or local codes do not permit vent-free operation.
3. You prefer vented operation.
If reasons number 1 or 2 above apply to you, you must permanently open chimney fl ue damper. You must install the damper clamp ac­cessory (to order, see Accessories, page 32). This will ensure vented operation (see Figure 10). The damper clamp will keep damper open. Installation instructions are included with clamp accessory.
ComfortFlame.US.com 900559-00 NC10
WARNING: You must secure this heater to fi re­place fl oor. If not, heater will move when you adjust controls. Moving heater may cause a gas leak or log misplacement.
WARNING: If installing in a sunken fi replace, special care is needed. You must raise the fi replace fl oor to allow access to heater control panel. This will ensure adequate air fl ow and guard against sooting and controls being damaged. Raise fi replace fl oor with noncombustible material. Make sure material is secure.
CAUTION: Do not pick up heater base assembly by burners. This could damage heater. Only handle base assembly by grates.
IMPORTANT: Make sure the heater burners are level. If heater is not level, heater will not work properly.
INSTALLATION
Continued
Installation Items Needed
• hardware package (provided with heater)
• approved flexible gas hose and fittings (only provided with TrueFlame™ burner system series) (if allowed by local codes)
• sealant (resistant to propane/LP gas, not provided)
• electric drill with 3/16” masonry drill bit
NOTE: Install optional receiver and hand-held remote control kit (see Accessories, page 32) before installing gas log heater. See installation instructions included with the kit.
1. Apply pipe joint sealant lightly to male threads of the 1/2 NPT
side of gas fi tting elbow (provided) and connect to inlet side of gas control. Remove gas fi tting from fl exible gas hose (provided) before connecting to elbow (see Figure 11).
2. Position heater base assembly in fi replace.
3. Mark screw locations through holes in front panel of base (see
Figure 12). If installing in a brick-bottom fi replace, mark screw locations in mortar joint of bricks.
4. Remove heater base from fi replace.
5. Drill holes at marked locations using 3/16" drill bit.
6. Attach base, through holes in back side panels of base, to fi replace
fl oor using masonry screws provided in hardware package (see Figure 12).
7. Connect to gas supply. See Connecting To Gas Supply.
Masonry Screw
Figure 12 - Attaching Base to Fireplace Floor
CONNECTING TO GAS SUPPLY
Flexible Gas Hose (Provided with VGC Series Models Only) (Install if allowed by local codes)
Elbow, 3/8 NPT x 3/8 Flare
Gas Control
Figure 11 - Attaching Flexible Gas Hose to Heater Gas Regulator
WARNING: This appliance requires a 3/8" NPT (National Pipe Thread) inlet connection to the pres­sure regulator.
WARNING: A qualifi ed service person must con-
nect appliance to gas supply. Follow all local codes.
CAUTION: Never connect propane/LP appliance directly to the propane/LP supply. This heater re­quires an external regulator (not supplied). Install the external regulator between the heater and pro­pane/LP supply.
WARNING: Never connect natural gas appli­ance to private (non-utility) gas wells. This gas is commonly known as wellhead gas.
ComfortFlame.US.com900559-00 NC 11
INSTALLATION
Continued
Installation Items Needed
Before installing heater, make sure you have the items listed below.
• external regulator (supplied by installer)
• piping (check local codes)
• sealant (resistant to propane/LP gas)
• equipment shutoff valve *
• test gauge connection *
• sediment trap
• tee joint
• pipe wrench
• approved fl exible gas line with gas connector (if allowed by local codes) (not provided)
* An equipment shutoff valve with 1/8" NPT tap is an acceptable al­ternative to test gauge connection. Purchase the optional equipment shutoff valve from your dealer.
For propane/LP units, the installer must supply an external regulator. The external regulator will reduce incoming gas pressure. You must reduce incoming gas pressure to between 11" and 14" of water. If you do not reduce incoming gas pressure, heater regulator damage could occur. Install external regulator with the vent pointing down as shown in Figure 13. Pointing the vent down protects it from freezing rain or sleet.
CAUTION: Use only new, black iron or steel pipe. Internally-tinned copper tubing may be used in certain areas. Check your local codes. Use pipe of 1/2" diameter or greater to allow proper gas volume to heater. If pipe is too small, undue loss of volume will occur.
Propane/LP Supply Tank
External Regulator with Vent Pointing Down
IMPORTANT: Install equipment shutoff valve in an accessible loca­tion. The equipment shutoff valve is for turning on or shutting off the gas to the appliance.
Check your building codes for any special requirements for locating equipment shutoff valve to appliances.
Apply pipe joint sealant lightly to male NPT threads. This will prevent excess sealant from going into pipe. Excess sealant in pipe could result in clogged heater valves.
WARNING: Use pipe joint sealant that is resistant
to liquid petroleum (LP) gas.
We recommend that you install a sediment trap in supply line as shown in Figure 14, page 12. Locate sediment trap where it is within reach for cleaning. Install in piping system between fuel supply and heater. Locate sediment trap where trapped matter is not likely to freeze. A sediment trap traps moisture and contaminants. This keeps them from going into heater controls. If sediment trap is not installed or is installed wrong, heater may not run properly.
CAUTION: Avoid damage to gas control. Hold gas fi tting with wrench when connecting it to gas piping and/or fi ttings.
Equipment Shutoff Valve With 1/8" NPT Tap*
Approved Flexible Gas Hose (if allowed by local codes)
3" Minimum
Pipe Cap Tee Nipple Joint
PROPANE/LP From
External Regulator (11" W.C.** to 14"
W.C. Pressure)
NATURAL From
Gas Meter (5"
W.C.** to 10.5"
W.C. Pressure)
Figure 13 - External Regulator With Vent Pointing Down
Installation must include an equipment shutoff valve, union and plugged 1/8" NPT tap. Locate NPT tap within reach for test gauge hook up. NPT tap must be upstream from heater (see Figure 14).
ComfortFlame.US.com 900559-00 NC12
Gas Control
* Purchase the optional equipment shutoff valve from your dealer. ** Minimum inlet pressure for purpose of input adjustment.
Sediment Trap
Figure 14 - Gas Connection
CHECKING GAS CONNECTIONS
WARNING: Test all gas piping and connections, internal and external to unit, for leaks after installing or servicing. Correct all leaks at once.
WARNING: Never use an open fl ame to check for a leak. Apply a noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak. Correct all leaks at once.
INSTALLATION
Continued
Figure 15 - Equipment Shutoff Valve
Equipment Shutoff Valve
Open
Closed
CAUTION: Make sure external regulator has been installed between propane/LP supply and heater. See guidelines under Connecting to Gas Supply, page 11.
PRESSURE TESTING GAS SUPPLY PIPING SYSTEM Test Pressures In Excess Of 1/2 PSIG (3.5 kPa)
1. Disconnect appliance with its appliance main gas valve (control valve) and equipment shutoff valve from gas supply piping system. Pressures in excess of 1/2 psig will damage heater regulator.
2. Cap off open end of gas pipe where equipment shutoff valve was connected.
3. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
4. Check all joints of gas supply piping system. Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Reconnect heater and equipment shutoff valve to gas supply. Check reconnected fi ttings for leaks.
Test Pressures Equal To or Less Than 1/2 PSIG (3.5 kPa)
1. Close equipment shutoff valve (see Figure 15).
2. Pressurize supply piping system by either opening propane/LP supply tank valve for propane/LP gas or opening main gas valve located on or near gas meter for natural gas or using compressed air.
3. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figure 16 or Figure 17, page 13). Apply noncorrosive leak detection fl uid to all joints. Bubbles forming show a leak.
4. Correct all leaks at once.
Propane/LP Supply Tank
Figure 16 - Checking Gas Joints (Propane/LP Only)
Equipment Shutoff Valve
Gas Meter
Figure 17 - Checking Gas Joints (Natural Gas Only)
Equipment Shutoff Valve
Control Valve Location
Control Valve Location
The appliance and its appliance main gas valve must be discon­nected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1/2 psi (3.5 kPa).
The appliance must be isolated from the gas supply piping sys­tem by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1/2 psi (3.5 kPa).
ComfortFlame.US.com900559-00 NC 13
INSTALLATION
Continued
PRESSURE TESTING HEATER GAS CONNECTIONS
1.
Open equipment shutoff valve (see Figure 15, page 13).
2. Open main gas valve located on or near gas meter for natural gas or open propane/LP supply tank valve.
3. Make sure control knob of heater is in the OFF position.
4. Check all joints from gas meter to equipment shutoff valve for natural gas or propane/LP supply to equipment shutoff valve for propane/LP (see Figure 16, page 13 or Figure 17). Apply noncor- rosive leak detection fl uid to all joints. Bubbles forming show a leak.
5. Correct all leaks at once.
6. Light heater (see Operation, page 20). Check all other internal joints for leaks.
Turn off heater (see To Turn Off Gas to Appliance, page 21.
7.
INSTALLING SWITCH
The AUTO/OFF/ON switch for this log set is installed into the small single log accompanying this log set. This switch needs to be used only if remote or wall switch is not being used.
Connect the wires to the valve from the switch assembly as shown in Figure 18.
To OFF Terminal on Switch
To AUTO
Control Valve
Figure 18 - Connecting Wires
Terminal on Switch
WARNING: Turn off heater and let cool before handling any part of heater. Make sure gas is turned of to unit.
2. Carefully remove logs and set aside.
3. Locate mounting screws on sides of heater base assembly and remove screws. Set screws aside for reinstallation.
4. Disconnect gas line from heater base as shown in Figure 11, page 11.
WARNING: A qualifi ed service person must connect and disconnect gas to heater. Follow all local codes.
5. Remove heater base from fi replace.
6. If installed, disconnect AUTO/OFF/ON switch wire from control valve
at TPTH and TH locations (see Figure 19, page 14).
7. Connect wires from hardware pack (with remote receiver bracket)
to control valve at the TPTH and TH locations as shown in Figure 19, page 14. Connect other ends of these wires to remote receiver wires.
NOTE: Make sure excess wire does not interfere with burner or
pilot.
8.
If heater was removed from fi replace before installation of remote accessory, see Installing Heater Base Assembly on page 10 to reinstall heater into fi replace. Test gas connection for leaks (see
Checking Gas Connections, page 13).
9. If logs were removed from heater for install remote accessory, replace logs (see Installing Logs, Embers and Volcanic Stone,
Page 15).
10. Place remote receiver on fi replace fl oor next to control valve. Make sure the remote receiver and wires are not on or touching either gas burner on the log set.
INSTALLING OPTIONAL REMOTE ACCESSORY)
Installing Remote Receiver
Remote control accessories are available separately (see Accessories, page 32). Read instructions shipped with remote control along with instructions below before attempting installation.
1. If unit is already installed in fi replace, continue with these instruc­tions. If unit has not been installed in fi replace, go to step 6 and continue installation of remote accessory.
ComfortFlame.US.com 900559-00 NC14
Switch
Control Valve
Figure 19- Disconnecting Switch from Control Valve
INSTALLATION
INSTALLING LOGS, EMBERS AND VOLCANIC STONE
WARNING: Failure to position the parts in ac­cordance with these diagrams or failure to use only parts specifi cally approved with this heater may result in property damage or personal injury.
CAUTION: After installation and periodically thereafter, check to ensure that no fl ame comes in contact with any log. With heater set to Hi, check to see if fl ames contact any log. If so, reposition logs according to log installation instructions in this manual. Flames contacting logs will create soot.
TrueFlame™ Series Burner System - Log Compatibility Chart
Burner System Models Fiber Log Models Concrete Log Models
TRUEFLAME 18 ZMN/ZMP WILMINGTON18F BEARRIVER18L
TRUEFLAME 24 ZMN/ZMP
Table 5 - TrueFlame Series Burner System- Log Compatibility Chart
WILMINGTON24F WILMINGTON30F
BEARRIVER24L BEARRIVER30L
Continued
2. Place the middle log (#2) in front of the U-burner and against the
edges of the plate as shown in Figure 21.
3. Place the front left log (#3) onto the base assembly between the middle log (#2) and the grate fi ngers. The back of the front left log (#3) will rest against the front of the middle log (#2). The notch at the end of the front left log (#3) will fi t around the grate bar. See Figure 22.
4. Place the front right log (#4) onto the base assembly between the middle log (#2) and the grate. The back of the front right log (#4) will rest against the front of the middle log (#2). The notch in the end of the front right log (#4) will fi t around the grate bar. See Figure 23.
2
WILMINGTON(18,24,30)F LOG PLACEMENT
It is very important to install the logs exactly as instructed. Do not modify logs. Only use logs supplied with heater or as identifi ed for use with the heater as shown in Table 5. Each log includes reference numbers formed in the bottom or back of the log. The circled number indicates the order it is placed on the burner system. The remaining numbers indicate the size burner system the logs are designed to fi t. For example, the fi rst log for a 24 inch burner system will include a circled 1 and also a 24. The circled 1 indicates this is the fi rst log to be installed. The 24 indicates this log belongs to a 24 inch log set.
1. Place the rear log (#1) on base assembly as shown in Figure 20.
Log will fi t over right end of burner and rest in middle of U-burner.
1
Base assembly
''U'' - Burner
Figure 21 - Installing Log # 2
3
Figure 22 - Installing Log # 3
4
Figure 20 - Installing Log # 1
Figure 23 - Installing Log # 4
ComfortFlame.US.com900559-00 NC 15
INSTALLATION
Continued
5. Place the left back top log (#5) on top of the rear log (#1). Match the rectangular peg on top of the left side of the rear log (#1) with the rectangular hole on the bottom of the left back top log (#5). Match the metal pin on the top of the rear log (#1) with the round hole in the bottom of the left back top log (#5). See Figure 24.
6. Place the left top forked log (#6) on the top of the middle log (#2). Match the rectangular projection on top of the middle log (#2) with the rectangular hole on the bottom of the left top forked log (#6). Match the metal pin on teh top of the middle log (#2) with the round hold in the bottom of the left top forked log (#6) See Figure 25.
5
Rectangular Peg
Metal Pin
7. Place the right rear chunk log (#7) on top of the middle log (#2)
and rear log (#1) as shown in Figure 26. Match the round peg on the top of the rear log (#1) with the round hole on the bottom of the right rear chunk (#7) log and square peg on the top of the middle log (#2) with the square hole on the bottom of the right rear chunk log (#7).
7
Round
Peg
Figure 24 - Installing Log # 5
6
Rectangular Peg
Metal Pin
Figure 26 - Installing Log # 7
8. Place the front right mid log (#8) on top of the front right log (#4)
as shown in Figure 27. Match the round metal pin on the top of the front right log (#4) with the round hole on the bottom of the front right mid log (#8).
Square Peg
8
Figure 25 - Installing Log # 6
Metal Pin
Figure 27 - Installing Log # 8
ComfortFlame.US.com 900559-00 NC16
INSTALLATION
Continued
9. Place the top right log (#9) on top of the right rear chunk log (#7) and front right mid log (#8) as shown in Figure 28. Match the round peg on the top of the right rear chunk log (#7) with the round hole on the bottom of the top right log (#9) and square peg on the top of the front right mid log (#8) with the square hole on the bottom of the top right log (#9).
Round Peg
9
11
Round
Peg
Figure 30 - Installing Log # 11
Square Peg
Square Peg
Figure 28 - Installing Log # 9
10. Place the right rear top log (#10) on top of the right rear chunk
log (#7) as shown in Figure 29. Match the rectangular peg on the top of the right rear chunk log (#7) with the rectangular hole on the bottom of the right rear top log (#10).
11. Place the left top log (#11) on top of the left back top log (#5) and
left top forked log (#6) as shown in Figure 30. Match the round peg on the top of the left top forked log (#6) with the round hole on the bottom of the top left log (#11) and rectangular peg on the top of the left back top log (#5) with the rectangular hole on the bottom of the top left log (#11).
10
Figure 31 - Final Assembly
Figure 29 - Installing Log # 10
ComfortFlame.US.com900559-00 NC 17
INSTALLATION
Continued
BEAR RIVER(18,24,30)L LOG PLACEMENT
It is very important to install the logs exactly as instructed. Do not modify logs. Only use logs supplied with heater or as identifi ed for use with the heater as shown.
1. Place bottom ember log on base assembly as shown in Figure
32. The log should fi t over the left side of the burner and rest in the middle of the U-burner.
Bottom Ember Log
Burner Tube
3. Place the right front log onto the base and grate assembly as
shown in Figure 34. The log has notches in the bottom for the grate.
Right Front Log
Base Assembly
Figure 32 - Installing Bottom Ember Log
2. Place the rear log on the base assembly as shown in Figure 33.
The rear log has grooves in the bottom which will allow the log to sit on the burner and behind the bottom ember log
Rear Log
Burner Tube
Grate Assembly
Figure 34 - Installing Right Front Log
4. Place the left front log onto the base and the right front log as
shown in Figure 35. The left front log has a notch on the bottom that will line up with the projection on the right front log.
Left Front Log
Rectangular Projection
Figure 33 - Installing Rear Log
Base Assembly
Figure 35 - Installing Left Front Log
ComfortFlame.US.com 900559-00 NC18
INSTALLATION
Continued
5. Place the right crossover log onto the rear log and the right front
log as shown in Figure 36. The right crossover log has notches in the bottom that will line up with the projections on the rear log and the right front log.
EMBER PLACEMENT
WARNING: Do not use any other ember material
not supplied with this unit.
Right Crossover Log
Projections for Sitting Log
Figure 36 - Installing Right Crossover Log
6. Place the left crossover log onto the rear log and the left front log
as shown in Figure 37. The left crossover log has notches in the bottom that will line up with the projections on the rear log and the left front log.
Left Crossover Log
WARNING: Do not operate unit without ember material correctly in place as shown in Figures 38 and 39. Do NOT place ember material anywhere else on the unit. Use only ember material supplied with unit. Excessive or incorrectly placed ember material may produce carbon monoxide or soot. If replacement embers are needed, the replacement embers must be purchased from IHP. See page 29 for part numbers.
WARNING: All previously applied loose material must be removed prior to reapplication.
1. Two ember materials are supplied with this log set. Platinum Bright Embers give a bright glow appearing as hot coals. Should embers need replacing, see Parts, page 28.
Platinum Bright Ember placement. Add embers to front, fl at
burner. Gently remove embers from bag. Separate pieces of ember material and place on surface of fl at burner just behind horizontal ports as shown in Figure 38.
Glowing embers (rockwool) placement. Place glowing embers
material on front fl at burner in areas away from ports as shown in Figure 39.
2. Add volcanic stone and small decorative logs around base of heater if desired. DO NOT place rock or additional logs on front burner or on logs. Placing any material on unit other than ember material on front burner may result in production of carbon mon­oxide or soot. Use volcanic stone to hide wires from switch/log to control valve. Place switch/log so the switch is easy to access.
Projection for Sitting Log
Projection for Sitting Log
Figure 37 - Installing Left Crossover Log
Ember Material
Figure 38 - Platinum Bright Embers
Glowing Embers (rockwool)
Figure 39 - Placement of Glowing Embers (shown with Platinum Bright Embers)
ComfortFlame.US.com900559-00 NC 19
Flat Front Burner
OPERATION
FOR YOUR SAFETY
READ BEFORE LIGHTING
WARNING: If you do not follow these instruc­tions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.
A. This appliance has a pilot which must be lighted by hand. When
lighting the pilot, follow these instructions exactly.
B. BEFORE LIGHTING smell all around the appliance area for gas.
Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electric switch; do not use any phone in your building.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
C. Use only your hand to push in or turn the gas control knob. Never
use tools. If the knob will not push in or turn by hand, don’t try to repair it, call a qualifi ed service technician or gas supplier. Force or attempted repair may result in a fi re or explosion.
D. Do not use this appliance if any part has been under water. Imme-
diately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.
NOTE: Homeowners generally prefer to operate their heater with the chimney damper closed. This will put all the heat into the room. However, there may be times you will desire the full fl ames of the HI heat setting but will fi nd the heat output excessive. You can open the chimney damper (if you have one) fully or partially to release some of the heat.
WARNING: Damper handle will be hot if heater
has been running.
1. STOP! Read the safety information, column 1.
2. Make sure equipment shutoff valve is fully open.
3. Set switch to OFF position.
4. Press in and turn control knob clockwise
(see Figure 40).
Igniter
Selector Switch
Flame Adjustment Knob
to the OFF position
Control Knob in OFF Position
AUTO OFF ON
LIGHTING
INSTRUCTIONS
NOTICE: During initial operation of new heater, burning logs will give off a paper-burning smell. Orange fl ame will also be present. Open damper or window to vent smell. This will only last a few hours.
WARNING: If fi replace has glass doors, never operate this heater with glass doors closed. If you operate heater with doors closed, heat buildup inside fi replace will cause glass to burst. Make sure there are no obstructions across opening of fi replace.
WARNING: You must operate this heater with a fi replace screen in place. Make sure fi replace screen is closed before running heater.
NOTICE: During initial operation of new heater, burn­ing logs will give off a paper-burning smell. Orange fl ame will also be present. Open damper or window to vent smell. This will only last a few hours.
Figure 40 - Control Knob, Igniter Button and AUTO/OFF/ON Switch
5. Wait fi ve (5) minutes to clear out any gas. Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the safety information, column 1. If you don’t smell gas, go to the next step.
6. Press in and turn control knob counterclockwise PILOT position. Press in control knob for fi ve (5) seconds (see
Figure 40).
NOTE: You may be running this heater for the fi rst time after
hooking up to gas supply. If so, the control knob may need to be pressed in for 30 seconds or more. This will allow air to bleed from the gas system.
7. With control knob pressed in, press and release igniter button on left side of log set. This will light pilot. The pilot is attached to the front of U-shaped burner. If needed, keep pressing igniter button until pilot lights.
NOTE: If pilot does not stay lit, contact a qualifi ed service person
or gas supplier for repairs. Until repairs are made, light pilot with match. To light pilot with match, see Manual Lighting Procedure.
to the
ComfortFlame.US.com 900559-00 NC20
OPERATION
Continued
8. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob.
• If control knob does not pop out when released, contact a quali-
fi ed service person or gas supplier for repairs.
NOTE: If pilot goes out, repeat steps 4 through 8.
9. Slightly push in and turn control knob counterclockwise the ON position. If using a hand-held remote control accessory, go to Optional Hand-Held Remote Operation on this page.
10. Wait one minute and put switch in ON position to light burners.
NOTE: AUTO is only functional when using GWMT1 or GWMS2
optional accessories. If hand-held remote control is installed but not being used, slide remote selector switch to ON (It must be in this position for burners to light. Switch will be in REMOTE position if using hand-held remote).
11. Set fl ame adjustment knob to any level between HI and LO.
12. To leave pilot lit an shut off burners only: turn control knob clockwise
to the PILOT position, or use remote control manual OFF
button , or set selector switch in the OFF position.
to
CAUTION: Do not try to adjust heating levels by
using the equipment shutoff valve.
WARNING: Make sure the remote selector switch is in the OFF position when you are away from home for long periods of time. Heater will come on automati­cally with selector switch in the ON position.
Pilot Burner
MANUAL LIGHTING
PROCEDURE
1. Follow steps 1 through 6 under Lighting Instructions, page 20.
2. Press control knob and light pilot with match.
3. Keep control knob pressed in for 30 seconds after lighting pilot. After 30 seconds, release control knob. Now follow steps 9 through 11, Lighting Instructions, page 20.
OPTIONAL HAND-HELD
REMOTE OPERATION
NOTE: All remote control accessories must be purchased separately (see Accessories, page 32). Follow instructions included with the remote control.
NOTICE: You must light the pilot before using the hand-held remote control unit. See Lighting Instruc- tions on page 20.
After lighting, let pilot fl ame burn for about one minute. Turn control knob to ON position. Adjust fl ame adjustment knob anywhere be­tween HI and LO. Slide the selector switch to the REMOTE position
(see Figure 42). NOTE: The burner may light if hand-held remote was on when selector
switch was last turned off. You can now turn burner on and off with hand-held remote control unit.
IMPORTANT: Do not leave selector switch in the REMOTE or ON position when pilot is not lit. This will drain the battery.
NOTE: Do not hold hand-held remote for a long time. Body tempera­ture will affect its operation in the AUTO mode.
Igniter Electrode
Figure 41 - Pilot (Natural)
TO TURN OFF GAS
TO APPLIANCE
1. Turn control knob clockwise to the OFF position. 2a. Set switch in the OFF position. 2b. If Using Optional Hand-Held Remote: Set selector switch in the
OFF position to prevent draining battery.
3. Close equipment shutoff valve (see Figure 15, page 13).
ComfortFlame.US.com900559-00 NC 21
Flame
Selector Switch
Igniter
Figure 42 - Control Knob, Igniter Button and Remote Selector Switch
Adjustment Knob
Control Knob in OFF Position
INSPECTING BURNERS
Check pilot fl ame pattern and burner fl ame patterns often.
PILOT FLAME PATTERN
Figure 43 shows a correct pilot fl ame pattern. Figure 44 shows an incorrect pilot fl ame pattern. The incorrect pilot fl ame is not touching the thermocouple. This will cause the thermocouple to cool. When the thermocouple cools, the heater will shut down.
If pilot fl ame pattern is incorrect, as shown in Figure 44
• turn heater off (see To Turn Off Gas to Appliance, page 21
• see Troubleshooting, page 24
NOTE: The pilot fl ame on natural gas units will have a slight curve, but fl ame should be blue and have no yellow or orange color.
Pilot Burner
Thermocouple
Figure 43 - Correct Pilot Flame Pattern
Pilot Burner
Thermocouple
Figure 44 - Incorrect Pilot Flame Pattern
CLEANING AND MAINTENANCE
WARNING: Turn off heater and let cool before
cleaning.
CAUTION: You must keep control areas, burners and circulating air passageways of heater clean. Inspect these areas of heater before each use. Have heater inspected yearly by a qualifi ed service person. Heater may need more frequent cleaning due to excessive lint from carpeting, pet hair, bedding material, etc.
WARNING: Failure to keep the primary air opening(s) of the burner(s) clean may result in sooting and property damage.
BURNER INJECTOR HOLDER AND PILOT AIR INLET HOLE
The primary air inlet holes allow the proper amount of air to mix with the gas. This provides a clean burning fl ame. Keep these holes clear of dust, dirt, lint and pet hair. Clean these air inlet holes prior to each heating season. Blocked air holes will create soot. We recommend that you clean the unit every three months during operation and have heater inspected yearly by a qualifi ed service person.
We also recommend that you keep the burner tube and pilot assembly clean and free of dust and dirt. To clean these parts we recommend using compressed air no greater than 30 PSI. Your local computer store, hardware store or home center may carry compressed air in a can. If using compressed air in a can, please follow the directions on the can. If you don’t follow directions on the can, you could damage the pilot assembly.
1. Shut off unit, including pilot. Allow unit to cool for at least thirty minutes.
2. Inspect burner, pilot and primary air inlet holes on injector holder for dust and dirt (see Figure 45).
3. Blow air through the ports/slots and holes in the burner.
4. Check injector holder located at end of burner tube again. Remove any large particles of dust, dirt, lint or pet hair with a soft cloth or vacuum cleaner nozzle.
5. Blow air into the primary air holes on the injector holder.
6. In case any large clumps of dust have now been pushed into the burner repeat steps 3 and 4.
Clean pilot assembly also. Additional cleaning may be needed for proper pilot operation based on use/lack of use. A yellow tip on the pilot fl ame may indicate dust and dirt in the pilot assembly. There is a small pilot air inlet hole about from where the pilot fl ame comes out of pilot assembly (see Figure 46). With unit off, lightly blow air through air inlet hole. You may blow through a drinking straw if compressed air is not available.
ComfortFlame.US.com 900559-00 NC22
Burner Tube
Primary Air Inlet Holes
CLEANING AND MAINTENANCE
Continued
LOGS
Injector Holder
• If you remove logs for cleaning, refer to Installing Logs, Embers
and Volcanic stone, page 15, to properly replace logs.
• Replace log(s) if broken or chipped (dime-sized or larger).
MAIN BURNER
Periodically inspect all burner fl ame holes with heater running. All slotted burner fl ame holes should be open with fl ame present. All round burner fl ame holes should be open with a small blue fl ame present. Some burner fl ame holes may become blocked by debris or rust, with no fl ame present. If so, turn off heater and let cool. Remove blockage, blocked burner fl ame holes will create soot.
Figure 45 - Injector Holder On Outlet Burner Tube
Pilot Air Inlet Hole
Pilot Assembly
Figure 46 - Pilot Inlet Air Hole (Your pilot may vary from pilot shown)
WARNING: The injector holders (air shutters) are not adjustable. Do not move injector holders from their original positions.
ComfortFlame.US.com900559-00 NC 23
TROUBLESHOOTING
WARNING: Turn off heater and let cool before servicing. Only a qualifi ed service person should service
and repair heater.
CAUTION: Never use a wire, needle, or similar object to clean ODS/pilot. This can damage ODS/pilot unit.
NOTE: All troubleshooting items are listed in order of operation.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Embers won't stay on burner 1. Ember placement
When igniter button is pressed, there is no spark at ODS/pilot
When igniter button is pressed, there is spark at ODS/pilot but no ignition
ODS/pilot lights but fl ame goes out when control knob is released
One or both burners do not light after ODS/ pilot is lit
1. Igniter electrode not connected to igniter cable
2. Igniter cable pinched or wet
3. Broken igniter cable
4. Bad igniter
5. Igniter electrode positioned wrong
6. Igniter electrode broken
7. Battery not installed, battery power low or bat­tery not installed correctly (electronic ignition models only)
1. Gas supply turned off or equipment shutoff valve closed
2. Control knob not in PILOT position
3. Control knob not pressed in while in PILOT position
4.
Air in gas lines when installed
5. Depleted gas supply (propane/LP only)
6. ODS/pilot is clogged
7. Gas regulator setting is not correct
1. Control knob not fully pressed in
2. Control knob not pressed in long enough
3. Safety interlock system has been triggered
4. Equipment shutoff valve not fully open
5. Pilot fl ame not touching thermocouple, which
allows thermocouple to cool, causing pilot fl ame to go out. This problem could be caused
by one or both of the following: A) Low gas pressure B) Dirty or partially clogged ODS/pilot
6. Thermocouple connection loose at control valve
7. Thermocouple damaged
8. Control valve damaged
1. Inlet gas pressure is too low
2. Burner orifi ce(s) clogged
3. Thermopile leads disconnected or improp-
erly connected.
4. Remote selector in OFF position
5. Wire disconnected from gas control
1. Overlap ember material 1/4" (see page 19)
1. Reconnect igniter cable
2. Free igniter cable if pinched by any metal or tubing. Keep igniter cable dry
3. Replace igniter cable
4. Replace igniter
5. Replace pilot assembly
6. Replace pilot assembly
7. Install new alkaline battery in electronic igniter. Verify battery is installed correctly
1. Turn on gas supply or open equipment shutoff valve
2. Turn control knob to PILOT position
3. Press in control knob while in PILOT position
4. Continue holding down control knob. Repeat igniting operation until air is removed
5. Contact local propane/LP gas company
6. Clean ODS/pilot (see Cleaning and Mainte- nance, page 22) or replace ODS/pilot assem­bly
7. Replace gas regulator
1. Press in control knob fully
2. After ODS/pilot lights, keep control knob pressed
in 30 seconds
3. Wait one minute for safety interlock system to
reset. Repeat ignition operation
4. Fully open equipment shutoff valve
5. A) Contact local natural or propane/LP gas
company
B) Clean ODS/pilot (see Cleaning and Mainte-
nance, page 22) or replace ODS/pilot assembly
6. Hand tighten until snug, then tighten 1/4 turn
more
7. Replace pilot assembly
8. Replace control valve
1. Contact local natural or propane/LP gas
company
2. Clean burner(s) (see Cleaning and Mainte-
nance, page 22) or replace burner orifi ce(s)
3.
Reconnect leads see wiring diagram, page 27
4. Put remote selector in ON position
5.
See Wiring Diagram, page 27
ComfortFlame.US.com 900559-00 NC24
TROUBLESHOOTING
Continued
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Delayed ignition of one or both burners 1. Manifold pressure is too low
2. Burner orifi ce(s) clogged
3. Mislocated crossover tube
Burner backfi ring during combustion 1. Burner orifi ce is clogged or damaged
2. Damaged burner
3. Gas regulator defective
Yellow fl ame in front burner during burner com­bustion
Slight smoke or odor during initial operation 1. Residues from manufacturing processes and
Heater produces a whistling noise when burners are lit
White powder residue forming within burner box or on adjacent walls or furniture
Moisture/condensation noticed on windows 1. Not enough combustion/ventilation air
Remote does not function 1. Battery is not installed. Battery power is low 1. Replace batteries in receiver and hand-held
Heater produces a clicking/ticking noise just after burners are lit or shut off
1. Not enough air
2. Gas regulator defective
logs curing
1. Turning control knob to HI position when burn­ers are cold
2. Air in gas line
3. Air passageways on heater blocked
4. Dirty or partially clogged burner orifi ce(s)
1. When heated, vapors from furniture polish, wax, carpet cleaners, etc. may turn into white powder residue
1. Metal expanding while heating or contracting while cooling
2. Wire connection loose or wire broken
1. Contact local natural or propane/LP gas com­pany
2. Clean burner(s) (see Cleaning and Maintenance, page 22) or replace burner orifi ce(s)
3.
Contact qualifi ed service person
1. Clean burner (see Cleaning and Maintenance, page 22) or replace burner orifi ce
2. Replace damaged burner
3. Replace gas regulator
1. Check burner(s) for dirt and debris. If found, clean burner(s) (see Cleaning and Maintenance,
page 22)
2. Replace gas regulator
1. Problem will stop after a few hours of operation
1. Turn control knob to LO position and let warm up for a minute
2. Operate burners until air is removed from line. Have gas line checked by local natural or propane/LP gas company
3. Observe minimum installation clearances (see
pages 8-10)
4. Clean burners (see Cleaning and Maintenance, page 22) or replace burner orifi ce(s)
1. Turn heater off when using furniture polish, wax, carpet cleaners or similar products
1. Refer to Air for Combustion and Ventilation requirements (page 5)
remote
1. This is normal with most heaters. If noise is excessive, contact qualifi ed service person
2. Check wiring connections (see wiring diagram, page 27). Replace wire harness if necessary.
ComfortFlame.US.com900559-00 NC 25
TROUBLESHOOTING
Continued
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use any phone in your building.
• Leave the building immediately.
• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
• If you cannot reach your gas supplier, call the fi re department.
- Installation and service must be performed by a qualifi ed installer, service agency or the gas supplier.
IMPORTANT: Operating heater where impurities in air exist may create odors. Cleaning supplies, paint, paint remover, cigarette smoke, cements and glues, new carpet or textiles, etc., create fumes. These fumes may mix with combustion air and create odors. These odors will disappear over time.
OBSERVED PROBLEM POSSIBLE CAUSE REMEDY
Heater produces unwanted odors 1. Heater burning vapors from paint, hair spray, glues,
cleaners, chemicals, new carpet, etc. (See IMPOR- TANT statement above)
2. Low fuel supply (propane/LP only)
3. Gas leak. See Warning statement at top of
page
Heater shuts off in use (ODS operates) 1. Not enough fresh air is available
2. Low line pressure
3.
ODS/pilot is partially clogged
Gas odor even when control knob is in OFF position
Gas odor during combustion 1. Foreign matter between control valve and
Log set cycles to pilot, but room temperature drops to a lower than ideal level before log set comes back on
1. Gas leak. See Warning statement at top of
page
2. Control valve or gas control defective
burner
2. Gas leak. See Warning statement at top of
page
1. Hand-held remote control is too close to heater 1. Move hand-held remote control unit farther
1. Open window to ventilate room. Stop using odor causing products while heater is running
2. Refi ll supply tank (propane/LP only)
3. Locate and correct all leaks (see Checking Gas
Connections, page 13)
1. Open window and/or door for ventilation
2. Contact local natural or propane/LP gas com­pany
3. Clean ODS/pilot (see Cleaning and Mainte-
nance, page 22)
1. Locate and correct all leaks (see Checking Gas Connections, page 13)
2. Replace control valve or gas control
1. Take apart gas tubing and remove foreign mat­ter
2. Locate and correct all leaks (see Checking Gas
Connections, page 13)
away from the heater
ComfortFlame.US.com 900559-00 NC26
REPLACEMENT PARTS
See pages 28-31 for a complete replacement parts list. Use only parts supplied from the manufacturer.
Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order.
When ordering repair parts, always give the following information:
1. The model number of the appliance.
2. The serial number of the appliance.
3. The part number.
SERVICE HINTS
When Gas Pressure Is Too Low
• pilot will not stay lit
• burner will have delayed ignition
• appliance will not produce specifi ed heat
• propane/LP gas supply may be low (propane/LP only) You may feel your gas pressure is too low. If so, contact your local
propane/LP or natural gas supplier.
SPECIFICATIONS
TrueFlame18ZMN
• Rating (Variable): 21,000/30,000 Btu/Hr
• Type Gas: Natural
• Ignition: Electronic
• Manifold Pressure: 3.4" W.C.
• Inlet Gas Pressure (in. of water): Max - 10.5" W.C., Min* - 5" W.C.
4. The description of the part.
5. The quantity required.
6. The installation date of the appliance.
If you encounter any problems or have any questions concerning the installation or application of this appliance, please contact your dealer.
IHP 1508 Elm Hill Pike, Suite 108 Nashville, TN 37210 Visit us at ComfortFlame.US.com
TECHNICAL SERVICE
You may have further questions about installation, operation, or troubleshooting. Please contact your IHP dealer for any questions or concerns. When contacting your dealer please have your model and serial numbers of your appliance ready. You can also visit our web site at ComfortFlame.US.com.
TrueFlame18ZMP
• Rating (Variable): 24,000/30,000 Btu/Hr
• Type Gas: Propane/LP
• Ignition: Electronic
• Manifold Pressure: 7.9" W.C.
• Inlet Gas Pressure (in. of water): Max - 14" W.C., Min* - 11" W.C.
TrueFlame24ZMN
• Rating (Variable): 28,000/39,000 Btu/ Hr
• Type Gas: Natural
• Ignition: Electronic
• Manifold Pressure: 3.4" W.C.
• Inlet Gas Pressure (in. of water):
Max - 10.5" W.C., Min* - 5" W.C.
To Thermopile
TrueFlame24ZMP
• Rating (Variable): 28,000/39,000 Btu/Hr
• Type Gas: Propane/LP
• Ignition: Electronic
• Manifold Pressure: 7.9" W.C.
• Inlet Gas Pressure (in. of water): Max - 14" W.C., Min* - 11" W.C.
*For purpose of input adjustment
WIRING DIAGRAM
To OFF Terminal on Switch
To AUTO Terminal on Switch
ComfortFlame.US.com900559-00 NC 27
PARTS
REMOTE-READY MODELS
TrueFlame18ZMN, TrueFlame18ZMP, TrueFlame24ZMN and TrueFlame24ZMP
Cat. No. Model
F2587 TrueFlame18ZMN F2588 TrueFlame18ZMP F2589 TrueFlame24ZMN F2590 TrueFlame24ZMP
27
25
21
22a
22
24
23
26
1
29
3
2
13
12
13a
17
30
19
18
20
14
15
16
10
31
11
4
28
5
9
8
6
7
ComfortFlame.US.com 900559-00 NC28
PARTS
REMOTE-READY MODELS
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 27 of this manual.
WARNING: Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved
by IHP. Use of non-approved parts can result in poor performance and safety hazards.
KEY NO. PART NO. DESCRIPTION 18ZMN 18ZMP 24ZMN 24ZMP QTY.
1 J6167 18" Dual Burner 1
J6166 24"/30" Dual Burner 1
2 J8093 Base 1
J8094 Base 1 3 J8085 Log Support Bracket 1 4 J8086 Valve Mounting Bracket 1 5 J3836 Gas Valve, Natural 1
J3837 Gas Valve, Propane/LP 1 6 J3840 Extension Knob (ON/OFF/AUTO) 1 7 J3841 Extension Knob (LO/HI) 1 8 J3562 Male Connector 1 9 J5409 Remote Outlet Tube 1
J5410 Remote Outlet Tube 1
10 J3654 Front Burner Regulator 1 11 J6145 18" ASM Pan Burner 1
J6146 24"/30" ASM Pan Burner 1
12 J6150 Burner Inlet Tube 1 13 J6127 Holder, Orifi ce 1
13a J8095 Orifi ce, 0.0635 1
J8096 Orifi ce, 0.0335 1
J8097 Orifi ce, 0.066 1
J8098 Orifi ce, 0.052 (1.321 mm) 1
14 J6144 Igniter Bracket 1 15 J4596 Electronic Igniter 1 16 J3571 Igniter Cable 1 17 J4886 Air Shutter 1 18 J5456 Gasket 1 19 J5416 Venturi Tube 1 20 J3547 ODS Nut 2 21 J5200 Natural Gas Air Shutter 1
J5199 Propane/LP Gas Air Shutter 1
22 J6127 Holder, Orifi ce 1
22a J8079 Orifi ce, 0.089 1
J3614 Orifi ce, 0.0595 1
J3606 Orifi ce 0.1015 1
J8099 Orifi ce 0.0689 1
23 J3635 Pilot Tube 1 24 J6424 ODS Pilot, Propane/LP Gas 1
J6425 ODS Pilot, Natural Gas 1
25 J3558 Nut, ODS 2 26 J1958 Screw, HWH AB 8-18 x 0.38 4 27 J1955 Screw, HWH AB 10-24 x 0.38 17 28 J1961 Screw, HWH AB 10-32 x 0.38 4 29 J8100 Shield, Pilot 1
J8101 Shield, Pilot
30 J6147 Front Burner Bracket 2 31 J6148 Grate 18" 1
J6149 Grate 24"/30" 1
PARTS AVAILABLE, NOT SHOWN
J3658 Warning Plate 1
J3846 Lighting Instructions 1
J3664 Caution Decal 1
J3689 Hardware Kit 1
80L42 Volcanic Stone 1
J5519 Flextube with Fitting 1
J6208 Glowing Embers (rockwool) 1
J6207 Platinum Bright Embers Kit 1
J3656 Fan Switch 1
J3800 Wire Harness 1
ComfortFlame.US.com900559-00 NC 29
PARTS
LOG SETS FOR MODELS WILMINGTON18F, WILMINGTON24F AND WILMINGTON30F
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 27 of this manual.
11
5
9
10
7
1
6
2
3
8
4
12
PART NUMBERS
KEY NO.
WILMINGTON18F WILMINGTON24F WILMINGTON30F
DESCRIPTION QTY
1 J6405 J6412 J6420 Rear Log #1 1 2 J8178 J6509 J6513 Middle Log #2 1 3 J6407 J6414 J7585 Front Left Log #3 1 4 J8179 J6510 J8219 Front Right Log #4 1 5 J8220 J6511 J6511 Left Top Back Log #5 1 6 J8221 J6512 J8222 Left Top Forked Log #6 1 7 J8223 J8224 J8225 Right Rear Chunk Log #7 1 8 J8226 J8227 J8227 Front Right Middle Log #8 1
9 J8228 J8229 J6514 Top Right Log #9 1 10 J8230 K2015 K2015 Right Rear Top Log #10 1 11 J8231 J8232 J8233 Left Top Log #11 1 12 J6496 J6496 J6496 Switch Logs 1
ComfortFlame.US.com 900559-00 NC30
PARTS
LOG SETS FOR MODELS BEARRIVER18L, BEARRIVER24L AND BEARRIVER30L
This list contains replaceable parts used in your heater. When ordering parts, follow the instructions listed under Replacement Parts on page 27 of this manual.
5
6
2
4
1
7
PART NUMBERS
KEY NO.
DESCRIPTION QTYBEARRIVER18L BEARRIVER24L BEARRIVER30L
1 J6661 J6666 J6666 Bottom Ember Log #1 1 2 J6662 J6667 J6667 Rear Log #2 1 3 J6660 J6665 J6670 Right Front Log #3 1 4 J6659 J7380 J6669 Left Front Log #4 1 5 J6664 J8102 J8102 Right Crossover Log #5 1 6 J6663 J8103 J8103 Left Crossover Log #6 1 7 J5669 J5669 J5669 Switch Log 1
3
ComfortFlame.US.com900559-00 NC 31
ACCESSORIES
Purchase these appliance accessories from your local dealer. If they can not supply these accessories, contact IHP at ComfortFlame. US.com for referral information. You can also write to the address listed on the back page of this manual.
Only kits supplied by IHP shall be used in the installation of this appliance. Use of non-approved accessory/part kit can result in poor performance and safety hazards.
FIREPLACE HOOD, BLACK Cat. No. F1764, Model GA6050 For all models. Helps defl ect heat away from mantel or wall above
fi replace. Fits openings 28" to 48" wide.
F
TEMPSETONROOM
DAMPER CLAMP Cat. No. F1760, Model GA6080 For all models. Permanently opens chimney fl ue damper for vented
operation.
VOLCANIC STONE Cat. No. 80L42, Model FDVS For all models. Order when additional volcanic stone is desired.
FLOOR MEDIA KIT Cat. No. F1762, Model FM100 For all models. Includes volcanic stone, burner embers, and burner
cinders.
RECEIVER AND HAND-HELD TOUCH SCREEN REMOTE CONTROL KIT Cat. No. F1079, Model TSRC
DECORATIVE ASH BED/CONTROL COVER KIT Cat. No. F0246, Model CDABKA
For all models. Order when additional loose logs are desired.
OFF
MODE
SET
RECEIVER AND HAND-HELD THERMOSTAT REMOTE CONTROL KIT Cat. No. F1078, Model TRC For all remote-ready models. Allows the fi replace to be operated in
a manually or thermostatically controlled mode. You can turn the fi re­place on and off without ever leaving the comfort of your easy chair.
ON
OFF
RECEIVER AND HAND-HELD REMOTE CONTROL KIT - (REMOTE READY MODELS ONLY) Cat. No. F1077, Model MRC For all models. Allows the fi replace to be turned on and off by using
a hand-held remote control.
ComfortFlame.US.com 900559-00 NC32
NOTES
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_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
ComfortFlame.US.com900559-00 NC 33
NOTES
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_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
_____________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________ ______________________________________________________
ComfortFlame.US.com 900559-00 NC34
Innovative Hearth Products
Comfort Flame™ Brand Gas Log Set
Limited One Year Warranty
THE WARRANTY
Innovative Hearth Products Limited One Year Warranty ("IHP") warrants your Comfort Flame brand Gas Log Set ("Product") to be free from defects in materials and work­manship at the time of manufacture. The logs and grate carry the Limited One Year Warranty. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the Limited One Year Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Three Year Warranty as described herein.
COVERAGE COMMENCEMENT DATE
Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of fi rst occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.
EXCLUSIONS AND LIMITATIONS
This Limited Three Year Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.
This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The following do not carry the Limited Three Year Warranty but are warranted as follows:
Gas components – Repair or replacement for one year from the date of installation. Remote control – Repair or replacement for one year from the date of installation. Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component.
Parts not otherwise listed carry a 90 day warranty from the date of installation.
Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the product.
IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fi re, fl ood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance (The Product must be subjected to normal use. The Product is designed to burn either natural or propane gas only. Burning conventional fuels such as wood, coal or any other solid fuel will cause damage to the Product, will produce excessive temperatures and could result in a fi re hazard.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or ineffi ciency resulting from faulty installation or application of the Product.
This Limited One Year Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.
LIMITATION ON LIABILITY
It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specifi ed herein.
In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fi tness for a particular use or purpose, and there is no implied condition of fi tness for a particular use or purpose.
IHP makes no expressed warranties except as stated in this Limited One Year Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.
No one is authorized to change this Limited One Year Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited One Year Warranty are in addition to and not a modifi cation of or subtraction from any statutory warranties and other rights and remedies provided by law.
INVESTIGATION OF CLAIMS AGAINST WARRANTY
IHP reserves the right to investigate any and all claims against this Limited One Year Warranty and to decide, in its sole discretion, upon the method of settlement.
To receive the benefi ts and advantages described in this Limited One Year Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.
Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a
contractor that is not approved without fi rst obtaining IHP's prior written consent.
HOW TO REGISTER A CLAIM AGAINST WARRANTY
In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notifi ed of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the IHP Warranty Department at 1508 Elm Hill Pike, Suite 108; Nashville, TN 37210 or visit our website at WWW.COMFORTFLAME.US.COM.
Printed in U.S.A. © 2013 Innovative Hearth Products
P/N 900203-00, Rev. A 10/2015
Innovative Hearth Products 1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
35
ComfortFlame.US.com
Record the following important information about your appliance:
Appliance model number
Appliance serial number
Date appliance was Installed
Type of gas appliance uses
Dealer name
IHP reserves the right to make changes at any time, without notice, in design, materials, specifi cations, prices and also to discontinue colors, styles and products. Consult your local distributor for fi replace code information.
Printed in U.S.A. © 2015 Innovative Hearth Products P/N 900559-00 Rev. NC 12/2015
P900559-00
36
1508 Elm Hill Pike, Suite 108 • Nashville, TN 37210
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