ComAp InteliCharger 240 24 Reference Manual
Copyright © 2016 ComAp a.s.
Written by Dan Svanda
Prague, Czech Republic
ComAp a.s., U Uranie 14a/1612,
170 00 Prague 7, Czech Republic
Tel: +420 246 012 111
E-mail: info@comap.cz, www.comap.cz
Global Guide
InteliCharger
240 24
Inovative advanced battery
charger
SW version 1.0.0
1 Document information 3
2 Charger overview 5
3 Wiring 7
4 Charger setup and operation 9
5 Standards and certifications 15
6 Mechanical specifications 16
7 Technical data 17
InteliCharger 240 24 Reference Guide
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Table of contents
1 Document information 3
1.1 Clarification of notation 3
1.2 About this guide 3
1.3 Legal notice 3
2 Charger overview 5
2.1 General description 5
2.2 Package content 5
2.3 Main characteristics 5
3 Wiring 7
3.1 AC input wiring diagram 7
3.2 Battery output wiring diagram 7
3.3 Wires parameters 8
4 Charger setup and operation 9
4.1 Front panel description 9
4.2 Detailed description 9
AC input terminal 9
Charging current level 9
Battery output terminal 9
Signal output terminals 10
Status indicators 10
Battery type selection 11
Boost charge selection 11
Life Test function 12
Power supply mode 12
Battery care 12
Charging curve 12
Diagnostic checks 13
Protection 13
Thermal behavior 14
Rail mounting 14
5 Standards and certifications 15
6 Mechanical specifications 16
7 Technical data 17
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1 Document information
1.1 Clarification of notation
Note: This type of paragraph calls readers attention to a notice or related theme.
IMPORTANT: This type of paragraph highlights a procedure, adjustment etc., which can cause a
damage or improper function of the equipment if not performed correctly and may not be clear at
first sight.
Example: This type of paragraph contains information that is used to illustrate how a specific function
works.
1.2 About this guide
This guide describes InteliCharger 240 24. This guide provides general information on how to install, configure,
operate and maintain the charger.
1.3 Legal notice
This End User's Guide/Manual as part of the Documentation is an inseparable part of ComAp’s Product and
may be used exclusively according to the conditions defined in the “END USER or Distributor LICENSE
AGREEMENT CONDITIONS – COMAP CONTROL SYSTEMS SOFTWARE” (License Agreement) and/or in
the “ComAp a.s. Standard terms for sale of Products and provision of Services” (Terms) and/or in the
“Standardní podmínky projektů komplexního řešení ke smlouvě o dílo, Standard Conditions for Supply of
Complete Solutions” (Conditions) as applicable.
ComAp’s License Agreement is governed by the Czech Civil Code 89/2012 Col., by the Authorship Act
121/2000 Col., by international treaties and by other relevant legal documents regulating protection of the
intellectual properties (TRIPS).
The End User and/or ComAp’s Distributor shall only be permitted to use this End User's Guide/Manual with
ComAp Control System Registered Products. The Documentation is not intended and applicable for any other
purpose.
Official version of the ComAp’s End User's Guide/Manual is the version published in English. ComAp reserves
the right to update this End User's Guide/Manual at any time. ComAp does not assume any responsibility for its
use outside of the scope of the Terms or the Conditions and the License Agreement.
Licensed End User is entitled to make only necessary number of copies of the End User's Guide/Manual. Any
translation of this End User's Guide/Manual without the prior written consent of ComAp is expressly prohibited!
Even if the prior written consent from ComAp is acquired, ComAp does not take any responsibility for the
content, trustworthiness and quality of any such translation. ComAp will deem a translation equal to this End
User's Guide/Manual only if it agrees to verify such translation. The terms and conditions of such verification
must be agreed in the written form and in advance.
InteliCharger 240 24 Reference Guide
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For more details relating to the Ownership, Extent of Permitted Reproductions Term of Use of the
Documentation and to the Confidentiality rules please review and comply with the ComAp’s License
Agreement, Terms and Conditions available on www.comap.cz.
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2 Charger overview
2.1 General description
The InteliCharger 240 24 is an advanced, automatic, multi-stage battery charger using “Switched mode
technology” and “Battery care philosophy”, suited to meet the most advanced requirements of battery
manufacturers. The battery care concept is based on algorithms that implement automatic battery charging,
battery life optimization, flat batteries recovery and real time diagnosis. The real time auto-diagnostic system
monitors battery faults such as cells in short circuit, accidental reverse polarity connection, disconnection of the
battery. These faults can be easily detected and fixed by help of blink code of diagnostic LED during the charger
installation and operation. Charger is suited for all battery types. By jumper setting it is possible to change
parameters of charging curve for: Open Lead Acid, Sealed Lead Acid, Gel and NiCd–NiMH battery type. A
rugged casing with bracket for DIN rail mounting provide IP20 protection degree.
2.2 Package content
InteliCharger 240 24
3 Jumpers
2.3 Main characteristics
Wide input voltage range.
Battery charging output 24 V: 2–10 A.
Suited for the following battery types: Open Lead Acid, Sealed Lead Acid, Lead Gel and NiCd–NiMH.
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Automatic battery status diagnosis.
Four charging stages: Recovery, Bulk, Absorption and Float.
Switched mode power supply technology.
High efficiency (≥ 88 %).
Protected against short circuit, reversed polarity, overload and over temperature.
Signal output terminal (voltage free contact) for discharged or damaged battery and charging fail signaling.
Signal output terminal (voltage free contact) for Mains power input fail signaling.
IP20 protection.
DIN rail mounting.
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