COMAC Simpla User Manual

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Page 1

SUMMARY

SUMMARYSUMMARY

SUMMARY

ON CONSIGNMENT OF THE MACHINE

ON CONSIGNMENT OF THE MACHINEON CONSIGNMENT OF THE MACHINE

ON CONSIGNMENT OF THE MACHINE................................

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INTRODUCTORY COMMENT

INTRODUCTORY COMMENTINTRODUCTORY COMMENT

INTRODUCTORY COMMENT ................................

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2626

TECHNICAL DATA

TECHNICAL DATATECHNICAL DATA

TECHNICAL DATA ................................

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2626

SYMBOLOGY USED ON THE MACHINE

SYMBOLOGY USED ON THE MACHINESYMBOLOGY USED ON THE MACHINE

SYMBOLOGY USED ON THE MACHINE................................

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..27

2727

SYMBOLOGY USED IN THE MANUAL

SYMBOLOGY USED IN THE MANUALSYMBOLOGY USED IN THE MANUAL

SYMBOLOGY USED IN THE MANUAL................................

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MACHINE PREPARATION

MACHINE PREPARATIONMACHINE PREPARATION

MACHINE PREPARATION................................

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3030

1. HANDLING OF THE PACKED MACHINE......................................................................................................................................................30

2. HOW TO UNPACK THE MACHINE..............................................................................................................................................................30

3. CABLE CONNECTION TRACTION MOTOR (machines with traction) ............................................................................................................30

4. INSTALLATION OF THE BATTERIES INTO THE MACHINE ..........................................................................................................................31

5. BATTERY TYPE..........................................................................................................................................................................................31

6. MAINTENANCE OF THE BATTERY..............................................................................................................................................................31

7. DISPOSAL MODALITY...............................................................................................................................................................................32

8. CONNECTION OF THE BATTERY CHARGER...............................................................................................................................................32

9. RECHARGE OF THE BATTERIES.................................................................................................................................................................32

10. CONNECTION OF THE BATTERY CONNECTOR.........................................................................................................................................33

11. BATTERIES’ INDICATOR (machines with traction) ...................................................................................................................................33

12. BATTERIES’ INDICATOR (machines without traction) ..............................................................................................................................33

13. HEIGHT HANDLE BAR..............................................................................................................................................................................33

14. SQUEEGEE ASSEMBLY............................................................................................................................................................................34

15. ADJUSTMENT SQUEEGEE HEIGHT..........................................................................................................................................................34

16. ADJUSTMENT SQUEEGEE INCLINATION.................................................................................................................................................34

17. RECOVERY TANK ....................................................................................................................................................................................34

18. SOLUTION TANK .....................................................................................................................................................................................35

19. SOLUTION WATER ..................................................................................................................................................................................35

20. BRUSH ASSEMBLY .................................................................................................................................................................................35

GENERAL RULES OF SECURITY

GENERAL RULES OF SECURITYGENERAL RULES OF SECURITY

GENERAL RULES OF SECURITY ................................

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3636

PERFORMANCE

PERFORMANCEPERFORMANCE

PERFORMANCE ................................

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....37

3737

SETTING FOR WORK......................................................................................................................................................................................37

DEVICE TOO FULL..........................................................................................................................................................................................38

MOVEMENT (machines without traction) ........................................................................................................................................................38

MOVEMENT (machines with traction).............................................................................................................................................................39

BRAKE (machines without traction) ................................................................................................................................................................39

BRAKE (machines with traction) .....................................................................................................................................................................39

ON COMPLETION OF THE WORK

ON COMPLETION OF THE WORKON COMPLETION OF THE WORK

ON COMPLETION OF THE WORK................................

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4040

DAILY MAINTENANCE

DAILY MAINTENANCEDAILY MAINTENANCE

DAILY MAINTENANCE................................

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4141

CLEANING RECOVERY TANK..........................................................................................................................................................................41

CLEANING OF THE SUCTION FILTER..............................................................................................................................................................41

CLEANING SOLUTION FILTER ........................................................................................................................................................................42

CLEANING OF THE SQUEEGEE .......................................................................................................................................................................42

DISASSEMBLY OF THE BRUSH......................................................................................................................................................................42

REPLACEMENT OF THE SQUEEGEE RUBBERS...............................................................................................................................................43

CLEANING OF THE BATTERY COMPARTMENT...............................................................................................................................................43

WEEKLY MAINTENANCE

WEEKLY MAINTENANCEWEEKLY MAINTENANCE

WEEKLY MAINTENANCE ................................

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4444

CLEANING OF THE SQUEEGEE HOSE .............................................................................................................................................................44

CHECK BRAKE................................................................................................................................................................................................44

CLEANING SOLUTION TANK...........................................................................................................................................................................44

TROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDETROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDE................................

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4545

INSUFFICIENT WATER ONTO THE BRUSH......................................................................................................................................................45

THE MACHINE DOES NOT CLEAN SATISFACTORILY......................................................................................................................................45

THE SQUEEGEE DOES NOT DRY PERFECTLY.................................................................................................................................................45

EXCESSIVE FOAM PRODUCTION ...................................................................................................................................................................45

CHOICE AND USE OF BRUSHES

CHOICE AND USE OF BRUSHESCHOICE AND USE OF BRUSHES

CHOICE AND USE OF BRUSHES................................

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4646

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On consignment of the machine

On consignment of the machineOn consignment of the machine

On consignment of the machine

When the machine is consigned to the customer, an immediate check must be performed to ensure all the material mentioned in the shipping documents have been received and moreover to find out that the machine has not suffered damage during transportation. If damage has occurred, get the shipping agent to verify immediately the amount and nature of the damage suffered and at the same time informs our claim department. It is only by prompt action of this type that compensation for damage may be successfully claimed.

Introductory comment

Introductory commentIntroductory comment

Introductory comment

This is a floor cleaning machine which, using the mechanic abrasive action of a rotary brush and the chemical action of a solution water-detergent, is able to clean any type of floor, picking up during its advance movement, the removed dirt and the detergent solution which has not been absorbed from the floor. The machine must be used only for such purpose

The machine must be used only for such purposeThe machine must be used only for such purpose

The machine must be used only for such purpose. We would impress upon you that any machine will function efficiently and operate successfully, only if used correctly and maintained in fully efficient working order. We therefore suggest you to read this instruction booklet carefully and re-read it whenever difficulties arise in the course of machine use. Our Service Department is at your disposal for all such advice and servicing as may prove necessary

TECHNICAL DATA

TECHNICAL DATATECHNICAL DATA

TECHNICAL DATA U.M.

U.M.U.M.

U.M. SIMPLA45

SIMPLA45SIMPLA45

SIMPLA45 SIMPLA45t

SIMPLA45tSIMPLA45t

SIMPLA45t SIMPLA50

SIMPLA50SIMPLA50

SIMPLA50 SIMPLA50t

SIMPLA50tSIMPLA50t

SIMPLA50t SIMPLA61

SIMPLA61SIMPLA61

SIMPLA61 SIMPLA61t

SIMPLA61tSIMPLA61t

SIMPLA61t Cleaning width mm 455 455 510 510 610 610 Squeegee width mm 660 660 755 755 755 755 Working capacity, up to sqm/h 1580 1580 1785 1785 2135 2135 Brush diameter mm 1x455 1x455 1x510 1x510 1x610 1x610 Brush speed rpm 250 250 250 250 220 220 Brush pressure kg 25 25 25 25 30 30 Brush motor (power) W 560 560 560 560 560 560 Traction motor (power) W - 150 - 150 - 150 Drive semi-aut. autom. semi-aut. autom. semi-aut. autom. Movement speed km/h - 0÷3.5 - 0÷3.5 - 0÷3.5 Max. gradient 2% 10% 2% 10% 2% 10% Suction motor (power) W 350 350 350 350 350 350 Suction vacuum mbar 110 110 110 110 110 110 Solution tank l505050505050 Recovery tank l555555555555 Machine length mm 1300 1300 1300 1300 1400 1400 Machine height mm 1010 1010 1010 1010 1010 1010 Machine width (without squeegee) mm 500 500 560 560 630 630 Voltage V 24 24 24 24 24 24 Batteries Ah/5h 140 140 140 140 140 140 Battery compartment mm 350x380 Batteries weight kg 88 88 88 88 88 88 Machine weight (empty and without batteries) kg 86 93 86 93 100 107 Acoustic radiation pressure level (in conformity with EN dB (A) 70 70 70 70 70 70 Vibration level m/sqs 1.60 1.60 1.60 1.60 1.60 1.60

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SYMBOLOGY USED ON THE MACHINE

SYMBOLOGY USED ON THE MACHINESYMBOLOGY USED ON THE MACHINE

SYMBOLOGY USED ON THE MACHINE

Symbol denoting cock Indicates the cock lever Indicates the solenoid valve switch

Symbol denoting up-down brush base Indicates the lever of the brush base lifting

Symbol denoting brush Indicates the brush motor switch

Symbol denoting suction motor Indicates the suction motor switch

Symbol denoting up - down of the squeegee Indicates the squeegee lever

Symbol denoting charge level of the batteries

Symbol denoting brake It is used on top of the emergency and parking brake lever It is used to indicate the signal lamp of the hand brake on

Indicates the exhaust pipe of the recovery tank

Indication of the maximum temperature of the solution detergent Placed near the charging hole of the solution tank

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SYMBOLOGY USED ON THE MACHINE

SYMBOLOGY USED ON THE MACHINESYMBOLOGY USED ON THE MACHINE

SYMBOLOGY USED ON THE MACHINE

Indicates the regulation lever for the handle bar height

0/1

0/10/1

0/1

Indicates the general switch

Symbol denoting brush release Indicates the push button of the brush release

Symbol denoting the coupling Indicates the anchor points and the load direction

Symbol denoting the open book Indicates that, the operator has to read the manual before the use of the machine

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SYMBOLOGY USED IN THE MANUAL

SYMBOLOGY USED IN THE MANUALSYMBOLOGY USED IN THE MANUAL

SYMBOLOGY USED IN THE MANUAL

Symbol denoting a warning Read carefully the sections preceded by this symbol, for the safety of the operator and of the machine

Indicates danger of gas exhalations and emission of corrosive liquids

Indicates fire danger Do not approach with free flames

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MACHINE PREPARATION

MACHINE PREPARATIONMACHINE PREPARATION

MACHINE PREPARATION

1.1.

HANDLING OF THE PACKED MACHINE

HANDLING OF THE PACKED MACHINEHANDLING OF THE PACKED MACHINE

HANDLING OF THE PACKED MACHINE

The machine is packed in a specific package provided on a pallet for the handling with fork trucks. Do not place more than two packages on top of each other. The total weight is : 105 kg, machines without traction (Simpla 45-50) 115 kg, machines with traction (Simpla 45-50 T) 134 kg, machines without traction (Simpla 61) 144 kg, machines with traction (Simpla 61 T) The overall dimensions are:

A:A:

A: 1150 mm (Simpla 45-50) A:

A:A:

A: 1280 mm (Simpla 61)

B:B:

B: 610 mm B:

B:B:

B: 760 mm

C: C:

C: 1250 mm C:

C:C:

C: 1520 mm

2.2.

HOW TO UNPACK THE MACHINE

HOW TO UNPACK THE MACHINEHOW TO UNPACK THE MACHINE

HOW TO UNPACK THE MACHINE

Take off the outer package

The machine is fixed on the pallet with wooden wedges which block the wheels

Take off these wedges

4. Using a chute, get the machine down from the pallet, pushing it in reverse motion. Avoid violent blows to the base.

Keep the pallet for eventual transport necessities

3.3.

CABLE CONNECTION TRACTION MOTOR (machines with traction)

CABLE CONNECTION TRACTION MOTOR (machines with traction) CABLE CONNECTION TRACTION MOTOR (machines with traction)

CABLE CONNECTION TRACTION MOTOR (machines with traction)

WARNING!

WARNING! WARNING!

WARNING! This operation must be carried out by a technician of the Comac service dept. COMAC

COMAC COMAC

COMAC

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MACHINE PREPARATION

MACHINE PREPARATIONMACHINE PREPARATION

MACHINE PREPARATION

4.4.

INSTALLATION OF THE BATTERIES INTO THE MACHINE

INSTALLATION OF THE BATTERIES INTO THE MACHINE INSTALLATION OF THE BATTERIES INTO THE MACHINE

INSTALLATION OF THE BATTERIES INTO THE MACHINE

The batteries must be fitted in the suitable compartment under the recovery tank ad they must moreover satisfy the requirements quoted in the Specification CEI 21-5. For the battery installation it is necessary to:

Open forward the cover of the recovery tank

Detach the squeegee hose (1) from the recovery tank

Take off the suction plug (2) rotating it counterclockwise

Take off the recovery tank and take care to insert the prop in its position

Place the batteries

5.5.

BATTERY TYPE

BATTERY TYPE BATTERY TYPE

BATTERY TYPE

For the energy supply use following type of batteries: lead batteries for traction use with tubular plates and electrolyte free; or batteries hermetically sealed for traction with gel/gas recombination technology. DO NOT USE OTHER KIND OF BATTERIES

Every battery is compost out of DIN elements with serial connections and arranged ingroups in two boxes, every group supplies to the holdfasts a voltage of 12V. The maximum dimensions and the weight of every container are: width 172 mm, length 360 mm, height 285 mm; weight 37,5 Kg.

They have to be moved by suitable means of lifting and transport to weight and dimension. They have to be coupled using the two handles present at the top of each box. They have to be insert in the battery room with the holdfasts in position towards the posterior part of the machine. There must be a serial connection between them in order to achieve a voltage of 24V to the holdfast of the battery. The electric connection process has to be carried out by specialised persons which were trained by a COMAC service center

6.6.

MAINTENANCE OF THE BATTERY

MAINTENANCE OF THE BATTERYMAINTENANCE OF THE BATTERY

MAINTENANCE OF THE BATTERY

For the maintenance and the recharge follow the instructions given by the constructor of the batteries. Pay particular attention to the choose of the battery-charger, which differs according to the type and capacity of the battery.

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MACHINE PREPARATION

MACHINE PREPARATIONMACHINE PREPARATION

MACHINE PREPARATION

7.7.

DISPOSAL MODALITY

DISPOSAL MODALITY DISPOSAL MODALITY

DISPOSAL MODALITY

When the battery is exhausted let carry out the disconnection by specialised and trained persons, hook them and lift them with suitable means out of the battery room. IT IS OBLIGATORY TO HAND OVER THE EXHAUSTED BATTERIES, WHICH ARE CLASIFIED AS DANGEROUS WASTE, TO A AUTHORIZE INSTITUTION CORRISPONDING TO THE DISPOSAL LAW.

8.8.

CONNECTION OF THE BATTERY CHARGER

CONNECTION OF THE BATTERY CHARGER CONNECTION OF THE BATTERY CHARGER

CONNECTION OF THE BATTERY CHARGER

Under the recovery tank cover there is the battery connector (2) in which the connector of the battery charger has to be inserted. The coupling connector of the battery charger is delivered in the bag where this instruction booklet is found and must be assembled on the battery charger cables following the suitable instructions.

ATTENTION!

ATTENTION!ATTENTION!

ATTENTION! This operation must be completed from qualified staff. A wrong or imperfect connection of cables to the connector can cause to serious damages to persons or things.

9.9.

RECHARGE OF THE BATTERIES

RECHARGE OF THE BATTERIES RECHARGE OF THE BATTERIES

RECHARGE OF THE BATTERIES

In order not TO cause the risk of permanent damages to the batteries, one should at all costs avoid their complete discharge and effect recharging within a few minutes after that the signal lamp of discharged batteries begins to blink.

NOTE

NOTENOTE

NOTE: Never leave the batteries completely discharged, even if the machine is not being used. When recharging the batteries, keep the recovery tank lifted supporting it with the prop as indicated in figure. Make sure that the battery charger is suitable for the used batteries capacity ant type

Danger of gas exhalations and emission of corrosive liquids

Danger of gas exhalations and emission of corrosive liquidsDanger of gas exhalations and emission of corrosive liquids

Danger of gas exhalations and emission of corrosive liquids

Fire danger

Fire dangerFire danger

Fire danger Do not approach with free flames

Do not approach with free flamesDo not approach with free flames

Do not approach with free flames

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MACHINE PREPARATION

MACHINE PREPARATIONMACHINE PREPARATION

MACHINE PREPARATION

10.

10.10.

10.

CONNECTION OF THE BATTERY CONNECTOR

CONNECTION OF THE BATTERY CONNECTOR CONNECTION OF THE BATTERY CONNECTOR

CONNECTION OF THE BATTERY CONNECTOR

The battery connector (2) has to be connected to the connector of the machine (1)

11.

11.11.

11.

BATTERIES’ INDICATOR (machines with traction)

BATTERIES’ INDICATOR (machines with traction)BATTERIES’ INDICATOR (machines with traction)

BATTERIES’ INDICATOR (machines with traction)

The batteries’ indicator is digital with 4 fixed positions and a blinking one. The numbers, which appear on the display, show the approximate charge level. 4444 = maximum charge, 3333 = charge 3/4, 2222 = charge 2/4, 1111 = charge 1/4, 0000 = (blinking) discharged batteries)

WARNING!

WARNING! WARNING!

WARNING! Some seconds after that “0” blinks, the brush motor automatically switches off. Anyway, the machine can finish to dry before recharging the batteries.

12.

12.12.

12.

BATTERIES’ INDICATOR (machines without traction)

BATTERIES’ INDICATOR (machines without traction)BATTERIES’ INDICATOR (machines without traction)

BATTERIES’ INDICATOR (machines without traction)

The batteries’ indicator is a green signal lamp, which remains always on until the batteries are charged. When the signal lamp begins to blink, it is necessary to proceed with the recharge of the batteries.

13.

13.13.

13.

HEIGHT HANDLE BAR

HEIGHT HANDLE BAR HEIGHT HANDLE BAR

HEIGHT HANDLE BAR

The handle bar is adjustable in three different positions:

Release the lever

Put the handle bar at the desired height, compatibly with the clamping holes

Release the lever

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MACHINE PREPARATION

MACHINE PREPARATIONMACHINE PREPARATION

MACHINE PREPARATION

14.

14.14.

14.

SQUEEGEE ASSEMBLY

SQUEEGEE ASSEMBLY SQUEEGEE ASSEMBLY

SQUEEGEE ASSEMBLY

The squeegee, which is packed separately from the machine, should be assembled as shown in the figure, threading the stud bolt in the coupling until the release of the lever. Fit the squeegee hose into its coupling, paying attention that the hose has to pass on the right side from the lifting cable.

15.

15.15.

15.

ADJUSTMENT SQUEEGEE HEIGHT

ADJUSTMENT SQUEEGEE HEIGHT ADJUSTMENT SQUEEGEE HEIGHT

ADJUSTMENT SQUEEGEE HEIGHT

The squeegee has to be regulated depending on the wearing of the rubbers. To adjust this, rotate the knob (2) counterclockwise to lift the squeegee and clockwise to lower it. Note:

Note:Note:

Note: The right and left wheels must be adjusted at the same amount so that the squeegee works in parallel to the floor.

16.

16.16.

16.

ADJUSTMENT SQUEEGEE INCLINATION

ADJUSTMENT SQUEEGEE INCLINATION ADJUSTMENT SQUEEGEE INCLINATION

ADJUSTMENT SQUEEGEE INCLINATION

During working operation, the rear rubber has to work slightly tilted backwards and this equally in its whole length for about 5mm. Should it be necessary to increase the rubber bending in the central part, then tilt the squeegee body backwards and turn the adjuster (1) counterclockwise. If the rubber bending is to be noticeable at the sides of the squeegee, turn the adjuster clockwise. At the end of the adjustment, block the adjuster nut.

17.

17.17.

17.

RECOVERY TANK

RECOVERY TANK RECOVERY TANK

RECOVERY TANK

Open the cover and check that, the suction plug (2) is properly blocked by fitting the notches in its proper seat rotating it clockwise and that it is connected regularly to the hose which goes to the suction motor. Check furthermore that, the squeegee hose (1) is properly placed in their seats and that the plug of the exhaust pipe, which is located in the front part of the machine, is closed.

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MACHINE PREPARATION

MACHINE PREPARATIONMACHINE PREPARATION

MACHINE PREPARATION

18.

18.18.

18.

SOLUTION TANK

SOLUTION TANK SOLUTION TANK

SOLUTION TANK

Take off the water inlet plug and check that, the solution filter, placed on the left bottom side, has been assembled properly.

19.

19.19.

19.

SOLUTION WATER

SOLUTION WATERSOLUTION WATER

SOLUTION WATER

Fill the solution tank with clean water at a temperature not more than 50

°C and add

liquid detergent in the proper concentration following the instructions of the manufacturer. Excess foam could damage the suction motor, so use only the minimum amount of detergent necessary. Reassemble the cover.

WARNING!

WARNING!WARNING!

WARNING! Always use low foam detergent. To avoid the production of foam, before starting to clean, put a minimum quantity of antifoam liquid into the recovery tank. Never use pure acid

Never use pure acid Never use pure acid

Never use pure acid

20.

20.20.

20.

BRUSH ASSEMBLY

BRUSH ASSEMBLY BRUSH ASSEMBLY

BRUSH ASSEMBLY

With the brush base in lifted position, insert the brush placing it in correspondence

with the plate under the brush base.

Lower the brush base, turn the key (1) into position ON, press the brush switch (2),

push the lever (3) on the handle bar. At this point the brush is coupled.

WARNING!

WARNING!WARNING!

WARNING! During this operation make sure that, there are not any objects or persons close to the brush.

3. Adjust, through the knob (1), the height of the splash guard rubber so that it touch the floor.

The adjustment has to be repeated regularly depending on the brush wear.

Page 12

GENERAL RULES OF SECURITY

GENERAL RULES OF SECURITYGENERAL RULES OF SECURITY

GENERAL RULES OF SECURITY

The rules below have to be followed carefully in order to avoid damages to the operator and to the machine.

The rules below have to be followed carefully in order to avoid damages to the operator and to the machine.The rules below have to be followed carefully in order to avoid damages to the operator and to the machine.

The rules below have to be followed carefully in order to avoid damages to the operator and to the machine.

Read the labels carefully on the machine. Do not cover them for any reason and replace them immediately if damaged

The machine must be used exclusively by authorized staff that has been instructed for its use

During the working of the machine, pay attention to other people and especially to the children

Do not mix different detergents, avoiding harmful odours

Do not place any liquid containers onto the machine

The storage temperature has to be between - 25° C and + 55° C

Operating conditions: room temperature between 0°C and 40°C with respective humidity between 30 and 95%

Do not use the machine in explosive atmosphere

Do not use the machine as a means of transport

Do not use acid solutions which could damage the machine and/or the persons

Avoid working with the brush when the machine stands still, in order to prevent floor damages

Do not vacuum inflammable liquids

This appliance is not suitable for picking up hazardous dust

In case of fire, use a powder extinguisher. Do not use water

Do not strike shelvings or scaffoldings, where

there is danger of falling objects

Adapt the utilization speed to the adhesion conditions

ATTENTION!

ATTENTION!ATTENTION!

ATTENTION! Do not use the machine on areas having a higher gradient than the one stated on the number plate

When the machine is in parking position, take off the key and insert the parking brake

The machine has to carry out simultaneously the operations of washing and drying. Different operations have to be carried out

in areas which are not permitted for the passage of non employed staff. Signal the areas of moist floors with suitable signs

If the machine does not work properly, check by conducting simple maintenance procedures. Otherwise, it is better to ask for

COMAC

COMACCOMAC

COMAC technical service

Where parts are required, ask for ORIGINAL spare parts to an agent and/or to an authorized COMAC

COMACCOMAC

COMAC dealer

Use only original COMAC

COMAC COMAC

COMAC brushes indicated in the paragraph “CHOICE AND USE OF BRUSHES”

In case of danger act immediately upon the emergency brake

For any cleaning and maintenance operation take off the power supply from the machine

Do not take off the pieces which require the use of tools to be removed

To restore all the connections electrical workers after whichever maintenance operation

Do not wash the machine with direct water jets or with high water pressure nor with corrosive material

Every 200 working hours have a machine check through a COMAC

COMACCOMAC

COMAC service department

In order to avoid scales on the solution tank filter, do not fill the detergent solution many hours before the machines’ use

Before using the machine, check that all doors and coverings are in their position as indicated in this use and maintenance

catalogue

Be sure the recovery tank is empty before removing it

Provide for the scrapping of the material of normal wear following strictly the respective rules

When, after years of precious work, your COMAC

COMACCOMAC

COMAC machine has to be abandoned, provide for the scrapping in appropriate centres, because of the presence of toxic-harmful materials, especially oils, batteries and electronic components, and considering that the machine itself has been constructed using materials integrally recyclable.

Page 13

PERFORMANCE

PERFORMANCEPERFORMANCE

PERFORMANCE

SETTING FOR WORK

SETTING FOR WORKSETTING FOR WORK

SETTING FOR WORK

Connect the connector (1) to the batteries

2. Turn the key of the general switch (2) into position “1” (clockwise). Immediately, the signal lamp comes on (3).

Press the solenoid valve switch (4)

Press the suction motor switch (5)

Press the brush switch (6)

6. Acting upon the cock lever (1) adjust the quantity of the detergent solution which has to be sufficient to wet the floor uniformly but not too much to get out of the splashguard. Please keep in mind that, the correct solution quantity depends always on the type of floor, the dirt and the speed.

Release the lever (2) and lower the brush base

Lower the squeegee acting upon the lever (3)

Check that the parking brake (4) is released

10. Pushing forward the lever (1) on the handle bar, the machine begins to move. During the first metres of operating, check that the quantity of the detergent solution is sufficient and that the squeegee dries perfectly. The machine will now start working efficiently until the detergent solution runs out.

Page 14

PERFORMANCE

PERFORMANCEPERFORMANCE

PERFORMANCE

Whenever problems during operating should arise, release the lever and push immediately the emergency brake placed on the left side. This command will block the traction of the machine. To restart the machine again, once the problem has been solved, release the lever of the parking brake and push forward the lever on the handle bar.

DEVICE TOO FULL

DEVICE TOO FULLDEVICE TOO FULL

DEVICE TOO FULL

The machine is equipped with a float, which intervenes when the recovery tank is full causing the closure of the suction hose. In this case, it is necessary to proceed with the emptying of the recovery tank taking off the plug of the exhaust pipe.

WARNING!

WARNING! WARNING!

WARNING! This operation has to be carried out using gloves to protect from contact with dangerous solutions

MOVEMENT (machines without traction)

MOVEMENT (machines without traction)MOVEMENT (machines without traction)

MOVEMENT (machines without traction)

The traction of these machines is obtained through the brush, which works slightly inclined, so that the machine is being dragged forward. To move the machine, it is necessary to act upon the key (1), wait for 3 seconds and then rotate forward (forward movement) the lever (2) on the handle bar.

WARNING!

WARNING! WARNING!

WARNING! When carrying out even short backward movements, make sure that the squeegee is lifted

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PERFORMANCE

PERFORMANCEPERFORMANCE

PERFORMANCE

MOVEMENT (machines with traction)

MOVEMENT (machines with traction)MOVEMENT (machines with traction)

MOVEMENT (machines with traction)

These machines are equipped with electronically commanded traction, with two speeds forwards and one backwards. To move the machine, it is necessary to act upon the key (1), wait for three seconds and then rotate forward (forward movement) or backward (rear movement) the lever (2) on the handle bar. Pushing forward the lever a few millimetres, the first speed is available, pushing the lever forward completely, the second speed is obtained. In reverse motion, the speed movement is reduced.

WARNING!

WARNING! WARNING!

WARNING! When carrying out even short backward movements, make sure that the squeegee is lifted

BRAKE (machines without traction)

BRAKE (machines without traction)BRAKE (machines without traction)

BRAKE (machines without traction)

The machine is equipped with a braking system controlled through the left lever (1), which is used as a parking and emergency brake.

BRAKE (machines with traction)

BRAKE (machines with traction)BRAKE (machines with traction)

BRAKE (machines with traction)

The machine is equipped with an electronical brake system. To brake in normal working conditions, it is enough to release the lever on the handle bar. In case of need (stop, danger, etc. …), act upon the mechanical brake pushing downwards the lever (1).

Page 16

ON COMPLETION OF THE WORK

ON COMPLETION OF THE WORKON COMPLETION OF THE WORK

ON COMPLETION OF THE WORK

Having finished the job and before any type of maintenance is done:

Close the cock through the lever (1)

Raise the brush base through the lever (2)

Raise the squeegee through the lever (3)

4. Switch off the solenoid valve switch (1)

Switch off the brush switch (2)

Switch off the suction motor switch (3)

Bring the machine up to the place provided for the water outlet

Turn the key (4) into position “0” (counterclockwise)

Insert the parking brake

10. Extract the hose placed on the front part of the recovery tank

11.

Unscrew the exhaust plug and empty the tank

WARNING!

WARNING! WARNING!

WARNING! This operation has to be carried out using gloves to protect from contact with dangerous solutions.

12.

Take off the brush and clean it with a water jet (for the brush

disassembly please read further on under “DISASSEMBLY OF THE BRUSH”)

Page 17

DAILY MAINTENANCE

DAILY MAINTENANCEDAILY MAINTENANCE

DAILY MAINTENANCE

CLEANING RECOVERY TANK

CLEANING RECOVERY TANKCLEANING RECOVERY TANK

CLEANING RECOVERY TANK

Extract the hose placed on the front part of the recovery tank

Unscrew the exhaust plug and empty the tank

WARNING!

WARNING!WARNING!

WARNING! This operation has to be carried out using gloves to protect from contact with dangerous solutions.

3. Lift the cover of the recovery tank (1)

Take off the suction plug (2) rotating it counterclockwise

Take off the filter and its protection

Rinse everything with a water jet

CLEANING OF THE SUCTION FILTER

CLEANING OF THE SUCTION FILTERCLEANING OF THE SUCTION FILTER

CLEANING OF THE SUCTION FILTER

Lift the cover

Take off the suction plug by rotating it counterclockwise

Take off the filter

With a water jet clean the walls and the bottom of the filter

Wash thoroughly all components

Reassemble everything

Page 18

DAILY MAINTENANCE

DAILY MAINTENANCEDAILY MAINTENANCE

DAILY MAINTENANCE

CLEANING SOLUTION FILTER

CLEANING SOLUTION FILTERCLEANING SOLUTION FILTER

CLEANING SOLUTION FILTER

Unscrew the plug on the solution tank

Take off the filter pulling the cap upwards and clean it thoroughly

Reassemble everything pushing the cap up to the snap on the filter body

CLEANING OF THE SQUEEGEE

CLEANING OF THE SQUEEGEECLEANING OF THE SQUEEGEE

CLEANING OF THE SQUEEGEE

In order to have the best drying results, check that the squeegee is always clean. To clean the squeegee it is necessary to:

Take off the hose from the squeegee

Loosen the knobs (1) as indicated

Take off the opening and clean it

Clean the inside of the squeegee thoroughly

Clean the squeegee rubbers thoroughly

Reassemble everything once more

DISASSEMBLY OF THE BRUSH

DISASSEMBLY OF THE BRUSHDISASSEMBLY OF THE BRUSH

DISASSEMBLY OF THE BRUSH

This machine is equipped with an automatic brush release system, to avoid troublesome operating procedures. Go ahead as follows:

Lift the brush base acting upon the lever (1)

Brake the machine acting upon the lever (2)

3. Turn the key (1) into position “1”, press the brush switch (2); keeping the release button (4) pressed, push for an instant the lever on the handle bar (3) ad then release it. The brush will move for a few instants and will fall at once under the cover.

WARNING!

WARNING!WARNING!

WARNING! During this operation make sure that, there are not any objects or persons close to the brush.

1 2

Page 19

DAILY MAINTENANCE

DAILY MAINTENANCEDAILY MAINTENANCE

DAILY MAINTENANCE

REPLACEMENT OF THE SQUEEGEE RUBBERS

REPLACEMENT OF THE SQUEEGEE RUBBERSREPLACEMENT OF THE SQUEEGEE RUBBERS

REPLACEMENT OF THE SQUEEGEE RUBBERS

Check the squeegee rubbers wear and if necessary, change them. To replace them:

Take off the squeegee hose from its coupling

Push the rocker arm of uncoupling and parade the stud bolt skilful

Remove the squeegee from its support

Loosen the nuts which block the rubber blades and take them off

Replace the rubbers

To reassemble the squeegee repeat the above-mentioned operations inversely

CLEANING OF

CLEANING OF CLEANING OF

CLEANING OF THE BATTERY COMPARTMENT

THE BATTERY COMPARTMENTTHE BATTERY COMPARTMENT

THE BATTERY COMPARTMENT

To empty the battery compartment from possible liquids, use the suitable hose placed under the solution tank and accessible from the rear part of the machine

ATTENTION!

ATTENTION!ATTENTION!

ATTENTION! This operation has to be carried out using gloves to protect from contact with dangerous solutions. Danger of emission of corrosive

Danger of emission of corrosiveDanger of emission of corrosive

Danger of emission of corrosive

liquids. Fire danger: do

liquids. Fire danger: doliquids. Fire danger: do

liquids. Fire danger: do not approach with free flames.

not approach with free flames.not approach with free flames.

not approach with free flames.

Page 20

WEEKLY MAINTENANCE

WEEKLY MAINTENANCEWEEKLY MAINTENANCE

WEEKLY MAINTENANCE

CLEANING OF THE SQUEEGEE HOSE

CLEANING OF THE SQUEEGEE HOSECLEANING OF THE SQUEEGEE HOSE

CLEANING OF THE SQUEEGEE HOSE

Weekly or whenever suction seems to be unsatisfactory check that the squeegee hose is not obstructed. Eventually, clean it proceeding as follows:

Take off the hose from its coupling on the squeegee

Take off the other end from the recovery tank

3. Wash the inner part of the hose with a water jet introduced from the side where it is being connected to the tank

To reassemble the hose repeat the above-mentioned operations inversely

WARNING!

WARNING! WARNING!

WARNING! Do not wash the hose, which goes from the suction motor to the suction plug.

CHECK BRAKE

CHECK BRAKECHECK BRAKE

CHECK BRAKE

Once a week check the distance between the brake pads and the wheels. Eventually, adjust them through the nuts bringing them back to a distance of 3mm in resting conditions.

CLEANING SOLUTION TANK

CLEANING SOLUTION TANKCLEANING SOLUTION TANK

CLEANING SOLUTION TANK

Unscrew the plug on the solution tank

Rinse with a water jet

Unscrew the exhaust plug (1) and empty the tank

WARNING!

WARNING!WARNING!

WARNING! This operation has to be carried out using gloves to protect from contact with dangerous solutions.

Page 21

TROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDETROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDE

INSUFFICIENT WATER ONTO THE BRUSH

INSUFFICIENT WATER ONTO THE BRUSHINSUFFICIENT WATER ONTO THE BRUSH

INSUFFICIENT WATER ONTO THE BRUSH

Make sure that the cock (1) is open

That there is water in the solution tank

Make sure that the solenoid valve switch is on

THE MACHINE DOES NOT CLEAN SATISFACTORILY

THE MACHINE DOES NOT CLEAN SATISFACTORILYTHE MACHINE DOES NOT CLEAN SATISFACTORILY

THE MACHINE DOES NOT CLEAN SATISFACTORILY

Check the condition of the brush and replace it, if necessary (the brush has to be

replaced when the bristles reach around 15mm)

Use a different kind of brush to the one fitted as standard. For cleaning operations on

floors where the dirt proves to be particularly resistant, we recommend using special brushes that may be supplied optionally according to needs (see under “CHOICE AND USE OF BRUSHES”).

THE SQUEEGEE DOES NOT DRY PERFECTLY

THE SQUEEGEE DOES NOT DRY PERFECTLYTHE SQUEEGEE DOES NOT DRY PERFECTLY

THE SQUEEGEE DOES NOT DRY PERFECTLY

Check that the squeegee rubbers are clean

Adjust the inclination of the squeegee (see under “SQUEEGEE” in “MACHINE

PREPARATION”)

Check that the suction hose is correctly fitted in its housing on the recovery tank

Take off the entire suction assembly and clean it

Replace the rubbers, if worn

Check that the suction motor switch is on

Check the adjustment of the wheels

EXCESSIVE FOAM PRODUCTION

EXCESSIVE FOAM PRODUCTIONEXCESSIVE FOAM PRODUCTION

EXCESSIVE FOAM PRODUCTION

Check that a low foam detergent has been used. If required, add a small quantity of antifoam liquid into the recovery tank. Remember that, when the floor is not very dirty, more foam is generated. In this case dilute more the detergent.

Page 22

CHOICE AND USE OF BRUSHES

CHOICE AND USE OF BRUSHESCHOICE AND USE OF BRUSHES

CHOICE AND USE OF BRUSHES

POLYPROPYLENE BRUSH (PPL)

POLYPROPYLENE BRUSH (PPL)POLYPROPYLENE BRUSH (PPL)

POLYPROPYLENE BRUSH (PPL) It is used on all types of floors which are hot water resistant (not more than 60

°C). The Polypropylene brush is nonhygroscopic

and therefore conserves its characteristics even if working in the wet conditions.

NYLON BRUSH

NYLON BRUSHNYLON BRUSH

NYLON BRUSH It is used on all types of floors with excellent wear and hot water resistance (more than 60

°C). The nylon is hygroscopic and so,

over time, looses its characteristics working on the wet.

ABRASIVE BRUSH

ABRASIVE BRUSHABRASIVE BRUSH

ABRASIVE BRUSH The brush bristles are charged with very aggressive abrasives. It is used to clean very dirty floors. To avoid floor damages, work strictly only with the necessary pressure.

STEEL BRUSH

STEEL BRUSHSTEEL BRUSH

STEEL BRUSH The bristles are made of steel wires; it is used to descale floors which are anyhow resistant to the abrasion, very uneven or with wide joints.

THICKNESS OF THE BRISTLES

THICKNESS OF THE BRISTLESTHICKNESS OF THE BRISTLES

THICKNESS OF THE BRISTLES The thicker the bristles are, the more rigid they will be. These ones are therefore used on smooth floors or with small joints. On uneven floors with deep joints it is recommended that, softer bristles, which enter more easily in depth, are used.

Please bear in mind that, when the bristles are worn out and get too short, they will get rigid and cannot penetrate anymore. As well as for thick bristles, the brush will begin to jump.

PAD HOLDER

PAD HOLDERPAD HOLDER

PAD HOLDER The pad holder is recommended to clean glossy areas. There are two types of pad holders:

The traditional pad holder is equipped with anchor points, which allow the abrasive pad to be held and dragged during the

work process.

The pad holder is of the CENTER LOCK type, apart from the anchor points, is equipped with a central blocking release system

made in plastic. This allows a perfect match with the abrasive pad and to hold it without the risk of falling down. This type of pad holder is recommended especially for machines with more brushes, where the centering of the pads is difficult.

LIST FOR THE CHOICE OF THE BRUSHES

LIST FOR THE CHOICE OF THE BRUSHESLIST FOR THE CHOICE OF THE BRUSHES

LIST FOR THE CHOICE OF THE BRUSHES

Machine

MachineMachine

Machine Q.ty

Q.tyQ.ty

Q.ty Code

CodeCode

Code Bristles type

Bristles typeBristles type

Bristles type

Thick

Thick Thick

Thick ∅

∅∅

∅ Brush

Brush Brush

Brush ∅

∅∅

∅

Notes

NotesNotes

Notes

Simpla 45 1

66820010 66820020 66820030 66820040 66720020

PPL PPL PPL ABRASIVE Pad holder Center Lock

0.8

0.6

0.4 1

455 455 455 455 445

Pad blocking

Simpla 50 1

66823010 66823020 66823030 66823040 66723020

PPL PPL PPL ABRASIVE Pad holder Center Lock

0.9

0.3

0.6 1

510 510 510 510 495

Pad blocking

Simpla 61 1

66823200 66823210

PPL PPL

0.6

0.9

610 610