Columbia CR-10 Chariot Owner's Manual

Owner’s

and
Operator’s
Manual

CR-10
Chariot
Electric
Vehicles

PN 709642-03 5/2011

Preface

Welcome, and congratulations on your choice of vehicle from Columbia ParCar Corp.! Your
vehicle has been designed and manufactured to conform to applicable sections of ANSI B56.8.
Your safe use and operation of your vehicle is important to us. Any alteration of your Columbia
vehicle that results in the vehicle being in noncompliance with applicable ANSI standards is
strictly prohibited. Columbia ParCar Corp. is not responsible or liable for any damage that
results from any such alteration, and all warranties for any such altered vehicles are null and
void.

These vehicles are not designed for over-the-road use. They do not conform to Federal Motor
Vehicle Safety Standards or EPA regulations, and are not equipped for operation on public
streets, roads, or highways.

To the best knowledge of Columbia ParCar Corp., the material contained herein is accurate as
of the date this publication was approved for printing. Columbia ParCar Corp. is not liable for
errors in this manual or for incidental or consequential damages that result from the use of the
material in this manual. Columbia ParCar Corp. reserves the right to change specifications,
equipment or designs at any time without notice and without incurring obligation.

This manual contains proprietary information that is protected by copyright. All rights are
reserved. No part of this manual may be photocopied, reproduced, or translated to another
language without the written consent of Columbia ParCar Corp. Columbia ParCar Corp.
products are manufactured under one or more of the following U.S. Patents - 2986162,
2987934, 3116089, 3144631, 3144860, 3229792, 3434887, 3559773, 3673359, 3680403,
3683716, 3709317, 4648473, Des. 225626.

1115 Commercial Avenue • Reedsburg, WI 53959

Phone: [phone] • Fax: [phone]

[phone] • Web: www.parcar.com

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TABLE OF CONTENTS

1.0 INTRODUCTION

1.1 SAFETY MESSAGES

1.2 VEHICLE DESCRIPTION

1.3 VEHICLE IDENTIFICATION NUMBER (VIN)

1.4 VIN MATRIX

1.5 VEHICLE SPECIFICATIONS

2.0 SAFETY

2.1 GETTING STARTED

2.2 SAFETY VEHICLE STATEMENTS

2.3 SAFETY WARNINGS

2.4 SAFETY CONCERNS

2.5 LIFTING INSTRUCTIONS

2.6 BATTERY DISCONNECT METHODS

2.7 BATTERY REMOVAL AND INSTALLATION

3.0 OPERATIONS AND CONTROLS

3.1 INSPECTING THE VEHICLE

3.2 WHAT TO DO IF YOU HAVE A PROBLEM

3.3 VEHICLE CONTROLS

3.3.1 KEYSWITCH

3.3.2 BATTERY STATE OF CHARGE METER

3.3.3 HORN BUTTON

3.3.4 CHARGER RECEPTACLE

3.3.5 LOW BATTERY RESET SWITCH

3.3.6 CHARGING STATUS LIGHTS

3.3.7 WARNING LABEL AND OPERATING INSTRUCTIONS

3.3.8 FOOT TREADLE PLATFORM

3.3.9 STEERING HANDLE BARS

3.4 VEHICLE OPERATING INSTRUCTIONS

3.4.1 DRIVING THE VEHICLE

3.4.2 PARKING

3.4.3 PRE-OPERATION CHECKLIST

4.0 ELECTRIC SYSTEM

4.1 IMPORTANT INFORMATION

4.2 BATTERY INSPECTION & MAINTENANCE

4.3 BATTERY CLEANING

4.4 CONDITIONS WHICH AFFECT CHARGING

4.5 BATTERY CHARGING

4.5.1 CHARGER INFORMATION

4.5.2 CHARGER OPERATING INSTRUCTIONS

4.5.3 LOW BATTERY RESET SWITCH

4.5.4 TROUBLE SHOOTING CHART

4.6 SPECIFIC GRAVITY TEST

4.7 TIPS FOR PROLONGING BATTERY LIFE

4.8 VEHICLE TROUBLESHOOTING

5.0 SERVICING YOUR VEHICLE

5.1 MAINTENANCE GUIDELINES

5.2 BRAKE SYSTEM

5.3 CLEANING

5.4 MAINTENANCE SCHEDULE - OWNER/OPERATOR

5.5 MAINTENANCE SCHEDULE - QUALIFIED TECHNICIAN

6.0 VEHICLE STORAGE

6.1 BATTERY PREPARATION

6.2 VEHICLE PREPARATION

6.3 RETURNING VEHICLE TO SERVICE
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NOTICE: In an effort to streamline product support, please ensure your vehicle
is properly registered with Columbia ParCar. Registration allows for more
effective product support including product updates and warranty processing.
Please consult with your servicing dealer to verify or complete the registration
process.

CHANGE HISTORY

DATE DESCRIPTION BY

5/9/2011 Issued – separated from Parts & Service TB

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1.0 INTRODUCTION

This manual provides important safety information, operating instructions, model specifications and
maintenance instructions for the CR-10 Chariot.

The information in this manual is limited to care and maintenance information only. Information covering
repairs and technical service is provided in detailed service manuals available from Columbia Dealers.
These activities require the attention of a skilled technician and the use of special tools and equipment.
Your Columbia Dealer has the facilities, experience and genuine Columbia vehicle parts and accessories
to properly service Columbia vehicles.

1.1 SAFETY MESSAGES

Safety messages and other information in this manual are preceded by the words DANGER, WARNING,
CAUTION or NOTICE. They are printed in bold face, and are very important. We recommend you take
special notice of this information.

Danger indicates a hazardous situation which, if not avoided, will result in death or serious
injury.

Warning indicates a hazardous situation which, if not avoided, could result in death or serious
injury.

Caution indicates a hazardous situation which, if not avoided, could result in minor or
moderate injury.

NOTICE: Notices are messages not related to personal injury. They will provide key information
to prevent property damage and to assure procedures are more easily understood or
implemented.

1.2 VEHICLE DESCRIPTION

The Chariot is a single passenger vehicle involving stand-up operation. This vehicle is designed to be
driven on smooth surfaces in and around industrial plants, nurseries, institutions, motels, mobile home
parks, and resorts.

This vehicle is not designed to be driven on public highways. It is designed to conform to requirements for
Type E vehicles as described in O.S.H.A. Standard Section 1910.178 (Powered Industrial Trucks) and
with all applicable portions of the American National Standard for Personnel and Burden Carriers (ANSI
B56.8 1993 Part III).

1.3 VEHICLE IDENTIFICATION NUMBER (VIN)

Each vehicle is assigned a unique Vehicle Identification Number
(VIN). The VIN describes facts and features of the vehicle and
contains thirteen (13) digits. The VIN can be found in two locations.

The VIN is recorded on the vehicle nameplate which is located on
the left side of the operator’s position. See Figure 1.3.1.

The nameplate also has other important information such as vehicle
weights and capacity. Do not exceed this capacity. This rated
capacity includes cargo and operator.

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Figure 1.3.1

The VIN is also stamped on the metal cross bar located under the
foot treadle platform. See Figure 1.3.2.

To ensure prompt service when repairs or adjustments are
required, your Columbia Dealer must have the VIN.

Figure 1.3.2

CR1A1-0ZG1234 is an example of a current VIN.

For your own personal reference, fill in the VIN in the space provided below.

1.4 VIN MATRIX

13 DIGIT VIN – USED AFTER FEBURARY 2006

Digit 1 thru 3 = Abbreviation (Model)

Digit 4 = Power System

Digit 5 = System Voltage

Digit 6 = VIN Spacer

Digit 7= Controller Amperage

Digit 8 = Axle/Brake System

Digit 9 = Build Year

Digit 10 Thru 13 – Build Sequence

CR1 (CR-10 Chariot)

A = Series, Resistor

1 = 12V

- = normal

# = Special Product

0 = Not Applicable

Z = Rear Mechanical

H = 2009, J = 2010, K = 2011 etc.

(Letters I & O not used)*

1234

1.5 VEHICLE SPECIFICATIONS

Passenger Capacity

1

Max. Speed (MPH)

Turning – Curb to Curb (in)

Turning –Intersecting Aisle (in)

Overall Length (in)

Overall Width (in)

Overall Height (in)

Wheelbase (in)

Load Bed Height (in)

Load Bed – LxW (in)

Tires

9
79
41
52

29.5
44
36
24

18x16

4.80x8, Pneumatic, 6 ply, Load Range C

4.80x8, Foam Filled, 6 ply, Load Range C

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2.0 SAFETY

2.1 GETTING STARTED

For personal safety, before operating the vehicle, it is the operator’s responsibility to read, understand
and follow the basic rules of operation and maintenance instructions in this manual. If you are responsible
for the use of the vehicle, it is your responsibility to inform the person or persons using the vehicle about
the following basic rules of operation for their personal safety.

It is Columbia ParCar Corporation’s specific recommendation that the following warnings must be

observed at all times. Not all are repeated throughout this manual, but the recommendations included
must be observed whenever these subjects (indoor vehicle operation hazards, battery hazards, etc.) are
encountered. Section 4.0 ELECTRIC SYSTEM contains important safety and other system information.

2.2 SAFETY VEHICLE STATEMENTS

Any modifications or changes to the vehicle that affect the stability, steering or that results in
increased speed beyond factory specifications could result in vehicle damage, severe personal
injury or death.

Only trained service professionals should repair or service this vehicle. Persons doing even
simple repairs or maintenance should have working knowledge and experience in general
electrical and mechanical repair.

Follow all procedures exactly and observe all safety messages stated in this manual. Working
on vehicles without following proper procedures and using proper equipment may result in
vehicle damage or personal injury. See Section 2.3 OPERATOR SAFETY INSTRUCTIONS.

Moving parts hazard! When operating any vehicle in a stationary position, avoid components
which could snag clothing or cause sever injury to body parts. A running vehicle must be
worked on with the greatest care.

Failure to maintain vehicle properly could result in decreased vehicle performance, reliability or
cause severe personal injury.

Always wear safety glasses or approved eye protection while performing vehicle maintenance.
This vehicle is not Federal or State DOT approved and is not equipped to be operated on public

roads or highways.

Do not exceed the rated vehicle speed. Exceeding this speed may result in steering difficulty,
motor damage, and/or loss of control and injury

When replacement parts are required, use only genuine Columbia Vehicle parts.
No modifications or additions, which affect the mechanical or electrical integrity and the safe

operation of the unit, shall be made without the written approval of the manufacturer. If in
doubt about any modification, contact your local Columbia Dealer or Columbia ParCar Corp.
Customer Service.

Do not overload the vehicle. Never exceed maximum payload as specified on the vehicle
nameplate. See Section 1.3, Figure 1.3.1.

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